Room-temperature-cured water-based high-temperature-resistant silicone resin emulsion and preparation method and application thereof
Technical Field
The invention relates to the technical field of high-temperature-resistant coatings, in particular to a room-temperature-cured water-based high-temperature-resistant silicone resin emulsion, and a preparation method and application thereof.
Background
With the development of modern industry, more and more devices need to be in service under high temperature conditions, such as a high-temperature furnace, a high-temperature pipeline, an aircraft engine, an exhaust pipe and the like, and compared with the development of expensive alloy materials to resist high-temperature corrosion, the application of the high-temperature resistant protective coating on the surface of the materials is simpler and more efficient, so that the high-temperature resistant coating applied to different temperatures and different fields is continuously developed. The high-temperature resistant coating generally consists of high-temperature resistant resin, pigment and filler and related auxiliary agents, at present, the most widely applied organosilicon high-temperature resistant coating on the market is generally solvent-based organosilicon resin, the problem of high VOC content exists, great potential safety hazards are caused to people and environment in the construction process, the current development trend of green low carbon is not met, and a paint film generally needs high-temperature curing (150-250 ℃ for 0.5-1 h) to achieve the optimal performance, so that the limitation of application range and the increase of resource energy consumption are caused, and therefore, in the actual use, the organosilicon high-temperature resistant coating is gradually developed to the water-based and low-curing temperature direction by the organosilicon resin.
The organic silicon resin emulsion is used as a novel green environment-friendly material, and can be applied to the field of environment-friendly high-temperature-resistant paint due to the excellent high-low temperature resistance, weather resistance, physiological inertia and flame resistance. At present, the preparation method of the organic silicon resin emulsion mainly comprises a mechanical emulsification method and an emulsion polymerization method.
The mechanical emulsification method is a method for forming polymer emulsion by mechanically stirring highly crosslinked silicone resin under the action of an external emulsifier or hydrophilic group, and can greatly reduce the VOC content of the organic silicone resin product after the water-based treatment and endow the organic silicone resin product with good environmental-friendly characteristics. The epoxy modified organic silicon resin, the anionic and nonionic emulsifier and the cosolvent are stirred uniformly in Chinese patent CN108641097A, and are slowly added into deionized water, and the water-based organic silicon emulsion is prepared by a high-speed emulsification reverse conversion method. However, the silicone resin emulsion prepared by the method generally has the problems of large emulsifier consumption and high VOC content. Hydrophilic polyether chain segments, carboxylate or sulfonate groups are introduced in the synthesis of the organic silicon resin, and stable silicon resin emulsion can be prepared by self-emulsification. For example, in chinese patent CN109400913B, a pre-dispersion of polyether modified polysiloxane and silicone polymer is added into an emulsifying kettle containing nonionic emulsifier, auxiliary emulsifier and water, and after heating and rapid emulsification, a thickener is added to obtain silicone emulsion product.
The emulsion polymerization method is the most studied type of silicone emulsion preparation method in recent years, and the silicone emulsion is prepared by an emulsion polymerization method through the action of a catalyst, an initiator, a surfactant and the like by using an organosilicon monomer. Compared with the mechanical emulsification method of solvent type silicon resin, the method does not need complex processes such as water diversion, water washing, concentration, polycondensation, desolventizing, emulsification and the like after reaction, can realize polymerization and emulsification by a one-step method, avoids introducing harmful organic solvents, and has the advantages of short flow, low cost and low VOC. Chinese patent CN 118185014A is prepared by dripping siloxane monomers with different functionalities into mixed liquid of anionic and nonionic surfactant, catalyst and deionized water, heating and stirring to perform emulsion polymerization to obtain the water-based high-temperature-resistant methylphenyl silicone resin emulsion. However, because the solubility of the alkoxy silane with different functionality in water is large, the hydrolysis and condensation rates of the monomers are different, the homogeneous phase nucleation and the liquid drop nucleation of the silane monomer occur synchronously in the emulsion polymerization process, and a part of the siloxane prepolymer is polymerized in the water phase to be easily gelled, so that the emulsion stability is poor, and the large-scale preparation difficulty is increased.
