CN1202013C - Process for united producing barium hydroxide and manganese sulfate - Google Patents
Process for united producing barium hydroxide and manganese sulfate Download PDFInfo
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- CN1202013C CN1202013C CN 03102418 CN03102418A CN1202013C CN 1202013 C CN1202013 C CN 1202013C CN 03102418 CN03102418 CN 03102418 CN 03102418 A CN03102418 A CN 03102418A CN 1202013 C CN1202013 C CN 1202013C
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- barium
- hydrated barta
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- manganous sulfate
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- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 title claims abstract description 25
- 229940099596 manganese sulfate Drugs 0.000 title claims abstract description 16
- 239000011702 manganese sulphate Substances 0.000 title claims abstract description 16
- 235000007079 manganese sulphate Nutrition 0.000 title claims abstract description 16
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 title abstract description 17
- 229910001863 barium hydroxide Inorganic materials 0.000 title abstract description 17
- 238000000034 method Methods 0.000 title abstract description 13
- CJDPJFRMHVXWPT-UHFFFAOYSA-N barium sulfide Chemical compound [S-2].[Ba+2] CJDPJFRMHVXWPT-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims abstract description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 18
- 239000013078 crystal Substances 0.000 claims description 17
- 239000000047 product Substances 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 238000003672 processing method Methods 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 8
- 238000002425 crystallisation Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 230000008025 crystallization Effects 0.000 claims description 6
- 239000000706 filtrate Substances 0.000 claims description 6
- 238000001556 precipitation Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 239000012141 concentrate Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims 1
- 150000002500 ions Chemical class 0.000 claims 1
- 229910052748 manganese Inorganic materials 0.000 claims 1
- 239000011572 manganese Substances 0.000 claims 1
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 abstract description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 230000007062 hydrolysis Effects 0.000 abstract description 2
- 238000006460 hydrolysis reaction Methods 0.000 abstract description 2
- 238000006479 redox reaction Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 15
- 239000007790 solid phase Substances 0.000 description 5
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910001422 barium ion Inorganic materials 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 description 1
- 229910001626 barium chloride Inorganic materials 0.000 description 1
- 229910052916 barium silicate Inorganic materials 0.000 description 1
- HMOQPOVBDRFNIU-UHFFFAOYSA-N barium(2+);dioxido(oxo)silane Chemical compound [Ba+2].[O-][Si]([O-])=O HMOQPOVBDRFNIU-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- -1 ion exchange method Chemical compound 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- KNLQKHUBPCXPQD-UHFFFAOYSA-N manganese;sulfuric acid Chemical compound [Mn].OS(O)(=O)=O KNLQKHUBPCXPQD-UHFFFAOYSA-N 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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- Inorganic Compounds Of Heavy Metals (AREA)
Abstract
本发明涉及二氧化锰(MnO2)和硫化钡(BaS)为原料制备氢氧化钡(Ba(OH)2)和硫酸锰(MnSO4)的工艺方法。本发明是将硫化钡溶于水得到硫化钡水溶液,浓度为1.1mol/L;通过其水解作用及其与MnO2的氧化还原反应,得到氢氧化钡和硫酸锰。本发明原料易得,工艺简单,产率高,无污染,具有很大的经济效益、环保效益和社会效益。The invention relates to a process for preparing barium hydroxide (Ba(OH) 2 ) and manganese sulfate (MnSO 4 ) from manganese dioxide (MnO 2 ) and barium sulfide (BaS). The present invention dissolves barium sulfide in water to obtain an aqueous barium sulfide solution with a concentration of 1.1 mol/L; through its hydrolysis and redox reaction with MnO2 , barium hydroxide and manganese sulfate are obtained. The invention has easy-to-obtain raw materials, simple process, high yield and no pollution, and has great economic benefits, environmental protection benefits and social benefits.
Description
技术领域technical field
本发明涉及氢氧化钡和硫酸锰的制备。The present invention relates to the preparation of barium hydroxide and manganese sulfate.
