Disclosure of Invention
The invention aims to provide a conveying device driven by a single side, which solves the problems of complex overturning conveying structure and inconvenient maintenance of double-chain driving in the related art.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the single-side driven conveying device comprises a conveying device, wherein the conveying device comprises a rotating shaft, the rotating shaft is perpendicular to the conveying direction, the rotating shaft comprises a first end area and a second end area, the first end area is provided with a conveying unit and at least one guiding device, the second end area is provided with a supporting wheel, the rotating shaft and a workpiece holding part are arranged in a processing cavity, two sides of the processing cavity are provided with rails, the rail direction is the same as the conveying direction, and the supporting wheel moves along the rails.
The conveying unit comprises a conveying chain, the conveying chain is rotationally connected with the rotating shaft through a connecting plate, and the conveying unit is driven by the conveying chain.
It is further provided that a guide element guide rail and a guide profile are fixedly arranged below the first end region.
The guide element is further arranged in a linear or V-shaped guide rail.
It is further provided that the top corner of the guiding means is provided with a guide.
It is further provided that the guide is embedded in the guide element rail and that the guide moves along the guide element rail.
It is further provided that the transport chain is embedded in the guide profile, along which the transport chain moves.
The rotary shaft is fixedly connected with a workpiece holding part through a bracket, and the workpiece holding part is fixedly connected with a clamping device.
It is further provided that at least one treatment tank is arranged below the rotation shaft, the treatment tanks being arranged along the transport direction.
The track is further arranged to comprise a driving side track and a groove edge track, wherein the driving side track is a track on one side of the conveying device, which is close to the guiding device, and the driving side track is arranged on the outer side of the processing cavity, and the groove edge track is a track for supporting the supporting wheels.
Compared with the prior art, the invention has the beneficial technical effects that:
Firstly, the transportation device realizes stable rotation and movement of the vehicle body in the immersion process by designing the rotation of the rotating shaft perpendicular to the transportation direction and arranging different functional areas at the two ends of the transportation device. The design not only improves the uniformity and efficiency of the immersion process, but also makes the whole treatment process more flexible and controllable.
Secondly, by arranging the tracks with the same transportation direction at the two sides of the processing cavity and the way that the supporting wheels move along the tracks, the stable operation of the transportation device in the processing cavity is ensured. The design simplifies the structure of the transportation device, reduces the maintenance cost and improves the reliability of the equipment.
Furthermore, the flexible arrangement of the guide device and the workpiece holding part enables the conveying device to adapt to the vehicle body immersion process requirements of different sizes and shapes. Particularly when the guide profile is of a V shape, the conveying device can rotate around the rotation axis of the rotation shaft, so that the vehicle body is driven to enter the treatment tank for immersion process. The design not only improves the precision and efficiency of the immersion process, but also enables the whole immersion process to be more automatic and intelligent.
Furthermore, the introduction of a single-sided drive further optimizes the structure of the transport device. Compared with the traditional double-side chain drive, the single-side drive not only simplifies the structure of the equipment and reduces the cost, but also improves the reliability and stability of the equipment. Meanwhile, the automatic oiling equipment of the other chain is omitted, so that the maintenance cost and the environmental pollution are further reduced.
In summary, the transportation device realizes high efficiency, stability and reliability of the immersion process by optimizing the structural design, improving the automation degree, reducing the cost and other innovations. The transportation device is not only suitable for the field of automobile immersion technology, but also can be widely applied to other industrial fields needing similar transportation and immersion technology treatment.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic view of a transportation device according to the present invention;
fig. 3 is a side view of the present invention.
Reference numerals 1, vehicle body, 2, treatment tank, 3, conveying device, 4, conveying direction, 5, workpiece holding part, 6, rotation axis, 7, rotation axis, 8, bracket, 9, clamping device, 10, guiding device, 111, first end area, 112, second end area, 12, guiding piece, 13, guiding element guide rail, 14, guiding section bar, 15, conveying chain, 16, treatment cavity, 17, conveying unit, 18, supporting wheel.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Examples
Referring to fig. 1-3, a single-sided drive conveyor according to the invention is disclosed, which comprises a conveyor 3, which conveyor 3 comprises a rotation axis 7, which rotation axis 7 is perpendicular to a transport direction 4, which rotation axis 7 comprises a first end region 111 and a second end region 112, which first end region 111 is provided with a transport unit 17 and at least one guiding means 10, which second end region 112 is provided with a support wheel 18, which rotation axis 7 and a workpiece holder 5 are provided in a treatment chamber 16, which treatment chamber 16 is provided with rails on both sides, which rails are in the same direction as the transport direction 4, which support wheel 18 is moved along the rails.
