CN119824288A - Superhigh temperature bearing alloy and preparation method thereof - Google Patents
Superhigh temperature bearing alloy and preparation method thereof Download PDFInfo
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- C22C27/00—Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/0047—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
- C22C32/0052—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only carbides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
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Abstract
The invention relates to an ultra-high temperature bearing alloy and a preparation method thereof. The invention relates to an ultrahigh temperature bearing alloy, which comprises, by weight, 0.02% -4.0% of C, 16.0% -19.0% of Cr, 30.0% -35.0% of Mo, 30.0% -34.0% of Nb, 16.5% -18.5% of V and unavoidable impurities, wherein a matrix in a microstructure of the ultrahigh temperature bearing alloy is a BCC crystal structure with high mixed entropy, and NbC and Nb/VC precipitated phases are uniformly distributed on the BCC matrix. The high-temperature bearing has the beneficial effects that the high-temperature structural stability is guaranteed based on the entropy effect in thermodynamics, meanwhile, the high-temperature hardness and the high-temperature strength of the high-temperature bearing are enhanced through Nb/VC high-carbide reinforcement, and the service performance requirements of the high-temperature bearing with stable tissue structure, high hardness and high wear resistance at high temperature are met.
Description
Technical Field
The invention relates to the technical field of high-temperature bearing materials, in particular to an ultrahigh-temperature bearing alloy and a preparation method thereof.
Background
With the rapid development of the fields of aerospace, medical treatment and the like, the requirements for high-temperature bearing materials with high temperature resistance and better performance are more and more urgent. At present, the service temperature of the high-temperature bearing steel represented by Cr14Mo4V is not more than 524 ℃, and the service temperature of the 55 alloy and the Cr40Al3Ti nickel-based high-temperature bearing alloy is not more than 600 ℃. After the service temperature exceeds 600 ℃, the structure is changed, so that the service requirement of the bearing material for high strength and high hardness cannot be met, and development of novel high-temperature-resistant bearing materials is urgently needed.
Refractory high-entropy alloy containing Mo, V, nb and other high-melting elements is a novel potential material for manufacturing extreme-temperature service parts due to the characteristics of high melting point, high strength, high hardness and the like.
CN13088787a discloses a single-phase WNbMoTaZr refractory high-entropy alloy and a preparation method thereof, wherein the element composition comprises W, nb, mo, ta and Zr, and the molar ratio of W, nb, mo, ta to Zr is 1:1:1:1:0.1-0.5. The alloy has the average hardness of 546HV, the yield strength at room temperature of 1584Mpa, the compression plasticity of 8.4 percent and good thermal stability in the range of room temperature to 1400 ℃. But its high temperature strength and hardness data are not reported.
The CN114606424A patent discloses a high-strength high-toughness Mo-Nb-Ta-Hf-Zr refractory high-entropy alloy and a preparation method thereof, wherein the expression of the Mo-Nb-Ta-Hf-Zr refractory high-entropy alloy is MoxNbyTazHfuZrv, x, y, z, u, v is the mole percentage of elements, and x+y+z+u+v=1 is satisfied, wherein x is 0.05< 0.3, y+z is 0.4< 0.5, and u+v is 0.45. The yield strength at 1000 ℃ is 700-1100MPa, and the compression strength is 770-1800MPa. But its high temperature hardness data is not reported.
In summary, aiming at the characteristics of high hardness, high heat resistance and stable structure of the high-temperature bearing material, developing and preparing a novel bearing alloy with high yield strength, high hardness and high wear resistance at the high temperature of 1000 ℃ is a technical problem to be solved urgently.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide an ultrahigh temperature bearing alloy with high yield strength, high hardness and high wear resistance and a preparation method thereof.
The invention provides an ultra-high temperature bearing alloy, which has the technical scheme that:
The ultra-high temperature bearing alloy comprises, by weight, 0.02% -4.0% of C, 16.0% -19.0% of Cr, 30.0% -35.0% of Mo, 30.0% -34.0% of Nb, 16.5% -18.5% of V and unavoidable impurities, wherein a matrix in a microstructure of the ultra-high temperature bearing alloy is a BCC crystal structure with high mixed entropy, and a separated phase of NbC and Nb/VC is uniformly distributed on the BCC matrix.
Further, the volume percentage of the NbC and Nb/VC precipitated phases on the BCC matrix is 0-40%, and the average size of the NbC and Nb/VC precipitated phases is 3-30 mu m.