From the above reported patent information, it is known that aqueous silicone resin emulsion can be prepared by emulsion polymerization of alkoxysilane, but emulsion stability is not high, and high-temperature curing is required for preparing high-temperature resistant coating, resulting in limitation of application range and increase of resource energy consumption. Meanwhile, the existing silicone resin emulsion products basically have the problem of high VOC caused by organic solvents or alcohols, and severely restrict the application and popularization of the silicone resin emulsion products in the field of green low carbon.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a room-temperature-curing water-based high-temperature-resistant silicone resin emulsion, and a preparation method and application thereof.
The aim of the invention is realized by the following technical scheme:
the preparation method of the room-temperature-cured water-based high-temperature-resistant silicone resin emulsion comprises the following steps:
S1, mixing an organic siloxane monomer containing primary amine or secondary amine and a methyl organic siloxane monomer at room temperature, dropwise adding acid, controlling the pH of a reaction system to be 4-5, heating to 40-50 ℃ after the acid is dropwise added, performing heat preservation reaction for 2-3 h to generate a siloxane prepolymer containing amino, and then neutralizing with alkali and removing alcohol byproducts;
s2, uniformly stirring and dispersing an emulsifying agent and water at room temperature, adding an aminosilicone-containing prepolymer, controlling the dripping time to be 1-2 h, and stirring and emulsifying at a high speed to be 1-2 h to prepare a prepolymer emulsion;
S3, raising the temperature to 50-70 ℃, respectively dropwise adding an alkaline catalyst and a phenyl siloxane monomer into the prepolymer emulsion, controlling the pH of a reaction system to be 11-13, dropwise adding the phenyl siloxane monomer for 2-3h, stirring and preserving heat for 2-3 hours to prepare a water-based high-temperature-resistant silicone resin emulsion, adding acid for neutralization and removing alcohol byproducts;
s4, adding an epoxy silane hydrolysate curing agent into the water-based high-temperature-resistant silicone resin emulsion, and uniformly stirring to obtain the room-temperature-cured water-based high-temperature-resistant silicone resin emulsion.
Specifically, the organic siloxane monomer containing primary amine or secondary amine in S1 comprises one or more of N- (2-amino ethyl) -3-amino propyl trimethoxy silane, (3-amino propyl) triethoxy silane, (3-amino propyl) trimethoxy silane, [3- (methylamino) propyl ] trimethoxy silane and diethylenetriamine propyl trimethoxy silane, the organic siloxane monomer containing methyl comprises one or more of methyl trimethoxy silane, dimethyl dimethoxy silane, methyl triethoxy silane and dimethyl diethoxy silane, the acid is any one of hydrochloric acid, formic acid and acetic acid aqueous solution, and the alkali is any one of sodium hydroxide, tetramethyl ammonium hydroxide and ammonia water.
The emulsifier comprises any one or a combination of a cationic emulsifier and a nonionic emulsifier, wherein the cationic emulsifier is one or a mixture of dodecyl trimethyl ammonium bromide, dodecyl trimethyl ammonium chloride, dodecyl dimethyl benzyl ammonium bromide, cetyl trimethyl ammonium bromide and cetyl trimethyl ammonium chloride, and the nonionic emulsifier is one or a mixture of octyl phenol polyoxyethylene ether series and isomeric tridecyl polyoxyethylene ether series.
The alkaline catalyst in the step S3 is 0.1 mol/L of ammonia water solution, the phenyl siloxane monomer is one or a mixture of more of phenyl trimethoxy silane, phenyl triethoxy silane, diphenyl dimethoxy silane and diphenyl diethoxy silane, and the acid is any one of hydrochloric acid, formic acid and acetic acid water solution.
