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CN119611921A - Aseptic carton filling system of beverage - Google Patents

Aseptic carton filling system of beverage Download PDF

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Publication number
CN119611921A
CN119611921A CN202411814143.6A CN202411814143A CN119611921A CN 119611921 A CN119611921 A CN 119611921A CN 202411814143 A CN202411814143 A CN 202411814143A CN 119611921 A CN119611921 A CN 119611921A
Authority
CN
China
Prior art keywords
canning
paper
box
valve
aseptic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202411814143.6A
Other languages
Chinese (zh)
Inventor
方建国
肖圣洋
王丰顺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuhai Ruikang Dairy Co ltd
Original Assignee
Zhuhai Ruikang Dairy Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuhai Ruikang Dairy Co ltd filed Critical Zhuhai Ruikang Dairy Co ltd
Priority to CN202411814143.6A priority Critical patent/CN119611921A/en
Publication of CN119611921A publication Critical patent/CN119611921A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003Packaging lines, e.g. general layout
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention belongs to the field of mechanical equipment, and particularly relates to a beverage sterile paper box filling system. Comprises a control system and a machine table, wherein the machine table is divided into an upper layer and a lower layer. The lower layer is mainly provided with a canning device, and the upper layer is provided with a sterilizing and drying device, a hot air box and a hydrogen peroxide solution box. The canned packaging paper is sterilized by a hydrogen peroxide tank, then a packaging box is obtained by a paper path system, the packaging box is bottled at a sterilizing and drying device for sterilization and drying, and the sterilized paper box or bottle is conveyed into the canning device through a double-channel conveying chain. The canning valve is opened and closed according to a set program, and materials are filled into the paper box or the bottle. And (5) the paper boxes or bottles after canning enter a sealing part for sealing treatment. The sealing part comprises a cap screwing mechanism and a heat sealing mechanism, and the control system selects the corresponding sealing mechanism for sealing according to the packaging requirement. The system is provided with a CIP cleaning interface for cleaning the canning valve and the pipeline. The beverage sterile paper box filling system realizes the sterile filling and sealing treatment of paper boxes or bottled beverages through a series of precise assemblies and flow design.