Specifically, when the dipping process is performed, the vehicle body 1 is fixed to the work holding portion 5 by the clamping device 9 so that the vehicle body 1 can be rotated and moved along with the rotation shaft 7. When the conveyor 3 drives the conveyor chain 15, the conveyor chain 15 moves in the guide element guide rail 13, keeps the stability of the overall conveyor, the guide 12 moves in the guide profile 14, the guide profile 14 has a linear shape and a V-shape, when the guide profile 14 is linear, the conveyor moves linearly along the conveying direction 4, when the guide profile 14 is V-shaped, the conveyor rotates and drives the vehicle body 1 into the treatment tank 2, and the cavity is filled with coating or other treatment materials requiring the vehicle body 1 to be immersed. The plurality of treatment tanks 2 are sequentially prevented from performing an immersion process on the vehicle body 1 by being engaged with the V-shaped guide profile 14.
Alternatively, one or more of the guide means 10 and the workpiece holder 5 may be provided, and when the guide profile 14 is V-shaped, the conveyor rotates about the rotation axis 6 of the rotation shaft 7. The drive of the transport chain 15 may be a motor drive or otherwise, it being provided that the transport chain 15 is constructed as a rope or other traction element and/or propulsion element. The conveying device cancels double-side chain driving, changes single-side driving, adopts the supporting wheel 18 for supporting and guiding the conveying device 3 or adopts the supporting wheel 18 for supporting the conveying device 3 on the other side, optimizes the structure, is convenient to maintain, reduces the cost, improves the reliability of the equipment, and cancels the automatic oiling equipment for one chain because of changing single-side driving.
In an alternative embodiment, the transport unit 17 comprises a transport chain 15, the transport chain 15 being rotatably connected to the rotation shaft 7 by means of a connection plate, the transport unit 17 being driven by means of the transport chain 15. A guide element rail 13 and a guide profile 14 are fixedly arranged below the first end region 111. The guide element rail 13 is linear or V-shaped. The top corner of the guiding device 10 is provided with a guide 12. The guide 12 is embedded in the guide element rail 13, and the guide 12 moves along the guide element rail 13. The transport chain 15 is embedded in the guide profile 14, the transport chain 15 moving along the guide profile 14.
Specifically, the guide means 10 may be one or more, arranged at one or both ends of the rotation shaft 7. The guide 12 is an integral part of the guide device 10, the guide device 10 enabling the one or more workpiece holders 5 to be rotated together with one or more workpieces arranged at the workpiece holders 5 about the rotation axis 6, the guide device 10 possibly being rectangular or otherwise. The transport chain 15 guides or drives the transport device 3 by means of the guide profile 14 in a continuous or intermittent manner along the transport direction 4.
In addition, the transport chain 15 is rotatably connected to the rotation shaft 7 by a connection plate which is sleeved outside the rotation shaft 7. The arrangement of the guide element rails 13 and the guide profiles 14 provides an accurate guidance for the transport chain 15, ensuring the stability and accuracy of the transport unit 17 during transport. The guide element rail 13 is designed to be linear or V-shaped, so that the transport unit 17 can be moved along a straight line or a curved line as required, which meets the requirements of different immersion processes. The guide 12 of the guide device 10 is inserted into and moved along the guide element rail 13, and this design enables the transport unit 17 to be precisely moved along a predetermined path, improving the accuracy and efficiency of the immersion process. The guide means 10 enable the workpiece holder 5 to rotate with the workpiece about the axis of rotation 6, which rotation enables the body 1 to be immersed uniformly in the treatment bath 2 to produce a process chemical reaction, improving the uniformity and quality of the immersion process. The conveyor chain 15 is moved continuously or intermittently by means of the guide profile 14 so that the vehicle body 1 can enter and leave the treatment tank 2 at a predetermined rhythm, the normal vehicle body 1 is above the treatment chamber 16, the rotation shaft starts to rotate when the vehicle body 1 passes through the treatment tank 2, the rotation of the vehicle body 1 stops after rotating, the vehicle body 1 is completely immersed below the liquid level of the treatment tank 2, then the vehicle body 1 is kept at an angle to travel along the conveying direction, and when the vehicle body 1 is quickly immersed at the tail of the treatment tank 2, the vehicle body 1 starts to rotate continuously to an angle and stops rotating, and the vehicle body 1 floats on the water surface of the treatment tank 2 and then starts to travel in the conveying direction.
In an alternative embodiment, the rotary shaft 7 is fixedly connected to the workpiece holding part 5 by means of a bracket 8, and a clamping device 9 is fixedly connected to the workpiece holding part 5.
