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CN119505116A - A composition of photopolymerizable controlled distribution block polymer and its preparation method and application - Google Patents

A composition of photopolymerizable controlled distribution block polymer and its preparation method and application Download PDF

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Publication number
CN119505116A
CN119505116A CN202311076123.9A CN202311076123A CN119505116A CN 119505116 A CN119505116 A CN 119505116A CN 202311076123 A CN202311076123 A CN 202311076123A CN 119505116 A CN119505116 A CN 119505116A
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Prior art keywords
block polymer
composition
photopolymerizable
controlled distribution
polymerization
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Inventor
彭小寒
袁煜艳
梁智英
李望明
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Sinopec Hunan Petrochemical Co ltd
China Petroleum and Chemical Corp
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Sinopec Hunan Petrochemical Co ltd
China Petroleum and Chemical Corp
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Priority to CN202311076123.9A priority Critical patent/CN119505116A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F287/00Macromolecular compounds obtained by polymerising monomers on to block polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F297/00Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
    • C08F297/02Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type
    • C08F297/04Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising vinyl aromatic monomers and conjugated dienes
    • C08F297/046Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising vinyl aromatic monomers and conjugated dienes polymerising vinyl aromatic monomers and isoprene, optionally with other conjugated dienes

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a composition of a photopolymerisable controlled distribution block polymer, a preparation method and application thereof. The composition comprises a block polymer, an acrylic ester compound and a polymerization initiator, wherein the block polymer comprises a thermoplastic elastomer copolymer S1-C-S2 and/or (S-C) nX, S1, S2 and S are polyvinyl aromatic hydrocarbon blocks with the number average molecular weight of 7000-40000, and C is a vinyl aromatic hydrocarbon-isoprene-butadiene random copolymer block. Based on the synergistic effect of the components, the composition realizes excellent transparency and good processing hardness of the product by regulating and controlling the contents of the block components and vinyl aromatic hydrocarbon in the block polymer, and the preparation process of the composition does not need to add additional production equipment, and has the advantages of simple process, wide raw material sources, low cost and the like. The flexible printing plate prepared based on the composition has the advantages of damage resistance, transparency and fine line reproducibility, and the application scene of the printing plate is greatly widened.

Description

Composition of photopolymerisable controlled distribution block polymer, preparation method and application thereof
Technical Field
The invention relates to a photopolymerizable composition, in particular to a composition of a photopolymerizable controlled distribution block polymer, a preparation method and application thereof, and belongs to the technical field of flexographic printing plates.
Background
Photopolymerizable printing plates are used to prepare flexographic printing plates. Generally, a printing plate of a desired feature is obtained by exposing an image or text (other portions are opaque or less transparent) to be printed to light radiation for photopolymerization, exposing the areas to light radiation to photopolymerization, resulting in harder and less soluble areas than the unexposed areas, and dissolving and washing the unexposed areas with a suitable solvent to remove the unexposed areas while preserving the exposed areas. Such a patent for obtaining a printing plate by photopolymerization has been known, and a method for producing a flexographic printing plate by photopolymerization by irradiation with laser light is described in detail in, for example, a method for producing a photopolymerizable lithographic printing plate of CN 100537263C, a method for producing a flexographic printing plate precursor for laser engraving of CN104339821a, a flexographic printing plate precursor for laser engraving, a flexographic printing plate-making method, and a flexographic printing plate. Another patent is U.S. Pat. No.4266005, 4320188, no.4126466, no.4460675, no.5213948, etc. which describes a process for preparing such photopolymerizable printing plates. Such printing plates typically include a support layer, an optional adhesive or other underlayer, one or more photopolymerizable layers, an optional elastomeric intermediate layer, and a cover layer.
The preparation of such multilayer photopolymerizable flexographic printing plates is generally accomplished by calendaring the composition between the support layer and the cover layer by means of a calender to form a photopolymerizable layer between the two layers, which is quick and convenient.
Among the layers of flexographic printing plates, the layer that is the most technically demanding, more studied, and critical layer is the photopolymerizable layer. The photopolymerizable compositions are complex and contain binders, photopolymerizable monomers and polymers, photoinitiators and additional auxiliaries such as plasticizers, fillers and stabilizers etc.
The binder in the photopolymerizable layer is typically a thermoplastic elastomeric block polymer. These block polymers generally comprise thermoplastic blocks A and elastomeric blocks B of the general formulA A-B-A or A-B or (A-B) n or (A-B) nX, in particular linear and star block polymers having polyvinylarene ends. As described in CN 1698015.
Such block polymers include the following block polymers or mixtures of the block polymers.
S-B-S Polystyrene-polybutadiene-polystyrene
S-I-S Polystyrene-polyisoprene-polystyrene
S-I/B-S Polystyrene-isoprene-butadiene co-polystyrene
(S-B)nSi N (polystyrene-polybutadiene) silane, n is an integer of 1 to 4
(S-I)nSi N (polystyrene-polyisoprene) silane, n is an integer of 1 to 4
(S-I/B)nSi N (polystyrene-isoprene and butadiene copolymerization) silane, n is an integer of 1 to 4
It is also known to use block polymers having a certain vinyl content in order to meet specific requirements, for example in EP0525206A for improving the properties of printing plates having specific monomers or for preparing printing plates without addition of monomers.
