Disclosure of Invention
The invention aims to provide a flame-retardant heat-insulating sound-insulating coating and a preparation method thereof, which are used for solving the problem of reduced heat-insulating performance of a water-based coating caused by agglomeration and collapse of aerogel.
The invention is realized by the following technical scheme:
The flame-retardant heat-insulating sound-insulating coating comprises the following components in parts by weight:
80-100 parts of styrene-acrylic emulsion, 30-40 parts of deionized water, 10-15 parts of modified heat insulation particles, 20-25 parts of sound insulation particles, 2-5 parts of flame retardant, 15-20 parts of filler, 2-3 parts of dispersing agent, 1-1.5 parts of defoaming agent, 1-2 parts of thickening agent and 4-5 parts of film forming agent;
wherein, the modified heat insulation particles are modified silica aerogel, and the preparation process of the modified silica aerogel is as follows:
S1, preparing a modified solution, namely adding vinyl triethoxysilane and trifluoropropyl methyl dichlorosilane into vinyl resin to form a mixed solution, and then adding nano metal particles into the mixed solution to obtain the modified solution;
S2, preparing silica sol;
S3, adding the modified solution into the silica sol, and stirring and mixing for 2-3 hours to obtain modified silica sol;
S4, spray drying the modified silica sol to obtain the modified heat insulation particles.
The styrene-acrylic emulsion is environment-friendly aqueous emulsion, and the flame-retardant heat-insulating sound-insulating coating prepared by taking the styrene-acrylic emulsion as a base material can be used for indoor decoration.
The modified heat insulation particles are used for modifying the existing silica aerogel, the modification time is that in the process of preparing the silica aerogel particles, the modification is realized by adding the modifying solution into the silica sol, and the prepared modified heat insulation particles have the heat insulation effect of the silica aerogel, can reduce the risk of collapse and agglomeration of the silica aerogel in the styrene-acrylic emulsion, and further improve the heat insulation effect of the flame-retardant heat insulation and sound insulation coating.
The sound-insulating particles are used for realizing the sound-insulating effect of the paint, and the flame retardant is used for realizing the flame retardant effect of the paint.
In summary, the invention not only can realize the heat preservation, sound insulation and flame retardance effects of the coating, but also can solve the problem of reduced heat preservation performance of the water-based coating caused by agglomeration and collapse of aerogel.
In a preferred mode, in step S1, the total amount of vinyltriethoxysilane and trifluoropropylmethyldichlorosilane is 50% by weight of the vinyl resin.
In a preferred mode, in step S1, the weight ratio of trifluoropropyl methyldichlorosilane to vinyltriethoxysilane is 1 (2-3).
In a preferred mode, in step S1, the nano-metal particles are added in an amount of 25 to 30% by weight of the vinyl resin.
In a preferred manner, in step S1, the nano metal particles include at least one of nano titanium oxide, nano aluminum oxide, and nano zinc oxide.
In a preferred mode, in the step S1, carbon black or carbon nano tube is also added when nano metal particles are added, and the weight ratio of the carbon black or the carbon nano tube to the nano metal particles is 1 (4-5).
In a preferred mode, in step S2, the silica sol is prepared by:
dissolving a silicon source in a solvent, and then adding an acid or alkali catalyst to promote the silicon source to undergo hydrolysis and polycondensation reaction to form a silicon-oxygen network structure, so as to obtain the silicon dioxide sol.
In a preferred mode, in step S3, the modifying solution is added in an amount of 20 to 30% by weight of the silica sol.
In a preferred mode, the sound insulation particles are modified vitrified micro bubbles, and the preparation process of the modified vitrified micro bubbles is as follows:
and dissolving nano silicon dioxide in styrene-butadiene rubber emulsion and uniformly stirring to obtain nano silicon dioxide emulsion, then soaking the vitrified micro bubble in the nano silicon dioxide emulsion, slowly stirring, soaking at-5 ℃ and drying to obtain the modified vitrified micro bubble, wherein the weight ratio of the styrene-butadiene rubber emulsion to the vitrified micro bubble to the nano silicon dioxide is 1:0.3:0.1.
