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CN119463088A - A kind of synthesis process of waterborne polyurethane - Google Patents

A kind of synthesis process of waterborne polyurethane Download PDF

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Publication number
CN119463088A
CN119463088A CN202411684496.9A CN202411684496A CN119463088A CN 119463088 A CN119463088 A CN 119463088A CN 202411684496 A CN202411684496 A CN 202411684496A CN 119463088 A CN119463088 A CN 119463088A
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Prior art keywords
waterborne polyurethane
chain extender
reaction
polyol
diisocyanate
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CN202411684496.9A
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Chinese (zh)
Inventor
陈自安
高玉宝
高继升
宋红玮
张生
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Meirui New Material Innovation Center Shandong Co ltd
Miracll Chemicals Co Ltd
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Meirui New Material Innovation Center Shandong Co ltd
Miracll Chemicals Co Ltd
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Priority to CN202411684496.9A priority Critical patent/CN119463088A/en
Publication of CN119463088A publication Critical patent/CN119463088A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006Controlling or regulating processes
    • B01J19/0013Controlling the temperature of the process
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3203Polyhydroxy compounds
    • C08G18/3206Polyhydroxy compounds aliphatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3225Polyamines
    • C08G18/3228Polyamines acyclic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6633Compounds of group C08G18/42
    • C08G18/6637Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6648Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3225 or C08G18/3271 and/or polyamines of C08G18/38
    • C08G18/6651Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3225 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3225 or polyamines of C08G18/38

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

本发明属于高分子材料领域,提供了一种水性聚氨酯的合成工艺,包括:将异氰酸酯和多元醇混合,在80‑90℃下反应2‑5h;在70‑90℃下,采用连续补加的方式向反应体系中加入扩链剂,在1‑3h内完成投料,投料完成后继续反应1‑3h,即得。本发明的聚氨酯乳液合成工艺可以生产出更为均一、稳定的水性聚氨酯产品,明显提升了生产效率和批次间乳液性能的稳定性。The invention belongs to the field of polymer materials, and provides a synthesis process of waterborne polyurethane, comprising: mixing isocyanate and polyol, reacting at 80-90°C for 2-5h; adding a chain extender to the reaction system at 70-90°C in a continuous addition manner, completing the feeding within 1-3h, and continuing the reaction for 1-3h after the feeding is completed, to obtain the product. The polyurethane emulsion synthesis process of the invention can produce a more uniform and stable waterborne polyurethane product, and significantly improves the production efficiency and the stability of the emulsion performance between batches.