The epoxy silane hydrolysate curing agent is any one or combination of 3-glycidoxypropyl trimethoxy silane, 3-glycidoxypropyl methyl dimethoxy silane, 3-glycidoxypropyl methyl diethoxy silane, 1, 3-bis (3-glycidoxypropyl) tetramethyl disiloxane and 2- (3, 4-epoxycyclohexane) ethyl trimethoxy silane hydrolysate.
The alcohol byproducts are removed by reduced pressure distillation, the material temperature is 50-60 ℃ during reduced pressure distillation, the vacuum degree is-0.08 MPa, the reduced pressure distillation time is 1-2 hours, and the distillation is stopped when the alcohol content in the emulsion is detected to be less than or equal to 1g/L through gas chromatography.
The epoxy silane hydrolysis liquid curing agent comprises, by mass, 5% -10% of the total mass of the whole siloxane monomer, wherein the total mass of the whole siloxane monomer is the total mass of the epoxy siloxane monomer, the methyl-containing siloxane monomer, the phenyl-containing siloxane monomer and the amino-containing organosiloxane monomer.
The second aspect of the invention provides a room temperature curing aqueous high temperature resistant silicone resin emulsion which is prepared by the preparation method.
The third aspect of the invention provides application of the room-temperature-cured water-based high-temperature-resistant silicone resin emulsion as a high-temperature-resistant water-based paint.
The beneficial effects of the invention are as follows:
According to the invention, silane monomers with different hydrophilias are dropwise added into a water-emulsifier system in batches, so that in the emulsion polymerization process, siloxane oligomers generated by hydrolysis of siloxane monomers with good hydrophilias and siloxane oligomers formed by nucleation of liquid drops of siloxane monomers with poor hydrophilias enter micelles for copolycondensation, and the amino-containing silicone resin emulsion with excellent emulsion stability is prepared by virtue of the charge repulsion stabilization effect of a composite emulsifying system;
No organic solvent is added in the reaction, and the content of alcohol byproducts in the silicone resin emulsion is less than or equal to 0.1 percent by reduced pressure distillation and online monitoring, so that the silicone resin emulsion has the environment-friendly characteristic of low VOC;
After the silicone resin emulsion is cured into a film at room temperature, the 5% weight loss temperature exceeds 370 ℃, the high temperature resistance is excellent, and the performance test performance after room temperature curing is good and is superior to that of similar products at home and abroad. The whole preparation process is stable, the process flow is short, the operation is convenient, the control is easy, and the prepared product meets the application requirements of environment-friendly high-temperature-resistant water-based paint.
The organic silicon resin emulsion with amino can be subjected to ring-opening reaction with an epoxy silane hydrolysate curing agent to form organic silicon resin with high curing activity, so that the room-temperature curing of the silicon resin emulsion is realized;
because the resin emulsion contains two heat-resistant elements of nitrogen and silicon, the resin emulsion can also be applied to the aspect of environment-friendly high polymer flame retardant, and the application range of the resin emulsion is widened.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by a person skilled in the art without any inventive effort, are intended to be within the scope of the present invention, based on the embodiments of the present invention.