A preparation method of the flame-retardant heat-insulating sound-insulating coating comprises the following steps:
step 1), adding the styrene-acrylic emulsion into a stirring kettle for stirring, sequentially adding a dispersing agent, a defoaming agent and a film forming agent, and stirring to uniformly disperse each auxiliary agent in the styrene-acrylic emulsion;
Step 2), adding filler, flame retardant, modified heat insulation particles and sound insulation particles, and increasing the stirring speed to continuously stir so as to uniformly disperse all the components;
and 3) adding deionized water and a thickener to adjust the consistency, and then passing through a colloid mill to obtain the flame-retardant heat-insulating sound-insulating coating.
Compared with the prior art, the invention has the following advantages and beneficial effects:
According to the modified heat insulation coating, the modified heat insulation particles, the sound insulation particles and the flame retardant are added into the aqueous base material styrene-acrylic emulsion at the same time, so that the heat insulation, sound insulation and flame retardance effects of the coating can be achieved, in addition, the modified heat insulation particles are modified by adding the modified solution into the silica sol in the process of preparing the silica aerogel particles, the prepared modified heat insulation particles can achieve the heat insulation effect of the silica aerogel, the collapse and agglomeration risks of the silica aerogel in the styrene-acrylic emulsion can be reduced, and the heat insulation effect of the flame-retardant heat insulation and sound insulation coating is improved.
Detailed Description
For the purpose of making apparent the objects, technical solutions and advantages of the present invention, the present invention will be described in further detail with reference to the following examples, which are illustrative embodiments of the present invention and the description thereof are intended to be illustrative of the present invention and not limiting of the present invention, and the examples described below are some, but not all, examples of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that these specific details need not be employed to practice the present invention. In other instances, well-known structures, materials, or methods have not been described in detail in order to avoid obscuring the present invention. Materials, instruments, reagents and the like used in the following examples are commercially available unless otherwise specified. The technical means used in the examples, unless otherwise specified, are conventional means well known to those skilled in the art.
In order to solve the problem of reduced heat preservation performance of the water-based paint caused by agglomeration and collapse of aerogel, the embodiment provides a flame-retardant heat-preservation sound-insulation paint which comprises the following components in parts by weight:
80-100 parts of styrene-acrylic emulsion, 30-40 parts of deionized water, 10-15 parts of modified heat insulation particles, 20-25 parts of sound insulation particles, 2-5 parts of flame retardant, 15-20 parts of filler, 2-3 parts of dispersing agent, 1-1.5 parts of defoaming agent, 1-2 parts of thickening agent and 4-5 parts of film forming agent.
Wherein, the modified heat insulation particles are modified silica aerogel, and the preparation process of the modified silica aerogel is as follows:
s1, preparing a modified solution, namely adding vinyl triethoxysilane and trifluoropropyl methyl dichlorosilane into vinyl resin to form a mixed solution, then adding nano metal particles into the mixed solution to obtain the modified solution, wherein the total consumption of the vinyl triethoxysilane and the trifluoropropyl methyl dichlorosilane is 50 percent based on the weight of the vinyl resin, the weight ratio of the trifluoropropyl methyl dichlorosilane to the vinyl triethoxysilane is 1 (2-3), the addition amount of the nano metal particles is 25-30 percent based on the weight of the vinyl resin, and the nano metal particles at least comprise one of nano titanium oxide, nano aluminum oxide and nano zinc oxide.
In the modified solution, vinyl resin is used as a binding material, so that the binding force of vinyl triethoxysilane, trifluoro propyl methyl dichlorosilane and nano metal particles with silica sol can be improved, triethoxysilane, trifluoro propyl methyl dichlorosilane and nano metal particles are attached to the surface of the finally prepared modified heat insulation particles, the hydrophobicity of the modified heat insulation particles can be improved through the vinyl triethoxysilane and the fluoro propyl methyl dichlorosilane, the surface roughness of the modified heat insulation particles can be improved through the effect of the fluoro propyl methyl dichlorosilane and the nano metal particles, and the surface energy is reduced.
