[go: up one dir, main page]

CN1193175A - Button switch mfg. method and mfg. apparatus for applicating same thereof - Google Patents

Button switch mfg. method and mfg. apparatus for applicating same thereof Download PDF

Info

Publication number
CN1193175A
CN1193175A CN 98105443 CN98105443A CN1193175A CN 1193175 A CN1193175 A CN 1193175A CN 98105443 CN98105443 CN 98105443 CN 98105443 A CN98105443 A CN 98105443A CN 1193175 A CN1193175 A CN 1193175A
Authority
CN
China
Prior art keywords
movable contact
button
switch
push
button switch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 98105443
Other languages
Chinese (zh)
Other versions
CN1064778C (en
Inventor
三谷一男
黑濑达夫
内田洁
板垣隆二
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP05278697A external-priority patent/JP3944935B2/en
Priority claimed from JP9054558A external-priority patent/JPH10255580A/en
Priority claimed from JP09190997A external-priority patent/JP3870475B2/en
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Publication of CN1193175A publication Critical patent/CN1193175A/en
Application granted granted Critical
Publication of CN1064778C publication Critical patent/CN1064778C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Manufacture Of Switches (AREA)
  • Push-Button Switches (AREA)

Abstract

A resin switch casing with a metal terminal is supplied to an embedded moulding in a working procedure S1. A thin sheet of round top-shaped movable contact part is assembled above an immovable contact inside a concave hole in the working procedure S2. A button is installed at the movable contact part in the working procedure S3. A covering plate is combined with the switch casing to close the switch casing to achieve the assembly operation towards button switches which are in series as annular belt shape in the working procedure S4. Operation detection is processed in the working procedure S7 that the button is pressed to detect the performance of each well assembled button switch. After the operation detection is finished, each button switch is separated from an annular belt shaped component in the working procedure.

Description

按钮开关的制造方法和实施该方法的相关制造设备Manufacturing method of push button switch and related manufacturing equipment for implementing the method

本发明涉及一种可较佳地用于操作各种电子设备的按钮开关的制造方法和一种相关的制造设备。The present invention relates to a method of manufacturing a push button switch which can be preferably used to operate various electronic devices and a related manufacturing device.

按钮开关通常是设置在电子设备的操作部分中,受频繁的操作。为了保持产品质量和信誉,需要确保每个按钮开关有稳定的操作性能,包括按压行程中的机械手感,以及金属端子之间可靠的电连接和断开。Push button switches are usually set in the operating part of electronic equipment, subject to frequent operations. In order to maintain product quality and reputation, it is necessary to ensure that each push button switch has stable operating performance, including mechanical feel during the pressing stroke, and reliable electrical connection and disconnection between metal terminals.

本发明的一个目的在于提供一种能稳定和可靠地生产按钮开关的制造方法以及一种相关的制造设备。An object of the present invention is to provide a manufacturing method capable of stably and reliably producing push button switches and a related manufacturing equipment.

本发明的另一个目的在于提供一种能平稳而快速地生产按钮开关的制造方法以及一种相关的制造设备。Another object of the present invention is to provide a manufacturing method and a related manufacturing equipment capable of producing push button switches smoothly and quickly.

本发明的另一个目的在于提供一种能对装配好的按钮开关进行可靠检验的制造方法以及一种相关的制造设备。Another object of the present invention is to provide a manufacturing method capable of reliably inspecting assembled pushbutton switches and a related manufacturing equipment.

本发明的另一个目的在于提供一种能在制造过程中有效除去按钮开关的电子元件如可动接触件中的残留应力的制造方法。Another object of the present invention is to provide a manufacturing method capable of effectively removing residual stress in electronic components such as movable contacts of a push button switch during the manufacturing process.

本发明的另一个目的在于提供一种能提高按钮开关的生产率和质量的制造方法以及一种结构紧凑而简单又节约成本的相关制造设备。Another object of the present invention is to provide a manufacturing method capable of improving the productivity and quality of a push button switch and a related manufacturing equipment having a compact, simple and cost-effective structure.

为了实现上述和其它的有关目的,本发明的第一个方面提供一种新颖、优良的制造方法,用来装配串联成环带状的各按钮开关,并在完成装配和所需的检验操作后将各开关从环带状组件中分离出来。该制造方法包括一个供给嵌入模制有一金属端子24的树脂开关壳体22的工序S1。该开关壳体具有一凹孔22b,该凹孔的底面上暴露有一不可动接触件23。该不可动接触件与金属端子成一体。在下一工序S2中,将一薄片圆顶形的可动接触件27装配入该凹孔,使可动接触件位于不可动接触件的上方。In order to achieve the above and other related objects, the first aspect of the present invention provides a novel and excellent manufacturing method for assembling pushbutton switches connected in series in an endless belt, and after completing the assembly and required inspection operations Separate the switches from the ribbon assembly. The manufacturing method includes a step S1 of supplying a resin switch case 22 having a metal terminal 24 insert-molded. The switch housing has a concave hole 22b, and a non-movable contact piece 23 is exposed on the bottom surface of the concave hole. The non-movable contact is integrated with the metal terminal. In the next step S2, a thin dome-shaped movable contact 27 is fitted into the concave hole so that the movable contact is located above the non-movable contact.

在接下来的工序S3中,将一按钮28安装于可动接触件上,使得当在按钮上施加压力F时,按钮使可动接触件弹性变形。在下一工序S4中,将一盖板29与开关壳体相结合,从而封闭在凹部中容纳有可动接触件和按钮的开关壳体,完成对串联成环带状的按钮开关的装配操作。In the next step S3, a push button 28 is mounted on the movable contact so that when a pressure F is applied to the push button, the push button elastically deforms the movable contact. In the next step S4, a cover plate 29 is combined with the switch case to close the switch case containing the movable contact and the button in the concave portion, and complete the assembly operation of the push button switches connected in series into an endless belt.

在下一工序S7中,进行操作检验,通过按压按钮来检查装配好的各按钮开关的性能。在下一工序S8中,在完成操作检验后将各按钮开关从环带状组件中分离出来。In the next step S7, operation inspection is performed, and the performance of each assembled pushbutton switch is checked by pressing the button. In the next step S8, each push button switch is separated from the endless band assembly after the operation inspection is completed.

上述的按钮开关制造方法最好在操作检验之前还包括一进行插入操作的工序S6。在该插入操作中,至少三次按压按钮而使可动接触件弹性变形,从而除去可动接触件中的残留应力。The above method of manufacturing the pushbutton switch preferably further includes a step S6 of performing an insertion operation before the operation inspection. In this insertion operation, the push button is pressed at least three times to elastically deform the movable contact, thereby removing residual stress in the movable contact.

上述的按钮开关制造方法最好还包括一个在各按钮开关从环带状组件分离出来后对各按钮开关进行电气检验的工序S9。The above method of manufacturing the push button switch preferably further includes a step S9 of electrically inspecting each push button switch after the push button switch is separated from the endless band assembly.

本发明的第二个方面提供一种实施上述制造方法的新颖、优良的按钮开关制造设备。开关壳体供给工段1供给多个开关壳体22的环带状组件,这些壳体通过一嵌入模制于开关壳体22中的金属端子24而串联于一起。每个开关壳体22具有一凹孔22b,该凹孔的底面上暴露有一不可动接触件23。该不可动接触件与金属端子成一体。装配工段7将可动接触件27和一按钮28安装于开关壳体的凹孔中,并用一盖板29封闭该开关壳体,因而完成对通过金属端子串联成环带状的按钮开关19的装配操作。A second aspect of the present invention provides a novel and superior pushbutton switch manufacturing apparatus implementing the above manufacturing method. The switch housing supply section 1 supplies a plurality of endless belt-shaped assemblies of switch housings 22 , which are connected in series by a metal terminal 24 insert-molded in the switch housing 22 . Each switch housing 22 has a concave hole 22b, and a non-movable contact piece 23 is exposed on the bottom surface of the concave hole. The non-movable contact is integrated with the metal terminal. The assembly section 7 installs the movable contact piece 27 and a button 28 in the recessed hole of the switch housing, and closes the switch housing with a cover plate 29, thus completing the installation of the push button switch 19 connected in series through metal terminals into an annular band. Assembly operations.

另外,该制造设备包括一插入操作工段9,用于至少三次按压装配好的各按钮开关的按钮而使可动接触件弹性变形,从而消除可动接触件中的残余应力。操作检验工段10进行操作检验,包括通过按压按钮来检查装配好的各按钮开关的性能。整理工段11在完成了操作检验后通过切断金属端子而使串联的按钮开关分开。In addition, the manufacturing equipment includes an insertion operation section 9 for pressing the button of each assembled push button switch at least three times to elastically deform the movable contact so as to eliminate residual stress in the movable contact. The operation inspection station 10 performs operation inspection, including checking the performance of each assembled pushbutton switch by pressing a button. The finishing station 11 separates the pushbutton switches connected in series by cutting off the metal terminals after completing the operation inspection.