Description

Aseptic carton filling system of beverage
Technical Field
The invention relates to the field of mechanical equipment, in particular to a beverage sterile paper box filling system.
Background
With the development of economy, food and beverage demands continue to increase. The aseptic paper box filling system integrates hydrogen peroxide atomization sterilization, maintenance, blow drying, filling, sealing and CIP cleaning systems, and is a box-packed yoghourt and milk filling production line which is independently researched and developed on the basis of referencing the advanced technology of similar products abroad. The device is mainly used for packaging liquid products treated by ultra-high temperature sterilization equipment through independent research and development of our department, and is particularly suitable for cold chain products such as active probiotics fermented yoghurt and the like. The filling system can be used for filling bottled milk, brick-type milk bags and moon milk bags at the same time, and saves a great deal of manpower and economic cost for companies.
Disclosure of Invention
In order to achieve the purpose, the technical scheme adopted by the invention is that the beverage sterile paper box filling system mainly comprises a machine and a control system. The machine is arranged in an aseptic room, an upper layer and a lower layer are provided with a sterilizing and drying device, a canning device and a paper path system, the lower layer is mainly provided with the canning device, and the upper layer is provided with the sterilizing and drying device, the hot air box and the hydrogen peroxide box. The canned packaging paper is sterilized by a hydrogen peroxide tank, and then the packaging box is obtained by a paper path system. And an empty bottle inlet is arranged on the machine table, the empty bottle is sterilized and dried at a sterilizing and drying device, and the sterilized paper box or bottle is conveyed into the canning device through a double-channel conveying chain. The canning valve is opened and closed according to a set program, and materials are filled into the paper box or the bottle. And (5) the paper boxes or bottles after canning enter a sealing part for sealing treatment. The sealing part comprises a cap screwing mechanism and a heat sealing mechanism, and the control system selects the corresponding sealing mechanism for sealing according to the packaging requirement. The system is provided with a CIP cleaning interface for cleaning the canning valve and the pipeline.
The sterilizing and blow-drying device comprises a driving plate and a distributor, wherein the distributor is arranged above the driving plate, the distributor is used for sterilizing the interior and a bottle mouth after an empty bottle enters the driving plate, hot sterile air is used for blow-drying the interior of the bottle after sterilization through the distributor, the bottle after blow-drying enters a filling device through a bottle supporting device and a double-channel conveying chain, a channel and an outlet are arranged on the distributor, the channel can be used for atomizing hydrogen peroxide and hot sterile air, the outlet is arranged on two sides of the channel and is connected with a circulating hose, the driving plate is provided with a clamping device, the clamping device clamps the empty bottle to sterilize and blow-dry an alignment hose opening, an adjusting pad and a locking screw are arranged on the driving plate, and the adjusting pad can be replaced for different high and low box openings by loosening the locking screw on the driving plate. The sterilizing and drying device is connected with an atomized hydrogen peroxide system and a hot sterile air system, the hydrogen peroxide system and the hot sterile air system are connected with a distributor on a sterilizing driving plate, the hydrogen peroxide system comprises a hydrogen peroxide tank and a spraying device, a clamping device on the driving plate can accurately clamp and empty bottles, the bottles are aligned to a hose port of the distributor for sterilizing and drying, the empty bottles are sterilized through hydrogen peroxide atomization, and then the hot sterile air is used for drying, so that the interior of the bottles and the bottle mouth are completely sterile.
The canning device comprises a liquid inlet center, a canning station, a canning cylinder and a dummy cup assembly, wherein the liquid inlet center system comprises a liquid inlet, the liquid inlet is arranged at the bottom of the liquid inlet center, a rotating center is arranged above the liquid inlet, the canning cylinder is provided with a canning valve, the canning valve is provided with a liquid inlet and a water inlet, the canning valve is provided with a canning motor, the canning motor is provided with a motor mounting seat, a valve body is arranged in front of the motor mounting seat, the valve body comprises a multi-way valve opening, the multi-way valve opening comprises an inlet and a plurality of valve heads, the valve heads can be additionally provided with canning pipes, and the dummy cup assembly is provided with sealing pieces which seal the canning valve openings after the filling is finished so as to keep the sterile environment inside. The design of the multi-way valve opening allows the liquid to be canned simultaneously, two sides of the rotating center channel are provided with cleaning pipe interfaces, and the cleaning pipes are communicated to the canning valve from the liquid inlet center. The design of the cleaning pipeline enables the equipment to be automatically cleaned after production is finished, so that manual intervention is reduced, and the risk of cross contamination is reduced.