Until now, linear or star-shaped block polymers of the type S-B-S and S-I-S or mixtures thereof have been used for the production of flexographic printing plates. Because the thermoplastic elastomer materials such as S-B-S and S-I-S are easily available, have proper price and have excellent processability and transparency. However, the polymer has the defects that if S-I-S is used, the obtained offset printing plate has low Shore hardness and is easy to degrade, the surface is sticky to influence the use, and if S-B-S is used for preparing the offset printing plate, the processing stability is unsatisfactory, partial gel is generated in the processing process, and the resolution of the final developing plate is poor.
Still another approach is to mix S-B-S with S-I-S to adjust the properties, and the resulting printing plate has satisfactory flexibility, and effectively overcomes the deficiencies of both being used alone. However, by mixing, the two are not fully compatible with each other, resulting in haze and UV scattering, which reduces resolution.
In view of the above, there are improved photopolymerizable compositions. The photopolymerizable composition comprises as an adhesive a mixture of SIS and SBS block polymer, ethylenically unsaturated monomer, plasticizer and photoinitiator. The SIS block polymer may be conventional block polymers of styrene and isoprene (e.g., YH-1105, YH-1106 and KRATON. RTM. RD1161 and rubber 1250 of Baling, etc.). The improvement is that the vinyl content of the SBS block polymer is selected to be 50-60% (while the vinyl content of the general SBS block polymer is 10-20%), and the selection of such SBS can obtain a crystal transparent photopolymerisable composition, but the selection of the raw material SBS by the person skilled in the art will be severely limited.
A further development is to add a monomer based on binary copolymerization of vinylaromatic hydrocarbon with isoprene or vinylaromatic hydrocarbon with butadiene, such as the terpolymer S-C-S of vinylaromatic hydrocarbon with isoprene and butadiene mentioned in CN1698015, where S is the vinylaromatic polymer block and C is the random copolymer block (I/B) of isoprene and butadiene. This terpolymer overcomes the problem of UV scattering caused by the inability of SIS and SBS to be fully compatible with each other.
However, the foregoing solutions still have some drawbacks, such as degradation of the chain scission or gel formation of the midblock I/B during processing such as light irradiation, and poor surface tackiness or resolution caused by these problems still result in a poor experience during use. The prepared flexible printed board cannot be provided with three characteristics of defect resistance, excellent transparency and sufficient fine line reproducibility.
The invention solves the problem of UV scattering caused by incomplete mutual compatibility of SIS and SBS, has no limitation on raw material selection, and improves the problems of intermediate block degradation, stickiness and gel generation. The prepared flexible printed board has the three characteristics of defect resistance, excellent transparency and sufficient fine line reproducibility.
Disclosure of Invention
A first object of the present invention, which is directed to solving the problems of UV scattering of the product caused by incomplete compatibility of SIS and SBS, is to provide a composition of a photopolymerisable controlled distribution block polymer, which is improved in terms of the general applicability and compatibility of the product by controlling the contents of each block component and vinylaromatic hydrocarbon in the block polymer based on the synergistic effect between the components, while achieving excellent transparency and good processing hardness of the product.
The preparation process provided by the invention is based on the production process of the styrene block copolymer, realizes continuous preparation of the composition by strictly regulating the component parameters and polymerization steps of each block in each composition, does not need to add extra production equipment, and has the advantages of simple process, wide raw material sources, low cost and the like.
It is a third object of the present invention to provide the use of a composition of photopolymerisable controlled distribution block polymers for the preparation of photopolymerisable flexographic printing plates. The flexible printing plate prepared based on the composition provided by the invention has excellent transparency and good processing hardness, and the problems of stickiness and gel generation caused by degradation of the block polymer are solved, so that the printing plate has both damage resistance, transparency and fine line reproducibility, and the application scene of the printing plate is greatly widened.
The invention provides a composition of a photo-polymerizable controlled distribution block polymer, which comprises a block polymer, an acrylic ester compound and a polymerization initiator, wherein the mass ratio of the block polymer to the acrylic ester compound is 0.3-98:1, and the addition amount of the polymerization initiator is 0.5-10wt% of the mass of the composition;
The block polymer comprises a thermoplastic elastomer copolymer, wherein the thermoplastic elastomer copolymer is S1-C-S2 and/or (S-C) nX, S1, S2 and S are polyvinyl aromatic hydrocarbon blocks with number average molecular weight of 7000-40000, C is a vinyl aromatic hydrocarbon-isoprene-butadiene random copolymer block, n is an integer greater than or equal to 2, X is a coupling agent residue, and the content of the polyvinyl aromatic hydrocarbon blocks in the thermoplastic elastomer copolymer is 10-45 wt%.