最好在操作检验工段10与设备本体16之间设置一弹性件15,使操作检验工段弹性支承于该设备本体。Preferably, an elastic member 15 is arranged between the operation inspection section 10 and the equipment body 16, so that the operation inspection section is elastically supported on the equipment body.

整理工段11最好检验分离的各按钮开关的导电性。The finishing station 11 preferably tests the conductivity of the separated pushbutton switches.

本发明的第三个方面提供一种新颖、优良的制造方法,它装配串联成环带状的各按钮开关,并在完成装配和所需的检验操作后将各开关从环带状组件中分离出来。按照该第三方面的制造方法包括:工序S11、S21,供给嵌入模制有一金属端子24的树脂开关壳体22;工序S12、S22,将一薄片圆顶形的可动接触件27装配入凹孔,使可动接触件位于不可动接触件的上方;工序S13、S23,将按钮28安装于可动接触件上,使得在按钮上施加一压力F时,按钮使该可动接触件弹性变形;工序S14、S24,将一盖板29与开关壳体相结合而封闭在凹部中容纳有可动接触件和按钮的开关壳体,因而完成对串联成环带状的按钮开关的装配操作。A third aspect of the present invention provides a novel and superior method of manufacture for assembling pushbutton switches connected in series in an annulus and separating the switches from the annulus after completion of assembly and required inspection operations come out. The manufacturing method according to the third aspect includes: steps S11, S21, supplying a resin switch case 22 insert-molded with a metal terminal 24; steps S12, S22, assembling a thin dome-shaped movable contact piece 27 into hole, so that the movable contact is located above the immovable contact; process S13, S23, the button 28 is installed on the movable contact, so that when a pressure F is applied to the button, the button elastically deforms the movable contact ; Process S14, S24, a cover plate 29 is combined with the switch housing to close the switch housing containing the movable contact and the button in the recess, thus completing the assembly operation of the button switch connected in series into an annular belt.

另外,该制造方法包括:工序S17、S26,通过至少三次按压按钮而使可动接触件弹性变形来进行电气检验,检查装配好的各按钮开关的导电性,并除去可动接触件中的残留应力;以及工序S18、S27,在完成电气检验后,通过按压按钮来进行操作检验,检查装配好的各按钮开关的性能。In addition, the manufacturing method includes: steps S17 and S26, performing electrical inspection by pressing the button at least three times to elastically deform the movable contact, checking the electrical conductivity of each assembled push button switch, and removing residuals in the movable contact. Stress; and processes S18 and S27, after the electrical inspection is completed, the operation inspection is performed by pressing the button, and the performance of each assembled button switch is checked.

该制造方法在进行电气检验和操作检验之前最好可包括一工序S16,将各按钮开关从环带状组件中分离出来。The manufacturing method may preferably include a step S16 of separating each pushbutton switch from the ring-shaped assembly before the electrical inspection and operation inspection.

该制造方法在完成电气检验和操作检验之后最好可包括一工序S28,将各按钮开关从环带状组件中分离出来。The manufacturing method may preferably include a step S28 of separating each pushbutton switch from the ring-shaped assembly after the completion of the electrical inspection and operation inspection.

该环带状组件最好可包括一形成预定图案的带形金属环带状件31,它具有用作金属端子的分支部分和多个前缘嵌入模制于开关壳体22侧壁中的连接分支37,使各开关壳体暂时地沿生产线以合适的间隔支承于该连接分支。The annular band assembly may preferably comprise a band-shaped metallic annular band 31 formed in a predetermined pattern, having branched portions serving as metal terminals and a plurality of front edge insert molded into switch housing 22 sidewalls. The branch 37 temporarily supports each switch case at an appropriate interval along the production line on the connection branch.

本发明的第四个方面提供一种具有以下特征的新颖而优良的按钮开关制造设备。开关壳体供给工段41供给多个开关壳体22的环带状组件,这些壳体通过一嵌入模制于开关壳体22中的金属端子24而串联于一起。每个开关壳体22具有一凹孔22b,该凹孔的底面上暴露有一不可动接触件23。该不可动接触件与金属端子成一体。可动接触件供给工段44连续地供给可动接触件27。按钮供给工段43连续地供给按钮28。盖板供给工段45连续地供给盖板29。装配工段47将可动接触件供给工段44所供给的一可动接触件27、按钮供给工段43所供给的一按钮28和盖板供给工段45所供给的一盖板29装配入沿生产线传送的环带状组件的一开关壳体22中。A fourth aspect of the present invention provides a novel and excellent push button switch manufacturing apparatus having the following features. The switch housing supply section 41 supplies a plurality of endless belt-shaped assemblies of switch housings 22 , which are connected in series through a metal terminal 24 insert-molded in the switch housing 22 . Each switch housing 22 has a concave hole 22b, and a non-movable contact piece 23 is exposed on the bottom surface of the concave hole. The non-movable contact is integrated with the metal terminal. The movable contact supply section 44 continuously supplies the movable contact 27 . The button supply section 43 supplies buttons 28 continuously. The cover plate supply section 45 continuously supplies the cover plates 29 . Assembly section 47 assembles a movable contact piece 27 supplied by movable contact piece supply section 44, a button 28 supplied by button supply section 43, and a cover plate 29 supplied by cover plate supply section 45 into the conveyor belt conveyed along the production line. In a switch housing 22 of the ring-shaped assembly.

更具体地说,装配工段47包括:一旋转体,它具有三个沿不同方向延伸的臂,并分别在这些臂的前缘配有第一夹持器54、第二夹持器55和第三夹持器56。第一夹持器54夹持可动接触件供给工段44所供给的可动接触件27,并将所供给的可动接触件27装入沿生产线传送的环带状组件的开关壳体22中。第二夹持器55夹持盖板供给工段45所供给的盖板29,并将所供给的盖板29与按钮开关28装配在一起。第三夹持器56将按钮28和盖板29的组件安装于沿生产线传送的环带状组件的开关壳体22的凹孔22b内的可动接触件27的上方。More specifically, the assembly section 47 includes: a rotating body, which has three arms extending in different directions, and is equipped with a first clamper 54, a second clamper 55 and a second clamper respectively at the front edges of these arms. Three grippers 56. The first holder 54 clamps the movable contact piece 27 supplied by the movable contact piece supply section 44, and puts the supplied movable contact piece 27 into the switch housing 22 of the endless belt-shaped assembly conveyed along the production line. . The second clamper 55 clamps the cover plate 29 supplied by the cover plate supply section 45 and assembles the supplied cover plate 29 and the button switch 28 together. The third gripper 56 mounts the button 28 and cover plate 29 assembly over the movable contact 27 in the recess 22b of the switch housing 22 of the endless belt-like assembly conveyed along the production line.

该制造设备最好可包括一操作检验工段49,进行操作检验,包括通过按压按钮28来检查装配好的各按钮开关19的性能。The manufacturing facility may preferably include an operation inspection station 49 for performing operation inspection, including checking the performance of each assembled pushbutton switch 19 by pressing the button 28 .

该制造设备最好可包括一整理工段50,在完成操作检验后通过切断金属端子24、26来分离串联的按钮开关19。The manufacturing facility may preferably include a finishing station 50 for separating the pushbutton switches 19 connected in series by cutting off the metal terminals 24, 26 after operational verification has been completed.

在这种情况下,整理工段50可进行电气检验,检查分离的各按钮开关的导电性。In such a case, the finishing station 50 may conduct an electrical inspection, checking the conductivity of each isolated pushbutton switch.

装配工段47最好进行初步铆接操作,将盖板29暂时固定于开关壳体22的上表面上。The assembly station 47 preferably performs a preliminary riveting operation to temporarily fix the cover plate 29 on the upper surface of the switch housing 22 .

该制造设备最好可包括一进行主铆接操作的铆接工段48。在主铆接操作中,将开关壳体22的凸起22a与盖板29的配合孔29a相结合,并通过加热而热塑变形,从而将盖板与开关壳体牢固地固定在一起。The manufacturing facility may preferably include a riveting station 48 for performing the main riveting operations. In the main riveting operation, the protrusion 22a of the switch housing 22 is combined with the mating hole 29a of the cover plate 29, and thermally deformed by heating, thereby firmly fixing the cover plate and the switch housing together.