In a preferred case, carbon black or carbon nano tubes are also added when nano metal particles are added, the weight ratio of the carbon black or the carbon nano tubes to the nano metal particles is 1 (4-5), the nano metal particles and the carbon black or the carbon nano tubes are simultaneously attached to the surface of the prepared modified heat insulation particles, the roughness of the surface of the modified heat insulation particles can be obviously increased, the mechanical strength and the adsorption capacity of the aerogel are improved through the carbon black and the carbon nano tubes, the collapse risk can be further reduced through the improvement of the mechanical strength, the adsorption capacity is improved, the interaction between the modified heat insulation particles and other components in the paint is stronger, and the stability of the paint is better.
S2, preparing silicon dioxide sol, namely dissolving a silicon source in a solvent, and then adding an acid or alkali catalyst to promote the silicon source to undergo hydrolysis and polycondensation reaction to form a silicon-oxygen network structure, so as to obtain the silicon dioxide sol. In one specific case, the silicon source is tetraethyl silicate and the solvent is ethanol, and the preparation process comprises the steps of adding 80mL of ethanol (96%) into a reaction bottle, adding 20mL of tetraethyl silicate, uniformly stirring, adding 4mL of hydrochloric acid ((0.01 mol/L), stirring at room temperature for 12 hours, and promoting the silicon source to undergo hydrolysis and polycondensation reaction to form a silica network structure, thus obtaining the silica sol.
S3, adding the modified solution into the silica sol, stirring and mixing for 2-3 hours to obtain the modified silica sol, wherein the addition amount of the modified solution is 20-30% based on the weight of the silica sol.
S4, spray drying the modified silica sol to obtain the modified heat insulation particles.
Wherein the flame retardant is monoammonium phosphate.
The filler is a mixture of aluminum silicate and rubber particles, the aluminum silicate is an inorganic mineral filler, and not only has a sound insulation effect, but also has a certain flame retardant effect, and the rubber particle organic filler can enhance the sound absorption effect of the coating.
Wherein the dispersing agent is an Allnex6208 dispersing agent.
Wherein the defoaming agent is any one of BYK-A555 defoaming agent and GP330 defoaming agent,
Wherein the thickener is any one of hydroxypropyl methylcellulose and hydroxyethyl cellulose.
Wherein the film forming agent is any one of dodecanol ester and hexanediol butyl ether acetate.
Wherein, the sound insulation particles can be gel particles or vitrified micro bubbles, and in a preferable case, the sound insulation particles are modified vitrified micro bubbles, and the preparation process of the modified vitrified micro bubbles is as follows:
Dissolving nano silicon dioxide with the particle size of 50nm in styrene-butadiene rubber emulsion and uniformly stirring to obtain nano silicon dioxide emulsion, then soaking vitrified micro bubbles in the nano silicon dioxide emulsion, slowly stirring, soaking for 24 hours at the temperature of minus 5 ℃ and then drying to obtain the modified vitrified micro bubbles, wherein the weight ratio of the styrene-butadiene rubber emulsion to the vitrified micro bubbles to the nano silicon dioxide is 1:0.3:0.1.
Compared with unmodified vitrified microbeads, the modified vitrified microbeads prepared by the method have better dispersibility in water-based paint and can improve the sound insulation effect of the water-based paint.
The preparation method of the flame-retardant heat-preservation sound-insulation coating comprises the following steps:
step 1), adding the styrene-acrylic emulsion into a stirring kettle, adding a dispersing agent, a defoaming agent and a film forming agent, and stirring for 20min at the rotating speed of 600 r.min -1 to uniformly disperse each auxiliary agent in the styrene-acrylic emulsion;
Step 2), adding the filler, the flame retardant, the modified heat insulation particles and the sound insulation particles, and continuously stirring for 20min at a rotating speed of 1500r.min -1 to uniformly disperse the components;
And 3) adding deionized water and a thickening agent to adjust the consistency to about 10cm, and then passing through a colloid mill to obtain the flame-retardant heat-insulating sound-insulating coating.