Furthermore, the canning device comprises a sealing part, the sealing part comprises a spiral cover and a heat sealing mechanism, an overload protection buffer device is arranged between the spiral cover mechanism and the heat sealing mechanism, the overload protection buffer device adopts a spring buffer, a sensor is integrated on the overload protection buffer device, and the loading condition is monitored in real time, so that equipment damage caused by sudden overload (such as overlarge spiral cover torque) is avoided. The rotary mechanism is provided with a bottle cap clamping device, the bottle cap clamping device is provided with a bottle cap outlet channel, and the bottle cap clamping device rotates to drive the bottle cap in the bottle cap outlet below the bottle cap outlet channel to rotate.
Further, the canning device is preceded by a double-channel conveying chain, and the double-channel conveying chain is provided with a plurality of channels for conveying cartons. Each channel can be independently controlled according to different packaging requirements, and flexibility of the equipment is enhanced.
Further, the machine is provided with a bottle support device for conveying the sterilized empty bottles to the double-channel transmission chain, the bottle support device is arranged on a top plate of the upper layer of the sterile room and comprises a driving lifting cylinder and a clamping plate, and the clamping plate is provided with a movable shaft. The bottle support device can be flexibly adjusted at different heights by driving the lifting cylinder to be matched with the clamping plate, and is suitable for bottles with different sizes. The movable shaft is designed to enable the clamping plate to be freely opened and closed.
Further, the aseptic chamber is divided into an upper layer and a lower layer, wherein the upper layer is a sterilization module, and the lower layer is a canning module. The layered design can effectively isolate two processes of sterilization and canning, reduce the possibility of cross contamination and ensure the sterile environment of the whole production process.
Further, the paper path system is sterilized by a hydrogen peroxide tank. The folding type paper box comprises a paper receiving assembly, a steering assembly, a crease assembly and a deviation correcting assembly, wherein the assemblies work cooperatively to gradually process plane paper into a box-shaped embryonic form to finally form a sealed square brick paper box, then a box body is formed through a middle forming assembly, and the box body is formed into the sealed square brick paper box after being heated through a sealing assembly.
Further, the control system comprises an encoder and a code scanner, the encoder divides products into ABC three types of canning lines, and after the code scanner is arranged on a packaging box on a scanning machine on the machine, the product system automatically matches the corresponding canning line according to the information of the code scanner. The intelligent control system can greatly improve production efficiency, realize automatic operation, reduce manual intervention, reduce production cost and improve production stability and reliability.
Furthermore, the flow meter and the liquid level meter are arranged on the canning device, so that the accurate control and the real-time monitoring of the canning process can be realized.
Further, the paper path system can further comprise a secondary forming device, and the secondary forming device can process the formed brick paper box into other styles.
Further, a driving system and a control panel are arranged on the sterile room, the driving system comprises paper path and double-channel conveying chain driving, the control panel supports an automatic control mode, and the whole production process can be automatically completed according to a preset program. An operator can set key parameters such as canning amount, paper path speed, conveying chain speed and the like through a control panel, so that stability and consistency of the production process are ensured. The control panel also provides a real-time monitoring function, displays the running state of the equipment, alarm information, fault codes and the like, and helps operators to find problems and take measures in time.
The beneficial effects after this technical scheme improves are:
1. The system not only considers the requirement of aseptic operation, but also considers automation and intellectualization, and the cooperative work among all parts ensures that the equipment can keep high-efficiency and stable operation in a complex production environment, thereby being applicable to the requirement of canning large-scale beverage.
2. The control system of the invention adopts the encoder and the code scanner, realizes automatic production, automatically matches with corresponding filling lines, improves the production efficiency, improves the product quality and reduces the production error.