Examples
Sequentially stirring 10.0 g N- (2-aminoethyl) -3-aminopropyl trimethoxysilane, 10.0 g methyltrimethoxysilane and 5g dimethyldimethoxy silane, 5.0g water and 0.5g 0.01mol/L HCl to react for 2h at room temperature to generate amino-containing siloxane prepolymer, adding alkali to neutralize and transferring the silicone resin emulsion into a distillation device, filtering after removing low-boiling alcohol byproducts by pressure, stirring 100g water, 2.3g dodecyl trimethyl ammonium bromide and 3.7g of isomeric tridecanol polyoxyethylene ether 1307 uniformly, dripping the synthesized amino-containing siloxane prepolymer, controlling dripping time to be 1h, simultaneously performing high-speed shearing and emulsifying for 2h to generate prepolymer emulsion, heating to 50 ℃, simultaneously dripping 0.5ml ammonia water and 20.0g phenyl trimethoxy silane into the prepolymer emulsion, controlling monomer dripping time to be 2h, continuing stirring and reacting for 2h to prepare aqueous high-temperature resistant silicone resin emulsion, cooling to room temperature, adding hydrochloric acid and transferring the silicone resin to the distillation device, removing the high-temperature resistant silicone resin to obtain the aqueous high-temperature resistant silicone resin emulsion, filtering to remove the low-boiling alcohol byproducts by pressure, stirring the aqueous high-temperature resistant silicone resin emulsion, cooling to obtain the aqueous high-temperature resistant silicone resin emulsion, filtering, dispersing the aqueous high-temperature resistant silicone resin emulsion, cooling to obtain the aqueous high-temperature resistant silicone resin emulsion, and solidifying the aqueous high-temperature resistant silicone resin emulsion, filtering to obtain the aqueous high-resistant silicone resin emulsion, and drying by stirring 4 dispersing and drying under the conditions.
Examples
Sequentially stirring 10.0 g (3-aminopropyl) triethoxysilane, 10.0 g methyltrimethoxysilane and 5g dimethyldimethoxysilane, 5.0g water and 0.5g 0.01mol/L HCl to react 2h at room temperature to generate an amino-containing siloxane prepolymer, adding alkali to neutralize and transferring the silicone resin emulsion to a distillation device, decompressing and removing low-boiling-point alcohol byproducts to obtain a water-based high-temperature resistant silicone resin emulsion, filtering, stirring 100g water, 2.7g dodecyl trimethyl ammonium chloride and 3.9g isomeric tridecanol polyoxyethylene ether 1309 uniformly, dripping the synthesized amino-containing siloxane prepolymer, controlling the total dripping time to be 1h, simultaneously heating to 50 ℃, simultaneously dripping 0.5ml ammonia water and 20.0g diphenyldimethoxysilane into the prepolymer emulsion, controlling the dripping time to be 2h, continuously stirring and reacting for 2h to obtain the water-based high-temperature resistant silicone resin emulsion, cooling to room temperature, adding hydrochloric acid to neutralize and transferring the silicone resin to the distillation device, dripping the synthesized amino-containing siloxane prepolymer to obtain the water-based high-temperature resistant silicone resin emulsion, controlling the total dripping time to be 1h, simultaneously shearing and emulsifying 2h to generate a prepolymer emulsion, heating to 50 ℃, dripping the 0.01 ml ammonia water and 20.0g diphenyldimethoxysilane into the prepolymer emulsion, continuously stirring the water-based high-temperature resistant silicone resin emulsion, decompressing and stirring to obtain the water-based high-temperature resistant silicone resin emulsion, filtering, drying, and solidifying the water-soluble silicone resin after the water-soluble high-phase emulsion.
Examples
Sequentially stirring 10.0g (3-aminopropyl) trimethoxysilane, 10.0g methyltrimethoxysilane and 5g dimethyldimethoxysilane, 5.0g water and 0.5g 0.01mol/L HCl to react 2h at room temperature to generate an amino-containing siloxane prepolymer, adding alkali to neutralize and transferring the silicone resin emulsion to a distillation device, decompressing and removing low-boiling-point alcohol byproducts to obtain a high-temperature resistant silicone resin emulsion, filtering, stirring 100g water, 2.2g dodecyl dimethyl benzyl ammonium bromide and 3.2g of isomeric tridecyl polyoxyethylene ether 1303 uniformly, dropwise adding the synthesized amino-containing siloxane prepolymer, controlling the total dropwise adding time to be 1h, simultaneously shearing and emulsifying 2h at a high speed to generate a prepolymer emulsion, heating to 50 ℃, simultaneously dropwise adding 0.5ml ammonia water and 20.0g phenyl triethoxysilane into the prepolymer emulsion, controlling the dropwise adding time to be 2h, continuously stirring and reacting for 2h to obtain the water-based high-temperature resistant silicone resin emulsion, cooling to room temperature, adding hydrochloric acid to neutralize and transferring the silicone resin to the low-boiling-point alcohol byproducts, stirring to obtain the water-based high-temperature resistant silicone resin emulsion, cooling the water-soluble silicone resin emulsion, dispersing the water-soluble silicone resin emulsion to obtain the water-soluble silicone resin emulsion, stirring uniformly, cooling the water-soluble silicone resin emulsion, filtering, and dissolving the water-soluble silicone resin emulsion with 4 g to obtain the water-soluble silicone resin emulsion, and solidifying the water-soluble silicone resin after the water-soluble silicone resin solution.