Description

Synthesis process of waterborne polyurethane
Technical Field
The invention belongs to the field of high polymer materials, and particularly relates to a synthesis process of waterborne polyurethane.
Background
The disclosure of this background section is only intended to increase the understanding of the general background of the invention and is not necessarily to be construed as an admission or any form of suggestion that this information forms the prior art already known to those of ordinary skill in the art.
The synthesis of the aqueous polyurethane adopts kettle reaction, firstly, raw materials (isocyanate, chain extender, polyol and the like) are added into a reaction kettle to perform prepolymerization reaction, then acetone is added to perform viscosity adjustment and pre-chain extension treatment, finally water is added to perform phase inversion, so that the emulsion is converted from a W/O (water in oil) state to an O/W (oil in water) state, and acetone is removed, thus obtaining the polyurethane emulsion. In the emulsion synthesis process, the pre-polymerization reaction is critical, the currently common process is that three-component raw materials are subjected to one-time feeding reaction or polyol and isocyanate are subjected to preferential reaction, and then chain extender is added for reaction, and the two reaction modes have the advantages of ensuring the reaction efficiency, but have the disadvantages that the pre-polymerization reaction cannot be stably controlled, the obvious difference of polyurethane molecular chain structures can be caused by slight change of process operation, the obvious performance difference of the emulsion synthesized by the same formula can be caused by light weight, the emulsion performance is insufficient in controllability, demulsification, sedimentation and delamination are caused by heavy weight, even a condensation kettle are caused, and the yield and the production progress are seriously influenced.
The paper "influence of chain extension on the structure and performance of waterborne polyurethane" discloses the preparation of waterborne polyurethane by adopting a step-by-step chain extension method. But belongs to laboratory pilot experiments, and cannot meet the tonnage level industrial production requirements. Meanwhile, in industrial production, the method has high probability of risk of a condensation kettle when acetone is added for viscosity adjustment.
On the other hand, the purpose of the traditional step-by-step feeding method is to prevent the reaction failure or side reaction caused by rapid reaction and severe heat release, but the risk of overheating and excessive viscosity of the reaction still exists in the step-by-step feeding in the industrial production process of the aqueous polyurethane.
Disclosure of Invention
In order to solve the problems, the invention provides a synthesis process of waterborne polyurethane. The continuous adding mode is used, the reaction heat release is slower by prolonging the adding time of the chain extender, the temperature in the reaction kettle is controlled by matching with the cooling mode, the smooth proceeding of the main reaction is ensured, and the yield, the production efficiency and the stability of the emulsion performance among batches are improved.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
in a first aspect of the invention, a synthesis process of aqueous polyurethane is provided, comprising:
mixing isocyanate and polyol, and reacting for 2-5h at 80-90 ℃;
adding a chain extender into the reaction system in a continuous adding mode at 70-90 ℃, completing feeding within 1-3h, and continuing to react for 1-3h after feeding is completed;
Adding acetone for viscosity adjustment, adding a pre-chain extender for chain extension reaction, adding water for dispersion, removing acetone, and adjusting to proper emulsion solid content and viscosity.
At present, the emulsion stability of the domestic aqueous polyurethane emulsion is biased, and the invention adjusts the synthesis process with low cost, thereby improving the reaction success rate of the aqueous polyurethane emulsion.
Unlike the traditional chain extender replenishing process in 5min, the present invention has continuous chain extender replenishing process with prolonged chain extender replenishing time (completed in 1-3 hr), controlled heat release, normal main reaction, raised emulsion performance stability and film forming strength.
In some embodiments, the isocyanate is selected from at least one of Hexamethylene Diisocyanate (HDI), toluene Diisocyanate (TDI), diphenylmethane diisocyanate (MDI), isophorone diisocyanate (IPDI), dicyclohexylmethane 4, 4-diisocyanate (HMDI), 1, 4-cyclohexane diisocyanate (CHDI).
In some embodiments, the polyol is a polyether polyol, a polyester polyol, or a polycarbonate polyol.
In some embodiments, the chain extender is a polyol chain extender.
Preferably, the chain extender is at least one of BDO, EDO, PDO, CDO, DMPA.
In some embodiments, the front chain extender is an amine chain extender.
The present invention is not limited to the specific amounts of isocyanate, polyol and chain extender, and may be applied to any formulation capable of synthesizing an aqueous polyurethane emulsion.
In some embodiments, the temperature is controlled by a combination of at least two of water cooling, liquid nitrogen cooling and chilled water cooling.
In some embodiments, a double coil or a triple coil is used for temperature control, and different cooling liquids are independently circulated to form a closed loop;
in some embodiments, the double coil adopts two coil modes of common water cooling and chilled water cooling, common water cooling and liquid nitrogen cooling;
in some embodiments, the three coils are in the form of normal water cooling, chilled water, liquid nitrogen three coils.
In a second aspect of the invention, there is provided an aqueous polyurethane prepared by the above method.
In a third aspect, the invention provides the use of a continuous addition of a chain extender to improve the yield and performance stability of an aqueous polyurethane product.
