CN119841158A - Corner protector tape sticking equipment for lamination process of photovoltaic module - Google Patents
Corner protector tape sticking equipment for lamination process of photovoltaic module Download PDFInfo
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- CN119841158A CN119841158A CN202510344484.XA CN202510344484A CN119841158A CN 119841158 A CN119841158 A CN 119841158A CN 202510344484 A CN202510344484 A CN 202510344484A CN 119841158 A CN119841158 A CN 119841158A
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- Prior art keywords
- tape
- clamping
- attaching
- corner
- photovoltaic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/002—Hand-held or table apparatus
- B65H35/0026—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape
- B65H35/0033—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape and affixing it to a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/37—Tapes
- B65H2701/377—Adhesive tape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/87—Photovoltaic element manufacture, e.g. solar panels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Photovoltaic Devices (AREA)
Abstract
The invention discloses a corner protector tape sticking device for a lamination process of a photovoltaic module, comprises a first transmission module, four protective adhesive tape placing and attaching modules and two or four side adhesive tape attaching modules. The outer sides of the four corners of the first transmission module are respectively and correspondingly provided with a corner protection tape sticking module. Any angle bead tape sticking module comprises a fixed-length adhesive tape breaking assembly, an angle bead placing and positioning mechanism and an adhesive tape sticking mechanism. The adhesive tape attaching module at any side comprises a lower attaching mechanism, an upper attaching mechanism, an adhesive tape cutting mechanism and a winding mechanism. The corner protector can be used for corner protector placement and tape sticking of a photovoltaic module without sticking a side tape before corner protector installation, and each corner protector only needs to be provided with a corner protector tape sticking module, so that the number of modules and the occupied space of the modules are reduced, and the subsequent tape tearing process is simplified.
Description
Technical Field
The invention relates to the technical field of photovoltaic modules, in particular to corner protection tape sticking equipment for a photovoltaic module lamination process.
Background
One core process in the photovoltaic module packaging process is the lamination process. The battery piece stacks in double glazing, and the whole evacuation of air forms the vacuum, protects the battery piece not influenced by external environment, improves photovoltaic module's life. The corner protectors are arranged at four corner positions of the photovoltaic module, so that the glue overflow amount between two layers of glass in the lamination process can be limited, and the aim of limiting the lamination thickness of the module is fulfilled.
The Chinese patent publication No. CN116190493A discloses an automatic assembly device of the corner protector for the lamination process of the photovoltaic module, which can realize the synchronous placement of the corner protector around the photovoltaic module and the fixation of the corner protector at four corners of the photovoltaic module by attaching adhesive tapes. The corner protection process corresponding to the device disclosed in the patent document is as follows: the method comprises the steps that adhesive tapes are respectively attached to two protective arms of the protective angle, the adhesive tapes are cut after lamination, the protective angle is pulled out backwards, the periphery of the existing photovoltaic module corresponding to the protective angle installation process comprises two long-side and short-side adhesive tapes before the protective angle installation, two groups of attaching devices are required to be arranged at each corner of the photovoltaic module corresponding to equipment, and eight groups of attaching devices are required to be arranged in one piece of equipment. In addition, in the corner protector mounting process of the technical scheme, in order to facilitate subsequent disassembly of the corner protector, a groove is required to be formed in the outer side faces of the two corner protector arms of the corner protector so as to facilitate subsequent cutting of the adhesive tape, on one hand, the corner protector with the groove is required to be customized, on the other hand, the cut adhesive tape is likely to remain on the photovoltaic module, and later cleaning is required, so that the cost and the procedure are increased. Moreover, the equipment cannot be suitable for mounting the corner protector of the existing photovoltaic module, wherein side tapes are not attached to the periphery of the corner protector before mounting. Accordingly, there is a need for a new corner bead taping apparatus for use in a photovoltaic module lamination process for installation of existing corner beads of photovoltaic modules that are not taped prior to corner bead installation.
Disclosure of Invention
The invention aims to provide a corner protection tape placing equipment for a photovoltaic module lamination process, which is used for installing a corner protection tape of a photovoltaic module without attaching a side tape before installing the corner protection, can realize the adhesion of the tapes on the corner protection at four vertex angles along the diagonal direction of the corner protection and the adhesion of the side tape on the side edge of the photovoltaic module during the lamination of the photovoltaic module, and can remove the tapes on the corner protection at one time during the subsequent removal of the corner protection.
The technical scheme of the invention is as follows:
The invention aims to provide a corner protection tape sticking device for a photovoltaic module lamination process, which comprises a first transmission module extending along a first direction to convey and position a photovoltaic module, and further comprises: the four corner protection tape pasting modules are respectively and movably arranged at the outer sides of the four corners of the first transmission module and can move in the directions close to or far away from the corresponding corners of the to-be-laminated photovoltaic modules positioned on the first transmission module so as to realize the installation of corner protection at each corner and the pasting fixation of the first tape, and the four corner protection tape pasting modules comprise a fixed-length broken tape module, a corner protection placing and positioning mechanism and a tape pasting mechanism, wherein the corner protection placing and positioning mechanism is arranged close to the outer sides of the corresponding corners of the photovoltaic modules; the fixed-length broken tape assembly is arranged on one side of the corner protector placing and positioning mechanism, which is far away from the photovoltaic assembly, and is used for cutting a section of first tape used for fixing the corner protector on the corresponding corner of the photovoltaic assembly and enabling one end part of the section of first tape to be folded to form a first folding part, the tape attaching mechanism is arranged between the fixed-length broken tape assembly and the corner protector placing and positioning mechanism in a turnover mode and is used for adsorbing and fixing a first tape to be cut when the first tape is cut off and respectively flatly attaching the cut first tape to the upper surface and the lower surface of the photovoltaic assembly after the corner protector is fixed, and the two or four side tape attaching modules are arranged outside the two long sides of the photovoltaic assembly in a staggered mode or uniformly distributed mode and can move along the direction of the first direction to be close to or far away from the photovoltaic assembly so as to attach a second tape to the two long sides of the photovoltaic assembly, and at least comprises a lower attaching mechanism used for attaching the second tape to the lower surface of the photovoltaic assembly and an upper attaching mechanism used for attaching the second tape to the upper surface of the photovoltaic assembly, the second folding part is formed by winding the tail end of the second adhesive tape.
The fixed-length adhesive tape breaking assembly comprises a first adhesive tape disc frame, an upper clamping mechanism, a winding and folding mechanism, a lower clamping mechanism and an adhesive tape breaking mechanism, wherein a first adhesive tape roll is arranged on the first adhesive tape disc frame, the winding and folding mechanism is arranged on an adhesive tape feeding path of the first adhesive tape disc frame and used for folding the free end of a section of first adhesive tape to be cut towards the direction of the end to be cut of the first adhesive tape, the lower clamping mechanism is arranged below the first adhesive tape disc frame in a lifting manner, the upper clamping mechanism is arranged between the first adhesive tape disc frame and the upper clamping mechanism, the folded free end is clamped by the lower clamping mechanism to form a first folding part and clamp the first folding part to pull the first adhesive tape to a preset length in the direction away from the upper clamping mechanism, and the adhesive tape breaking mechanism is arranged between the upper clamping mechanism and the lower clamping mechanism and close to the upper clamping mechanism and comprises a pair of pneumatic scissors which can open and close to or drive the pneumatic scissors to move towards the first cutting direction to the fourth piece to cut the first adhesive tape, and the adhesive tape is pulled to the preset length to the lower cutting end to be cut.