In order to better explain the technical effects of the present embodiment, the following specific examples are described.
Example 1:
the flame-retardant heat-insulating sound-insulating coating consists of the following components in parts by weight:
80 parts of styrene-acrylic emulsion, 30 parts of deionized water, 10 parts of modified heat insulation particles, 20 parts of sound insulation particles, 3 parts of flame retardant, 15 parts of filler, 2 parts of dispersing agent, 1 part of defoaming agent, 1 part of thickening agent and 4 parts of film forming agent.
Wherein, the modified heat insulation particles are modified silica aerogel, and the preparation process of the modified silica aerogel is as follows:
S1, preparing a modified solution, namely adding vinyl triethoxysilane and trifluoropropyl methyldichlorosilane into vinyl resin, forming a mixed solution, then adding nano metal particles into the mixed solution to obtain the modified solution, wherein the total dosage of the vinyl triethoxysilane and the trifluoropropyl methyldichlorosilane is 50 percent based on the weight of the vinyl resin, the weight ratio of the trifluoropropyl methyldichlorosilane to the vinyl triethoxysilane is 1:2, the adding amount of the nano metal particles is 25 percent based on the weight of the vinyl resin, and the nano metal particles are nano titanium oxide;
S2, preparing silica sol;
S3, adding the modified solution into the silica sol, stirring and mixing for 3 hours to obtain the modified silica sol, wherein the addition amount of the modified solution is 25 percent based on the weight of the silica sol.
S4, spray drying the modified silica sol to obtain the modified heat insulation particles.
Wherein the sound insulation particles are modified vitrified micro bubbles, and the preparation process of the modified vitrified micro bubbles is as follows:
Dissolving nano silicon dioxide with the particle size of 50nm in styrene-butadiene rubber emulsion and uniformly stirring to obtain nano silicon dioxide emulsion, then soaking vitrified micro bubbles in the nano silicon dioxide emulsion, slowly stirring, soaking for 24 hours at the temperature of minus 5 ℃ and then drying to obtain the modified vitrified micro bubbles, wherein the weight ratio of the styrene-butadiene rubber emulsion to the vitrified micro bubbles to the nano silicon dioxide is 1:0.3:0.1.
The flame retardant is monoammonium phosphate, the filler is a mixture of aluminum silicate and rubber particles according to a weight ratio of 2:1, the dispersing agent is Allnex6208 dispersing agent, the defoaming agent is BYK-A555 defoaming agent, the thickening agent is hydroxypropyl methylcellulose, and the film forming agent is dodecanol ester.
Example 2:
this example is based on example 1 and differs from example 1 in that the amounts of the individual components in the formulation are different, in particular:
the flame-retardant heat-insulating sound-insulating coating consists of the following components in parts by weight:
100 parts of styrene-acrylic emulsion, 35 parts of deionized water, 15 parts of modified heat insulation particles, 25 parts of sound insulation particles, 5 parts of flame retardant, 20 parts of filler, 3 parts of dispersing agent, 1.5 parts of defoaming agent, 2 parts of thickener and 5 parts of film forming agent.
Example 3:
this example is based on example 1 and differs from example 1 in that carbon black is also added during the addition of the nano-metal particles in the process of preparing the modified silica aerogel, the weight ratio of carbon black to nano-metal particles being 1:4.
Example 4:
The embodiment is based on the embodiment 1, and is different from the embodiment 1 in that carbon nanotubes are further added when nano metal particles are added in the process of preparing the modified silica aerogel, and the weight ratio of the carbon nanotubes to the nano metal particles is 1:4.
Example 5:
The embodiment is based on the embodiment 1, and is different from the embodiment 1 in that carbon nanotubes and carbon black are also added when nano metal particles are added in the process of preparing the modified silica aerogel, the weight ratio of the sum of the carbon nanotubes and the carbon black to the nano metal particles is 1:5, and the weight ratio of the carbon nanotubes to the carbon black is 1:1.