Drawings
Fig. 1 is an overall block diagram of a beverage sterile carton filling system of the present invention.
Fig. 2 is a schematic illustration of a dial and dispenser of a beverage sterile carton filling system of the present invention.
Fig. 3 is a schematic view of a canning apparatus of a beverage aseptic carton filling system of the present invention.
Fig. 4 is a schematic view of the aseptic chamber of a beverage aseptic carton filling system of the present invention.
Fig. 5 is a schematic view of the closure portion of a beverage sterile carton filling system of the present invention.
Fig. 6 is a schematic view of a bottle holding device of a beverage sterile carton filling system of the present invention.
Fig. 7 is a schematic diagram of a dual channel transport chain of a beverage sterile carton filling system of the present invention.
Fig. 8 is a schematic diagram of a sterilizing and blow-drying conveying system of a beverage sterile paper box filling system of the invention.
Fig. 9 is a schematic diagram of the paper path system of a beverage sterile carton filling system of the present invention.
Fig. 10 is a schematic diagram of a control system for a beverage sterile carton filling system of the present invention.
Detailed Description
In order that those skilled in the art may better understand the technical solutions of the present invention, the following detailed description of the present invention with reference to the accompanying drawings is merely exemplary and explanatory, and should not be construed as limiting the scope of the present invention.
As shown in fig. 1 and fig. 4, the aseptic carton filling system for beverage according to the technical scheme comprises a machine, wherein the machine is divided into an upper layer and a lower layer, the upper layer and the lower layer are correspondingly arranged in an aseptic chamber, a canning device 1 is arranged on the lower layer of the machine, a sterilizing and drying device 2, a hot air box 3 and a hydrogen peroxide solution box 4 are arranged on the upper layer of the machine, a packaging paper path system 5 and a bottle supporting device 6 are arranged on the machine, and a double-channel conveying chain 7 is arranged in front of the canning device 1. When the equipment works, packaging paper is sterilized by the hydrogen peroxide tank 4 and then is packaged by the paper path system 5, and the packaging box enters the canning device 1 through the double-channel conveying chain 7 for canning. Meanwhile, the device is also used for canning bottled drinks, and when the device works, firstly, after the sterilization and drying device 2 is used for sterilization and drying, the bottled drinks are conveyed to the double-channel conveying chain 7 through the bottle supporting device 6 to enter the canning device 1 for canning.
As shown in fig. 1 and 2, the sterilizing and drying device 2 is connected with the hot air box 3 and the hydrogen peroxide solution box 4 and is arranged on the upper layer of the machine table, a motor is arranged on the sterilizing and drying device 2, the motor provides power for the sterilizing and drying device 2, a mounting seat 23 is arranged on the motor, a main shaft 22 is arranged on the mounting seat 23, a rotor 221 is arranged below the main shaft 22, and a slide bar 222 and an adjusting pad 220 are arranged on the main shaft 22.
The adjusting pad 220 is provided with a driving plate 202, the adjusting pad 220 can be replaced for bottle mouths with different heights, the driving plate 202 is provided with locking screws, the driving plate 202 can be taken out to replace the adjusting pad 220 by loosening the locking screws on the driving plate 202, and all screws are sequentially fastened after the driving plate 202 is assembled.
The driving plate 202 is provided with a clamping device 21, the clamping device 21 is provided with a movable rod 211, and the movable rod 211 can stretch and retract and can drive the clamping device 21 to slide up and down along the sliding rod 222.
The distributor 20 is arranged on the driving plate 202, atomized hydrogen peroxide, hot air channels and outlets are arranged on the distributor 20, hoses 201 are arranged on outlets on two sides, after empty bottles enter station plates 231 under the sterilizing and blow-drying device 2, the clamping device 21 clamps the empty bottles to the pipe orifices of the hoses 201, the distributor 20 performs hydrogen peroxide atomization sterilization on the inside and the box openings of the box, and hot sterile air is blown to dry the inside of the box through the distributor 20 after atomization sterilization. The blow-dried clamping device 21 slides down to bring the box to the lower station.
As shown in fig. 1 and 3, the canning device 1 is designed to comprise a liquid inlet center 32 at the lower layer of the aseptic chamber, a canning station 34 is arranged above the liquid inlet center 32, a canning cylinder 35 is arranged above the canning station 34, and a canning valve 30 is arranged on the cylinder body of the canning cylinder 35. A dummy cup assembly 33 is provided adjacent the canister valve 30.