Preferably, the adhesive tape attaching mechanism comprises an attaching component with an upper and a lower opposite spaced adsorption surfaces formed at one end and a horizontal rotation driving piece for driving the attaching component to rotate around a horizontal axis; the attaching assembly comprises a mounting substrate, two adsorption blocks, two adhesive tape attaching mechanisms, two elastic supporting parts and a sliding plate, wherein the mounting substrate is connected with the horizontal rotation driving part, a horizontally extending avoiding groove is formed in the middle of the mounting substrate, the two adsorption blocks are respectively fixed at the upper end and the lower end of an opening of the mounting substrate, which corresponds to the avoiding groove, the outer end faces of the two adsorption blocks are implemented as adsorption faces, a plurality of blowing and sucking holes are formed in the adsorption face of any one adsorption block, the two adhesive tape attaching mechanisms are oppositely and alternately fixed on the upper inner wall and the lower inner wall of the opening of the avoiding groove, any one adhesive tape attaching mechanism comprises a first attaching roller rotating around a horizontal line, one end of each elastic supporting part is movably connected with the mounting substrate, the other end of each elastic supporting part is connected with the sliding plate, the sliding plate is positioned between the two first attaching rollers under the initial state by the biasing force of the elastic supporting parts, the elastic supporting parts comprise a supporting rod and a supporting rod, the supporting rod is arranged on the opposite sides of the mounting substrate in the thickness direction, the elastic supporting rod is parallel to the other end of the sliding rod, the sliding rod is arranged on the opposite to the opposite side of the opposite end of the mounting substrate, the sliding rod is far away from the opposite to the opposite end of the fixing rod, when the horizontal rotation driving piece drives the adsorption surface of the attaching component to move towards the photovoltaic component with the corner protector to be installed, and the adhesive tape attaching mechanism is driven to approach the corner protector of the corresponding corner part of the photovoltaic component, the middle sections of the first adhesive tapes adsorbed by the two adsorption blocks are pressed and fixed outside the vertex angle of the corresponding corner protector, the sliding plate is pressed by the corresponding corner protector to do retraction movement towards the inside of the avoidance groove, and the two first attaching rollers are respectively rolled on the outer surfaces of the two ends of the first adhesive tapes to fold and flatten the two ends of the first adhesive tapes with the middle sections attached outside the vertex angle of the corresponding corner protector from outside to inside along the diagonal direction of the corner protector and are adhered on the upper surface and the lower surface of the photovoltaic component.
Preferably, the feeding device further comprises a feeding module, wherein the feeding module comprises a vibration feeding assembly, a first feeding assembly and a second feeding assembly, the vibration feeding assembly is arranged on one side of the first direction, the first feeding assembly is close to the vibration feeding assembly, and the second feeding assembly is far away from one side of the vibration feeding assembly.
Preferably, any side tape attaching module further comprises a second tape reel frame, a plurality of guide wheels, a pressing head mechanism and a pressing rod mechanism, wherein a second tape roll is arranged on the second tape reel frame, the lower attaching mechanism, the pressing head mechanism, the tape reel frame and part of the guide wheels synchronously lift and do horizontal movement parallel to the lower surface of the photovoltaic module along the first direction, the tape cutting mechanism, the pressing rod mechanism, the winding mechanism and the upper attaching mechanism synchronously lift, a plurality of guide wheels are arranged on a tape conveying path of the second tape reel frame at intervals for tightening guide of the second tape, the lower attaching mechanism is arranged at the rear end of the guide wheel at the tail end of the tape conveying path and can do horizontal movement along the first direction so as to attach one end of the second tape to the lower surface of the photovoltaic module, the pressing head mechanism is arranged at one side of the lower attaching mechanism far away from the tape cutting mechanism and on the side of the guide wheel at the tail end of the tape conveying path, the pressing head mechanism is arranged at the side of the guide wheel at the tail end of the tape conveying path at the lower attaching mechanism, the lower attaching mechanism can be arranged at the tail end of the lower attaching mechanism far from the first side of the lower attaching mechanism and can be detached from the first tape cutting mechanism along the first tape pulling mechanism and can be detached from the lower attaching mechanism along the first tape pulling direction, the adhesive tape cutting mechanism cuts off the end to be cut of the second adhesive tape; the upper attaching mechanism is arranged on one side of the upper attaching mechanism, which is far away from the lower attaching mechanism, and can be driven to move in the direction of approaching or separating from the lower attaching mechanism along the first direction so as to attach the second adhesive tape on the upper surface of the photovoltaic module horizontally, the upper attaching mechanism is close to the lower attaching mechanism when at the initial position, the winding mechanism is arranged on one side of the upper attaching mechanism, which is close to the lower attaching mechanism, and can turn around a horizontal line, the cutting end of the second adhesive tape is placed above the winding mechanism after the second adhesive tape is cut, and the winding mechanism turns over after the cutting end of the second adhesive tape is cut so as to turn over the cutting end towards the other end to form the second folded part, the pressing rod mechanism is arranged on one side of the upper attaching mechanism at the initial position and can vertically lift and horizontally move above the upper attaching mechanism, which is close to or separate from the initial position, the pressing rod mechanism presses the second folded part on the upper surface of the second photovoltaic module horizontally along the second folding mechanism after the cutting mechanism cuts off the second adhesive tape, and before the second adhesive tape is folded along the second folding mechanism is cut and the second folded along the second folding direction.
Compared with the prior art, the invention has the advantages that:
the corner-protection tape-sticking equipment for the lamination process of the photovoltaic module can be used for installing the corner protection of the photovoltaic module without sticking side tapes before corner protection installation, and the four corner protection modules of the four corners of the photovoltaic module are only required to be arranged in a one-to-one correspondence mode, so that the number of modules and the occupied space of the modules are reduced, the structure is simpler, and the cost is reduced. In addition, the subsequent adhesive tape tearing process is simplified. Meanwhile, the side adhesive tape attaching module is added, so that the lamination quality of the photovoltaic module can be improved.
Drawings
The invention is further described below with reference to the accompanying drawings and examples:
fig. 1 is a schematic structural view of a corner bead taping device for a photovoltaic module lamination process according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a photovoltaic module taping tape according to embodiment 1 of the present invention;
Fig. 3 is a schematic structural diagram of a photovoltaic module taping tape according to embodiment 2 of the present invention;
Fig. 4 is a schematic perspective view of a fixed-length broken tape assembly of a corner bead taping module of a corner bead taping device for a lamination process of a photovoltaic assembly according to an embodiment of the present invention;
FIG. 5 is an enlarged view of a portion A of FIG. 4;
FIG. 6 is an enlarged view of part B of FIG. 4;
FIG. 7 is an enlarged view of a portion C of FIG. 4;
FIG. 8 is a schematic diagram of a front view of a fixed length broken tape assembly of a corner bead taping module of a corner bead taping device for a lamination process of a photovoltaic module according to an embodiment of the present invention;
FIG. 9 is a schematic perspective view of a corner bead taping module of a corner bead taping device for a lamination process of a photovoltaic module according to an embodiment of the present invention;
fig. 10 is a schematic front view of a side tape attaching module of a corner bead taping device for a lamination process of a photovoltaic module according to an embodiment of the present invention;
FIG. 11 is a schematic perspective view of a side tape attaching module of a corner bead taping device for a lamination process of a photovoltaic module according to an embodiment of the present invention;
fig. 12 is a partial enlarged view of a portion D in fig. 11;
fig. 13 is a partial enlarged view of the portion E in fig. 11;
Fig. 14 is a schematic structural view of a first feeding assembly of a corner-tape-laying apparatus for a lamination process of a photovoltaic module according to an embodiment of the present invention, including a third suction member;
FIG. 15 is a schematic view of the structure of one of the first suction member and the third suction member;
Fig. 16 is a schematic structural view of a second suction member of a second feeding assembly of the corner bead taping device for a photovoltaic module lamination process according to an embodiment of the present invention;
Fig. 17 is a schematic top view of a second transmission module of a second feeding module of a corner-protection tape-sticking apparatus for a lamination process of a photovoltaic module according to an embodiment of the present invention;
fig. 18 is a partial enlarged view of the portion F in fig. 17;
Fig. 19 is a schematic structural view of a corner bead taping module and a side tape taping module of the corner bead taping device for a lamination process of a photovoltaic module according to an embodiment of the present invention.
Detailed Description
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
Example 1
The corner protection tape sticking device for the lamination process of the photovoltaic module provided in this embodiment, referring to fig. 1 to 19, mainly includes a first transmission module 10, four corner protection tape sticking modules 20, four side tape sticking modules 40 and a feeding module 30.
