Disclosure of Invention
The invention aims to overcome the existing defects, and provides a hot-dip tinned copper plate strip capable of reducing the friction coefficient of the surface of a copper strip and a manufacturing method thereof, which can effectively solve the problems in the background art.
In order to achieve the above purpose, the invention discloses a hot dip tin-plated copper plate strip for reducing the friction coefficient of the surface of a copper strip, which adopts the technical scheme that the hot dip tin-plated copper plate strip comprises a substrate and a plating layer, wherein the plating layer is attached to the substrate, the substrate is a copper or copper alloy plate strip, the plating layer comprises a Cu 3 Sn layer, a Cu 6Sn5 layer and a Sn layer, the Cu 3 Sn layer is attached to the substrate, the Cu 6Sn5 layer is attached to the Cu 3 Sn layer, the Sn layer is attached to the Cu 6Sn5 layer, the thickness of the Cu 3 Sn layer is not more than 10 nm, the thickness of the Cu 6Sn5 layer occupies 50% or more of the whole plating layer thickness, and the thickness of the Sn layer occupies less than 50% of the whole plating layer thickness. The Cu 6Sn5 layer (alloy phase layer) of large thickness can improve the hardness of the copper strip, while the pure tin plating can improve the solderability and corrosion resistance of the copper strip.
As a preferable technical scheme of the invention, the whole thickness of the plating layer is 1-2 micrometers.
The invention also discloses a preparation method of the hot-dip tinned copper plate strip, which adopts the technical scheme that the preparation method comprises the following steps:
Step 1, degreasing, impurity removal, cleaning and acid cleaning are carried out on a base material, so that the cleanliness of the surface of the base material is improved;
Step 2, plating assistance is carried out on the base material by adopting a plating assistance agent, and the base material is dried to obtain a pretreated base material;
Step 3, immersing the pretreated base material obtained in the step 2 into pure tin metal liquid, carrying out hot dip plating, taking out the base material after dip plating, and cooling to room temperature to obtain a hot dip tinned copper plate belt;
And 4, annealing and preserving heat of the hot-dip tinned copper plate belt, wherein nitrogen, hydrogen or nitrogen-hydrogen mixture is used as protective gas during annealing to prevent tin layer adhesion and oxidation. In the annealing and heat preservation process, copper elements in the base material can diffuse to the tin layer, so that the Cu 6Sn5 layer is rapidly increased, and the hardness of the copper plate strip can be increased along with the increase of the thickness of the Cu 6Sn5 layer.
In a preferred embodiment of the present invention, in the step 3, the immersion-plated substrate is cooled to room temperature by air cooling. Air cooling can control the cooling temperature and speed, and simultaneously can avoid introducing pollution components.
As a preferable technical scheme of the invention, in the step 4, the annealing temperature is 90-150 ℃ and the heat preservation time is 5-15 h. This temperature can contribute to the rapid growth of the Cu 6Sn5 layer.
In the step 1, the base material is degreased by using alkaline degreasing liquid, the concentration is 0.3-2%, the temperature is 30-90 ℃, after the degreasing treatment, the surface of the base material is scrubbed and decontaminated, and is washed by using clear water, so that the impurities generated by scrubbing are removed, and the base material is pickled by using H 2SO4, wherein the concentration is 10-20%, the temperature is 15-50 ℃ and the copper ion concentration is less than 40 g/l.
In a preferred embodiment of the present invention, in the step 2, the substrate is activated with ammonium bromide or hydrogen bromide and then dried.
As a preferred technical scheme of the invention, in the step 3, the hot dip plating tin plating temperature is 230-290 ℃.
Compared with the prior art, the method has the beneficial effects that the weldability and corrosion resistance of the copper plate belt are improved by hot dip plating the pure tin coating on the copper plate belt, and then the hot dip tinned copper plate belt is annealed and insulated to grow an alloy phase layer, and the alloy phase layer grows to more than half of the thickness of the coating, so that the hardness of the tin coating of the copper plate belt is improved. Therefore, the hot-dip tinned copper plate belt has high hardness, good weldability and corrosion resistance, and the copper plate belt has lower friction coefficient and low insertion rate due to the pure tin layer on the outermost layer, so that the hot-dip tinned copper plate belt can be used for multi-sheet opposite insertion.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The first embodiment of the invention firstly discloses a hot dip tin-plated copper plate strip for reducing the friction coefficient of the surface of a copper strip, which adopts the technical scheme that the hot dip tin-plated copper plate strip comprises a copper plate strip, a Cu 3 Sn layer which is almost invisible under a 1000-time scanning electron microscope is attached to the copper plate strip, in the embodiment, the thickness of the Cu 3 Sn layer is 2nm, a Cu 6Sn5 layer is arranged on the Cu 3 Sn layer, a pure Sn layer is arranged on the Cu 6Sn5 layer, a plating layer is formed by the Cu 3 Sn layer, the Cu 6Sn5 layer and the pure Sn layer together, the whole thickness of the plating layer is 1 micron, the thickness of the Cu 6Sn5 layer is 0.75 micron for obtaining larger strength, and the rest part of the plating layer is the pure Sn layer.
The embodiment also discloses a preparation method of the hot-dip tinned copper plate strip, which adopts the technical scheme that the method comprises the following steps:
Step 1, degreasing the copper plate strip by using alkaline degreasing fluid, wherein the concentration is 2% and the temperature is 30 ℃, brushing and impurity removal are carried out on the surface of the copper plate strip after degreasing, and washing is carried out by using clear water to remove impurities generated by brushing;
Step 2, carrying out plating assistance on the copper plate strip by using ammonium bromide and hydrogen bromide, and drying to obtain a pretreated copper plate strip;
step 3, immersing the pretreated copper plate belt obtained in the step 2 into pure tin metal liquid at the temperature of 290 ℃, carrying out hot dip plating, taking out the copper plate belt after dip plating, and air-cooling to room temperature to obtain a hot-dip tinned copper plate belt;
and 4, annealing the hot-dip tinned copper plate belt at the temperature of 150 ℃ and preserving heat for 5h ℃, wherein nitrogen is required to be used as protective gas during annealing to prevent tin layer adhesion and oxidation.