The canned valve 30 is provided with a canned motor 301, a motor mounting seat 302 is arranged in front of the canned motor 301, a valve body 303 is arranged in front of the motor mounting seat 302, a liquid inlet and a water inlet 304 are formed in the valve body 303, the valve body 303 comprises a multi-way valve opening 31, the multi-way valve opening 31 comprises an inlet 311 and valve heads 312 and 313, and the valve heads 312 and 313 can be connected with different valve nozzles to adapt to different box bodies. The valve head 312 may also be provided with a canning tube. The dummy cup assembly 33 has a seal 331 thereon, and the motor control seal 331 on the dummy cup assembly 33 seals the filling valve nozzle.
The materials, CIP, etc. enter the upper cylinder 35 through the channel of the liquid inlet 321 of the liquid inlet center 32 into the rotary center 322, and the lower part of the rotary center 322 comprises a driving device 323. The channel of the center of rotation 322 is flanked by purge tubes 305, the purge tubes 305 being connected from the feed center 32 to the filling valve 30.
The canning station 34 is provided with a clamping motor 341, and the clamping motor 341 can clamp the empty box to the canning valve 30 from the waiting work plate 342 for canning. The canning station 34 may also be integrated with the conveyor chain based on a single cassette height design without the need for a motor to clamp the cans.
As shown in fig. 1 and 4, the aseptic chamber is divided into an upper layer and a lower layer, the upper layer is a sterilizing module, a transport port is formed in a bottom plate, a box of the sterilizing and drying device 2 is arranged on the bottle support device 6 from the transport port, and the lower layer is a canning module and comprises a double-channel transport chain 7. The double-channel conveying chain 7 is provided with two conveying channels of paper boxes and bottles.
As shown in fig. 4 and 5, a sealing part is provided beside the canning device 1, the sealing part comprises a cap screwing mechanism 52 and a heat sealing mechanism 51, and an overload protection buffer device 53 is arranged between the cap screwing mechanism 52 and the heat sealing mechanism 51. The cap screwing mechanism 52 is provided with a lifting mechanism 521 and a rotating mechanism 522, the rotating mechanism 522 is provided with a cap clamping device 523, the cap clamping device 523 is provided with a cap outlet 524, and the cap clamping device 523 rotates to drive the cap in the cap outlet 525 below the cap outlet 524 to rotate.
As shown in fig. 1 and 6, the bottle holder device 6 is mounted on the upper ceiling of the aseptic chamber, and includes a driving lifting cylinder 61 and a clamping plate 62, and the clamping plate 62 can be designed in various forms according to the cartridge. The movable shaft 63 is mounted on the clamping plate 62, the driving lifting cylinder 61 is connected to the movable shaft 63, and the movable shaft 63 rotates to control the opening and closing of the clamping plate 62.
As shown in fig. 1 and 7, the dual channel transport chain 7 has two channels 711 and 712,711 for transporting special packets of cartons, and 712 for transporting bottles, wherein after the moon packets of the cartons enter from the inlet of the channel 711, a transfer channel 72 is arranged in the middle, and the transfer channel 72 transfers the moon packets to the outlet of the channel 712 due to the same design of the canning bottle mouth and the bottling.
As shown in fig. 1 and 8, a hydrogen peroxide tank 82 is arranged on a hydrogen peroxide cabinet 81 connected with a sterilizing and drying device 2, the hydrogen peroxide tank 82 is used for sterilizing paper rolls of a paper path system 5 when passing through, the hydrogen peroxide cabinet 81 is connected with a hydrogen peroxide pipe to an electromagnetic valve 83, then a spraying device 84 is arranged behind the spraying device 84 and the electromagnetic valve 83, an air pipeline and an air filter 85 are arranged behind the spraying device 84, air enters an air heater 86 after being purified and filtered by the air filter 85, and enters an exception distributor joint 87 after being compressed by the air heater 86, then enters a hose 201 on the distributor 20, and the hose 201 sprays and kills bottles and then performs sterile hot air drying. All the pipelines and joints are tightly sealed, so that hydrogen peroxide is prevented from leaking.
As shown in fig. 1 and 9, after the paper roll 91 on the paper path system 5 reaches the paper receiving component 92, the paper roll passes through the steering component 93 and the crease component 94, then reaches the box pasting component 95 to complete pasting of the size and the pattern of the package cover and the accessories on the package, then reaches the hydrogen peroxide tank 98 through the guide pieces 96 and 97 to complete disinfection, the transmission mechanism 99 on the hydrogen peroxide tank 98 sends the disinfected package material to the deviation rectifying components 101, 102 and 103 through the roller components 100, the deviation rectifying components 101, 102 and 103 convert the paper into box-shaped blanks (the paper is changed into multiple faces from a plane shape) from the plane shape, then the box body is formed through the middle forming component 104, wherein the passing opening of the component 104 can be designed according to the shape of the box body, the box body is heated through the sealing components 105 and 106 to form a sealed square brick box, and the canned liquid enters the box body through the canning pipe additionally arranged on the canning valve head 312.