Further, the ultra-high temperature bearing alloy has stable structure at room temperature to 1000 ℃, room temperature hardness is more than or equal to 58HRC,800 ℃ high temperature hardness is more than or equal to 51HRC, and 1000 ℃ high temperature hardness is more than or equal to 49HRC.
Further, the ultra-high temperature bearing alloy has high temperature compression strength of more than or equal to 2095MPa at 800 ℃ and compression engineering strain of more than or equal to 20%, and has high temperature compression strength of more than or equal to 1219MPa and compression engineering strain of more than or equal to 30% at 1000 ℃.
Further, the alloy comprises, by weight, 0.02-0.05% of C, 16.0-19.0% of Cr, 30.0-35.0% of Mo, 30.0-34.0% of Nb, 16.5-18.5% of V and unavoidable impurities.
Further, the alloy comprises, by weight, 0.6-0.8% of C, 16.0-19.0% of Cr, 30.0-35.0% of Mo, 30.0-34.0% of Nb, 16.5-18.5% of V and unavoidable impurities.
Further, the alloy comprises, by weight, 3.0-4.0% of C, 16.0-19.0% of Cr, 30.0-35.0% of Mo, 30.0-34.0% of Nb, 16.5-18.5% of V and unavoidable impurities.
Further, the alloy is prepared by a vacuum induction smelting method or a vacuum arc smelting method, and the alloy is repeatedly smelted and solidified for 8-10 times to ensure the uniformity of the structure.
Further, the raw materials prepared according to the component proportion are placed into a DHL400 high-vacuum non-consumable arc furnace, the vacuum is pumped to 5 multiplied by 10 -3 Pa, argon gas is introduced into a vacuum chamber until the pressure of the chamber is minus 0.05MPa, the raw materials are subjected to arc melting, alloy ingots at each station are kept for 1min after being completely melted, the melting temperature is kept between 2100 ℃ and 2200 ℃, and the alloy ingots are cooled along with a water-cooled copper mold after the melting is finished.
The implementation of the invention comprises the following technical effects:
The ultra-high temperature bearing alloy guarantees the stability of a high temperature structure based on the entropy effect in thermodynamics, and simultaneously enhances the high temperature hardness and the high temperature strength through Nb/VC high carbide reinforcement, thereby meeting the material service performance requirements of the high temperature bearing on stable tissue structure, high hardness and high wear resistance at high temperature. The alloy based on the BCC matrix has the characteristics of stable structure at ultra-high temperature (room temperature to 1000 ℃), high temperature and high hardness (800 ℃ high temperature hardness is more than or equal to 51HRC,1000 ℃ high temperature hardness is more than or equal to 49 HRC), high strength (800 ℃ compressive strength is more than or equal to 2095MPa, 1000 ℃ compressive strength is more than or equal to 1219 MPa) and high strength. The novel high-entropy alloy is a novel high-entropy bearing alloy material with potential, solves the problem that the strength and hardness of the existing high-temperature bearing alloy are insufficient in 800-1000 ℃ ultra-high temperature service, and can greatly promote the rapid large-scale development of hot end materials and related industries.
Drawings
FIG. 1 is a typical structure diagram of the ultra-high temperature bearing alloy obtained in example 3.
FIG. 2 is a typical structure diagram of the ultra-high temperature bearing alloy obtained in example 1.
FIG. 3 is a typical structure diagram of the ultra-high temperature bearing alloy obtained in example 2.
FIG. 4 is a typical structure diagram of the ultra-high temperature bearing alloy obtained in example 3.
Fig. 5 is a thermal differential analysis DSC profile of example 1 and example 2.
Fig. 6 is a graph of high temperature compressive stress strain at 800 ℃ and 1000 ℃ for example 2.
Fig. 7 is a graph of the high temperature compressive stress strain at 800 ℃ for example 3.
Detailed Description
The invention will now be described in detail with reference to the following examples and the accompanying drawings, it being pointed out that the examples described are intended only to facilitate an understanding of the invention and are not intended to be limiting in any way.