以上描述中所加入的标号表示与本发明的下述较佳实施例中的诸构件相对应。因此,这些标号仅仅是用来便于理解本发明,而并不是用来缩小本发明的范围。The symbols added in the above description correspond to the components in the following preferred embodiments of the present invention. Therefore, these reference numerals are only used to facilitate the understanding of the present invention, and are not used to narrow the scope of the present invention.

本发明的上述和其它的目的、特点和优点将通过下面结合附图的详细描述而变得更为清楚,附图中:The above and other objects, features and advantages of the present invention will become clearer through the following detailed description in conjunction with the accompanying drawings. In the accompanying drawings:

图1是本发明第一实施例的按钮开关制造方法的流程图;Fig. 1 is the flowchart of the button switch manufacturing method of the first embodiment of the present invention;

图2是可动接触件响应按钮按压的操作状况的特性图;Fig. 2 is a characteristic diagram of the operation condition of the movable contact in response to the push of the button;

图3是表示本发明第一实施例的按钮开关制造设备的总体配置的立体图;3 is a perspective view showing the overall configuration of the push button switch manufacturing apparatus of the first embodiment of the present invention;

图4是图3所示制造设备的俯视示意图;Fig. 4 is a schematic top view of the manufacturing equipment shown in Fig. 3;

图5是图3所示制造设备的操作检验工段的侧视图;Fig. 5 is a side view of the operation inspection section of the manufacturing equipment shown in Fig. 3;

图6是图5中的主要部分的放大图;Fig. 6 is an enlarged view of the main part in Fig. 5;

图7是图3所示制造设备的操作检验工段的俯视图;Fig. 7 is a top view of the operation inspection section of the manufacturing equipment shown in Fig. 3;

图8是按钮开关处于装配完毕状态的剖视图;Fig. 8 is a sectional view of the button switch in an assembled state;

图9是按钮开关处于分解状态的立体图;Fig. 9 is a perspective view of the button switch in an exploded state;

图10是本发明第二实施例的按钮开关制造方法的流程图;10 is a flow chart of a method for manufacturing a push button switch according to a second embodiment of the present invention;

图11是本发明第三实施例的按钮开关制造方法的流程图;11 is a flow chart of a method for manufacturing a push button switch according to a third embodiment of the present invention;

图12是表示本发明的环带状组件的详细结构的俯视图;Fig. 12 is a plan view showing the detailed structure of the endless belt-shaped assembly of the present invention;

图13是表示本发明第四实施例的按钮开关制造设备的总体配置的立体图;13 is a perspective view showing an overall configuration of a push button switch manufacturing apparatus of a fourth embodiment of the present invention;

图14是图13所示的制造设备的俯视示意图;Fig. 14 is a schematic top view of the manufacturing equipment shown in Fig. 13;

图15是表示图13所示的制造设备的装配工段的详细配置的俯视图;Fig. 15 is a plan view showing a detailed configuration of an assembly section of the manufacturing facility shown in Fig. 13;

图16是表示图15所示的装配工段的操作的俯视图;Figure 16 is a top view showing the operation of the assembly section shown in Figure 15;

图17A是表示图15所示的装配工段中所配备的一夹持器的详细配置的正面剖视图;17A is a front sectional view showing a detailed configuration of a holder equipped in the assembly section shown in FIG. 15;

图17B是表示图15所示的装配工段中所配备的夹持器的详细配置的侧面剖视图。Fig. 17B is a side sectional view showing a detailed arrangement of clampers provided in the assembly station shown in Fig. 15 .

下面将参照附图来说明本发明的较佳实施例。所有的附图中,相同的部分由相同的标号表示。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. Throughout the drawings, the same parts are denoted by the same reference numerals.

                      按钮开关的结构The structure of the button switch

下面参照图8来说明按钮开关的结构。按钮开关19包括一开关壳体22,它具有一由绝缘树脂制成的盒状体。开关壳体22的上表面在其中央处部分地形成一向上开口的圆形凹孔22b。嵌入模制于树脂开关壳体22中的多个金属端子24和26从一侧延伸到另一侧,并突伸出开关壳体22的两相对的表面。设置在凹孔22b底部上的多个暴露的构件是一个中央不可动接触件23和两个外侧不可动接触件25。中央不可动接触件23与端子24形成一体,而外侧不可动接触件25与端子26形成一体。在盒状体的四个角处从开关壳体22的未凹陷上表面向上突出有共四个突起22a。Next, the structure of the push button switch will be described with reference to FIG. 8 . The push button switch 19 includes a switch case 22 having a box-like body made of insulating resin. The upper surface of the switch housing 22 is partially formed at the center thereof with a circular concave hole 22b opening upward. A plurality of metal terminals 24 and 26 insert molded into the resin switch housing 22 extend from side to side and protrude from opposite surfaces of the switch housing 22 . The exposed members provided on the bottom of the recessed hole 22 b are one central immovable contact 23 and two outer immovable contacts 25 . The central non-movable contact 23 is integral with the terminal 24 , and the outer non-movable contact 25 is integral with the terminal 26 . A total of four protrusions 22a protrude upward from the unrecessed upper surface of the switch housing 22 at the four corners of the box-shaped body.

薄片圆顶接触件27由弹性金属薄片制成,用作可动接触件。薄片圆顶接触件27的周边安装于外侧不可动接触件25上,因而始终与外侧不可动接触件25电导通。由于具有弹性,薄片圆顶接触件27可以响应施加于圆顶顶部上的压力而发生弹性变形。因此,薄片圆顶接触件27在发生弹性变形时可选择地在面对中央不可动接触件23的其中心部分处(即圆顶顶部的反面)与不可动接触件23相接触。也就是说,薄片圆顶接触件27保持在中央不可动接触件23上方一预定的垂直距离处,除非它朝中央不可动接触件23弹性变形。The thin dome contact 27 is made of elastic metal thin and serves as a movable contact. The periphery of the thin dome contact 27 is mounted on the outer non-movable contact 25 so as to always be in electrical conduction with the outer non-movable contact 25 . Due to its elasticity, the foil dome contact 27 can elastically deform in response to pressure applied to the top of the dome. Therefore, the sheet dome contact 27 selectively contacts the non-movable contact 23 at its central portion facing the central non-movable contact 23 (ie, the opposite side of the dome top) when elastically deformed. That is, the chip dome contact 27 remains a predetermined vertical distance above the central non-movable contact 23 unless it is elastically deformed toward the central non-movable contact 23 .

按钮28具有一从其底部向下突出并接触圆顶顶部的凸头28a,该按钮可按压薄片圆顶接触件27。盖板29在其中央处具有一孔,它恰好与按钮28的圆柱形体相配合,允许按钮28在垂直方向上移动。按钮28具有一可与盖板29的反面相配合的凸缘部分。在盖板29与按钮28装配于一起后,通过将突起22a与盖板29角上的诸配合孔29a铆接结合,将盖板牢固地固定于开关壳体22的上表面。The push button 28 has a protrusion 28a protruding downward from its bottom and contacts the top of the dome, which pushes against the chip dome contact 27 . The cover plate 29 has a hole in its center, which fits perfectly with the cylindrical body of the button 28, allowing the button 28 to move in the vertical direction. The pushbutton 28 has a flange portion which engages with the reverse side of the cover plate 29 . After the cover plate 29 and the button 28 are assembled together, the cover plate is firmly fixed on the upper surface of the switch housing 22 by riveting the protrusions 22a and the matching holes 29a at the corners of the cover plate 29 .

按照按钮开关19的上述结构,按钮28可响应如图8所示从上方所施加的压力F而工作。薄片圆顶接触件27的圆顶顶部可响应所施加的压力F而向下发生弹性变形。因此,薄片圆顶接触件27可用作一可动接触件,它可与中央不可动接触件23相接触。当薄片圆顶接触件27与中央不可动接触件23相接触时,中央不可动接触件23与外侧不可动接触件25电连接。因此,端子24与另一端子26导通。但是,当释放按钮28的压力F时,薄片圆顶接触件27因弹性而弹回其原来状态。According to the above structure of the push button switch 19, the push button 28 is operable in response to the pressure F applied from above as shown in FIG. The dome top of the foil dome contact 27 is elastically deformable downward in response to an applied pressure F. As shown in FIG. Therefore, the chip dome contact member 27 can be used as a movable contact member which can be brought into contact with the central non-movable contact member 23 . When the sheet dome contact 27 is in contact with the central non-movable contact 23 , the central non-movable contact 23 is electrically connected to the outer non-movable contact 25 . Therefore, the terminal 24 conducts with the other terminal 26 . However, when the pressure F of the button 28 is released, the chip dome contact 27 springs back to its original state due to elasticity.