Specifically, a carrier 8 of the respective workpiece holder 5 is fastened to the rotary shaft 7, which carrier supports a clamping device 9, by means of which clamping device 9 the vehicle body 1 can be locked in a releasable manner in each case to the workpiece holder 5. The rotation shaft 7 is fixedly connected to the work holding portion 5 via a bracket 8, and this design enhances the stability and supporting force of the work holding portion 5, so that the work (e.g., the vehicle body 1) can maintain a stable dipping process during the dipping process. The clamping device 9 fixedly connected to the workpiece holder 5 can effectively lock the vehicle body 1 releasably to the workpiece holder 5. The clamping mode is simple and convenient to operate, the clamping force is uniform, and the stability and the safety of the vehicle body 1 in the immersion process are ensured. The design of the clamping device 9 has a certain versatility and can be adapted to vehicle bodies 1 of different sizes and shapes. This flexibility allows the same set of transport means 3 to handle multiple types of workpieces, improving the utilization and flexibility of the apparatus. By tightly combining the work holding portion 5 and the clamping device 9 with the rotation shaft 7, continuous rotation and movement of the vehicle body 1 during immersion in the immersion process are achieved.
In an alternative embodiment, at least one treatment tank 2 is provided below the rotation axis 7, the treatment tanks 2 being arranged in the transport direction 4. The rails include a driving side rail, which is a rail of the transportation device 3 near the side of the guiding device 10, and a groove along rail, which is a rail for supporting the supporting wheels 18, outside the processing chamber 16.
Specifically, the vehicle body 1 is surface-treated in the treatment tank 2, through which treatment tank 2 the vehicle body 1 can be transported by means of the transport device 3 in the transport direction 4 as a whole. In which the workpiece holder 5 can be rotated together with the vehicle body 1 arranged there by means of the guide device 10, in particular by means of the appropriately oriented guide element guide rail 13, at a predetermined position along the transport direction 4. The vehicle body 1 can thereby be brought into the treatment chamber 16 and out of it.
By providing at least one treatment basin 2 arranged in the transport direction 4 below the rotation axis 7, an efficient continuous treatment of the vehicle body 1 is achieved. This arrangement enables the vehicle body 1 to directly enter the treatment tank 2 for surface treatment during transportation without interrupting transportation or additional handling, thereby improving production efficiency. The cooperation of the guide device 10 and the appropriately oriented guide element guide rail 13 enables the workpiece holder 5to be rotated with the vehicle body 1 arranged there at a predetermined position along the transport direction 4. This precise control and positioning capability ensures that the vehicle body 1 can enter and leave the treatment tank 2 accurately, avoiding treatment quality problems due to positional deviations. The treatment liquid or the treatment medium in the treatment tank 2 can sufficiently contact the surface of the vehicle body 1, thereby realizing effective treatment of the surface of the vehicle body 1. Meanwhile, since the vehicle body 1 can be uniformly subjected to the treatment during the rotation, the treatment effect is more uniform and consistent.
The working principle and the beneficial effects of the invention are as follows:
Firstly, the transport device 3 achieves stable rotation and movement of the vehicle body 1 during the immersion process by designing the rotation of the rotation axis 7 perpendicular to the transport direction 4 and providing different functional areas at both ends thereof. The design not only improves the uniformity and efficiency of the immersion process, but also makes the whole treatment process more flexible and controllable.
Secondly, by providing the same rails as the transport direction 4 on both sides of the treatment chamber 16 and the manner in which the support wheels 18 move along the rails, a stable operation of the transport device 3 within the treatment chamber 16 is ensured. This design simplifies the structure of the transport device 3, reduces maintenance costs and improves the reliability of the apparatus.
Furthermore, the flexible arrangement of the guide device 10 and the workpiece holder 5 enables the transport device 3 to be adapted to the immersion process requirements of vehicle bodies 1 of different sizes and shapes. In particular when the guide profile 14 is V-shaped, the conveyor can be rotated about the axis of rotation 6 of the rotation shaft 7, so that the vehicle body 1 is driven into the treatment tank 2 for the immersion process. The design not only improves the precision and efficiency of the immersion process, but also enables the whole immersion process to be more automatic and intelligent.
Furthermore, the introduction of a single-sided drive further optimizes the structure of the transport device 3. Compared with the traditional double-side chain drive, the single-side drive not only simplifies the structure of the equipment and reduces the cost, but also improves the reliability and stability of the equipment. Meanwhile, the automatic oiling equipment of the other chain is omitted, so that the maintenance cost and the environmental pollution are further reduced.
In summary, the transportation device 3 realizes high efficiency, stability and reliability of the immersion process by optimizing the structural design, improving the automation degree, reducing the cost and other innovations. The transportation device 3 is not only suitable for the field of automobile immersion technology, but also can be widely applied to other industrial fields needing similar transportation and immersion technology treatment.
It should be noted that the above-mentioned embodiments are merely for illustrating the technical solution of the present invention, and not for limiting the same, and although the present invention has been described in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that the technical solution described in the above-mentioned embodiments may be modified or some or all of the technical features may be equivalently replaced, and these modifications or substitutions do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the present invention.