背景技术Background technique
氢氧化钡和硫酸锰是基本化工原料,社会需求量大。工业上生产硫酸锰需用MnO和H2SO4反应,然而MnO的制备需用碳高温下还原MnO2,产生大量CO,污染严重。生产氢氧化钡传统的生产方式有多种,如:离子交换法、氧化钡法、氯化钡法、硅酸钡法、烧碱法、氧化锌与硫化钡复分解法、二氧化锰氧化硫化钡法等。目前大多数生产方法都因工艺过程复杂、消耗大、成本高而被淘汰。二氧化锰氧化硫化钡法制备氢氧化钡虽然可行,但存在两大缺点:1)硫化钡的水溶液最高浓度不超过69克/升,与二氧化锰反应的硫化钡浓度低,生成氢氧化钡后,需蒸发出大量水才能使产物结晶;2)在较强的碱性溶液中,二氧化锰与硫化钡反应的摩尔比高达2.4~4,需消耗大量二氧化锰而无法收回。Barium hydroxide and manganese sulfate are basic chemical raw materials and are in great demand in society. The industrial production of manganese sulfate requires the reaction of MnO and H 2 SO 4 , but the preparation of MnO requires the reduction of MnO 2 with carbon at high temperature, which produces a large amount of CO and causes serious pollution. There are many traditional production methods for producing barium hydroxide, such as: ion exchange method, barium oxide method, barium chloride method, barium silicate method, caustic soda method, zinc oxide and barium sulfide double decomposition method, manganese dioxide oxide barium sulfide method wait. At present, most of the production methods are eliminated due to the complicated process, large consumption and high cost. Although the manganese dioxide oxidized barium sulfide method is feasible to prepare barium hydroxide, there are two major disadvantages: 1) the aqueous solution maximum concentration of barium sulfide is no more than 69 grams per liter, and the barium sulfide concentration reacted with manganese dioxide is low, generating barium hydroxide Finally, a large amount of water needs to be evaporated to crystallize the product; 2) In a strong alkaline solution, the molar ratio of manganese dioxide to barium sulfide reaction is as high as 2.4 to 4, which consumes a large amount of manganese dioxide and cannot be recovered.
发明内容Contents of the invention
本发明的目的是提供一种生产氢氧化钡和硫酸锰的工艺方法,可以克服现有技术的缺点。本发明采用二氧化锰和硫化钡反应,同时得到氢氧化钡和硫酸锰,原料易得,工艺简单,产率高,无污染,具有很大的经济效益、环保效益和社会效益。The purpose of this invention is to provide a kind of processing method of producing barium hydroxide and manganese sulfate, can overcome the shortcoming of prior art. The invention adopts the reaction of manganese dioxide and barium sulfide to obtain barium hydroxide and manganese sulfate at the same time. The raw materials are easy to obtain, the process is simple, the yield is high, no pollution, and has great economic, environmental and social benefits.
本发明包括下列步骤:The present invention comprises the following steps:
(1)将固体硫化钡在60-85℃温度下溶于水得到硫化钡水溶液,然后冷却,得到氢氧化钡和硫化钡结晶混合物,过滤,得产物氢氧化钡晶体,水洗1-3次洗去硫化钡,洗涤液返回使用。(1) Dissolve solid barium sulfide in water at a temperature of 60-85°C to obtain an aqueous barium sulfide solution, then cool to obtain a mixture of barium hydroxide and barium sulfide crystals, filter to obtain the product barium hydroxide crystals, wash with water 1-3 times The barium sulfide is removed, and the washing solution is returned to use.
(2)滤液中加入二氧化锰,使其与溶液中Ba(HS)2和BaS反应生成MnO沉淀。(2) Add manganese dioxide to the filtrate to react with Ba(HS) 2 and BaS in the solution to generate MnO precipitate.
(3)过滤,得到MnO水洗1-3次,除去Ba2+、HS-、S2-离子后,MnO再溶入硫酸;过滤除去S,得到硫酸锰溶液;所述的硫酸是6mol/L。(3) Filtrate to obtain MnO and wash it with water for 1-3 times to remove Ba 2+ , HS - , S 2- ions, then dissolve MnO into sulfuric acid; remove S by filtration to obtain manganese sulfate solution; the sulfuric acid is 6mol/L .
(4)浓缩硫酸锰溶液,冷却、结晶,得到硫酸锰晶体。(4) Concentrate the manganese sulfate solution, cool and crystallize to obtain manganese sulfate crystals.
(5)将(3)的滤液,浓缩,冷却结晶,得到氢氧化钡晶体。(5) The filtrate of (3) is concentrated, cooled and crystallized to obtain barium hydroxide crystals.