                        第一实施例The first embodiment

下面参照图1中的流程,按照本发明第一实施例来说明图8所示按钮开关19的制造方法。第一工序S1是供给多个串联成环带状的开关壳体22。每个开关壳体22包括嵌入模制于开关壳体22的树脂体中的金属端子24和26,中央不可动接触件23和外侧不可动接触件25暴露于开关壳体22的凹孔22b的底面上。第二工序S2是将薄片圆顶接触件27装配入凹孔22b中的预定位置。薄片圆顶接触件27置于中央不可动接触件23的上方,其周边与外侧不可动接触件25相接触。第三工序S3是将按钮28安装于薄片圆顶接触件27上,使其凸头28a直接安装于薄片圆顶接触件27的顶部中心上。第四工序S4是将盖板29套装于按钮28上。从开关壳体22的上方角部突出的突起22a与盖板29上的配合孔29a相结合。这样,开关壳体22的上部开口就被盖板29封闭。Referring to the flow chart in FIG. 1, the manufacturing method of the button switch 19 shown in FIG. 8 will be described according to the first embodiment of the present invention. The first step S1 is to supply a plurality of switch cases 22 connected in series in an endless belt shape. Each switch housing 22 includes metal terminals 24 and 26 insert-molded in the resin body of the switch housing 22, and the central non-movable contact 23 and the outer non-movable contact 25 are exposed to the recessed hole 22b of the switch housing 22. bottom surface. The second process S2 is to fit the chip dome contact 27 into a predetermined position in the concave hole 22b. The thin dome contact 27 is placed above the central non-movable contact 23 and its periphery is in contact with the outer non-movable contact 25 . The third process S3 is to install the button 28 on the chip dome contact piece 27 such that the protrusion 28 a is directly mounted on the top center of the chip dome contact piece 27 . The fourth process S4 is to fit the cover plate 29 on the button 28 . A protrusion 22 a protruding from an upper corner of the switch case 22 engages with a fitting hole 29 a on the cover plate 29 . In this way, the upper opening of the switch housing 22 is closed by the cover plate 29 .

第五工序S5是进行铆接操作。通过将突起22a塑性变形或压平,使盖板29与开关壳体22牢固地结合,因而完成按钮开关19的装配操作。此时,所完成的按钮开关19串联成环带状。The fifth process S5 is to perform riveting operation. By plastically deforming or flattening the protrusion 22a, the cover plate 29 is firmly combined with the switch case 22, thereby completing the assembly operation of the push button switch 19. At this time, the completed push button switches 19 are connected in series to form an endless belt.

第六工序S6是通过按压按钮28数次(至少是三次)而进行插入操作。通过该插入操作,薄片圆顶接触件27反复在垂直方向上(上下)发生弹性变形。第七工序S7是进行操作检验,检查按钮开关19的操作性能。在该操作检验中,再次按压按钮28。第八工序S8是将各按钮开关19从其它串联按钮开关19的环带状组件中分离出来。第九工序S9是进行电气检验,检查分离的各按钮开关19的导电性。最后,第十工序S10是将按钮开关19作为成品装运。The sixth step S6 is to perform the insertion operation by pressing the button 28 several times (at least three times). Through this insertion operation, the sheet dome contact 27 is repeatedly elastically deformed in the vertical direction (up and down). The seventh step S7 is to perform an operation check to check the operability of the push button switch 19 . In this operational check, the button 28 is pressed again. The eighth process S8 is to separate each push button switch 19 from the ring-shaped assembly of other push button switches 19 connected in series. The ninth step S9 is to perform an electrical test, and check the conductivity of each of the separated push buttons 19 . Finally, the tenth process S10 is to ship the push button switch 19 as a finished product.

按照上述第一实施例的制造方法,在对按钮开关19进行操作检验之前,按压按钮28数次(至少三次),作为一个插入操作。进行上述插入操作可有效地去除薄片圆顶接触件27中的残留应力。在制薄片圆顶接触件27时,将一弹性金属薄片强制成形为一圆顶状,在所得到的薄片圆顶接触件27中有大量的残留应力。为了去除这种残留应力,该第一实施例在开始操作检验之前使薄片圆顶接触件27发生数次弹性变形。因此,按照本发明的第一实施例,开关19的开-关按压动作得以充分稳定,因而使后面所进行的操作检验具有较高的可靠性。According to the manufacturing method of the first embodiment described above, before the operation check of the push button switch 19 is performed, the button 28 is pressed several times (at least three times) as an insertion operation. Performing the above insertion operation effectively removes the residual stress in the chip dome contact 27 . In forming the thin dome contact 27, an elastic metal thin sheet is forcibly formed into a dome shape, and there is a large amount of residual stress in the thin dome contact 27 obtained. In order to remove this residual stress, this first embodiment elastically deforms the foil dome contact 27 several times before starting the operational test. Therefore, according to the first embodiment of the present invention, the ON-OFF pressing action of the switch 19 is sufficiently stabilized, thereby enabling the operation check to be performed later with high reliability.

图2是可动接触件27响应按钮28按压的操作状况的特性图。在图2中,横坐标表示按钮28的一个行程,而纵坐标表示所需要的操作力。所得的试验数据是以重复(五次)按压试验为基础。从图2中可看出,对于一个按压行程中所出现的最大操作力,第一次按压操作中的要大于其后面的其它按压操作中所出现的。该较大的操作力峰值是由薄片圆顶接触件27在制造时所产生的残留应力而造成的。该操作力峰值在第二次按压操作中显著减小,然后在第三次和以后的按压操作中稳定为一恒定值。FIG. 2 is a characteristic diagram of the operating condition of the movable contact 27 in response to the push of the button 28. As shown in FIG. In FIG. 2, the abscissa represents one stroke of the button 28, and the ordinate represents the required operating force. The test data obtained are based on repeated (five) press tests. It can be seen from FIG. 2 that the maximum operating force in a pressing stroke is greater than that in the subsequent pressing operations. This large operating force peak is caused by the residual stress of the laminar dome contact 27 during its manufacture. The peak value of the operating force significantly decreases in the second pressing operation, and then stabilizes at a constant value in the third and subsequent pressing operations.

从图2中所示的试验数据,可以认为,进行上述的包括至少三次重复按压按钮28的插入操作,对于彻底去除薄片圆顶接触件27中的残留应力是非常有效的。因此,本发明的制造方法使彻底消除薄片圆顶接触件27中的残留应力成为可能。按钮开关19的操作性能在操作检验开始之前得以充分稳定,确保进行可靠的操作检验。From the test data shown in FIG. 2, it can be considered that performing the above-described insertion operation involving repeated pressing of the button 28 at least three times is very effective in completely removing the residual stress in the chip dome contact 27. Therefore, the manufacturing method of the present invention makes it possible to completely eliminate the residual stress in the foil dome contact 27 . The operability of the push button switch 19 is sufficiently stabilized before the operation check starts, ensuring reliable operation check.

接下来将参照图3到图7来说明实施上述按钮开关19制造方法的制造设备。Next, a manufacturing facility for carrying out the method of manufacturing the push button switch 19 described above will be described with reference to FIGS. 3 to 7 .

图3是表示按钮开关19制造设备的总体配置的立体图。图4是图3所示制造设备的俯视图。开关壳体供给工段1设置在按钮开关19的生产线的上游侧。该开关壳体供给工段1的功能是供给多个以预定间隔通过它们的金属端子24和26而串联的开关壳体22。在本发明中,这种状态称为“环带状状态”,串联开关壳体22的组件称为“环带状组件”。串联开关壳体22的环带状组件是从一滚筒上供给,该滚筒将环带状组件绕其轴而缠绕。预处理工段2设置在开关壳体供给工段1之后。该预处理工段2的功能是用空气喷射所供给的开关壳体22来清洗各开关壳体22,并在开关壳体22清洗后的表面上涂覆表面活性剂。FIG. 3 is a perspective view showing an overall configuration of a push button switch 19 manufacturing facility. FIG. 4 is a top view of the manufacturing equipment shown in FIG. 3 . The switch case supply section 1 is provided on the upstream side of the production line for push button switches 19 . The function of the switch housing supply section 1 is to supply a plurality of switch housings 22 connected in series through their metal terminals 24 and 26 at predetermined intervals. In the present invention, this state is called "annular state", and the assembly of the series switch housing 22 is called "annular assembly". The endless band assembly of series switch housing 22 is fed from a drum which winds the endless band assembly about its axis. The pretreatment station 2 is arranged after the switch housing supply station 1 . The function of the pretreatment section 2 is to clean the respective switch housings 22 by spraying the supplied switch housings 22 with air, and to coat the cleaned surfaces of the switch housings 22 with a surfactant.