The first transmission module 10 extends along the front-back direction shown in fig. 1 to perform conveying of the photovoltaic module 50 (it should be noted that, here, the front-back direction is not the front direction and the back direction shown in fig. 1, but the side of the device facing the reader is the front side and the side facing away from the reader is the back side), so as to facilitate inputting and outputting of the photovoltaic module 50, and the first transmission module 10 is used for conveying the photovoltaic module 50 (including inputting of the photovoltaic module 50 to be laminated and outputting of the laminated photovoltaic module 50) and positioning when placing the corner protector 60 and the tape. The structure and the working principle of the first transmission module 10 are not described, and the conventional transmission module for the photovoltaic module 50 is not an innovation point of the present invention in the prior art, and is easily known and implemented by those skilled in the art. For convenience of description and distinction, in this embodiment, the conveying direction of the first conveying module 10 is described as a first direction, and the left-right direction as shown in fig. 1 is described as a second direction, where the first direction and the second direction are perpendicular in the same horizontal plane, the vertical direction is perpendicular to the first direction and the second direction in space, and the first direction, the second direction and the vertical direction are perpendicular to each other in space, so as to form a triaxial direction of the triangular coordinate system. The corner protector 60 is not described or limited in its structure, and is described with reference to the prior art descriptions in the background section, and is not an innovation of the present invention.
The four corner protection tape attaching modules 20 in the embodiment are respectively disposed at the outer sides of the four corners of the first transmission module 10 and can respectively move towards or away from the corresponding corners of the to-be-laminated photovoltaic module 50 on the middle first transmission module 10 to complete the installation and fixation of the corner protection 60 and the attachment and fixation of the first tape 70. Compared with the prior art in the background art, the installation and sticky tape fixation of the corner protector 60 can be completed by only one module for each corner protector 60, the structure is fewer, the cost is lower, and the subsequent sticky tape disassembly is simpler. Specifically, as shown in fig. 4, 8, 9 and 19, each corner bead taping module 20 mainly includes a fixed-length adhesive tape breaking assembly 21, a corner bead placement positioning mechanism 22 and an adhesive tape attaching mechanism 23. As shown in fig. 9, the fixed-length broken tape assembly 21, the corner protection positioning mechanism 22 and the tape attaching mechanism 23 are mounted on the same base (not shown) and are driven to move toward or away from the corner of the photovoltaic module 50 corresponding to the corner protection tape assembly 20, the corner protection positioning mechanism 22 is closer to the photovoltaic module 50, the corner protection positioning mechanism 22 first contacts the photovoltaic module 50 and presses the corner protection 60 fixed thereon against the corner of the photovoltaic module 50 when approaching, and then the tape attaching mechanism 23 moves toward the corner approaching or away from the photovoltaic module 50 along the diagonal direction of the base or the diagonal direction of the corner protection 60 relative to the fixed-length broken tape assembly 21 and the corner protection positioning mechanism 22 so as to fix the corner protection 60 to the corner of the photovoltaic module 50 by the first adhesive tape 70. More specifically, the corner protector placement positioning mechanism 22 is disposed near the photovoltaic module 50 on the first transmission module 10, and is used for fixing the corner protector 60 to be installed and pressing the corner protector 60 against the outer side of the corresponding corner of the photovoltaic module 50, so as to position the corner protector 60 at the corresponding corner of the photovoltaic module 50 before taping. The fixed-length broken adhesive tape assembly 21 is arranged on one side of the corner protector placing and positioning mechanism 22 away from the photovoltaic module 50, and is used for cutting a section of first adhesive tape 70 for adhering and fixing the corner protector 60 at the corresponding corner of the photovoltaic module 50 and turning one end part of the section of first adhesive tape 70 to form a first folding part 71. The tape attaching mechanism 23 is disposed between the fixed-length broken tape assembly 21 and the corner protector mounting and positioning mechanism 22 in a reversible manner, and is used for adsorbing and fixing the first tape 70 to be cut when the first tape 70 is cut off, and attaching the cut first tape 70 to the corner protector 60 and the photovoltaic module 50 after the corner protector 60 is fixed at the corner of the photovoltaic module 50 after the first tape 70 is adsorbed and turned over, specifically, the middle section of the first tape 70 is pressed against the outside of the top corner of the corner protector 60, and the two ends of the first tape 70 are folded in the same direction by taking the top corner of the corner protector 60 as a folding starting point, and are respectively and flatly attached and fixed on the upper surface and the lower surface of the photovoltaic module 50, that is, the first tape 70 is attached along the diagonal line of the corner protector 60.
As shown in fig. 4, the fixed-length adhesive tape breaking assembly 21 mainly includes five parts of a first tape reel frame 211, an upper clamping mechanism 214, a folding mechanism 212, a lower clamping mechanism 215 and an adhesive tape breaking mechanism 213. Specifically, the first tape reel 211 is a conventional disc-shaped structural member rotatable about a horizontal line, and the first tape roll is mounted on the first tape reel 211. The first tape reel 211 of the present embodiment is disposed at the uppermost side, and releases the first adhesive tape 70 downward. The upper clamping mechanism 214, the winding mechanism 212, the lower clamping mechanism 215, and the tape breaking mechanism 213 are all disposed below the first tape reel 211. The winding mechanism 212 is disposed on the tape feeding path of the first tape reel 211, specifically below the discharge end of the first tape reel 211 as shown in fig. 8. That is, the first adhesive tape 70 is pulled vertically downward after being fed out from the first tape reel 211. The purpose of the crimping mechanism 212 is to fold the free end of the length of first adhesive tape 70 to be cut, i.e. the lower end as shown in fig. 8, upwardly toward the end thereof to be cut, i.e. as shown in fig. 8. The lower clamping mechanism 215 is vertically arranged below the first tape reel frame 211 in a lifting manner, and the lower clamping mechanism 215 is used for clamping the free end of the folded first tape 70 to form the first folding part 71 and simultaneously pulling the first tape 70 downwards for a certain length when the first tape 70 descends downwards so that the end to be cut of the first tape 70 is just on the same horizontal plane with the tape breaking mechanism 213. An upper clamping mechanism 214 is provided between the first tape reel 211 and the winding mechanism 212 for clamping the upper end of the end to be cut of the first adhesive tape 70. The tape breaking mechanism 213 is disposed between the upper clamping mechanism 214 and the lower clamping mechanism 215 and is close to the upper clamping mechanism 214, and it should be noted that the tape breaking mechanism 213 is located at a side edge of the first adhesive tape 70 between the upper clamping mechanism 214 and the lower clamping mechanism 215, and is capable of being driven to translate along a horizontal direction towards or away from the first adhesive tape 70, so as to perform a translational motion towards a direction towards the first adhesive tape 70 after the first adhesive tape 70 is stretched to a preset length by the lower clamping mechanism 215, so as to cut the end to be cut of the first adhesive tape 70.
Specifically, as shown in fig. 4 and 6, the crimping mechanism 212 includes a first drive 2121 and first and second clamps 2122 and 2123 that are driven by the first drive 2121 for relative movement, the first and second clamps 2122 and 2123 having a separated open state and a closed state that are closed together. In the open state, the free end of the first adhesive tape 70 passes between the first clamping member 2122 and the second clamping member 2123. For convenience of description and distinction, the front end of the first clamping member 2122 is a first clamping section (not shown) as shown in fig. 6, and the front end of the second clamping member 2123 is a second clamping section (not shown) as shown in fig. 6, and in the closed state, the first clamping section and the second clamping section are relatively clamped on two sides of the free end of the first adhesive tape 70, that is, on two sides in front and back as shown in fig. 6, and are staggered in the vertical direction, that is, one above the other, so that the free end of the first adhesive tape 70 can be folded towards the side of the free end to be cut. Illustratively, in this embodiment, the first clamping section is on the upper side and the second clamping section is on the lower side, so that the free end of the lower end of the first adhesive tape 70 is under the clamping force of the first clamping section and the second clamping section, and the folding, specifically, the upward folding, occurs. Preferably, the first gripping section and the second gripping section are of cylindrical configuration, similar to chopsticks. For the first driving member 2121, a conventional cylinder is optional. In this embodiment, the folding mechanism 212 may be capable of translational movement in a horizontal plane, specifically, horizontally approaching or horizontally moving away from the first adhesive tape 70 between the upper clamping mechanism 214 and the lower clamping mechanism 215. The horizontal moving away is performed so as not to interfere with the movement of the lower clamp mechanism 215 and the first adhesive tape 70 in the process that the lower clamp mechanism 215 clamps the folded free end to form the first folded portion 71 and pulls down by a predetermined length. In the present embodiment, as shown in fig. 6, the folding mechanism 212 and the tape breaking mechanism 213 are both provided on the rear side as shown in the drawing and the folding mechanism 212 is located above the tape breaking mechanism 213.