As a preferred scheme, the composition further comprises a functional auxiliary agent, and the addition amount of the functional auxiliary agent is not more than 40% of the total mass of the composition.
As a preferred embodiment, the functional auxiliary agent is at least one of a plasticizer, an antioxidant, an anti-polymerization inhibitor, a pigment and a rubber compatible with the composition.
As a preferable scheme, the content of the polyvinyl aromatic hydrocarbon in the thermoplastic elastomer copolymer is 15-35 wt%. Further preferably, the polyvinyl aromatic hydrocarbon in the thermoplastic elastomer copolymer is 18 to 30wt%.
As a preferable scheme, the polyvinyl aromatic hydrocarbon is obtained by polymerizing at least one of styrene, C1-C4 alkylstyrene and C1-C4 dialkylstyrene. Further preferably, the polyvinylarene monomer is ethylene, alpha-methylstyrene, ortho-methylstyrene, para-methylstyrene, 1, 3-dimethylstyrene, para-t-butylstyrene, vinylnaphthalene, or a mixture thereof.
As a preferable scheme, the number average molecular weight of S1, S2 and S is 10000-25000. The number average molecular weight of S1, S2 and S is strictly executed according to the requirements, the polyvinyl aromatic hydrocarbon block in the block copolymer is an aggregation phase, the aggregation phase is too large, light rays in certain wave bands can be scattered, transparency and resolution are affected, the aggregation phase is too small, phase separation is incomplete or cannot be carried out, and the block copolymer is used for flexible printing plates, has poor flexibility, insufficient definition of printed images and poor printing resistance.
As a preferable scheme, the number of the polymerized units contained in the C is less than or equal to 50, wherein the content of the vinyl aromatic hydrocarbon units is 2-20wt%, and the mass ratio of the isoprene units to the butadiene units is 0.25-4:1. Further preferably, the number of monomer units contained in the C is less than or equal to 20, and the content of vinyl aromatic hydrocarbon monomer in the C is 3-10wt%. The number of the monomers directly influences the chain length of C, and if the number of the monomers is too large, the chain length is too long, light scattering is caused, and the transparency of the product is seriously influenced.
As a preferred embodiment, the block polymer further comprises at least one of linear SBS, SIS and SI/BS and/or at least one of star SBS, SIS and SI/BS.
As a preferred embodiment, the mass ratio of S1-C-S2 and/or (S-C) nX in the block polymer is not less than 30%.
The block copolymers provided by the present invention may be linear or branched star-block copolymers. It may also be triblock, tetrablock or multiblock, but contains at least two polyvinylarene blocks and one ternary random copolymer block C.
As a preferable scheme, the acrylic ester compound at least comprises one unsaturated olefinic bond, and the mass ratio of the block polymer to the acrylic ester compound is 1.8-19:1.
As a preferable scheme, the acrylic ester compound is at least one of butyl acrylate, isodecyl acrylate, 1, 6-hexanediol dimethacrylate, 1, 6-hexanediol diacrylate, trimethylolpropane triacrylate and dipentaerythritol monohydroxypentaacrylate.
As a preferable scheme, the polymerization initiator is an organic matter containing a photoinitiator or a photoinitiation system, and the addition amount of the polymerization initiator is 0.5-5wt% of the mass of the composition.
As a preferred embodiment, the polymerization initiator is at least one of methylbenzin, benzoin acetate, benzophenone, benzildimethylketal and ethylanthraquinone/4, 4-bis (dimethylamino) benzophenone.
The invention also provides a preparation method of the composition of the photo-polymerizable controlled distribution block polymer, which comprises the steps of uniformly mixing an inert solvent, a vinyl aromatic monomer, a regulator and an initiator to initiate vinyl aromatic polymerization, adding isoprene and butadiene after polymerization is completed, uniformly mixing, adopting a starvation method to polymerize, adding the vinyl aromatic monomer again to perform polymerization reaction after polymerization by the starvation method is completed or adding a coupling agent to perform coupling reaction, adding a terminator after reaction is completed to obtain the block polymer, or mixing the inert solvent, the vinyl aromatic monomer, the mixture of isoprene and butadiene, the regulator and the initiator to perform polymerization reaction, adding the vinyl aromatic monomer to perform polymerization reaction when reaction is completed to obtain the block polymer, uniformly mixing the block polymer and the functional auxiliary agent, adding the block polymer into a preheated mixer, sequentially adding an acrylic ester compound and the polymerization initiator, uniformly mixing, and cooling to room temperature to obtain the block polymer.
As a preferable scheme, the solvent is at least one of cyclopentane, cyclohexane and n-hexane, and the terminator is one of methanol, ethanol, water, phenols and organic acid.
As a preferred embodiment, the regulator is at least one of N, N, N ', N' -tetramethyl ethylenediamine, tetrahydrofuran, monoglyme, diglyme, diethoxyethane, 1, 2-diethoxypropane and 1-ethoxy-2, 2-t-butoxyethane.