Example 2
The second embodiment of the present invention firstly discloses a hot dip tin-plated copper plate strip for reducing the surface friction coefficient of a copper strip, which adopts the technical scheme that the hot dip tin-plated copper plate strip comprises a copper plate strip, a layer of Cu 3 Sn layer which is almost invisible under a 1000-time scanning electron microscope is attached to the copper plate strip, in the embodiment, the thickness of the Cu 3 Sn layer is 5nm, a Cu 6Sn5 layer is arranged on the Cu 3 Sn layer, a pure Sn layer is arranged on the Cu 6Sn5 layer, the Cu 3 Sn layer, the Cu 6Sn5 layer and the pure Sn layer jointly form a plating layer, the whole thickness of the plating layer is 2 microns, the thickness of the Cu 6Sn5 layer is 1.25 microns for obtaining larger strength, and the rest part of the plating layer is the pure Sn layer.
The embodiment also discloses a preparation method of the hot-dip tinned copper plate strip, which adopts the technical scheme that the method comprises the following steps:
Step 1, degreasing the copper plate strip by using alkaline degreasing fluid, wherein the concentration of the degreasing fluid is 0.3 percent, and the temperature is 90 ℃, brushing and impurity removing are carried out on the surface of the copper plate strip after the degreasing treatment, and clean water is used for washing to remove impurities generated by brushing;
Step 2, carrying out plating assistance on the copper plate strip by using ammonium bromide and hydrogen bromide, and drying to obtain a pretreated copper plate strip;
Step 3, immersing the pretreated copper plate belt obtained in the step 2 into pure tin metal liquid at the temperature of 230 ℃, carrying out hot dip plating, taking out the copper plate belt after dip plating, and air-cooling to room temperature to obtain a hot-dip tinned copper plate belt;
and 4, annealing the hot-dip tinned copper plate belt at the temperature of 90 ℃ and preserving heat for 15 h ℃, wherein hydrogen is required to be used as protective gas during annealing to prevent tin layer adhesion and oxidation.
Example 3
The embodiment discloses a third implementation mode of the invention, which firstly discloses a hot-dip tin-plated copper plate belt for reducing the friction coefficient of the surface of a copper belt, and adopts the technical scheme that the hot-dip tin-plated copper plate belt comprises a copper belt, a Cu 3 Sn layer which is almost invisible under a 1000-time scanning electron microscope is attached to the copper belt, in the embodiment, the thickness of the Cu 3 Sn layer is 7nm, a Cu 6Sn5 layer is arranged on the Cu 3 Sn layer, a pure Sn layer is arranged on the Cu 6Sn5 layer, a plating layer is formed by the Cu 3 Sn layer, the Cu 6Sn5 layer and the pure Sn layer together, the whole thickness of the plating layer is 1.5 microns, the thickness of the Cu 6Sn5 layer is 1 micron for obtaining larger strength, and the rest part of the plating layer is the pure Sn layer.
The embodiment also discloses a preparation method of the hot-dip tinned copper plate strip, which adopts the technical scheme that the method comprises the following steps:
Step 1, degreasing the copper plate strip by using alkaline degreasing fluid, wherein the concentration is 1%, and the temperature is 60 ℃, after degreasing, brushing and impurity removing are carried out on the surface of the copper plate strip, and washing is carried out by using clear water to remove impurities generated by brushing, and acid washing treatment is carried out on the copper plate strip by using 15% H 2SO4 solution at the temperature of 30 ℃, wherein the copper ion concentration is less than 40 g/l;
Step 2, carrying out plating assistance on the copper plate strip by using ammonium bromide and hydrogen bromide, and drying to obtain a pretreated copper plate strip;
step 3, immersing the pretreated copper plate belt obtained in the step 2 into pure tin metal liquid at the temperature of 260 ℃, carrying out hot dip plating, taking out the copper plate belt after dip plating, and air-cooling to room temperature to obtain a hot-dip tinned copper plate belt;
And 4, annealing the hot-dip tinned copper plate belt at the temperature of 120 ℃ and preserving heat for 10 h ℃, wherein nitrogen-hydrogen mixed gas is required to be used as protective gas during annealing to prevent tin layer adhesion and oxidation.
Comparative example 1 tin-plated copper sheet produced according to the hot dip plating method described in chinese patent CN 107587095B.
Comparative example 2 tin-plated copper sheet produced according to the hot dip plating method described in chinese patent CN 110592515B.
Comparative example 3 electroplated tin copper plate.
Examples 1-3 and comparative examples 1-3 were compared for coefficient of friction, hardness, weldability, corrosion resistance, and the comparison results were as follows:
As is evident from the above comparison, the friction coefficients of examples 1 and 3 are significantly lower than those of comparative examples 1 and 3, the friction coefficient of example 2 is significantly lower than that of comparative example 3 and comparable to comparative example 1, and the hardness of examples 1 to 3 is significantly higher than those of comparative examples 1 and 3, and although the friction coefficients thereof are higher than those of example 2 and lower than those of comparative example 2, the weldability and corrosion resistance thereof are significantly advantageous compared to those of comparative example 2. It is clear from this that examples 1 to 3 have low friction coefficient and also have the characteristics of high hardness, good weldability and good corrosion resistance.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.