For the upper clamping mechanism 214, as shown in fig. 4 and 6, a fixed platen 2141 and a movable platen 2142 are oppositely disposed along both surfaces of the first adhesive tape 70, i.e., the left and right surfaces as shown in fig. 8, and a second driving member 2143 that drives the movable platen 2142 to move closer to or away from the fixed platen 2141, i.e., to translate left and right as shown in fig. 8. The fixed 2141 and the movable 2142 are shown spaced apart side-to-side, with the free end of the first tape 70 extending downwardly through the space therebetween. Preferably, a side of the fixed platen 2141 facing the movable platen 2142 is formed with a guide groove (not shown) recessed away from the side of the movable platen 2142, i.e., recessed rightward as shown in fig. 8 and extending along the tape feeding path, i.e., extending downward and penetrating as shown in fig. 8, and correspondingly, one end of the movable platen 2142 facing the fixed platen 2141 is formed with a pressing protrusion (not shown) protruding toward the fixed platen 2141 and matching the guide groove, and the pressing protrusion is embedded in the guide groove to clamp and fix the upper end of the end to be cut of the first tape 70. The same applies to the second driver 2143, which may be a conventional cylinder. Preferably, the fixed platen 2141 is provided with a plurality of first adsorption holes 21411 communicating with the guide groove, and the purpose of the first adsorption holes 21411 is to enable the first adhesive tape 70 to be attached to the fixed platen 2141 when the movable platen 2142 is separated from the first adhesive tape 70. Specifically, when the lower clamping mechanism 215 clamps the first folding portion 71 to pull out the first folding portion downward, the first adhesive tape 70 is absorbed and attached to the guide groove on the fixed pressing plate 2141 by the first absorption hole 21411, so that the first adhesive tape 70 can be prevented from falling out of the guide groove of the fixed pressing plate 2141 while guiding, which is unfavorable for the pressing of the first adhesive tape 70 by the subsequent movable pressing plate 2142.
As for the lower clamping mechanism 215, as shown in fig. 5, it mainly includes a clamping assembly 2151 and a third driver 2152. The clamping assembly 2151 of this embodiment may be a conventional pneumatic clamping block mechanism, and specifically includes a first clamping block 21511 and a second clamping block 21512 that are disposed opposite to each other in the left-right direction as shown in fig. 5, and a clamping block cylinder 21513 disposed below the first clamping block 21511 and the second clamping block 21512 to drive the first clamping block 21511 and the second clamping block 21512 to move closer to or farther from each other. The first and second clamping blocks 21511 and 21512 extend upward and are each formed with a clamping segment at an upper end, and for convenience of description and distinction, the clamping segment at the upper end of the first clamping block 21511 is described as a third clamping segment 215111, and the clamping segment at the upper end of the second clamping block 21512 is described as a fourth clamping segment 215121. The third clamp segment 215111 and the fourth clamp segment 215121 each extend convexly outward. That is, the first clamping block 21511 and the second clamping block 21512 are both inverted L-shaped, with a wide upper end and a narrow lower end, and when the third clamping section 215111 of the first clamping block 21511 and the fourth clamping section 215121 of the second clamping block 21512 are clamped, a space is provided between the third clamping section 215111 of the first clamping block 21511 and the lower side of the fourth clamping section 215121 of the second clamping block 21512, which is formed as an avoidance space (not shown) for providing avoidance to the crimping mechanism 212. That is, when the lower clamping mechanism 215 clamps the folded free end and the unfolded portion so that the folded free end and the unfolded portion are tightly adhered to each other to form the first folded portion 71 after the folding mechanism 212 clamps and folds the free end of the first adhesive tape 70 (the first folded portion 71 is not formed), the folding mechanism 212 is not released, that is, is located in the escape space, and when the lower clamping mechanism 215 pulls the first adhesive tape 70 downward after the first folded portion 71 is formed, the folding mechanism 212 needs to withdraw from the escape space. The purpose of the third drive 2152 is to drive the clamp assembly 2151 upward, i.e., toward the crimping mechanism 212, to clamp the free end that has been folded back into the first fold 71 and to clamp or move downward, i.e., away from the crimping mechanism 212, to pull the first tape 70 downward a predetermined length. For the third driving member 2152, the combination of a rotating motor and a screw rod and a vertical sliding rail (not labeled) are exemplary, the screw rod (not labeled) is vertically disposed and connected to the driving end of the rotating motor (not labeled), and the left end of the clamping block cylinder 21513 of the clamping assembly 2151 is slidably connected to the vertical sliding rail through a slider (not labeled), which is not specifically described or limited in detail. Preferably, the end surface of the third clamping section 215111 of the first clamping block 21511 facing the second clamping block 21512 and the end surface of the fourth clamping section 215121 of the second clamping block 21512 facing the first clamping block 21511 are respectively formed with toothed and bar-shaped anti-slip lines (not labeled), so that the friction force during clamping is increased, and the clamping firmness is improved.
As for the tape breaking mechanism 213, as shown in fig. 6, the present embodiment is exemplified as a conventional pneumatic scissor mechanism, specifically, includes a pneumatic scissor 2131 capable of opening and closing and a fourth driving piece 2132 for driving the pneumatic scissor 2131 to move in a direction approaching or moving away from the first tape 70, that is, horizontally moving in the front-rear direction as shown in fig. 8. For the fourth driver 2132, an existing conventional cylinder may be selected.
As for the tape attaching mechanism 23, in the present embodiment, the tape attaching mechanism 23 and the fixed length broken tape assembly 21 are mounted together and can be moved horizontally in a direction approaching or separating from the photovoltaic assembly 50 synchronously, and the tape attaching mechanism 23 is disposed on a side of the lower clamping mechanism 215 approaching the photovoltaic assembly 50, i.e., on the right side as shown in fig. 8. Also, the lower clamp mechanism 215 may be horizontally moved in a direction approaching or separating from the tape application mechanism 23, that is, the lower clamp mechanism 215 may be horizontally moved in the left-right direction as shown in fig. 8. That is, when the suction end of the tape applying mechanism 23 rotates to face the lower clamping mechanism 215, the lower clamping mechanism 215 is moved toward the tape applying mechanism 23, the first tape 70 is sucked by the suction end of the tape applying mechanism 23, and then the tape breaking mechanism 213 breaks the end of the first tape 70 to be cut. It should be noted that, when the lower clamping mechanism 215 moves in a direction approaching or separating from the tape attaching mechanism 23, the upper clamping mechanism 214, the folding mechanism 212, the tape breaking mechanism 213 and the first tape reel frame 211 move together, that is, the upper clamping mechanism 214, the folding mechanism 212, the tape breaking mechanism 213 and the first tape reel frame 211 and the lower clamping mechanism 215 are mounted on the same fixing plate (the fixing plate on the front side as illustrated in fig. 4 is illustrated, and not shown), and the tape attaching mechanism 23 is mounted on the other fixing plate (the fixing plate on the rear side as illustrated in fig. 4 is illustrated, not shown), and the two fixing plates are slidably connected. Specifically, as shown in fig. 7, the tape attaching mechanism 23 includes an attaching member 231 and a horizontal rotation driving member 232, and the horizontal rotation driving member 232 can rotate around a horizontal axis extending forward and backward as shown in fig. 7 to drive the attaching member 231 to rotate synchronously such that an attaching end thereof faces the lower clamping mechanism 215 on the left side as shown in fig. 4 or the photovoltaic module 50 (not shown in fig. 1) on the right side as shown in fig. 4. For the horizontal rotation driving member 232, a conventional rotating electric machine is known.