上述的硫化钡水溶液浓度为1.1mol/L;在12-18℃温度下冷却。最好是在15℃温度下冷却。二氧化锰与HS-和S2-的摩尔比值是1~1.5∶1,最好是1.1∶1。The above-mentioned barium sulfide aqueous solution has a concentration of 1.1mol/L; it is cooled at a temperature of 12-18°C. It is best to cool at a temperature of 15°C. The molar ratio of manganese dioxide to HS- and S2- is 1-1.5:1, preferably 1.1:1.
本发明的特点是:先令硫化钡在一定温度下从溶液中冷却、结晶,由于水解作用,析出的结晶中已获得一部分产物氢氧化钡,由于氢氧化钡的析出,溶液中大量存在Ba(HS)2和BaS,这样,与二氧化锰反应的Ba(HS)2和BaS浓度可高达120克/升;另一方面,由于氢氧化钡的析出,溶液的碱度降低,二氧化锰与Ba(HS)2和BaS反应的摩尔比可降低到1.1,使得二氧化锰利用率大为提高,消耗大为减少。因为含有钡离子的洗涤液在反应体系中可以循环使用,所以溶液中钡离子的利用率能够达到100%。The feature of the present invention is: shilling barium sulfide is cooled and crystallized from the solution at a certain temperature, due to hydrolysis, a part of product barium hydroxide has been obtained in the crystallization of precipitation, due to the precipitation of barium hydroxide, there is a large amount of Ba in the solution ( HS) 2 and BaS, like this, the Ba(HS) 2 and BaS concentration that reacts with manganese dioxide can be up to 120 g/liter; On the other hand, because the precipitation of barium hydroxide, the alkalinity of solution reduces, manganese dioxide and The molar ratio of Ba(HS) 2 and BaS reaction can be reduced to 1.1, so that the utilization rate of manganese dioxide is greatly improved and the consumption is greatly reduced. Because the washing solution containing barium ions can be recycled in the reaction system, the utilization rate of barium ions in the solution can reach 100%.
具体实施方式Detailed ways
本发明的实质性特点和效果可以从下列实施例中得到体现,但并不是对本发明的限制。The substantive features and effects of the present invention can be obtained from the following examples, but are not limitations of the present invention.
实施例1Example 1
按步骤(1)、(2),在500ml附有温度控制的容器中放入46.5克硫化钡固体和250ml水,反应2小时后,在18℃下冷却结晶,再洗涤除去硫化钡,得10.86克Ba(OH)2·8H2O晶体。According to steps (1), (2), put 46.5 grams of barium sulfide solids and 250 ml of water in a 500 ml container with temperature control, after reacting for 2 hours, cool and crystallize at 18 ° C, and then wash to remove barium sulfide to obtain 10.86 grams of Ba(OH) 2 ·8H 2 O crystals.
实施例2Example 2
按实施例1,在16℃下冷却结晶,洗涤除去硫化钡,得12.91克Ba(OH)2·8H2O晶体。According to Example 1, cooling and crystallization at 16°C, washing to remove barium sulfide, yielded 12.91 g of Ba(OH) 2 ·8H 2 O crystals.
实施例3Example 3
按实施例1,在12℃下冷却结晶,洗涤除去硫化钡,得12.28克Ba(OH)2·8H2O晶体。According to Example 1, cooling and crystallization at 12°C, washing to remove barium sulfide, yielded 12.28 g of Ba(OH) 2 ·8H 2 O crystals.
实施例4Example 4
按实施例1,在15℃下冷却结晶,洗涤除去硫化钡,得14.45克Ba(OH)2·8H2O晶体。According to Example 1, cooling and crystallization at 15°C, washing to remove barium sulfide, yielded 14.45 g of Ba(OH) 2 ·8H 2 O crystals.
实施例5Example 5
在实施例4的条件下,按步骤(3)在步骤(1)分离出结晶后的溶液中加入15.66克二氧化锰,使反应后的固相产物溶入6mol/L的硫酸,得到产物硫酸锰并使之结晶,得到28.85克MnSO4·H2O晶体。收率:94.84%。Under the conditions of Example 4, add 15.66 grams of manganese dioxide in the solution after the crystallization is separated in step (1) according to step (3), the solid phase product after the reaction is dissolved into the sulfuric acid of 6mol/L, obtains product sulfuric acid manganese and crystallized to obtain 28.85 g of MnSO 4 ·H 2 O crystals. Yield: 94.84%.