按钮供给工段3位于预处理工段2的下游侧,它垂直于生产线而延伸。该按钮供给工段3包括一合适的零件供料器,它接收连续输送的按钮28,并将按钮28一个接一个地输送给从预处理工段2送来的开关壳体22。可动接触件供给工段4位于生产线的另一侧,并垂直于生产线而延伸,与按钮供给工段3相对。该可动接触件供给工段4的功能是将各可动接触件27从由弹性金属薄片制成的、形成多个用作可动接触件27的圆顶的环带状材料上分离出来,并将分离的各可动接触件27输送给沿生产线传送的开关壳体22。The button supply section 3 is located on the downstream side of the pretreatment section 2, and it extends perpendicularly to the production line. The pushbutton supply section 3 includes a suitable parts feeder which receives the continuously fed pushbuttons 28 and feeds the pushbuttons 28 one by one to the switch housings 22 coming from the preprocessing station 2 . The movable contact member supply section 4 is located on the other side of the production line and extends perpendicularly to the production line, opposite to the button supply section 3 . The function of this movable contact member supply section 4 is to separate each movable contact member 27 from an endless band-shaped material made of elastic sheet metal forming a plurality of domes serving as movable contact members 27, and The separated movable contacts 27 are conveyed to the switch case 22 conveyed along the production line.

盖板供给工段5设置在可动接触件供给工段4后面,并平行于可动接触件供给工段4。该盖板供给工段5将环带状材料加工成盖板29的形状,并将制成的盖板29输送给沿生产线传送的开关壳体22。缠绕滚筒6缠绕起未用于盖板29的剩余环带状材料。The cover supply section 5 is arranged behind the movable contact supply section 4 and parallel to the movable contact supply section 4 . The cover plate supply section 5 processes the endless strip material into the shape of the cover plate 29 and delivers the finished cover plate 29 to the switch housing 22 conveyed along the production line. The winding drum 6 winds up the remaining endless web material not used for the cover plate 29 .

装配工段7设置在按钮供给工段3与可动接触件供给工段4及盖板供给工段5之间,进行一系列装配操作。更具体地说,该装配工段7夹持从可动接触件供给工段4输送来的分离的可动接触件27,并将该可动接触件27装入沿生产线从开关壳体供给工段1输送来的开关壳体22中。同时,装配工段47夹持从按钮供给工段3输送来的按钮28,并将按钮28安装于可动接触件27上。而且,装配工段7夹持从盖板供给工段5输送来的盖板29,并在可动接触件27和按钮28装配入开关壳体22之后将盖板29与开关壳体22相结合,封闭开关壳体22的上表面。The assembly section 7 is arranged between the button supply section 3 , the movable contact piece supply section 4 and the cover plate supply section 5 , and performs a series of assembly operations. More specifically, the assembly station 7 holds the separated movable contact 27 conveyed from the movable contact supply station 4, and incorporates the movable contact 27 conveyed from the switch case supply station 1 along the production line. Come in the switch housing 22. At the same time, the assembly section 47 holds the button 28 conveyed from the button supply section 3 and mounts the button 28 on the movable contact 27 . And the assembly section 7 clamps the cover plate 29 conveyed from the cover plate supply section 5, and after the movable contact piece 27 and the button 28 are assembled into the switch housing 22, the cover plate 29 is combined with the switch housing 22 to close the cover plate 29. The upper surface of the switch housing 22 .

铆接工段8设置在装配工段7的下游侧。该铆接工段8通过将突起22a压平(塑性变形),使盖板29牢固地固定于开关壳体22。The riveting station 8 is provided on the downstream side of the assembly station 7 . The riveting section 8 makes the cover plate 29 firmly fixed to the switch case 22 by flattening (plastically deforming) the protrusion 22 a.

插入操作工段9位于铆接工段8后面。在该插入操作工段9中,将完成的按钮开关19的按钮28按压数次(至少三次)。通过该插入操作,使具有薄片圆顶形状的可动接触件27弹性变形,因而可彻底去除可动接触件27中的残留应力。The insertion operation station 9 is located behind the riveting station 8 . In this insertion operation station 9, the button 28 of the completed pushbutton switch 19 is pressed several times (at least three times). By this insertion operation, the movable contact piece 27 having a dome shape of a sheet is elastically deformed, so that the residual stress in the movable contact piece 27 can be completely removed.

操作检验工段10设置在插入操作工段9的下游侧。该操作检验工段10通过按压按钮28来检查所完成的开关19的操作性能,包括在按压行程中的机械手感。整理工段11位于操作检验工段10的下游侧。该整理工段11将各开关19从连续连接的开关壳体22的环带状组件中分离出来,并对分离的按钮开关19进行电气检验,检查分离的按钮开关19的导电性。该整理工段11还将检验后的按钮开关19的端子24和26成形为所需要的形状,如图8所示。An operation inspection station 10 is provided on the downstream side of the insertion operation station 9 . The operation inspection station 10 checks the operation performance of the completed switch 19 by pressing the button 28, including the mechanical feel during the pressing stroke. The finishing section 11 is located on the downstream side of the operation inspection section 10 . The finishing station 11 separates the individual switches 19 from the endless belt-like assembly of the continuously connected switch housings 22 and conducts an electrical inspection of the separated pushbutton switches 19 , checking the conductivity of the separated pushbutton switches 19 . The finishing station 11 also forms the terminals 24 and 26 of the tested pushbutton switch 19 into the desired shape, as shown in FIG. 8 .

设置有一传输工段12,用于将检验后的按钮开关19输送至一标贴工段13。该标贴工段13检验各按钮开关19的外观,仅标贴好(即无缺陷)的产品。A transport section 12 is provided for transporting the checked button switch 19 to a labeling section 13 . This labeling section 13 checks the appearance of each push button switch 19, and only labels are good (that is, without defects) products.

包装工段14位于标贴工段13后面,将按钮开关19包装入合适的箱子或类似品中用于装运。Following the labeling station 13 is a packing station 14 which packs the pushbutton switches 19 into suitable boxes or the like for shipment.

图5是表示操作检验工段10的详细配置的侧视图。图6是表示操作检验工段10的主要部分的放大图。图7是操作检验工段10的俯视图。如图(尤其是图7)所示,操作检验工段10与设备本体16之间设置有对个隔层15。这些隔层15由弹性件制成,诸如树脂和橡胶。因此,操作检验工段10弹性支承于设备本体16。隔层15具有吸震功能,因而可防止任何诸如设备所产生的震动之类的干扰传递到操作检验工段10。FIG. 5 is a side view showing the detailed configuration of the operation inspection station 10 . FIG. 6 is an enlarged view showing a main part of the operation inspection station 10. As shown in FIG. FIG. 7 is a top view of the operation inspection station 10 . As shown in the figure (especially FIG. 7 ), a pair of partitions 15 are arranged between the operation inspection section 10 and the equipment body 16 . These partitions 15 are made of elastic members such as resin and rubber. Therefore, the operation inspection station 10 is elastically supported on the equipment body 16 . The partition 15 has a shock-absorbing function, thereby preventing any disturbance such as vibration generated by the equipment from being transmitted to the operation inspection station 10 .

该操作检验工段10中所使用的检验设备是通常所说的加载传感器17,它具有一从其下表面向下延伸的测量杆18。该测量杆18可设置在需要检验的一按钮开关19的上方。当加载传感器17通过测量杆18按压按钮开关19时,检测测量杆18的动作。检测到的动作被转换成一电信号。更具体地说,加载传感器17以一个恒定的速度降低,从而通过测量杆18按压按钮开关19,然后再提起而回到原来位置。加载传感器17连续地重复这种上下方向上的往复动作。在这种往复动作的一个循环中,检验各按钮开关19的性能。The verification device used in the operation verification station 10 is a so-called load cell 17 having a measuring rod 18 extending downwardly from its lower surface. The measuring rod 18 can be arranged above a push button switch 19 that needs to be checked. When the load sensor 17 presses the button switch 19 through the measuring rod 18, the action of the measuring rod 18 is detected. The detected motion is converted into an electrical signal. More specifically, the load sensor 17 is lowered at a constant speed so that the push button switch 19 is pressed by the measuring rod 18, and then raised to return to the original position. The load sensor 17 continuously repeats this reciprocating motion in the up and down direction. During one cycle of this reciprocating action, the performance of each push button switch 19 is checked.

气缸20支承于固定支架21a。该气缸20产生预定的压力施加于一可动支架21b上。加载传感器17连接于该可动支架21b。利用该压力,气缸20可防止加载传感器17在其上下方向上的往复动作中震动或摇摆。因此,所进行的操作检验可具有较高的准确性。The air cylinder 20 is supported by the fixed bracket 21a. The air cylinder 20 generates a predetermined pressure applied to a movable support 21b. The load sensor 17 is connected to the movable bracket 21b. With this pressure, the air cylinder 20 prevents the load cell 17 from vibrating or rocking in its reciprocating motion in the up and down direction. Therefore, operation checks can be performed with higher accuracy.