As shown in fig. 7, the attaching assembly 231 mainly includes a mounting substrate 2311, two suction blocks 2312, two taping mechanisms, two elastic supporting members 2314 and a sliding plate 2315. The mounting substrate 2311 is connected to the horizontal rotation driving member 232 and has a horizontally extending escape slot 23111 extending from right to left as shown in fig. 7. The two adsorption blocks 2312 are respectively fixed to the upper and lower ends of the mounting substrate 2311 corresponding to the opening of the avoidance groove 23111, and the outer end surfaces of the two adsorption blocks 2312, that is, the left end surface as shown in fig. 7, are implemented as adsorption surfaces. A plurality of blowing holes 23121 are formed on the suction surface of any one of the suction blocks 2312 in order to provide suction force when the first adhesive tape 70 is sucked and fixed by the suction unit 231 and blow the first adhesive tape 70 off the suction surface of the suction block 2312 when the first adhesive tape 70 is stuck and fixed on the upper and lower surfaces of the corner protector 60 and the photovoltaic module 50. Preferably, the two attachment blocks are vertically movable to adjust the distance therebetween in order to match first adhesive strips 70 of different lengths. The two taping mechanisms are opposite to and fixed on the upper and lower inner walls of the opening of the avoidance groove 23111 at intervals, and any taping mechanism includes a mounting block (not shown) horizontally fixed at the opening of the avoidance groove 23111 and a first taping roller 2313 mounted at the outer end of the mounting block, i.e., the right end as shown in fig. 7 and rotatable with respect to the mounting block about a horizontal line in the front-rear direction as shown in fig. 7. The two elastic supporting members 2314 are oppositely disposed at two sides of the thickness direction of the mounting substrate 2311, i.e., front and rear sides as shown in fig. 7, and one end, i.e., a left end as shown in fig. 7, of any one elastic supporting member 2314 is movably connected with the left end of the mounting substrate 2311, and the other end, i.e., a right end as shown in fig. 7, is connected with the inner end of the sliding plate 2315. the sliding plate 2315 is positioned between the two first attaching rollers 2313 of the two taping mechanisms under the biasing force of the elastic supporting member 2314 in the initial state. When the horizontal rotation driving member 232 drives the suction surface of the attachment assembly 231 to move toward the corresponding corner of the photovoltaic module 50 to which the corner protector 60 is to be mounted and the tape attaching mechanism 23 is driven to move toward the corner protector 60 of the corresponding corner of the photovoltaic module 50, the middle section of the first tape 70 sucked by the two suction blocks 2312 is pressed by the two first attaching rollers 2313 at the top corners of the corresponding corner protector 60 and the sliding plate 2315 is pressed by the corresponding corner protector 60 to perform retracting movement toward the inside of the avoidance groove 23111, the corner protector 60 enters into the avoidance groove 23111 so that the two ends of the first tape 70 are flattened on the upper and lower surfaces of the corner protector 60 by the inner walls of the avoidance groove 23111 and the two ends of the first tape 70 extend horizontally toward the inside of the photovoltaic module 50 along the diagonal line of the corner protector 60, in the process, the two first attaching rollers 2313 of the two tape attaching mechanisms roll against the outer surfaces of the two ends of the first tape 70 respectively to press the two ends of the first tape 70, which are affixed to the top corners of the corner protector 60, from the two ends of the first tape 70 are flattened and folded over the two surfaces of the photovoltaic module 50 from the outside to the inside. As shown in fig. 7, the elastic supporting member 2314 includes a cylindrical supporting rod 23141 extending horizontally in the left-right direction as shown in fig. 7, and an elastic member 23142 (which is a tubular straight spring for example) sleeved on the outer periphery of the supporting rod 23141, wherein the left end of the supporting rod 23141 is movably inserted into the left end of the mounting substrate 2311, that is, the end opposite to the end where the avoidance groove 23111 is formed, the right end of the supporting rod 23141 is fixed to the inner end, that is, the left end, of the sliding plate 2315, and the axis of the supporting rod 23141 is parallel to the extending direction, that is, the length direction, of the avoidance groove 23111. The elastic member 23142 applies a biasing force to the sliding plate 2315 such that the sliding plate 2315 tends to escape from the notch of the groove 23111 and is located between the two first attaching rollers 2313.
For the corner protector placement positioning mechanism 22, it may be driven to move toward or away from the corresponding corner of the photovoltaic module 50 and press the corner protector 60 against the corresponding corner of the photovoltaic module 50 when the approaching motion is made. It should be noted that, the corner protection positioning mechanism 22, the fixed length adhesive tape breaking assembly 21 and the adhesive tape attaching mechanism 23 of the present embodiment are disposed on the same bottom plate, and can be driven to move synchronously near to or away from the corresponding corner of the photovoltaic module 50. The specific structure thereof is not described and defined in detail, and reference is made to the prior art mentioned in the background. As shown in fig. 9, the corner protector mounting and positioning mechanism 22 of this embodiment includes two corner protector fixing bases 221 disposed opposite to each other at intervals (i.e., disposed at intervals in front-to-back as shown in fig. 9, in order to avoid interference with the side edges of the photovoltaic module 50), and vertically liftable and vertically rotatable pressing blocks 222 disposed on either one of the corner protector fixing bases 221, respectively. The upper surface of any corner protector fixing table 221 and one side close to the other corner protector fixing table 221 are provided with fixing grooves 2211 which are concave downwards and matched with one end of one of the corner protector 60, which is far away from the vertex angle of the corner protector 60, and the two pressing blocks 222 respectively press against the upper surfaces of the two corner protector arms of the corner protector 60 after the corner protector 60 is placed in the two fixing grooves 2211 of the two corner protector fixing tables 221. A rotation lifting driving member (not shown, and an exemplary conventional motor screw mechanism) for driving the corresponding pressing block 222 to rotate and lift is provided in any one of the corner protector fixing bases 221. It should be noted that, the two corner protection fixing tables 221 can be driven to vertically lift synchronously, and a lifting driving mechanism (not labeled) of the corner protection fixing tables 221 is not described and limited, and is an existing conventional lifting cylinder. Alternatively, the corner support positioning table 90 (not specifically described, see the positioning mechanism described in the prior art in the background art) supported on the bottom surface of the photovoltaic module 50 is further provided on the fixing base (not labeled) of the corner protection fixing table 221, the corner support positioning table 90 and the two corner protection fixing tables 221 are disposed opposite to each other, i.e., left and right as shown in fig. 9, and the corner protection fixing tables 221 are close to the tape attaching mechanism 23, i.e., left as shown in fig. 9, and the corner support positioning table 90 is far from the tape attaching mechanism 23, i.e., right as shown in fig. 9, i.e., near the photovoltaic module 50.
The corner bead placement tape adhering device of the embodiment aims at a photovoltaic module which is not adhered with an edge tape before corner bead installation. In order to improve the lamination effect and reduce the occurrence of leakage, a second adhesive tape 80 having a C-shape needs to be attached to both long sides of the photovoltaic module 50. Specifically, referring to fig. 2, the corner protectors 60 at the four corners of the photovoltaic module 50 are respectively adhered with a first adhesive tape 70, and a set of long sides of the photovoltaic module 50, that is, the upper side left and right ends and the lower side left and right ends as shown in fig. 2 are respectively provided with a second adhesive tape 80. Four first tapes 70 and four second tapes 80. I.e. a second tape 80 is provided on each long side at a predetermined distance from any corner protector 60 (not depicted and defined, and can be designed as the case may be by those skilled in the art). The second tapes 80 are attached through the side tape attaching modules 40, and each second tape 80 corresponds to one side tape attaching module 40. That is, a set of corresponding sides of the two ends of the photovoltaic module 50 corresponding to the first direction are specifically two long sides, that is, the outer sides of the left and right ends of any one of the upper and lower sides as shown in fig. 2 are respectively provided with a side tape attaching module 40, and the side tape attaching module 40 is located at the inner side of the corner protection tape attaching module 20. The problem of glue leakage during the lamination process of the photovoltaic module 50 can be further reduced, and the lamination quality of the photovoltaic module 50 can be improved.