In particular, when a moon cakes box is required, the sealed paper box passes through the secondary forming device 107 to form a formal moon cakes box, wherein the working process of the secondary forming device 107 can refer to a patent CN105416726B, and a post forming and packing pulling system of a sterile paper box filling machine.
The equipment is mainly used for canning and sealing in a sterile environment, and the concrete working flow is as follows:
1. Before starting the device, it is checked whether the driving system, the paper path, the transport chain and the control panel work normally, ensuring that all sensors and safety devices are in good condition. Ensure that the air within the sterile room is purged through a high efficiency filter (HEPA) to meet prescribed sterility standards. Operators need to wear sterile clothing and enter the sterile room through the air shower. Starting the filling system, initializing the control system, checking the states of all parts, ensuring the normal operation of the equipment, dividing products into ABC three types of tank lines by the encoder, standing by the code scanner, and preparing to scan the information of the packaging boxes. After the code scanner scans the packaging boxes on the machine table, the product system automatically matches the corresponding can line according to the code scanner information.
2. The bottles to be filled are responsible for transporting the packaging material (e.g. aluminium foil, cardboard, etc.) from the storage area to the aseptic filling area by means of a transport chain or paper drive system. The packaging paper board is sterilized by a hydrogen peroxide tank, so that the sterility of the surface of the paper is ensured. The tension and speed of the paper path are accurately regulated by a control system, so that the stable conveying of the packaging material is ensured. The box-shaped embryonic form is further processed into a box body through the intermediate forming component. After the box body is molded, the box body is heated and sealed through a sealing component to form a sealed square brick paper box.
And 2.1, sterilizing and drying the empty bottles, wherein the empty bottles enter a driving plate of the sterilizing and drying device through an empty bottle inlet. And after sterilization, the interior of the bottle is blow-dried by hot sterile air through the distributor. The bottles after blow drying are clamped by the clamping device and are conveyed to the filling device through the bottle supporting device and the double-channel conveying chain.
3. And (3) material filling, namely monitoring the filling process of the flowmeter and the liquid level meter in real time, and ensuring the filling precision. The material in the filling cylinder is filled into the sterilized paper box or bottle through the filling valve. The filling valve is opened and closed according to a set program, so that the accuracy of filling quantity is ensured.
4. And (3) sealing, namely, the filled paper box or bottle enters a sealing part. The sealing part comprises a cap screwing mechanism and a heat sealing mechanism, and the corresponding sealing mechanism is selected for sealing according to the packaging requirement. The sealing workbench is provided with an overload protection buffer device for protecting equipment from being damaged by heavy overload. And outputting the sealed product through a double-channel conveying chain, and entering the next working procedure or packaging flow. And after the production is finished, cleaning the filling valve and the pipeline through the CIP cleaning interface. The control system monitors the running state of the equipment in real time, and immediately sends out an alarm signal once abnormality or fault is found. Operators can take measures in time according to the alarm information, and normal operation and production safety of equipment are ensured.
Through the workflow, the beverage sterile paper box filling system with the improved technical scheme realizes the efficient, automatic and sterile production flow, greatly improves the production efficiency and the product quality, and reduces the production cost and the manual intervention degree.
It should be noted that, in the description of the present specification, unless explicitly stated or limited otherwise, the terms "connected," "fixed," and the like are to be construed broadly and are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but also other elements not explicitly listed or inherent to such process, method, article, or apparatus. The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present invention and its core ideas. The foregoing is merely illustrative of the preferred embodiments of the invention, and it will be appreciated that numerous modifications, adaptations and variations of the invention can be made by those skilled in the art without departing from the principles of the invention, and that other features and advantages of the invention can be combined in any suitable manner, and that no improvement in the design or design of the invention is intended to be applied directly to other applications.