Example 1
The ultrahigh temperature bearing alloy comprises, by weight, 0.02-0.05% of C, 16.0-19.0% of Cr, 30.0-35.0% of Mo, 30.0-34.0% of Nb, 16.5-18.5% of V and unavoidable impurities. The preparation method comprises the steps of putting raw materials prepared according to the component proportion into a DHL400 high-vacuum non-consumable arc furnace, vacuumizing to 5X 10 -3 Pa, introducing argon gas into a vacuum chamber until the pressure of the chamber is minus 0.05MPa, carrying out arc melting on the raw materials, keeping alloy ingots at each station for 1min after the alloy ingots are completely melted, carrying out ingot turning melting for 8-10 times in order to ensure the uniformity of the alloy components, keeping the melting temperature between 2100 ℃ and 2200 ℃, and cooling along with a water-cooled copper mold after the melting is finished. After smelting is finished, sampling the chemical components to be tested and carrying out other tests.
Example 2
The ultrahigh temperature bearing alloy comprises, by weight, 0.6-0.8% of C, 16.0-19.0% of Cr, 30.0-35.0% of Mo, 30.0-34.0% of Nb, 16.5-18.5% of V and unavoidable impurities. Unlike example 1, the hardness and strength are improved by alloying with 0.6 to 0.8% C. The preparation method comprises the steps of putting raw materials prepared according to the component proportion into a DHL400 high-vacuum non-consumable arc furnace, vacuumizing to 5X 10 -3 Pa, introducing argon gas into a vacuum chamber until the pressure of the chamber is minus 0.05MPa, carrying out arc melting on the raw materials, keeping alloy ingots at each station for 1min after the alloy ingots are completely melted, carrying out ingot turning melting for 8-10 times in order to ensure the uniformity of the alloy components, keeping the melting temperature between 2100 ℃ and 2200 ℃, and cooling along with a water-cooled copper mold after the melting is finished. After smelting is finished, sampling the chemical components to be tested and carrying out other tests.
Example 3
The ultrahigh temperature bearing alloy comprises, by weight, 3.0-4.0% of C, 16.0-19.0% of Cr, 30.0-35.0% of Mo, 30.0-34.0% of Nb, 16.5-18.5% of V and unavoidable impurities. Unlike examples 1 and 2, example 3 was alloyed with 3.0-4.0% of ultrahigh content of C element, which significantly improved the hardness and strength. The preparation method comprises the steps of putting raw materials prepared according to the component proportion into a DHL400 high-vacuum non-consumable arc furnace, vacuumizing to 5X 10 -3 Pa, introducing argon gas into a vacuum chamber until the pressure of the chamber is minus 0.05MPa, carrying out arc melting on the raw materials, keeping alloy ingots at each station for 1min after the alloy ingots are completely melted, carrying out ingot turning melting for 8-10 times in order to ensure the uniformity of the alloy components, keeping the melting temperature between 2100 ℃ and 2200 ℃, and cooling along with a water-cooled copper mold after the melting is finished. After smelting is finished, sampling the chemical components to be tested and carrying out other tests.
Example 4
The ultrahigh temperature bearing alloy comprises, by weight, 1.0-2.0% of C, 17.0-18.0% of Cr, 34.0-35.0% of Mo, 30.0-31.0% of Nb, 16.5-18.5% of V and unavoidable impurities. Unlike examples 1 and 2, example 3 was alloyed with 3.0-4.0% of ultrahigh content of C element, which significantly improved the hardness and strength. The preparation method comprises the steps of putting raw materials prepared according to the component proportion into a DHL400 high-vacuum non-consumable arc furnace, vacuumizing to 5X 10 -3 Pa, introducing argon gas into a vacuum chamber until the pressure of the chamber is minus 0.05MPa, carrying out arc melting on the raw materials, keeping alloy ingots at each station for 1min after the alloy ingots are completely melted, carrying out ingot turning melting for 8-10 times in order to ensure the uniformity of the alloy components, keeping the melting temperature between 2100 ℃ and 2200 ℃, and cooling along with a water-cooled copper mold after the melting is finished. After smelting is finished, sampling the chemical components to be tested and carrying out other tests.
Example 5
The ultrahigh temperature bearing alloy comprises, by weight, 1.0-2.0% of C, 18.0-19.0% of Cr, 30.0-31.0% of Mo, 33.0-34.0% of Nb, 16.5-18.5% of V and unavoidable impurities. Unlike examples 1 and 2, example 3 was alloyed with 3.0-4.0% of ultrahigh content of C element, which significantly improved the hardness and strength. The preparation method comprises the steps of putting raw materials prepared according to the component proportion into a DHL400 high-vacuum non-consumable arc furnace, vacuumizing to 5X 10 -3 Pa, introducing argon gas into a vacuum chamber until the pressure of the chamber is minus 0.05MPa, carrying out arc melting on the raw materials, keeping alloy ingots at each station for 1min after the alloy ingots are completely melted, carrying out ingot turning melting for 8-10 times in order to ensure the uniformity of the alloy components, keeping the melting temperature between 2100 ℃ and 2200 ℃, and cooling along with a water-cooled copper mold after the melting is finished. After smelting is finished, sampling the chemical components to be tested and carrying out other tests.