As shown in fig. 10 to 13, the side tape attaching module 40 of the present embodiment mainly includes a second tape reel 41, a plurality of guide wheels 42, a pressing head mechanism 44, a lower attaching mechanism 43, an upper attaching mechanism 45, a winding mechanism 48, a pressing rod mechanism 47, and a tape cutting mechanism 46. Wherein the second adhesive tape 80 is wound on the second tape reel frame 41, the second tape reel frame 41 is disposed under the right side as shown in fig. 10. The lower attaching mechanism 43, the pressing head mechanism 44, the second tape reel 41 and part of the guide wheel 42 are lifted and lowered synchronously and horizontally in the first direction, that is, in the left-right direction as shown in fig. 10. A plurality of guide wheels 42 are disposed on the tape feeding path of the second tape reel 41 for tightening and guiding the second tape 80, and as shown in fig. 10 and 11, for example, four guide wheels 42 are included, which are disposed on the left side of the second tape reel 41, and four guide wheels 42 are disposed in sequence from bottom to top, and the guide wheel 42 at the second lower position in the height position is located on the left side of the guide wheel 42 at the lowest position and the rest positions.
As shown in fig. 10, the lower attaching mechanism 43 is provided at the upper left end of the guide wheel 42 at the highest position, that is, at the rear end of the guide wheel 42 at the extreme end of the adhesive feeding path, and is used to attach the second adhesive tape 80 to the lower surface of the photovoltaic module 50. Specifically, as shown in fig. 12, the adhesive tape dispenser comprises a guide plate 431 extending obliquely upwards and a second attaching roller 432 disposed at the top end of the guide plate 431 and capable of rotating around a horizontal axis, wherein the second adhesive tape 80 passes through the guide plate 431 and faces upwards, a guide protrusion 4311 protruding upwards and extending from the bottom end to the top end of the guide plate 431 is disposed in the middle of the upper surface of the guide plate 431, the width of the guide protrusion 4311 is consistent with that of the second adhesive tape 80, a guide inclined surface 4312 extending obliquely downwards is disposed at the top end of the guide plate 431, and a blowing hole 4313 for blowing air to the second adhesive tape 80 is formed in the guide inclined surface 4312, i.e. the position of the guide plate 431 close to the second attaching roller 432. The pressing head mechanism 44 is disposed on the side of the lower attaching mechanism 43, specifically, the right side as shown in fig. 10, and is located above the guide wheel 42 at the highest position, that is, above the right side of the guide wheel 42 at the extreme end of the glue feeding path. As shown in fig. 10, the presser mechanism 44 includes a pressing driving member 441 disposed obliquely downward and a presser portion 442 (end surface is a sphere) provided at a lower end of the pressing driving member 441, and the presser portion 442 is pressed against the second tape 80 on the guide wheel 42 at the extreme end of the tape feeding path, i.e., the guide wheel 42 at the highest position in the drawing, by driving of the pressing driving member 441 before taping by the lower taping mechanism 43 and is released when taping by the lower taping mechanism 43. For pressing against the driving member 441, an existing conventional cylinder may be selected.
In this embodiment, the lower attaching mechanism 43, the pressing head mechanism 44, the second tape reel 41 and part of the guide wheels 42 (specifically, three guide wheels 42 at the lowest position, the highest position and the second highest position in height) are mounted on the same fixing plate (not shown) and can be lifted and lowered synchronously along the vertical direction and horizontally along the first direction, that is, along the left-right direction as shown in fig. 10. In addition, in the present embodiment, the tape cutting mechanism 46, the pressing lever mechanism 47, the winding mechanism 48, and the upper attaching mechanism 45 are mounted on the same fixed plate (not shown) and can be lifted and lowered in a vertical direction in synchronization. And preferably, the two fixing plates can relatively move to adjust the interval between the upper attaching mechanism 45 and the lower attaching mechanism 43, and it should be noted that the adjustment is performed before the equipment starts to operate, and the adjustment is not allowed between the two fixing plates during the operation.
Specifically, as shown in fig. 10, the tape cutting mechanism 46 is disposed near the lower attaching mechanism 43, specifically, at the left side of the lower attaching mechanism 43, and the tape cutting mechanism 46 can be lifted vertically, where the lifting is different from the lifting of the tape cutting mechanism 46, the pressing lever mechanism 47, the winding mechanism 48 and the upper attaching mechanism 45 in synchronization, and the lifting is the lifting of the tape cutting mechanism 46 with respect to the other mechanisms, namely, the pressing lever mechanism 47, the winding mechanism 48 and the upper attaching mechanism 45. After the lower attaching mechanism 43 attaches the second tape 80 on the lower surface of the photovoltaic module 50 and the second tape 80 is pulled out by a predetermined length in the first direction (it should be noted that, here, the second tape 80 is pulled out by the horizontal movement of the entire side tape attaching module 40), the tape cutting mechanism 46 cuts the end to be cut of the second tape 80.
The upper attaching mechanism 45 is disposed on a side of the tape cutting mechanism 46 away from the lower attaching mechanism 43, i.e., on the left side as shown in fig. 10, and it should be noted that the upper attaching mechanism 45 is higher in height than the lower attaching mechanism 43, and the upper attaching mechanism 45 can be driven to move in a direction of approaching or separating from the tape cutting mechanism 46 along the first direction so as to attach the upper end of the second tape 80 to the upper surface of the photovoltaic module 50 horizontally, and it should be noted that the upper attaching mechanism 45 is approaching the tape cutting mechanism 46 at the initial position and moves in a direction of separating from the tape cutting mechanism 46 during the tape attaching process, i.e., on the left side as shown in fig. 10. As shown in fig. 13, the upper attaching mechanism 45 includes a mounting base 451 and a third attaching roller 452 provided on a side of the mounting base 451 away from the tape cutting mechanism 46, which is rotatable about a horizontal line to attach the second tape 80 horizontally to the upper surface of the photovoltaic module 50. The mounting base 451 is provided with a plurality of second suction holes 453 for sucking and fixing the second tape 80 to the upper attaching mechanism 45 before the second tape 80 is cut.
As shown in fig. 10 and 13, the winding mechanism 48 is provided on a side of the upper attaching mechanism 45 near the tape cutting mechanism 46 and is turnable around a horizontal line in the front-rear direction as shown in fig. 13 (which is parallel to the axis of the third attaching roller 452) to turn over the cut end of the second tape 80 to form the second folded portion 81, wherein the second suction hole 453 is provided on a side near the winding mechanism 48, the cut end of the second tape 80 at the later stage of being cut is placed above the winding mechanism 48, and the winding mechanism 48 turns over the cut end, i.e., the right end as shown in fig. 13, toward the other end, i.e., the left end as shown in fig. 13 during turning over.
The pressing bar mechanism 47 is disposed on one side of the upper attaching mechanism 45 at the initial position, specifically, on the rear side as shown in fig. 10, and can be lifted vertically and moved horizontally toward or away from the upper attaching mechanism 45 at the initial position, that is, moved forward as shown in fig. 10, and it should be noted that the lifting is performed with respect to the other mechanisms, that is, the tape cutting mechanism 46 and the lower attaching mechanism 43, and the pressing bar mechanism 47 presses the second tape 80 adsorbed and fixed on the upper attaching mechanism 45 after the tape cutting mechanism 46 cuts the second tape 80 and before the winding mechanism 48 turns over to form the second folded portion 81, and releases the second tape 80 after the second folded portion 81 is formed. The second adsorption hole 453 breaks vacuum to release the second adhesive tape 80 after the pressing rod mechanism 47 releases the second adhesive tape 80, and the upper attaching mechanism 45 is driven to move horizontally along the first direction relative to the tape cutting mechanism 46 and the pressing rod mechanism 47 so that the third attaching roller 452 presses on the second adhesive tape 80 to complete the attachment of the second adhesive tape 80 on the upper surface of the photovoltaic module 50. Specifically, as shown in fig. 11, the pressing rod mechanism 47 includes a vertical cylinder 471 which is vertically lifted, a horizontal cylinder 472 which is horizontally stretched, and a rod 473 which is horizontally fixed to the side of the horizontal cylinder 472 facing the attaching mechanism 45, the rod 473 is retracted before the end to be cut of the second tape 80 is cut, and the rod 473 is extended by the driving of the horizontal cylinder 472 and positioned above the second tape 80 before the winding mechanism 48 is wound after the second tape 80 is cut, and then is lowered by the vertical cylinder 471 so that the rod 473 is pressed against the second tape 80.