下面来说明上述制造设备的操作。Next, the operation of the above manufacturing equipment will be explained.

串联开关壳体22的环带状组件缠绕于开关壳体供给工段1的滚筒上。按照本发明的本实施例,开关壳体供给工段1具有总共六个滚筒,从而实现具有六条线的同步、多元生产。然而,不用说,生产线的数量是可以灵活变化的。The endless belt-shaped assembly of series switch housings 22 is wound on the drum of the switch housing supply section 1 . According to the present embodiment of the invention, the switch housing supply section 1 has a total of six drums, so that a simultaneous, multivariate production with six lines is realized. However, it goes without saying that the number of production lines can be flexibly changed.

由开关壳体供给工段1所提供的串联开关壳体22的环带状组件被输送到预处理工段2。在各开关壳体22上喷射压缩空气,以清洗开关壳体22本体。然后,将表面活性剂涂覆于清洗后的开关壳体22上。涂覆表面活性剂可有效防止在对完成的按钮开关19的端子进行焊接过程中焊剂沿端子延伸并抵达接触件。The endless belt-shaped assembly of series-connected switch housings 22 provided by the switch housing supply section 1 is conveyed to the pretreatment section 2 . The compressed air is sprayed on each switch housing 22 to clean the switch housing 22 body. Then, a surfactant is applied to the cleaned switch housing 22 . Coating the surfactant can effectively prevent the flux from extending along the terminals and reaching the contacts during the soldering process of the terminals of the completed push button switch 19 .

接着,在通过预处理工段2后,环带状开关壳体22到达制造设备的装配工段7。可动接触件供给工段4将可动接触件27一个接一个地输送给装配工段7。装配工段7将所供给的各可动接触件27安装于设置在装配工段7中一预定位置的相应开关壳体22中。同时,按钮供给工段3将按钮28连续地输送给装配工段7。装配工段7将所供给的各按钮28安装于开关壳体22中相应的可动接触件27上。另外,盖板供给工段5将盖板29输送给装配工段7。装配工段7通过临时铆接将所供给的各盖板29与从相应的开关壳体22上突出的突起22a相结合。而后,将在各凹孔22b内均容纳有可动接触件27和按钮28的串联的按钮开关19输送到铆接工段8,在那里盖板29通过铆接而牢固地与开关壳体22固定在一起。Next, after passing through the preprocessing section 2, the ring-shaped switch housing 22 arrives at the assembly section 7 of the manufacturing facility. The movable contact supply section 4 conveys the movable contacts 27 to the assembly section 7 one by one. The assembly station 7 mounts the supplied movable contacts 27 in the corresponding switch housings 22 provided at a predetermined position in the assembly station 7 . Simultaneously, the pushbutton supply station 3 continuously delivers the pushbuttons 28 to the assembly station 7 . The assembly section 7 installs the supplied buttons 28 on the corresponding movable contacts 27 in the switch housing 22 . In addition, the cover supply station 5 delivers the cover 29 to the assembly station 7 . The assembly station 7 combines the supplied cover plates 29 with the protrusions 22a protruding from the corresponding switch housings 22 by provisional riveting. Then, the button switch 19 connected in series with the movable contact piece 27 and the button 28 in each concave hole 22b is transported to the riveting section 8, where the cover plate 29 is firmly fixed with the switch housing 22 by riveting .

然后,插入操作工段9将所完成的各按钮开关19的按钮28按压数次(至少三次)。通过该插入操作,使呈薄片圆顶形的可动接触件弹性变形,因而可彻底去除可动接触件27的残留应力。Then, the insertion operation section 9 presses the button 28 of each completed push button switch 19 several times (at least three times). By this insertion operation, the thin dome-shaped movable contact is elastically deformed, so that the residual stress of the movable contact 27 can be completely removed.

之后,将按钮开关19输送到操作检验工段10,在那里它们的按钮28被再次按压,以检查所完成的各开关19的操作性能,包括在按压动作中的机械手感。Afterwards, the push button switches 19 are transported to the operation inspection station 10, where their buttons 28 are pressed again to check the operability of each completed switch 19, including the mechanical feel in the pressing action.

接下来,将串联成环带状的按钮开关19的环带状组件从操作检验工段10输送到整理工段11。整理工段11通过切断连接相邻开关壳体22的端子24和26而将各开关19从环带状组件中分离出来。然后检查分离的各按钮开关19的导电性是否合格。而后,将各按钮开关19的端子24和26成形为所需的形状。再通过传输工段12将各按钮开关19输送到标贴工段13。Next, the endless belt-shaped assembly of push button switches 19 connected in series in an endless belt is transported from the operation inspection section 10 to the sorting section 11 . The finishing station 11 separates each switch 19 from the endless belt assembly by cutting the terminals 24 and 26 connecting adjacent switch housings 22 . Then check whether the conductivity of each push button switch 19 is up to standard. Then, the terminals 24 and 26 of each push button switch 19 are formed into desired shapes. Then each button switch 19 is transported to the labeling section 13 through the transmission section 12 .

在标贴工段13中,检验各按钮开关19的外观,当外观合格时才将其作为好(即无缺陷)的产品进行标贴。In the labeling section 13, the appearance of each push button switch 19 is checked, and when the appearance is qualified, it is labeled as a good (ie non-defective) product.

之后,在包装工段14中,将按钮开关19包装入合适的箱子或类似品中。Thereafter, in the packaging section 14, the push button switch 19 is packaged in a suitable box or the like.

从以上描述可知,本发明的第一实施例进行插入操作,其中将按钮至少按压三次。通过该插入操作,使呈薄片圆顶形的金属可动接触件弹性变形,因而彻底去除残留应力。因此,开关的按压性能在操作检验开始之前得以稳定。另外,该第一实施例采用弹性件来相对于设备本体而弹性支承操作检验工段以及对检验设备施加预定载荷的气缸。这样,该第一实施例就确保了操作检验中较高的准确性和可靠性,因而提供了一种具有高品质和优良生产率的按钮开关的制造方法和一种相关的制造设备。As can be seen from the above description, the first embodiment of the present invention performs an insertion operation in which the button is pressed at least three times. By this insertion operation, the thin dome-shaped metal movable contact piece is elastically deformed, thereby completely removing residual stress. Therefore, the pressing performance of the switch is stabilized before the operation check starts. In addition, the first embodiment employs an elastic member to elastically support the operation inspection section and the air cylinder that applies a predetermined load to the inspection device relative to the device body. Thus, the first embodiment ensures high accuracy and reliability in operation inspection, thereby providing a method of manufacturing a push button switch with high quality and excellent productivity and a related manufacturing apparatus.

                        第二实施例The second embodiment

下面参照图10中的流程,按照本发明第二实施例来说明图8所示按钮开关19的另一种制造方法。第一工序S11是供给多个串联成环带状的开关壳体22。每个开关壳体22包括嵌入模制于开关壳体22的树脂体中的金属端子24和26,中央不可动接触件23和外侧不可动接触件25暴露于开关壳体22的凹孔22b的底面上。第二工序S 12是将可动接触件(即薄片圆顶接触件)27装配入凹孔22b中的预定位置。可动接触件27置于中央不可动接触件23的上方,其周边与外侧不可动接触件25相接触。第三工序S13是将按钮28安装于可动接触件27上,使其凸头28a直接安装于可动接触件27的顶部中心上。第四工序S14是将盖板29套装于按钮28上。从开关壳体22的上方角部突出的突起22a与盖板29上的配合孔29a相结合。这样,开关壳体22的上部开口就被盖板29封闭。第五工序S15是进行铆接操作。通过将突起22a塑性变形或压平,使盖板29与开关壳体22牢固地结合,因而完成按钮开关19的装配操作。此时,所完成的按钮开关19串联成环带状。Referring to the flow chart in FIG. 10 , another manufacturing method of the push button switch 19 shown in FIG. 8 will be described according to the second embodiment of the present invention. The first step S11 is to supply a plurality of switch cases 22 connected in series in an endless belt shape. Each switch housing 22 includes metal terminals 24 and 26 insert-molded in the resin body of the switch housing 22, and the central non-movable contact 23 and the outer non-movable contact 25 are exposed to the recessed hole 22b of the switch housing 22. bottom surface. The second process S12 is to fit the movable contact (i.e., the sheet dome contact) 27 into a predetermined position in the concave hole 22b. The movable contact piece 27 is placed above the central non-movable contact piece 23 , and its periphery is in contact with the outer non-movable contact piece 25 . The third process S13 is to install the button 28 on the movable contact piece 27 such that the protrusion 28 a is directly installed on the top center of the movable contact piece 27 . The fourth process S14 is to fit the cover plate 29 on the button 28 . A protrusion 22 a protruding from an upper corner of the switch case 22 engages with a fitting hole 29 a on the cover plate 29 . In this way, the upper opening of the switch housing 22 is closed by the cover plate 29 . The fifth process S15 is to perform riveting operation. By plastically deforming or flattening the protrusion 22a, the cover plate 29 is firmly combined with the switch case 22, thereby completing the assembly operation of the push button switch 19. At this time, the completed push button switches 19 are connected in series to form an endless belt.