As a preferred embodiment, the coupling agent is a silicon coupling agent, an alkoxysilane, a tin coupling agent, a divinylaromatic compound, a halogenated alkane and an epoxy compound.
As a preferable scheme, the temperature of the preheated reactor is 120-150 ℃, the mixing mode of the mixer is stirring and mixing, the rotating speed is 30-60 rpm, and the stirring time is 4-5 min.
The invention also provides the use of a composition of photopolymerisable controlled distribution block polymers, characterized in that it is used for the preparation of photopolymerisable flexographic printing plates.
Compared with the prior art, the invention has the beneficial technical effects that:
1) The composition provided by the invention is based on the synergistic effect of the components, and realizes excellent transparency and good processing hardness of the product by regulating and controlling the contents of the block components and vinyl aromatic hydrocarbon in the block polymer, solves the problem of UV scattering of the product caused by incomplete compatibility of SIS and SBS, and improves the problems of stickiness and gel generation caused by degradation of the block polymer, thereby improving the universality and compatibility of the product.
2) The preparation process provided by the invention is based on the production process of the styrene block copolymer, realizes continuous preparation of the composition by strictly regulating the component parameters and polymerization steps of each block in each composition, does not need additional production equipment, and has the advantages of simple process, wide raw material sources, low cost and the like.
3) According to the technical scheme provided by the invention, the flexible printing plate prepared based on the composition provided by the invention has excellent transparency and good processing hardness, and the problems of stickiness and gel generation caused by degradation of the block polymer are solved, so that the printing plate has damage resistance, transparency and fine line reproducibility at the same time, and the application scene of the printing plate is greatly widened.
Detailed Description
The present invention is specifically described by the following examples, but the scope of the present invention is not limited to these examples.
The preparation processes of the examples and the comparative examples provided by the invention are prepared according to the following steps:
A5L stainless steel polymerizer equipped with a jacket and a stirrer was sufficiently replaced with N 2, 3000ml of cyclohexane, 0.4g of tetrahydrofuran, 1.6g of N, N' -tetramethyl ethylenediamine and 37.5g of styrene were charged into the jacket, warm water was introduced into the jacket, the temperature of the material in the polymerizer was raised to about 55℃while stirring, and an N-butyllithium cyclohexane solution (0.17 g of pure butyllithium) was added to start the polymerization of the first-stage styrene. After the styrene is completely polymerized, the polymerization of the second random section is started, namely 21g of styrene, 102g of isoprene and 102g of butadiene are uniformly mixed in a metering tank, the temperature in a polymerization kettle is kept above 70 ℃, the mixture is continuously and uniformly added into the polymerization kettle, the charging time is kept above 60 minutes, after the charging of the mixture is finished, 2 minutes is needed, 37.5g of styrene is added for the third section polymerization, and after the reaction of the styrene is finished, 0.1g of methanol is added for termination, so that the block polymer is obtained. The obtained block polymer was dehydrated and dried by a hot roll by adding 1g of the primary antioxidant 1076 and 1g of the secondary antioxidant 168, and removing the solvent by condensing with steam, thereby obtaining a sample of the linear block polymer SSIBS.
The polymerization process of the first section of styrene is the same as that of the second section of random section, but the material proportion of the first section is different in that the addition amount of styrene and n-butyllithium is different, the amount of the first section of styrene is 75g, the amount of pure butyllithium is 0.33g, the material proportion of the second section is the same, and the material proportion of the third section of styrene tetrachloride cyclohexane solution is the coupling agent (converted into pure silicon tetrachloride is 0.17 g). And (3) coupling reaction is carried out for 20min, so as to obtain the star-shaped block polymer (SSIB) nSi.
In addition, those skilled in the art will appreciate that by varying the amount of each block and the monomer of the midblock or the ratio of each monomer and the amount of initiator, or adding a suitable coupling agent in the third stage, thermoplastic elastomer samples of different molecular weights and different structures as shown in Table 2 below can be obtained.
The components in the examples are shown in tables 2 and 3 below. The substances in each table are given as examples, but are not limited to the following.
TABLE 2 thermoplastic elastomers of various types
* Represents the sum of the vinyl aromatic hydrocarbon contents in the two-terminal polyvinyl aromatic hydrocarbon blocks in wt%/the vinyl aromatic hydrocarbon content in the middle ternary random copolymer block in wt%.
I/B represents a random copolymer block of isoprene and butadiene. Also S/I/B represents a random copolymer block of vinylarene with isoprene and butadiene.
TABLE 3 auxiliary additive ingredients
Mineral plasticizer ONDINA TM N68 perhydrogenated naphthenic mineral oils
Photoinitiator 2, 2-Dimethoxy-1, 2-diphenylethan-1-one
Antioxidant Beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid n-stearyl alcohol ester
Mixing process
The proportion of each component in the mixing process is weight ratio, plasticizer and solid rubber are mixed at room temperature, plasticizer: solid rubber=1:5 weight ratio, the mixture is poured into a mixer which rotates at 50rpm and is preheated at 140 ℃, then acrylic ester compound is added into the mixer, acrylic ester compound: solid rubber=1:10, after all the previous components are added, reaction monomer is added, mixing is carried out for 4-5min, then photoinitiator is added, the addition amount of the photoinitiator is 2% of the sum of the weights of the solid rubber and acrylic ester compound, and rapid mixing is carried out. After mixing, the mixture was taken out and cooled to room temperature for use.