For convenience of description and distinction, a horizontal driving member that drives the lower attaching mechanism 43, the pressing head mechanism 44, the second tape reel frame 41, and the guide wheel 42 to move horizontally is described as a first horizontal driving member 49, a horizontal driving member that drives the upper attaching mechanism 45 to move horizontally is described as a second horizontal driving member 411, a lifting driving member that drives the lower attaching mechanism 43, the pressing head mechanism 44, the second tape reel frame 41, and the guide wheel 42 to lift synchronously is described as a first vertical driving member 410, and a lifting driving member that drives the lower attaching mechanism 43, the tape cutting mechanism 46, and the pressing lever mechanism 47 to lift synchronously is described as a second vertical driving member 412. The first horizontal driving member 49, the second horizontal driving member 411, the first vertical driving member 410, and the second vertical driving member 412 of the present embodiment may be air cylinders.
As for the winding mechanism 48, as shown in fig. 13, it includes a winding motor 481 fixed to the mounting base 451 and having a winding shaft 4811 rotatable about a horizontal line, i.e., a horizontal line extending forward and backward as shown in fig. 10, and an L-shaped winding block 482 connected to the winding shaft 481, the winding motor 481 driving the winding block 482 to turn left toward one side of the mounting base 451, i.e., as shown in fig. 13, to turn the cut end of the second adhesive tape 80 placed thereon left to form a second folded portion 81, and the axis of the winding shaft 4811 of the winding motor 481 is parallel to the axis of the third attaching roller 452. Specifically, an avoidance groove (not labeled) that is downwardly and leftwards concavely extended is formed at the right end of the mounting base 451, the winding shaft 4811 is rotatably disposed on the avoidance groove, and the winding block 482 is laid down, that is, the opening is upwardly connected to the bottom of the winding shaft 4811, and it should be noted that the avoidance groove does not interfere when the winding shaft 4811 rotates to drive the winding block 482 to turn.
The tape cutting mechanism 46 may be selected from conventional vertically retractable cutters, and the specific structure is not described or limited, as those skilled in the art will readily recognize and implement.
As shown in fig. 19, a side tape attaching module 40 and a corner tape attaching module 20 of the present embodiment are mounted on the same fixing base (not shown), and the fixing base can move horizontally along a first direction and a second direction perpendicular to the first direction so that the corner tape attaching module 20 and the side tape attaching module 40 move near to or far from the corner position of the photovoltaic module 50. The side tape attaching module 40 is located at a side of the fixing base, which is close to the photovoltaic module 50, and the corner protection tape attaching module 20 is disposed along a diagonal line of the fixing base and can horizontally move along the diagonal line direction of the fixing base, which is close to or far from the side tape attaching module 40, that is, can move along the diagonal line direction corresponding to the corner protection 60 to achieve the attachment and fixation of the first tape 70 on the corner protection 60.
The feeding module 30 of the present embodiment includes three parts, as shown in fig. 1 and 14 to 18, a part is a vibration feeding assembly 31 for feeding the corner protector 60, a part is a first feeding assembly 32 for taking, placing and transplanting the corner protector 60 corresponding to two corners of one side (in the present embodiment, a side close to the vibration feeding assembly 31) of the photovoltaic module 50, and a part is a second feeding assembly 33 for taking, placing and transplanting the corner protector 60 corresponding to two corners of the other side (in the present embodiment, a side far from the vibration feeding assembly 31). The vibration loading assembly 31 includes a bin 311 disposed outside a side edge (left side in fig. 1) of the first transmission module 10, that is, away from the first transmission module 10, for loading the corner protector 60, a flexible vibration plate 312 disposed inside, that is, near the first transmission module 10 and below a discharge hole of the bin 311 and below the first loading assembly 32, and an image pickup device (not shown in fig. 1) disposed above the flexible vibration plate 312. The structure and the working principle of the flexible vibration disc 312 are not described and limited herein, and are conventional flexible vibration devices, which are easily known and implemented by those skilled in the art, and the purpose of the flexible vibration disc is to vibrate the corner protector 60 sent out by the discharge hole of the bin 311 to a horizontal state, so that the first feeding component 32 and the second feeding component 33 can absorb the corner protector 60 for feeding. The imaging device is used for shooting the actual pose of the corner protector 60 on the flexible vibration disc 312, that is, the direction of the opening of the corner protector 60, so that in order to enable the absorbed corner protector 60 to correspond to the corresponding corner of the photovoltaic module 50, the pose of the corner protector 60 needs to be adjusted after the first feeding module 32 and the second feeding module 33 absorb the corner protector 60 from the flexible vibration disc 312, so that the pose of the corner protector 60 is matched with the corresponding corner of the photovoltaic module 50. In this embodiment, the image capturing device is in communication connection with the first feeding component 32 and the second feeding component 33, after the first feeding component 32 and the second feeding component 33 absorb the corner protector 60, the actual pose of the corner protector 60 during absorption is compared with the pose of the corresponding corner of the photovoltaic component 50, if the poses are consistent, the pose of the corner protector 60 does not need to be adjusted for the first feeding component 32 and the second feeding component 33, and if the poses are inconsistent, the pose of the corner protector 60 needs to be adjusted. The imaging device is an existing conventional industrial camera, the specific structure and the working principle of the imaging device are not described and limited, and the imaging device is not an innovation point of the invention in the prior art.
The first feeding component 32 and the second feeding component 33 are different in structure and arrangement position. Specifically, as shown in fig. 14 and 15, the first feeding assembly 32 includes a first truss 321 and two first suction members 322 slidably disposed on the first truss 321. For the first truss 321, the first truss 321 extends along the first direction, and a 匚 -shaped frame 320 is further disposed at the bottom of the first truss 321, the 匚 -shaped frame 320 is disposed above the flexible vibration plate 312 and has an opening edge facing one side of the flexible vibration plate 312, the first truss 321 is disposed on the opening edge of the 匚 -shaped frame 320 and forms a square frame with the 匚 -shaped frame 320, and the first truss 321 can be driven to slide horizontally along the 匚 -shaped frame 320 (the sliding direction is perpendicular to the first direction, i.e. along the second direction). In order to achieve the transplanting and feeding of the corner protectors 60 on one side of the photovoltaic module 50, that is, on the side close to the vibration feeding module 31 shown in fig. 1, that is, on the front and rear ends of the left side shown in fig. 1, the number of the first suction pieces 322 in this embodiment is two, and the two first suction pieces 322 are relatively spaced and independently driven to be freely moved in the first direction relative to the first truss 321, and any one of the first suction pieces 322 can be driven to vertically lift and rotate around a vertical line. That is, the first loading assembly 32 is actually composed of a first truss 321, two first suction members 322, two first horizontal displacement drivers 325, two first vertical displacement drivers 324, and two first vertical rotation drivers 323. Any one of the first vertical rotation driving members 323 drives one of the first suction members 322 to rotate around a vertical line, any one of the first vertical displacement driving members 324 drives one of the first suction members 322 and the first vertical rotation driving member 323 to integrally vertically lift and lower, and any one of the first horizontal displacement driving members 325 drives one of the first suction members 322, one of the first vertical rotation driving member 323 and one of the first vertical displacement driving member 324 to integrally horizontally move in a horizontal direction, that is, in a first direction.