Comparative example 1:
This comparative example is based on example 1, and differs from example 1 in that:
the preparation process of the silica aerogel particles comprises the step of spray drying the prepared silica sol.
Comparative example 2:
This comparative example is based on example 1, and differs from example 1 in that:
the sound-insulating particles are replaced by equal amounts of unmodified vitrified microbeads.
Comparative example 3:
This comparative example is based on example 1, and differs from example 1 in that no trifluoropropyl methyldichlorosilane was introduced during the preparation of the modified silica aerogel.
Comparative example 4:
this comparative example is based on example 1, and differs from example 1 in that no nano-metal particles are introduced during the preparation of the modified silica aerogel.
Comparative example 5:
This comparative example is based on example 1, and differs from example 1 in that:
in the process of preparing the modified vitrified microbead, low-temperature treatment is not carried out, and the preparation process of the modified vitrified microbead is as follows:
Dissolving nano silicon dioxide with the particle size of 50nm in styrene-butadiene rubber emulsion and uniformly stirring to obtain nano silicon dioxide emulsion, then soaking vitrified microbeads in the nano silicon dioxide emulsion, slowly stirring, soaking for 24 hours at 25 ℃, and drying to obtain the modified vitrified microbeads.
Comparative example 6:
This comparative example is based on example 1, differing from example 1 in that the filler is aluminum silicate.
Comparative example 7:
this comparative example is based on example 1, and differs from example 1 in that the filler is rubber particles.
The performance test of the flame-retardant heat-insulating and sound-insulating paint prepared in the above examples 1 to 5 and comparative examples 1 to 7 is carried out, the composite loss factor of the sample at 30 ℃ is detected by referring to the standard GB/T16406-1996, a layer of the flame-retardant heat-insulating and sound-insulating paint is coated on a metal copper plate to obtain a dry film with the thickness of 2mm, the dry film is used as the sample, the heat conductivity is measured according to the heat flow meter method for measuring the steady-state thermal resistance and the related characteristics of heat insulating materials of GB/T10295-2008, the 8 th part of sound insulation measurement of acoustic buildings and building components is measured by referring to the laboratory measurement of the sound-insulating capacity of the acoustic building and building components of the acoustic building components of the national standard GB/T19889.8-2006, the coating thickness is 3mm, the standard of the impact sound-insulating capacity of the floor with 100mm is measured by the weight, the specific air source capable of reaching 1200 ℃ is selected, the fire-resistant performance test is carried out, the thermocouple is adhered on the back surface of the substrate in the process of the fire-resistant performance test, the test is carried out, the non-coating surface temperature in the process of 30min is tested and the whole package test is required to meet GB 38031-2020, and the specific results of the test are shown in tables 1 and 2 are shown in tables.
TABLE 1
TABLE 2
From the data in tables 1 and 2, it can be seen that:
1) The modified silica aerogel particles not only influence the heat preservation effect of the coating, but also influence the sound insulation effect and the flame retardant effect of the coating, and compared with the unmodified silica aerogel particles, the modified silica aerogel particles greatly improve the heat preservation effect of the coating, and can also improve the sound insulation effect and the flame retardant effect of the coating to a certain extent.
2) Compared with the modified vitrified microbead, the modified vitrified microbead has larger influence on the sound insulation of the coating, and the influence degree of the modified vitrified microbead is larger than the influence of the modified silica aerogel particles on the sound insulation performance of the coating.
3) The low-temperature modification is beneficial to improving the influence of the modified vitrified microbead on the sound insulation effect of the coating.
4) And carbon black or carbon nano tubes are added in the process of preparing the modified silica aerogel particles, so that the performance of the modified silica aerogel particles can be improved.
5) The filler has a certain influence on the sound insulation effect of the coating, and the composite use of the aluminum silicate and the rubber particles has a larger influence than the single use of the aluminum silicate or the rubber particles.
The foregoing detailed description of the invention has been presented for purposes of illustration and description, and it should be understood that the invention is not limited to the particular embodiments disclosed, but is intended to cover all modifications, equivalents, alternatives, and improvements within the spirit and principles of the invention.