Plate making process
The mixture obtained above was sandwiched between a polyester film support coated with a thermoplastic elastomer-containing adhesive and having a thickness of mainly 125 μm and a 100 μm polyester cover sheet having a thickness of 4. Mu.m, and the mixture was pressed with a press at 130℃for 4 minutes at 200kg/cm 2 using a 2.5 mm spacer to prepare a photosensitive structure for a flexible printed board.
The cover sheet of the photosensitive structure was peeled off to adhere the negative film to the polyamide protective layer on the photopolymerizable composition layer for a flexible printed board, and the entire surface of 240mJ/cm 2 was exposed from the support side using an ultraviolet fluorescent lamp having a center wavelength of 370nm on an AFT-1500 exposure machine (ASAHI KASEI E-materials Corp.). Then, an image exposure of 8000mJ/cm 2 was performed through the negative film.
The plates were glued to the rotating barrel of an AFP-1500 developer (Asahi-Kasei chemicalsCorpprtion.) and developed in 3-methoxybutyl acetate developer at 25℃for 5min and dried at 60℃for 2 hours.
UV dose for the following curing process was measured using a UV mini-radiator (e.g., UV Process Supply inc.).
And (3) using a sterilizing lamp with the center wavelength of 254nm to perform post-exposure of 1000mJ/cm 2 on the whole surface of the plate, and then performing post-exposure of 1000mJ/cm 2 by using an ultraviolet fluorescent lamp to obtain the required flexible printing plate.
Related testing
The determination of the vinyl aromatic hydrocarbon content in the vinyl aromatic hydrocarbon block, the ternary random copolymer block can be carried out by means of (1H-NMR) nuclear magnetic resonance.
Haze was measured according to ASTM D1003 on ColorquestII. The table shows the scattering% (Tr%).
Reflectance using "THE color request", THE reflectance was measured in THE reflectance 45/0 optical 2 0 mode (incidence angle=45 0, reflectance viewed normal to THE panel). The standard black panel reflectance was 0%.
UV transmittance the ratio of UV intensity in the presence and absence of a plate, the transmittance, is the plate on a UV miniature radiator passing under a UV lamp. The plate thickness was 2mm.
Gel content the plates to be measured were weighed and immersed in a large amount of toluene for one night, the undissolved fraction was filtered off and dried in vacuo at 70 ℃ until the weight had not decreased further. Gel content (%) =w drying /W Initiation ×100, where W drying is the weight of the undissolved fraction after one night of immersion in toluene after drying, and W Initiation is the weight of the plate measured before immersion in toluene.
Defect resistance A flexible printed board was prepared using a negative film having characters of 8 to 12 points, and the degree of character destruction was observed by a microscope with a NP-type pillbox brushing force tester (contact body: cloth, size: 8cmX cm, load: 1 kg) after about 300 times of rubbing.
Regarding the light transmittance, expressed as reflectance at 400nm, the lower the reflectance, the higher the light transmittance, the test data thereof are as shown in table 4 below.
TABLE 4 Table 4
SIS/SBS weight ratio (wt%) Reflectance at 400nm (%)
100/0 2.9
90/10 3.9
80/20 3.7
70/30 4.5
60/40 7.3
40/60 6.6
30/70 5.7
20/80 3.8
10/90 2.7
0/100 1.6
British agent (blanco) 0.0
From the data in table 4, the reflectivity of both pure SIS or SBS at 400nm was 2.9% and 1.6%, respectively, indicating that the transparency of the both pure component offset printed boards was quite excellent.
However, the mixture of the two has the defects that the mixture prepared by the mixture of SIS/SBS=10/90 has low average transmittance and high reflectivity (higher than 3%), especially in the range of 20/80-80/20, more obviously in the range of 30/70-70/30, and has higher reflectivity, and the reflectivity shows the maximum value in the ratio of about 50/50, and has the reflectivity in the range of 20/80-80/20, which is equivalent to white 'milky' turbidity in a sample. Thus, users can only use almost pure SIS or SBS-like polymers to prepare low scattering high transparency adhesives or flexographic printing plates, and cannot formulate acceptable high light transmittance/low reflectance intermediate formulations with such SIS and SBS. However, intermediate formulations may provide much more flexibility to the formulator to tailor the characteristics of SIS and SBS, and thus intermediate formulations are necessary and necessary.
The data in Table 5 shows that by combining the properties of SIS and SBS based polymers, the skilled artisan can ameliorate some of the deficiencies of SIS or SBS based polymers alone, such as improving the problem of degradation of SIS (MFR increase) and SBS crosslinking to produce gels during processing (processing temperatures typically 140 ℃ to 180 ℃) while maintaining good clarity.