实施例6Example 6
在实施例4的条件下,溶液中加入16.44克二氧化锰,使反应后的固相产物溶入6mol/L的硫酸,得到产物硫酸锰并使之结晶,得到30.54克MnSO4·H2O晶体。收率:95.61%。Under the conditions of Example 4, 16.44 grams of manganese dioxide was added to the solution, and the solid phase product after the reaction was dissolved in 6mol/L sulfuric acid to obtain the product manganese sulfate and make it crystallize to obtain 30.54 grams of MnSO 4 ·H 2 O crystals. Yield: 95.61%.
实施例7Example 7
在实施例4的条件下,溶液中加入17.22克二氧化锰,使反应后的固相产物溶入硫酸,得到产物硫酸锰并使之结晶,得到32.83克MnSO4·H2O晶体。收率:98.12%。Under the conditions of Example 4, 17.22 grams of manganese dioxide was added to the solution, and the solid phase product after the reaction was dissolved in sulfuric acid to obtain the product manganese sulfate and crystallize it to obtain 32.83 grams of MnSO 4 ·H 2 O crystals. Yield: 98.12%.
实施例8Example 8
在实施例4的条件下,溶液中加入18.79克二氧化锰,使反应后的固相产物溶入硫酸,得到产物硫酸锰并使之结晶,得到35.21克MnSO4·H2O晶体。收率:96.46%。Under the conditions of Example 4, 18.79 grams of manganese dioxide was added to the solution, and the reacted solid-phase product was dissolved in sulfuric acid to obtain the product manganese sulfate and crystallize it to obtain 35.21 grams of MnSO 4 ·H 2 O crystals. Yield: 96.46%.
实施例9Example 9
在实施例4的条件下,溶液中加入18.01克二氧化锰,使反应后的固相产物溶入硫酸,得到产物硫酸锰并使之结晶,得到33.34克MnSO4·H2O晶体。收率:95.31%。Under the conditions of Example 4, 18.01 g of manganese dioxide was added to the solution, and the reacted solid-phase product was dissolved in sulfuric acid to obtain the product manganese sulfate and crystallize it to obtain 33.34 g of MnSO 4 ·H 2 O crystals. Yield: 95.31%.
实施例10Example 10
在实施例7的条件下,在得到产物硫酸锰并使之结晶、过滤后,将滤液连同按步骤(1)、(3)回收的含有钡离子的洗涤液一起浓缩,冷却结晶,得到氢氧化钡晶体72.00克,连同实施例4得到的氢氧化钡晶体总计为86.45克。收率:99.79%。Under the conditions of Example 7, after obtaining the product manganese sulfate and crystallizing it, and filtering it, the filtrate is concentrated together with the washing liquid containing barium ions recovered according to steps (1) and (3), cooled and crystallized to obtain Barium crystal 72.00 grams, together with the barium hydroxide crystal that embodiment 4 obtains is 86.45 grams in total. Yield: 99.79%.
Claims (7)
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CN101704554B (en) * | 2009-07-16 | 2011-12-07 | 贵州红星发展股份有限公司 | Method for preparing manganese sulfate |
CN101774619B (en) * | 2009-07-28 | 2011-09-14 | 贵州红星发展股份有限公司 | Method for preparing Ba(OH)2.8H2O |
CN101798119B (en) * | 2010-03-29 | 2011-12-21 | 贵州红星发展股份有限公司 | Method for preparing manganese sulfate monohydrate |
CN101838017B (en) | 2010-03-31 | 2012-02-15 | 贵州红星发展股份有限公司 | Method for preparing hydrated manganese sulfate |
CN103361669B (en) * | 2013-07-30 | 2016-06-29 | 深圳市昊一通投资发展有限公司 | High-performance electrolytic manganese dioxide and preparation method thereof and application |
CN103613225B (en) * | 2013-12-04 | 2015-11-25 | 贵州红星发展股份有限公司 | The combination treatment method of sulfur-containing waste water and Mn-bearing waste water |
CN115650300A (en) * | 2022-10-14 | 2023-01-31 | 佛山集美精化科技有限公司 | Method for combined production of manganese carbonate and nano barium sulfate |
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