Examples
Sequentially stirring 10.0 g [3- (methylamino) propyl ] trimethoxy silane, 10.0 g methyltriethoxysilane and 5g dimethyldiethoxysilane, 5.0g water and 0.5g 0.01mol/L HCl to react for 2h at room temperature to generate amino-containing siloxane prepolymer, adding alkali to neutralize and transferring the silicone resin emulsion to a distillation device, filtering after removing low-boiling-point alcohol byproducts by pressure, stirring 100g water, 2.3g cetyltrimethylammonium bromide and 3.7g octylphenol polyoxyethylene ether OP-10 uniformly, dripping the synthesized amino-containing siloxane prepolymer, controlling the total dripping time to be 1h, simultaneously shearing and emulsifying 2h at high speed to generate prepolymer emulsion, heating to 50 ℃, simultaneously dripping 0.5ml ammonia water and 20.0g phenyl trimethoxy silane into the prepolymer emulsion, controlling the dripping time to be 2h, continuing stirring and reacting for 2h to prepare aqueous high-temperature resistant silicone resin emulsion, cooling to room temperature, adding hydrochloric acid and transferring the silicone resin to the distillation device, dripping the synthesized amino-containing siloxane prepolymer to obtain the amino-containing siloxane prepolymer, controlling the total dripping time to be 1h, simultaneously shearing and emulsifying 2.0 g phenyl trimethoxy silane to obtain the aqueous high-prepolymer emulsion, heating to obtain the aqueous high-temperature resistant silicone resin, cooling the aqueous high-phase liquid-4 g water-soluble silicon alcohol-soluble by-3-propyl ether-containing siloxane emulsion, filtering, dispersing the aqueous high-phase alcohol-soluble silicon resin-drying liquid-reducing water-soluble silicon resin-soluble water-soluble silicon resin, and drying water-borne silicon resin.
The room temperature-curable aqueous high temperature resistant silicone resin emulsion prepared in the example was subjected to performance test, and the results are shown in table 1.
TABLE 1
Note that T 5% represents the temperature corresponding to 5% mass loss of the silicone emulsion after curing, which is defined as the initial decomposition temperature, to evaluate the high temperature resistance of the silicone emulsion.
After the prepared silicone emulsion is compounded with relevant assistants such as high temperature resistant pigment and filler, dispersing agent, wetting agent, defoamer and the like, the viscosity of the system is regulated by a thickener, a water-based silicone coating is obtained after filtering by a filter screen, the water-based silicone coating is coated on a stainless steel plate, a water-based silicone coating sample (thickness: 20-30 mu m) is obtained after room temperature curing, and performance test is carried out on the coating, as shown in Table 2:
TABLE 2
In conclusion, the room-temperature-curable water-based high-temperature-resistant silicone resin emulsion prepared by the invention has good stability, can be cured at room temperature, has excellent high-temperature resistance, is safe and environment-friendly, and has higher application value.
The foregoing is merely a preferred embodiment of the invention, and it is to be understood that the invention is not limited to the form disclosed herein but is not to be construed as excluding other embodiments, but is capable of numerous other combinations, modifications and environments and is capable of modifications within the scope of the inventive concept, either as taught or as a matter of routine skill or knowledge in the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.