In Table 5, MFR (4 min) and MFR (16 min) are the melt flow indices measured after heating at 160℃for 4min and 16min, respectively.
TABLE 5
The rubber plate compositions of the printing plates in the examples and comparative examples obtained from the above-mentioned different thermoplastic elastomers are shown in Table 6, and provide transparency of the resulting printing plates.
Table 6 transparency of printing plates obtained in examples 1 to 10 and comparative examples 1 to 6
* The data represent the vinyl content of each of the several rubber components corresponding to the second column of the table.
Example 1 Linear S (S/I/B) S was prepared according to the preparation method of the block polymer described above, and flexible printed boards were obtained using the mixing process and the plate manufacturing process described above, and then each test was performed.
The block polymers of the other examples and comparative examples were prepared in substantially the same manner as the block polymers described above, with the linear structure being the same as linear S (S/I/B) S, and the star being the same as star (S (S/I/B)) nSi, except for the material ratios and the types of monomers in the second stage.
The mixing process and the plate making process adopted by the other examples and the comparative examples are identical. The difference is that the types and the proportions of the solid rubber are different. The specific types and proportions are shown in Table 6.
From the data in Table 6, the mixture of SBS+SIS has high scattering and low transmittance, indicating that it has too poor transparency to be used in printing plates.
By comparing the three sample data with the band, it can be directly observed that S (S/I/B) S and (S/I/B)) nX have very significant compatibilization effects on SIS and SBS. While UV transmittance is marginally acceptable, approaching the boundary value, such data suggests that at least 30% S (S/I/B) S or (S/I/B)) nX is required in the mixture to be useful for printing plates with lower definition requirements. If the sharpness requirement is high, the amount of the block polymer of the present invention must be increased.
Examples 9 and 10 demonstrate that compounding of a liquid SI with PB with the block polymer of the invention gives a mixed system with good transparency.
The test results of the chipping resistance are shown in Table 7. The word is represented by "O" if it is not destroyed, and by "X" if it is destroyed.
Table 7 results of test for chipping resistance of printing plates obtained in examples 1 to 10 and comparative examples 1 to 6
Rubber plate assembly Defective 5-time test results
Comparative example 1 SIS O OOO X
Comparative example 2 SBS O OXXX
Comparative example 3 SIBS O OOO X
Comparative example 4 SIBS O OOO X
Comparative example 5 SIS+SBS;50/50 O OOXX
Comparative example 6 (SI)nX O OOO X
Comparative example 7 (SB)nX O OXXX
Comparative example 8 (SIB)nX O OOXX
Example 1 S(S/I/B)S O OOOO
Example 2 S(S/I/B)S O OOOO
Example 3 (S(S/I/B))nX O OOOO
Example 4 (S(S/I/B))nX O OOOO
Example 5 S(S/I/B)S+SIS;50/50 O OOOO
Example 6 S(S/I/B)S+SBS;50/50 O OOO X
Example 7 S(S/I/B)S+SIS+SBS;33/33/33 O OOO X
Example 8 (S(S/I/B))nX+SIS+SBS;33/33/33 O OOO X
Example 9 (S (S/I/B)) nX+liquid SI, 85/15 O OOOO
Example 10 (S (S/I/B)) nX+liquid PB 85/15 O OOOO
From the test cases of Table 7, it is seen that the use of photopolymerizable compositions comprising the controlled distribution block polymers of the invention shows great advantages in terms of the defect resistance of the resulting flexographic printing plates.