The beneficial effects of the invention are that
(1) The synthesis process of the invention realizes more effective control of polyurethane molecular chains, improves the yield in the synthesis process of the aqueous polyurethane, and improves the quality of the aqueous polyurethane synthesis under the condition of low cost input.
(2) The preparation method is simple, has strong practicability and is easy to popularize.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
As described in the background art, isocyanate, polyol and chain extender are put into a reaction kettle for prepolymerization reaction at one time, so that local severe reaction is easy to cause, the more severe the local reaction is, the more the reaction releases heat, the obvious difference of the distribution of reactive molecular chains is caused by the temperature difference of different areas in the kettle, and the problems of unstable performance among emulsion batches, gel even the like are caused;
Isocyanate and polyol are put into a reaction kettle to be subjected to pre-polymerization reaction preferentially, and irregular distribution of molecular chains is restrained to a certain extent, but after a chain extender is put into the reaction kettle, free isocyanate and the chain extender react extremely rapidly, if rapid dispersion of the chain extender cannot be realized, the problem of severe local reaction is easily caused, and the occurrence of side reaction is aggravated by rising reaction heat.
In order to solve the problems, the invention provides a synthesis process of aqueous polyurethane, comprising the following steps:
(1) The isocyanate and the polyol are preferentially reacted for a period of time (2-5 h), and the temperature in the kettle is controlled at 80-90 ℃;
(2) Adding chain extender in the kettle, controlling the adding flow according to the specific adding amount by adopting a continuous adding mode, completing feeding within 1-3h, continuing to react for 1-3h after finishing feeding, and controlling the temperature in the kettle at 70-90 ℃;
(3) The cooling mode of the reaction kettle adopts a mode of combining water cooling and liquid nitrogen cooling (and/or frozen water cooling) to control the temperature, and double-coil pipes or three-coil pipes are used for controlling the temperature (the double-coil pipes are a common water cooling and frozen water cooling mode, a common water cooling and liquid nitrogen cooling mode, different cooling liquids are independently circulated to form a closed loop, and the three-coil pipes are a common water cooling mode, a frozen water mode and a liquid nitrogen mode, and different cooling liquids are independently circulated to form a closed loop.)
The principle is described as follows:
The process (1) aims to ensure that the polyol is preferentially reacted with isocyanate, the reaction is complete, the temperature is too low, the reaction degree can be influenced, or the reaction time can be delayed, the production efficiency is influenced, the side reaction is easy to occur due to the too high temperature, and the reaction cannot be reimbursed, so that the reaction of the process (1) needs to strictly control the reaction temperature, the conventional water heating or heat dissipation mode can realize heating and heat preservation, but the heat dissipation and the temperature reduction are slower, and the abnormal problem of local overheat reaction is easy to occur;
The process (2) is the key point of the invention, namely, the feeding amount and the feeding period of the chain extender are controlled in a flow metering and time setting mode, so that the overreaction problem (local overheat and side reaction) caused by one-time feeding is avoided, the feeding period of the chain extender is prolonged, the heat dissipation efficiency in a kettle is improved, the local overheat problem is avoided, and the smooth proceeding of the main reaction is ensured to the greatest extent;
The process (3) is to optimize and reform the reaction kettle equipment, and the heat exchange and cooling efficiency of the reaction kettle is improved by introducing frozen water and/or liquid nitrogen, so that the temperature in the reaction kettle is effectively controlled.
The invention prolongs the synthesis time of the emulsion to a certain extent, but greatly improves the qualification rate and the performance stability of the finished product of the emulsion.
The invention will now be described in further detail with reference to the following specific examples, which should be construed as illustrative rather than limiting.
In the examples below, the amounts of HDI, polyester polyol, chain extender, acetone, pre-chain extender were determined according to the formulation of commercial aqueous polyurethane.
Example 1
(1) The cooling mode of the reaction kettle adopts a mode of combining water cooling and frozen water cooling to control the temperature, double-coil pipe temperature control is carried out, the HDI and the polyester polyol with the molecular weight of 2000 are fed according to the formula proportioning requirement and react for 2 hours preferentially, the temperature in the kettle is controlled at 85 ℃, and in the production process, the temperature of the reaction kettle is 85+/-2 ℃, and the temperature stability is good;
(2) Adding chain extender (BDO) in the kettle in a continuous adding mode, controlling the adding flow according to the specific adding amount, completing feeding within 1h, continuing to react for 2h after the feeding is completed, controlling the temperature in the kettle at 80 ℃ and controlling the actual temperature at about 80+/-2 ℃;
(3) After the reaction is finished, adding acetone for viscosity reduction, adding a front chain extender (ethylenediamine) for chain extension reaction, adding water for dispersion, and desolventizing to obtain a finished emulsion;
(4) 2 batches of product (4 tons per batch, the same applies below) were continuously produced according to the above process, each batch being sampled for performance.