第六工序S16是通过切断端子24和26而将各按钮开关19从其它串联按钮开关19的环带状组件中分离出来。The sixth step S16 is to separate each push button switch 19 from the ring-shaped assembly of other push button switches 19 connected in series by cutting off the terminals 24 and 26 .

第七工序S17是进行电气检验,通过将分离的各按钮开关19的按钮按压至少三次来检查分离的各按钮开关19的导电性。通过该电气检验,检查可动接触件27与不可动接触件23之间的电接触。The seventh step S17 is to conduct an electrical inspection, and check the conductivity of each separated push button switch 19 by pressing the button of each separated push button switch 19 at least three times. Through this electrical inspection, the electrical contact between the movable contact 27 and the non-movable contact 23 is checked.

第八工序S18是进行操作检验,通过仅一次按压按钮28来检查分离的各按钮开关19的操作性能。The eighth process S18 is to conduct an operation check to check the operability of each of the separated push button switches 19 by pressing the push button 28 only once.

最后,第九工序S19是将按钮开关19作为成品装运。Finally, the ninth process S19 is to ship the push button switch 19 as a finished product.

按照上述第二实施例的制造方法,在对按钮开关19进行操作检验之前,在电气检验过程中将按钮28按压数次(至少三次)。也就是说,第二实施例在电气检验过程中对按钮开关19进行插入操作。进行上述插入操作可有效地去除薄片圆顶形接触件27中的残留应力。在制可动接触件27时,将一弹性金属薄片强制成形为圆顶状,在所得到的可动接触件27中有大量的残留应力。为了去除这种残留应力,该第二实施例在开始操作检验之前使可动接触件27发生数次弹性变形。因此,按照本发明的第二实施例,开关19的开-关按压动作得以充分稳定,因而使后面所进行的操作检验具有较高的可靠性。According to the manufacturing method of the second embodiment described above, the button 28 is pressed several times (at least three times) during the electrical inspection before the operation inspection of the push button switch 19 is performed. That is, the second embodiment performs the insertion operation of the push button switch 19 during the electrical inspection. Performing the above insertion operation effectively removes the residual stress in the thin dome-shaped contact 27 . In forming the movable contact 27, an elastic thin metal sheet is forcibly formed into a dome shape, and a large amount of residual stress is present in the resulting movable contact 27. In order to remove such residual stress, this second embodiment elastically deforms the movable contact 27 several times before starting the operation test. Therefore, according to the second embodiment of the present invention, the ON-OFF pressing action of the switch 19 is sufficiently stabilized, thereby enabling the operation check to be performed later with high reliability.

                        第三实施例The third embodiment

下面参照图11中的流程,按照本发明第三实施例来说明图8所示按钮开关19的另一种制造方法。该第三实施例与第二实施例的不同在于,将串联成环带状的诸按钮开关19分离成单个元件的工序是在完成电气检验和操作检验之后进行的。Referring to the flow chart in FIG. 11 , another manufacturing method of the push button switch 19 shown in FIG. 8 will be described according to the third embodiment of the present invention. This third embodiment differs from the second embodiment in that the process of separating the push button switches 19 connected in series into an endless belt into individual components is performed after completion of the electrical inspection and operation inspection.

也就是说,第一工序21是供给多个串联成环带状的开关壳体22。每个开关壳体22包括嵌入模制于开关壳体22的树脂体中的金属端子24和26,中央不可动接触件23和外侧不可动接触件25暴露于开关壳体22的凹孔22b的底面上。第二工序S22是将可动接触件(即薄片圆顶接触件)27装配入凹孔22b中的预定位置。薄片圆顶接触件27置于中央不可动接触件23的上方,其周边与外侧不可动接触件25相接触。第三工序S23是将按钮28安装于可动接触件27上,使其凸头28a直接安装于可动接触件27的顶部中心上。第四工序S24是将盖板29套装于按钮28上。从开关壳体22的上方角部突出的突起22a与盖板29上的配合孔29a相结合。这样,开关壳体22的上部开口就被盖板29封闭。第五工序S25是进行铆接操作。通过将突起22a塑性变形或压平,使盖板29与开关壳体22牢固地结合,因而完成按钮开关19的装配操作。此时,所完成的按钮开关19串联成环带状。That is to say, the first process 21 is to supply a plurality of switch housings 22 connected in series in an endless belt shape. Each switch housing 22 includes metal terminals 24 and 26 insert-molded in the resin body of the switch housing 22, and the central non-movable contact 23 and the outer non-movable contact 25 are exposed to the recessed hole 22b of the switch housing 22. bottom surface. The second process S22 is to fit the movable contact (ie, the thin dome contact) 27 into the predetermined position in the concave hole 22b. The thin dome contact 27 is placed above the central non-movable contact 23 and its periphery is in contact with the outer non-movable contact 25 . The third process S23 is to install the button 28 on the movable contact piece 27 such that the protrusion 28 a is directly installed on the top center of the movable contact piece 27 . The fourth process S24 is to fit the cover plate 29 on the button 28 . A protrusion 22 a protruding from an upper corner of the switch housing 22 engages with a fitting hole 29 a on the cover plate 29 . In this way, the upper opening of the switch housing 22 is closed by the cover plate 29 . The fifth process S25 is to perform riveting operation. By plastically deforming or flattening the protrusion 22a, the cover plate 29 is firmly combined with the switch case 22, thereby completing the assembly operation of the push button switch 19. At this time, the completed push button switches 19 are connected in series to form an endless belt.

而后,该第三实施例改变了工序S16到S19的顺序。也就是说,第六工序S26是进行电气检验,通过将分离的各按钮开关19的按钮按压至少三次来检查分离的各按钮开关19的导电性。通过该电气检验,检查可动接触件27与不可动接触件23之间的电接触。Then, this third embodiment changes the order of the steps S16 to S19. That is to say, the sixth process S26 is to conduct an electrical inspection, and check the conductivity of each separated push button switch 19 by pressing the button of each separated push button switch 19 at least three times. Through this electrical inspection, the electrical contact between the movable contact 27 and the non-movable contact 23 is checked.

第七工序S27是进行操作检验,通过仅一次按压按钮28来检查分离的各按钮开关19的操作性能。The seventh process S27 is to perform an operation check, and check the operability of each of the separated push button switches 19 by pressing the push button 28 only once.

然后,第八工序S28是通过切断端子24和26而将各按钮开关19从其它串联按钮开关19的环带状组件中分离出来。Then, the eighth step S28 is to separate each push button switch 19 from the ring-shaped assembly of other push button switches 19 connected in series by cutting off the terminals 24 and 26 .

最后,第九工序S29是将按钮开关19作为成品装运。Finally, the ninth process S29 is to ship the push button switch 19 as a finished product.

                   环带状组件的结构The structure of the ring-ribbon component

图12是表示本发明第一到第三实施例中所采用的环带状组件的详细结构的俯视图。Fig. 12 is a plan view showing the detailed structure of the endless belt-shaped unit employed in the first to third embodiments of the present invention.

带形金属环带状件31是通过将金属薄板冲压成预定的图案而形成,它具有用作金属端子24和26的分支部分。将环带状件31的一部分嵌入模制于各树脂开关壳体22中,使中央不可动接触件23和外侧不可动接触件25暴露于开关壳体22的凹孔22b的底面上。The band-shaped metal ring band 31 is formed by punching a metal thin plate into a predetermined pattern, and has branched portions serving as the metal terminals 24 and 26 . A part of the annular band 31 is insert-molded in each resin switch housing 22 so that the central non-movable contact 23 and the outer non-movable contact 25 are exposed on the bottom surface of the recessed hole 22 b of the switch housing 22 .

如虚线所示,中央不可动接触件23与一个金属端子24成一体。外侧不可动接触件25与另一个金属端子26成一体。The central non-movable contact 23 is integral with a metal terminal 24 as indicated by the dotted line. The outer non-movable contact 25 is integrated with another metal terminal 26 .