Claims (13)

1.一种可光聚合受控分布嵌段聚合物的组合物,其特征在于:包括嵌段聚合物、丙烯酸酯类化合物和聚合引发剂;所述嵌段聚合物和丙烯酸酯类化合物的质量比为0.3~98:1;所述聚合引发剂的添加量为组合物质量的0.5~10wt%;1. A composition of a photopolymerizable controlled distribution block polymer, characterized in that: it comprises a block polymer, an acrylate compound and a polymerization initiator; the mass ratio of the block polymer to the acrylate compound is 0.3 to 98:1; the amount of the polymerization initiator added is 0.5 to 10 wt% of the mass of the composition; 所述嵌段聚合物包含热塑性弹性体共聚物,所述热塑性弹性体共聚物为S1-C-S2和/或(S-C)nX;其中,S1、S2和S为数均分子量均为7000~40000的聚乙烯基芳烃嵌段,C为乙烯基芳烃-异戊二烯-丁二烯无规共聚嵌段,n为大于等于2的整数,X为偶联剂残基;所述热塑性弹性体共聚物中聚乙烯基芳烃嵌段的含量为10~45wt%。The block polymer comprises a thermoplastic elastomer copolymer, and the thermoplastic elastomer copolymer is S1-C-S2 and/or (S-C)nX; wherein S1, S2 and S are polyvinyl aromatic hydrocarbon blocks each having a number average molecular weight of 7000 to 40000, C is a random copolymer block of vinyl aromatic hydrocarbon-isoprene-butadiene, n is an integer greater than or equal to 2, and X is a coupling agent residue; the content of the polyvinyl aromatic hydrocarbon block in the thermoplastic elastomer copolymer is 10 to 45 wt%. 2.根据权利要求1所述的一种可光聚合受控分布嵌段聚合物的组合物,其特征在于:所述组合物还包括功能助剂,功能助剂的添加量不高于组合物总质量的40%;所述功能助剂为增塑剂、抗氧剂、抗聚合抑制剂、颜料和与组合物相容性橡胶中的至少一种。2. A composition of a photopolymerizable controlled distribution block polymer according to claim 1, characterized in that: the composition also includes a functional additive, and the added amount of the functional additive is not higher than 40% of the total mass of the composition; the functional additive is at least one of a plasticizer, an antioxidant, an anti-polymerization inhibitor, a pigment and a rubber compatible with the composition. 3.根据权利要求1所述的一种可光聚合受控分布嵌段聚合物的组合物,其特征在于:所述热塑性弹性体共聚物中聚乙烯基芳烃的含量为15~35wt%;所述聚乙烯基芳烃由苯乙烯、C1~C4烷基苯乙烯和C1~C4二烷基苯乙烯中至少一种通过聚合得到。3. A composition of a photopolymerizable controlled distribution block polymer according to claim 1, characterized in that the content of polyvinyl aromatic hydrocarbon in the thermoplastic elastomer copolymer is 15-35wt%; the polyvinyl aromatic hydrocarbon is obtained by polymerization of at least one of styrene, C1-C4 alkyl styrene and C1-C4 dialkyl styrene. 4.根据权利要求1所述的一种可光聚合受控分布嵌段聚合物的组合物,其特征在于:所述S1、S2和S的数均分子量为10000~25000;所述C中所含有的聚合单元数≤50,其中,乙烯基芳烃单元的含量为2~20wt%,异戊二烯单元和丁二烯单元的质量比为0.25~4:1。4. A composition of a photopolymerizable controlled distribution block polymer according to claim 1, characterized in that: the number average molecular weight of S1, S2 and S is 10,000 to 25,000; the number of polymerization units contained in C is ≤50, wherein the content of the vinyl aromatic unit is 2 to 20 wt%, and the mass ratio of the isoprene unit to the butadiene unit is 0.25 to 4:1. 5.根据权利要求1所述的一种可光聚合受控分布嵌段聚合物的组合物,其特征在于:所述嵌段聚合物还含有线性SBS、SIS和SI/BS中的至少一种和/或星型的SBS、SIS和SI/BS中的至少一种;所述嵌段聚合物中S1-C-S2和/或(S-C)nX的质量占比≥30%。5. A composition of a photopolymerizable controlled distribution block polymer according to claim 1, characterized in that: the block polymer also contains at least one of linear SBS, SIS and SI/BS and/or at least one of star-shaped SBS, SIS and SI/BS; the mass proportion of S1-C-S2 and/or (S-C)nX in the block polymer is ≥30%. 6.根据权利要求1所述的一种可光聚合受控分布嵌段聚合物的组合物,其特征在于:所述丙烯酸酯类化合物至少包含一个不饱和烯键;所述嵌段聚合物和丙烯酸酯类化合物的质量比为1.8~19:1。6. A composition of a photopolymerizable controlled distribution block polymer according to claim 1, characterized in that: the acrylate compound contains at least one unsaturated olefinic bond; and the mass ratio of the block polymer to the acrylate compound is 1.8 to 19:1. 7.根据权利要求6所述的一种可光聚合受控分布嵌段聚合物的组合物,其特征在于:所述丙烯酸酯类化合物为丙烯酸丁酯、丙烯酸异癸酯、1,6-己二醇二甲基丙烯酸酯、1,6-己二醇二丙烯酸酯、三羟基甲基丙烷三丙烯酸酯和二季戊四醇单羟基五丙烯酸酯中的至少一种。7. A composition of a photopolymerizable controlled distribution block polymer according to claim 6, characterized in that the acrylate compound is at least one of butyl acrylate, isodecyl acrylate, 1,6-hexanediol dimethacrylate, 1,6-hexanediol diacrylate, trihydroxymethylpropane triacrylate and dipentaerythritol monohydroxy pentaacrylate. 8.根据权利要求1所述的一种可光聚合受控分布嵌段聚合物的组合物,其特征在于:所述聚合引发剂为含有光引发剂或光引发体系的有机物,所述聚合引发剂的添加量为组合物质量的0.5~5wt%。