Table 1 shows the chemical compositions and weight percentages of the ultra-high temperature bearing alloys obtained in examples 1 to 5.
Table 1 chemical composition of the ultra-high temperature bearing alloy of each example, wt%
Table 2 room temperature hardness, HRC, of the superhigh temperature bearing alloys of the various examples
TABLE 3 high temperature hardness, HRC, of the ultra-high temperature bearing alloy of EXAMPLE 2
As can be seen from tables 2 and 3, the invention can realize the ultra-high temperature bearing alloy with uniform structure, high hardness and high strength and plastic through composition control, and the produced ultra-high temperature bearing alloy has stable structure in the ultra-high temperature range (room temperature to 1000 ℃), room temperature hardness of more than or equal to 58HRC,800 ℃ high temperature hardness of more than or equal to 51HRC and 1000 ℃ high temperature hardness of more than or equal to 49HRC. Has the characteristics of high strength, high hardness, high strength and plastic and stable tissue.
FIGS. 1 and 4 are typical texture diagrams of the ultra-high temperature bearing alloy obtained in example 3, wherein the volume percent of BCC matrix is about 60%, the volume percent of NbC, nb/VC precipitates is about 40%, and the average size is 30 μm. FIG. 2 is a typical texture map of the ultra-high temperature bearing alloy obtained in example 1, which is a BCC matrix with no significant precipitated phases. FIG. 3 is a typical texture map of the ultra-high temperature bearing alloy obtained in example 2, which is a BCC matrix and NbC precipitate phase, the volume percent of the precipitate phase being about 10%, and the average size being about 3 μm. FIG. 5 is a DSC graph of thermal differential analysis of examples 1 and 2, wherein the sample of example 1 has stable structure in the range of 0-1040 ℃ and precipitation transition in the range of 1044-1100 ℃, and the sample of example 2 added with C element has stable structure in the range of 0-1400 ℃ to show that the obtained ultra-high temperature bearing alloy has high structure stability in the range of 0-1000 ℃. Fig. 6 is a graph of high temperature compressive stress strain at 800 ℃ and 1000 ℃ for example 2. The ultra-high temperature bearing alloy has a high temperature compression strength of 2095MPa and 20% compressive engineering strain at 800 ℃, and a compression strength of 1219MPa and >30% compressive engineering strain at 1000 ℃, indicating that the ultra-high temperature bearing alloy has high strength and good plasticity at 800-1000 ℃. Fig. 7 example 3 is a high temperature compressive stress strain plot at 800 ℃. With the increase of C element, the compression strength is further improved, and the 800 ℃ high-temperature compression strength of 2328MPa and 24% compression engineering strain are provided. The data can indicate that the high-carbon ultrahigh-temperature bearing alloy has higher strength at high temperature and good plasticity, and the data of other embodiments are not repeated.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20180035750A (en) * | 2018-03-22 | 2018-04-06 | 한국과학기술원 | In-situ strengthened high entropy powder, alloy thereof and method of manufacturing the same |
| CN113462959A (en) * | 2021-05-31 | 2021-10-01 | 钢铁研究总院 | Long-life high-reliability large-atom alloying high-temperature bearing steel and manufacturing method thereof |
| CN114606421A (en) * | 2022-03-01 | 2022-06-10 | 有研工程技术研究院有限公司 | Refractory high-entropy alloy and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20180035750A (en) * | 2018-03-22 | 2018-04-06 | 한국과학기술원 | In-situ strengthened high entropy powder, alloy thereof and method of manufacturing the same |
| CN113462959A (en) * | 2021-05-31 | 2021-10-01 | 钢铁研究总院 | Long-life high-reliability large-atom alloying high-temperature bearing steel and manufacturing method thereof |
| CN114606421A (en) * | 2022-03-01 | 2022-06-10 | 有研工程技术研究院有限公司 | Refractory high-entropy alloy and preparation method thereof |
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