Claims (10)

1. A beverage sterile paper box filling system is characterized by comprising a machine and a control system, wherein the machine is arranged in a sterile room, a sterilizing and drying device, a canning device and a paper path system are arranged on the machine, the sterilizing and drying device comprises a driving plate and a distributor, the distributor is arranged above the driving plate, an empty bottle enters the driving plate and then is used for sterilizing the interior and a bottle mouth, hot sterile air after sterilization is used for drying the interior of the bottle through the distributor, the dried bottle enters the filling device through a bottle support device and a double-channel conveying chain, a channel and an outlet are arranged on the distributor, the channel can be used for atomizing hydrogen peroxide and the hot sterile air, the outlets are positioned on two sides of the channel and are connected with circulating hoses, a clamping device is arranged on the driving plate, the clamping device clamps the empty bottle to be aligned with a hose opening for sterilization and drying, an adjusting pad and a locking screw are arranged on the driving plate, and the adjusting pad of a low box opening can be replaced by loosening the locking screw on the driving plate.
2. The aseptic carton filling system of beverage according to claim 1, wherein the canning device comprises a liquid inlet center, a canning station, a canning cylinder and a dummy cup assembly, the liquid inlet center system comprises a liquid inlet, the liquid inlet is arranged at the bottom of the liquid inlet center, a rotating center is arranged above the liquid inlet, the canning cylinder is arranged above the rotating center, a canning valve is arranged on the canning cylinder, the canning valve is provided with a liquid inlet and a water inlet, the canning valve is provided with a canning motor, a motor mounting seat is arranged in front of the canning motor, a valve body is arranged in front of the motor mounting seat, the valve body comprises a multi-way valve opening, the multi-way valve opening comprises a buckling inlet and a valve head, the valve head can be additionally provided with a canning pipe, and a sealing element is arranged on the dummy cup assembly, and seals the canning valve port after the canning is finished so as to maintain an internal aseptic environment. The two sides of the rotating center channel are provided with cleaning pipe interfaces, and the cleaning pipes are communicated to the canning valve from the liquid inlet center.
3. The beverage sterile paper box filling system according to claim 1, wherein the sterilizing and drying device is connected with an atomized hydrogen peroxide system and a hot sterile air system, the hydrogen peroxide system and the hot sterile air system are connected with a distributor on a sterilizing driving plate, the hydrogen peroxide system comprises a hydrogen peroxide tank and a spraying device, and the paper path system is connected with the hydrogen peroxide tank.
4. The aseptic carton filling system for beverage according to claim 1, wherein the canning device comprises a sealing part, the sealing part comprises a cap screwing mechanism and a heat sealing mechanism, an overload protection buffer device is arranged between the cap screwing mechanism and the heat sealing mechanism, a cap clamping device is arranged on the rotating mechanism, a cap outlet is arranged on the cap clamping device, and the cap clamping device rotates to drive a cap in a cap outlet below the cap outlet to rotate.
5. The aseptic carton filling system for beverage according to claim 1, wherein the filling device is preceded by a dual channel conveyor chain having a plurality of channels for transporting the packages.
6. The aseptic carton filling system of claim 1, wherein the machine is provided with a bottle support device, the bottle support device is arranged on a top plate at the upper layer of the aseptic chamber and comprises a driving lifting cylinder and a clamping plate, and the clamping plate is provided with a movable shaft.
7. The aseptic carton filling system of claim 1, wherein the aseptic chamber is divided into an upper layer and a lower layer, the upper layer is a sterilization module, and the lower layer is a canning module.
8. The aseptic beverage carton filling system according to claim 1, wherein the paper path system comprises a paper receiving assembly, a steering assembly, a crease assembly and a deviation correcting assembly, the deviation correcting assembly converts paper from a plane into a box-shaped embryonic form, then a box body is formed through an intermediate forming assembly, and the box body is formed into a sealed square brick paper box after being heated through a sealing assembly.
9. The aseptic paper packaging system for beverage according to claim 1, wherein the control system comprises an encoder and a code scanner, the encoder divides the products into three types of packaging lines ABC, and the code scanner is arranged on a machine for scanning packaging boxes on the machine, and the product system automatically matches the corresponding packaging lines according to the information of the code scanner.
10. The aseptic paper packaging system for beverage according to claim 1, wherein the aseptic chamber is provided with a driving system and a control panel, the driving system comprises a paper path and a double-channel conveying chain, and the control panel supports an automatic control mode and can automatically complete the whole production flow according to a preset program.
CN202411814143.6A 2024-12-11 2024-12-11 Aseptic carton filling system of beverage Pending CN119611921A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202411814143.6A CN119611921A (en) 2024-12-11 2024-12-11 Aseptic carton filling system of beverage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202411814143.6A CN119611921A (en) 2024-12-11 2024-12-11 Aseptic carton filling system of beverage

Publications (1)

Publication Number Publication Date
CN119611921A true CN119611921A (en) 2025-03-14

Family

ID=94903167

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202411814143.6A Pending CN119611921A (en) 2024-12-11 2024-12-11 Aseptic carton filling system of beverage

Country Status (1)

Country Link
CN (1) CN119611921A (en)

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