8. A composition of a photopolymerizable controlled distribution block polymer according to claim 1, characterized in that the polymerization initiator is an organic substance containing a photoinitiator or a photoinitiator system, and the addition amount of the polymerization initiator is 0.5 to 5 wt% of the mass of the composition. 9.根据权利要求8所述的一种可光聚合受控分布嵌段聚合物的组合物,其特征在于:所述聚合引发剂为甲基苯偶姻、苯偶姻乙酸酯、二苯酮、苯偶酰二甲基缩酮和乙基蒽醌/4,4-双(二甲基氨基)二苯酮中的至少一种。9. A photopolymerizable controlled distribution block polymer composition according to claim 8, characterized in that the polymerization initiator is at least one of methyl benzoin, benzoin acetate, benzophenone, benzil dimethyl ketal and ethyl anthraquinone/4,4-bis(dimethylamino)benzophenone. 10.权利要求1~9中任意一项所述的一种可光聚合受控分布嵌段聚合物的组合物的制备方法,其特征在于:将惰性溶剂、乙烯基芳烃单体、调节剂和引发剂混合均匀引发乙烯基芳烃聚合,带聚合完成后加入异戊二烯和丁二烯混合均匀,采用饥饿法聚合,待饥饿法聚合完成后再次加入乙烯基芳烃单体进行聚合反应或加入偶联剂进行偶联反应,反应结束时加入终止剂,即得嵌段聚合物;或者,将惰性溶剂、乙烯基芳烃单体、异戊二烯和丁二烯混合料、调节剂和引发剂混合进行聚合反应,反应完成时再加入乙烯基芳烃单体进行聚合反应,即得嵌段聚合物;将嵌段聚合物和功能助剂混合均匀后加入预热的混合器中,依次加入丙烯酸酯类化合物和聚合引发剂,混合均匀后冷却至室温,即得。10. A method for preparing a composition of a photopolymerizable controlled distribution block polymer as described in any one of claims 1 to 9, characterized in that: an inert solvent, a vinyl aromatic monomer, a regulator and an initiator are mixed uniformly to initiate polymerization of the vinyl aromatic, isoprene and butadiene are added and mixed uniformly after the polymerization is completed, and polymerization is carried out by starvation method, and after the starvation method polymerization is completed, the vinyl aromatic monomer is added again to carry out polymerization reaction or a coupling agent is added to carry out coupling reaction, and a terminator is added at the end of the reaction to obtain a block polymer; or, an inert solvent, a vinyl aromatic monomer, a mixture of isoprene and butadiene, a regulator and an initiator are mixed to carry out polymerization reaction, and when the reaction is completed, the vinyl aromatic monomer is added again to carry out polymerization reaction to obtain a block polymer; the block polymer and the functional additive are mixed uniformly and then added to a preheated mixer, and an acrylic ester compound and a polymerization initiator are added in sequence, mixed uniformly and then cooled to room temperature to obtain the block polymer. 11.根据权利要求10所述的一种可光聚合受控分布嵌段聚合物的组合物的制备方法,其特征在于:所述溶剂为环戊烷、环己烷和正己烷中的至少一种;所述终止剂为甲醇、乙醇、水、酚类和有机酸中的一种;所述调节剂为N,N,N’,N’-四甲基乙二胺、四氢呋喃、单甘醇二甲醚、二甘醇二甲醚、二乙氧基乙烷、1,2-二乙氧基丙烷和1-乙氧基-2,2-叔丁氧基乙烷中的至少一种;所述偶联剂为硅偶联剂、烷氧基硅烷、锡偶联剂、二乙烯基芳族化合物、卤化烷烃和环氧化合物。11. The method for preparing a composition of a photopolymerizable controlled distribution block polymer according to claim 10, characterized in that: the solvent is at least one of cyclopentane, cyclohexane and n-hexane; the terminator is one of methanol, ethanol, water, phenols and organic acids; the regulator is at least one of N,N,N',N'-tetramethylethylenediamine, tetrahydrofuran, monoethylene glycol dimethyl ether, diethylene glycol dimethyl ether, diethoxyethane, 1,2-diethoxypropane and 1-ethoxy-2,2-tert-butoxyethane; the coupling agent is a silicon coupling agent, an alkoxysilane, a tin coupling agent, a divinyl aromatic compound, a halogenated alkane and an epoxy compound. 12.根据权利要求10所述的一种可光聚合受控分布嵌段聚合物的组合物的制备方法,其特征在于:所述预热的反应器温度为120~150℃,混合器的混合方式为搅拌混合,转速为30~60rpm,搅拌时间为4~5min。12. The method for preparing a photopolymerizable controlled distribution block polymer composition according to claim 10, characterized in that the preheated reactor temperature is 120-150°C, the mixing mode of the mixer is stirring mixing, the rotation speed is 30-60 rpm, and the stirring time is 4-5 min. 13.权利要求1~9中任意一项所述的一种可光聚合受控分布嵌段聚合物的组合物的应用,其特征在于:用于制备可光聚合的柔性印刷版。13. Use of a photopolymerizable controlled distribution block polymer composition according to any one of claims 1 to 9, characterized in that it is used for preparing a photopolymerizable flexographic printing plate.
CN202311076123.9A 2023-08-25 2023-08-25 A composition of photopolymerizable controlled distribution block polymer and its preparation method and application Pending CN119505116A (en)

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