As shown in fig. 16, the second feeding assembly 33 of the present embodiment includes a second truss 330, two second suction members 331, a second transfer module 332, and two third suction members 333. The second truss 330 is disposed parallel to the first truss 321, that is, extends along the first direction, but only the second truss 330 is disposed at the right end of the apparatus as shown in fig. 1, two second suction members 331 are slidably disposed on the second truss 330 along the first direction, the second transmission module 332 spans over the first transmission module 10 and the photovoltaic modules 50 thereon, that is, the second transmission module 332 extends along the second direction, and two third suction members 333 are disposed on the first truss 321 as are the two first suction members 322. In this embodiment, the two third sucking parts 333 are mainly used to suck the corner protector 60 from the flexible vibration plate 312, adjust the pose of the corner protector 60, and then transplant the corner protector 60 onto the carrier 3321 on the second transmission module 332, and then, the carrier 3321 with the corner protector 60 is conveyed to the right side from the left side as shown in fig. 1 or 17, that is, the side close to the vibration feeding assembly 31, that is, the side far from the flexible vibration plate 312 through the second transmission module 332, and then, the empty carrier 3321 is re-conveyed from the right side to the left side. The two second sucking pieces 331 are used for sucking and transplanting the corner protector 60 on the carrier 3321 onto the corner protector mounting and positioning mechanism 22 of the two corner protector taping modules 20 at the corresponding ends, i.e. the front and rear ends of the right side of the apparatus as shown in fig. 1, when the carrier 3321 is conveyed to the right side of the second transmission module 332. The second transmission module 332 has the same structure as the first transmission module 10, that is, is a guide rail or a transmission belt type transmission structure, and in this embodiment, the carrier 3321 is slidably disposed on the guide rail. In some preferred embodiments, the number of the carriers 3321 is two, the two carriers 3321 are arranged at intervals, and in operation, one carrier 3321 is located at the left side of the second transmission module 332, that is, at the position of picking and placing the third suction member 333 near the side of the flexible vibration disc 312, and the other carrier 3321 is located at the right side of the second transmission module 332, that is, at the position of picking and placing the second suction member 331 far from the side of the vibration feeding assembly 31. The efficiency can be greatly improved.
As shown in fig. 17 and 18, as for the carrier 3321, any carrier 3321 is a flat plate structure, two opposite positioning slots 33211 which are arranged at intervals and extend in a downward concave manner are formed on the flat plate structure, the shape and the size of the positioning slots 33211 are consistent with those of the corner protector 60, the pose of the positioning slots 33211 corresponds to that of the corners at the front end and the rear end of the right side of the photovoltaic module 50 shown in fig. 1, the structural complexity of the second suction piece 331 and the simplicity of the operation can be reduced, and the second suction piece 331 can directly suck the corner protector 60 and only needs to translate and lift without rotating to adjust the pose.
That is, the first suction member 322 and the third suction member 333 of the present embodiment have two positions, namely, just above the flexible vibration plate 312 when the opening edge of the 匚 -shaped frame 320 is located, so as to grasp the corner protector 60 on the flexible vibration plate 312, and the other position is located on the opposite side of the opening edge, where the first suction member 322 and the third suction member 333 are located above the carrier 3321 of the second transmission module 332, so as to place the corner protector 60 on the carrier 3321 and convey the corner protector 60 to the side far from the vibration feeding module 31, i.e. the right side as shown in fig. 1, through the transmission of the second transmission module 332, so that the second suction member 331 is convenient to suck and transplant the corner protector 60 on the carrier 3321 onto the corner protector placement positioning mechanism 22 of the corner protector tape module 20 corresponding to the photovoltaic module 50.
For the first suction piece 322 and the third suction piece 333, both are identical in structure and different from the structure of the second suction piece 331. Since the positions of the two positioning grooves 33211 on the carrier 3321 on the second transmission module 332 of the second feeding assembly 33 are fixed, that is, correspond to the two corners on the right side of the photovoltaic module 50, when the corner protector 60 is conveyed from the left side to the right side of the second transmission module 332 by the carrier 3321 and is sucked by the second suction piece 331 and transferred to the corner protector mounting positioning mechanism 22 of the corresponding corner protector taping module 20, the position of the corner protector 60 does not need to be adjusted any more, so that the third suction piece 333 only needs to vertically lift and horizontally move (including along the first direction and the second direction) without rotating to adjust the position. The first suction piece 322 and the third suction piece 333 have a vertical lifting function and a horizontal moving function, and a rotation function around a vertical line, and the purpose of rotation is to adjust the position of the corner protector 60, because the position of the corner protector 60 is not completely corresponding to the positions of the two corners on the left side of the photovoltaic module 50 and the positions of the two positioning grooves 33211 on the jig, that is, the positions of the two corners on the right side, when the corner protector 60 is sucked from the flexible vibration plate 312. That is, the third suction member 333 should further include a second vertical rotation driving member 3331 driving the third suction member 333 to rotate about a vertical line, a third vertical displacement driving member 3332 driving the third suction member 333 and the second vertical rotation driving member 3331 to vertically lift integrally, and a third horizontal displacement driving member driving the third suction member 333, the second vertical rotation driving member 3331 and the third vertical displacement driving member 3332 to horizontally, that is, in the first direction integrally. And the second suction member 331 includes only the second suction member 331 and the second vertical displacement driving member 3311 driving the second suction member 331 to vertically ascend and descend, and the second horizontal displacement driving member 3312 driving the second suction member 331 and the second vertical displacement driving member 3311 to integrally move in a horizontal, i.e., first direction.
As for the first suction piece 322, the second suction piece 331, and the third suction piece 333, as shown in fig. 14 to 16, four suction cups arranged in an L-shape are included, and two suction cups are corresponding to each arm of the corner protector 60. The construction of the conventional motor and belt combination for first horizontal displacement drive 325, second horizontal displacement drive 3312 and third horizontal displacement drive is not described or limited herein and is readily known and implemented by those skilled in the art. The first, second and third vertical displacement drivers 324, 3311, 3332 may be selected from conventional air cylinders, which are not described or defined herein, as would be readily understood and effected by one skilled in the art. The first vertical rotation driver 323 and the second vertical rotation driver 3331 may be selected from conventional rotating electric machines, which are not described and limited herein, and are easily known and implemented by those skilled in the art.
It should be noted that, the two first suction members 322 are independent, that is, one first suction member 322 corresponds to one first vertical rotation driving member 323, one first vertical displacement driving member 324, and one first horizontal displacement driving member 325. Similarly, the two third suction members 333 are independent, i.e. one third suction member 333 corresponds to one second vertical rotation driving member 3331, one third vertical displacement driving member 3332 and one third horizontal displacement driving member. The two second suction members 331 are also independent, i.e. each correspond to one second vertical displacement driving member 3311 and one second horizontal displacement driving member 3312. Since the two first suction members 322 and the two third suction members 333 are disposed on the first truss 321, in order to reduce the complexity of the structure and avoid interference during movement, in this embodiment, one of the first suction members 322 and one of the third suction members 333 are integrated together, the other first suction member 322 and the other third suction member 333 are integrated together, and the two third suction members 333 are disposed inside the two first suction members 322, that is, the two first suction members 322 are disposed at the front and rear ends as shown in fig. 14. Specifically, as shown in fig. 1, the first suction member 322 and the third suction member 333 at the front end are mounted on the same fixed substrate and driven to move in the horizontal direction, that is, in the first direction, and similarly, the first suction member 322 and the third suction member 333 at the rear end are mounted on the same fixed substrate (not shown) and driven to move in the horizontal direction, that is, in the first direction. That is, the third horizontal displacement driving member and the first horizontal displacement driving member 325 are the same driving member, and are driving motors as shown in fig. 14 and 16.
Compared with the feeding module 30 in the prior art in the background art, the feeding module 30 of the embodiment only needs to set up a storage bin 311 and a flexible vibration disc 312 on one side of the first transmission module 10, two vibration feeding discs are not needed, transplanting and feeding of corner protectors 60 of four corners of the photovoltaic module 50 are respectively realized through two sets of feeding modules, and the structure is simpler and the occupied area is smaller. Through tests, the beat of the device of the embodiment is about 16s, and the efficiency is high.
Example 2
Unlike embodiment 1, the number of the side tape attaching modules 40 is two in this embodiment. Specifically, referring to fig. 3, the corner protectors 60 at the four corners of the photovoltaic module 50 are respectively adhered with a first adhesive tape 70, and the left side of the upper side and the right side of the lower side of the photovoltaic module 50 are respectively provided with a second adhesive tape 80, that is, four second adhesive tapes and two second adhesive tapes 80 are all arranged oppositely and in a staggered manner. The structure of the side tape attaching module 40 is identical to that of embodiment 2, and details are omitted, except that the number of the side tape attaching modules 40 is different, and in this embodiment, the number of the side tape attaching modules 40 is two and is staggered relatively.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and are in no way limiting of the invention.
Claims (15)
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