Example 2
The reaction kettle is cooled by normal water cooling and temperature control, the temperature is raised to 95 ℃ at most in the reaction process of HDI and polyol according to the method of the embodiment 1, the cooling is slow, the same formula is added with an equal amount of chain extender, the feeding is completed within 1h by adopting a continuous addition method, the reaction is continued for 2h after the feeding is completed, the temperature in the kettle is controlled at 80 ℃ and the actual temperature is up to 100 ℃, other processes are the same as the embodiment 1,2 batches of products are normally produced, and each batch is sampled and tested for performance.
Comparative example 1
In the cooling method of reference example 1, however, in the step (1), isocyanate, a chain extender and polyol are added into a reaction kettle at one time, the reaction temperature is controlled to be 80 ℃, the actual maximum temperature is 100 ℃, the reaction heat release is more, obvious residues exist in the finished emulsion, and the emulsion stability is poor.
Comparative example 2
Referring to the process of example 1, but in step (2), the chain extender is fed into the reaction kettle in a one-time feeding manner (the chain extender is fed in 5 minutes), the reaction temperature is controlled to 80 ℃, the actual maximum temperature is 90 ℃, the finished emulsion has residues, 2 batches of products are produced, and each batch is sampled for testing performance.
Comparative example 3
Referring to the procedure of example 1, but in step (2), the chain extender was added to the reaction vessel in 3 portions, each of which was completed within 1/3 of 5min, each at 20min intervals. The reaction temperature is controlled to be 80 ℃, the actual highest temperature is 86 ℃,2 batches of products are produced, the finished emulsion has slight residues, the filling is slightly better than that of comparative example 2, and each batch is sampled to test the performance.
TABLE 1 results of Water-based polyurethane Performance test
As shown in table 1, example 1 had the best performance, the best batch-to-batch stability, the most stable temperature control according to the process record, and the other examples and comparative examples all had the deviation in effect, especially comparative example 1, with poor emulsion stability, significant sedimentation, and the emulsion could not be used.
As is clear from a comparison of example 1 and comparative example 3, the continuous addition of the present invention can better improve the performance stability and film forming strength of the aqueous polyurethane than the "step-feed method".
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1.一种水性聚氨酯的合成工艺,其特征在于,包括:1. A process for synthesizing waterborne polyurethane, characterized in that it comprises: 将异氰酸酯和多元醇混合,在80-90℃下反应2-5h;Mix isocyanate and polyol and react at 80-90°C for 2-5h; 在70-90℃下,采用连续补加的方式向反应体系中加入扩链剂,在1-3h内完成投料,投料完成后继续反应1-3h;At 70-90°C, add the chain extender to the reaction system by continuous addition, complete the feeding within 1-3 hours, and continue the reaction for 1-3 hours after the feeding is completed; 添加丙酮调粘,加入前扩链剂扩链反应,加水分散后脱除丙酮,调整到合适乳液固含和粘度,即得。Acetone is added to adjust the viscosity, a pre-chain extender is added to extend the chain, acetone is removed after dispersion with water, and the emulsion solid content and viscosity are adjusted to a suitable level to obtain the product. 2.如权利要求1所述的水性聚氨酯的合成工艺,其特征在于,所述异氰酸酯选自六亚甲基二异氰酸酯、甲苯二异氰酸酯、二苯基甲烷二异氰酸酯、异佛尔酮二异氰酸酯、二环己基甲烷4,4-二异氰酸酯、1,4-环己烷二异氰酸酯中至少一种。2. The synthesis process of waterborne polyurethane as claimed in claim 1, characterized in that the isocyanate is selected from at least one of hexamethylene diisocyanate, toluene diisocyanate, diphenylmethane diisocyanate, isophorone diisocyanate, dicyclohexylmethane 4,4-diisocyanate and 1,4-cyclohexane diisocyanate. 3.如权利要求1所述的水性聚氨酯的合成工艺,其特征在于,所述多元醇为聚醚多元醇、聚酯多元醇或聚碳酸酯多元醇。3. The synthesis process of waterborne polyurethane as claimed in claim 1, characterized in that the polyol is polyether polyol, polyester polyol or polycarbonate polyol. 4.如权利要求1所述的水性聚氨酯的合成工艺,其特征在于,所述扩链剂为多元醇类扩链剂,如BDO、EDO、PDO、CDO、DMPA中至少一种。4. The process for synthesizing waterborne polyurethane according to claim 1, wherein the chain extender is a polyol chain extender, such as at least one of BDO, EDO, PDO, CDO, and DMPA. 5.如权利要求1所述的水性聚氨酯的合成工艺,其特征在于,所述前扩链剂为胺类扩链剂。5. The process for synthesizing waterborne polyurethane according to claim 1, wherein the front chain extender is an amine chain extender. 6.如权利要求1所述的水性聚氨酯的合成工艺,其特征在于,采用水冷、液氮冷却、冻水冷却中至少两种相结合的方式进行控温。6. The process for synthesizing waterborne polyurethane according to claim 1, characterized in that the temperature is controlled by combining at least two of water cooling, liquid nitrogen cooling and frozen water cooling. 7.如权利要求1所述的水性聚氨酯的合成工艺,其特征在于,采用双盘管或三盘管控温,不同的冷却液单独循环形成闭环。7. The process for synthesizing waterborne polyurethane according to claim 1, characterized in that a double coil or a triple coil is used for temperature control, and different coolants are circulated separately to form a closed loop. 8.如权利要求7所述的水性聚氨酯的合成工艺,其特征在于,所述双盘管采用普通水冷和冻水冷却、普通水冷和液氮冷却两种盘管方式;8. The process for synthesizing waterborne polyurethane according to claim 7, characterized in that the double coils are cooled by ordinary water and frozen water, or ordinary water and liquid nitrogen; 或,所述三盘管采用普通水冷、冻水、液氮三盘管的方式。Alternatively, the three coils are in the form of ordinary water cooling, chilled water, and liquid nitrogen three coils. 9.权利要求1-8任一项所述的方法制备的水性聚氨酯。9. The waterborne polyurethane prepared by the method described in any one of claims 1 to 8. 10.连续补加扩链剂在提高水性聚氨酯的成品合格率和性能稳定性中的应用。10. The application of continuous addition of chain extender in improving the finished product qualification rate and performance stability of waterborne polyurethane.
CN202411684496.9A 2024-11-22 2024-11-22 A kind of synthesis process of waterborne polyurethane Pending CN119463088A (en)

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