该环带状件31具有多个连接分支37,它们的前缘嵌入模制于开关壳体22的侧壁中。这样,各开关壳体22暂时由总共四个连接分支37支承。该环带状件31以适当的间隔开有诸供料孔38,以沿生产线供给环带状件31。The annular band 31 has a plurality of connecting branches 37 whose front edges are insert-molded in the side wall of the switch housing 22 . In this way, each switch housing 22 is temporarily supported by a total of four connection branches 37 . The endless belt-like member 31 is provided with supply holes 38 at appropriate intervals to feed the endless belt-like member 31 along the production line.

在图12的状态(A)中,连续地安装可动接触件27、按钮28和盖板29。然后,在图12的状态(B)中,将金属端子24和26切离环带状件31。在该状态中,开关壳体22仍通过连接分支37与环带状件31相连。因此,即使金属端子24和26被切离于环带状件31之后,仍可以对稳定支承于环带状件31的框架的各按钮开关19进行操作检验和电气检验。In the state (A) of FIG. 12 , the movable contact 27 , the push button 28 and the cover plate 29 are successively installed. Then, in the state (B) of FIG. 12 , the metal terminals 24 and 26 are cut off from the endless band 31 . In this state, the switch housing 22 is still connected to the annular band 31 via the connection branch 37 . Therefore, even after the metal terminals 24 and 26 are cut off from the endless band 31 , operation checks and electrical checks can be performed on each of the push switches 19 stably supported by the frame of the endless band 31 .

在完成装配和所需的检验之后,可很容易地将各按钮开关19拉离环带状件31,如图12的状态(C)所示。这样,按钮开关19便完全分离成一单独的产品。After completion of assembly and required inspections, each push button switch 19 can be easily pulled away from the endless band 31, as shown in state (C) of FIG. 12 . In this way, the push button switch 19 is completely separated into a separate product.

                        第四实施例The fourth embodiment

下面参照图13到图17B按照本发明第四实施例来说明图8所示按钮开关19的另一制造设备。Next, another manufacturing apparatus for the push button switch 19 shown in FIG. 8 will be described according to the fourth embodiment of the present invention with reference to FIGS. 13 to 17B.

开关壳体供给工段41设置在按钮开关19的生产线的上游侧。该开关壳体供给工段41供给多个通过它们的金属端子24和26以预定间隔串联的开关壳体22的环带状组件。串联开关壳体22的环带状组件是从一滚筒上供给,该滚筒将环带状组件绕其轴而缠绕。预处理工段42设置在开关壳体供给工段41后面。该预处理工段42用空气喷射所供给的开关壳体22的本体来清洗各开关壳体22,并在开关壳体22清洗后的表面上涂覆表面活性剂。The switch case supply section 41 is provided on the upstream side of the production line for the push button switches 19 . The switch housing supply section 41 supplies a plurality of endless belt-shaped assemblies of switch housings 22 connected in series at predetermined intervals through their metal terminals 24 and 26 . The endless band assembly of series switch housing 22 is fed from a drum which winds the endless band assembly about its axis. A pretreatment section 42 is arranged downstream of the switch housing supply section 41 . The pretreatment section 42 cleans each switch case 22 by spraying the supplied body of the switch case 22 with air, and coats a surface active agent on the cleaned surface of the switch case 22 .

按钮供给工段43位于预处理工段42的下游侧,它垂直于生产线而延伸。该按钮供给工段43包括一合适的零件供料器,它接收连续输送的按钮28,并将按钮28一个接一个地输送给从预处理工段2送来的开关壳体22。可动接触件供给工段44位于生产线的另一侧,并垂直于生产线而延伸,与按钮供给工段43斜对角相对。该可动接触件供给工段44的功能是将各可动接触件27从由弹性金属薄片制成的、形成多个用作可动接触件27的圆顶的环带状材料上分离出来,并将分离的各可动接触件27输送给沿生产线传送的开关壳体22。The button supply section 43 is located on the downstream side of the pretreatment section 42, and it extends perpendicularly to the production line. The button supply section 43 includes a suitable parts feeder which receives the continuously fed buttons 28 and feeds the buttons 28 one by one to the switch housings 22 coming from the preprocessing section 2 . The movable contact supply section 44 is located on the other side of the production line and extends perpendicularly to the production line, diagonally opposite to the button supply section 43 . The function of this movable contact member supplying section 44 is to separate each movable contact member 27 from an annular band-shaped material made of elastic sheet metal forming a plurality of domes serving as movable contact members 27, and The separated movable contacts 27 are conveyed to the switch case 22 conveyed along the production line.

盖板供给工段45设置在可动接触件供给工段44的旁边和上游,并平行于可动接触件供给工段44。该盖板供给工段45将环带状材料加工成盖板29的形状,并将制成的盖板29输送给沿生产线传送的开关壳体22。缠绕滚筒46缠绕起未用于盖板29的剩余环带状材料。The cover supply section 45 is arranged beside and upstream of the movable contact supply section 44 and parallel to the movable contact supply section 44 . The cover plate supply section 45 processes the endless strip-shaped material into the shape of the cover plate 29 and delivers the finished cover plate 29 to the switch housing 22 conveyed along the production line. The winding drum 46 winds up the remaining endless web material not used for the cover plate 29 .

装配工段47设置在按钮供给工段43与可动接触件供给工段44及盖板供给工段45之间,进行一系列装配操作。更具体地说,该装配工段47大致形成一T形的旋转体,它包括三个形成一体并沿不同方向以预定间隔角而延伸的臂。装配工段47的每个臂支承一设置在其前缘的下表面上的夹持器。装配工段47的T形旋转体可以绕其轴47A而沿顺时针和逆时针方向旋转。轴47A由一合适的驱动器(未示出)驱动,诸如电动机。因此,装配工段47夹持从可动接触件供给工段4输送来的分离的可动接触件27,并将该可动接触件27装入沿生产线从开关壳体供给工段41输送来的开关壳体22中。同时,装配工段47夹持从按钮供给工段43输送来的按钮28,并将按钮28安装于可动接触件27上。而且,装配工段47夹持从盖板供给工段45输送来的盖板29,并在可动接触件27和按钮28装配入开关壳体22之后,将盖板29与开关壳体22相结合,封闭开关壳体22的上表面。The assembly section 47 is arranged between the button supply section 43 , the movable contact piece supply section 44 and the cover plate supply section 45 , and performs a series of assembly operations. More specifically, the assembly section 47 generally forms a T-shaped body of revolution comprising three integrally formed arms extending in different directions at predetermined angular intervals. Each arm of assembly station 47 supports a gripper provided on the lower surface of its leading edge. The T-shaped rotating body of the assembly station 47 can rotate clockwise and counterclockwise about its axis 47A. Shaft 47A is driven by a suitable drive (not shown), such as an electric motor. Therefore, the assembly section 47 holds the separated movable contact 27 delivered from the movable contact supply section 4, and incorporates the movable contact 27 into the switch case delivered from the switch case supply section 41 along the production line. Body 22. At the same time, the assembly section 47 holds the button 28 conveyed from the button supply section 43 and mounts the button 28 on the movable contact 27 . Moreover, the assembly section 47 clamps the cover plate 29 conveyed from the cover supply section 45, and combines the cover plate 29 with the switch case 22 after the movable contact 27 and the button 28 are assembled into the switch case 22, The upper surface of the switch housing 22 is closed.

铆接工段48设置在装配工段47的下游侧。该铆接工段48通过将开关壳体22的突起22a压平(塑性变形),将盖板29牢固地固定于开关壳体22。The riveting station 48 is provided on the downstream side of the assembly station 47 . The riveting section 48 firmly fixes the cover plate 29 to the switch case 22 by flattening (plastically deforming) the protrusion 22 a of the switch case 22 .

操作检验工段49设置在铆接工段48的下游侧。该操作检验工段49通过按压按钮28来检查所完成的开关19的操作性能,包括在按压行程中的机械手感。整理工段50位于操作检验工段49的下游侧。该整理工段50将各开关19从连续连接的开关壳体22的环带状组件中分离出来,并对分离的按钮开关19进行电气检验,检查分离的按钮开关19的导电性。该整理工段50还将检验后的按钮开关19的端子24和26成形为所需要的形状,如图8所示。The operation inspection section 49 is provided on the downstream side of the riveting section 48 . The operation checking station 49 checks the operation performance of the completed switch 19 by pressing the button 28, including the mechanical feel in the pressing stroke. The finishing section 50 is located on the downstream side of the operation inspection section 49 . The finishing station 50 separates each switch 19 from the endless belt-shaped assembly of the continuously connected switch housings 22 and performs electrical inspection on the separated pushbutton switches 19 to check the conductivity of the separated pushbutton switches 19 . The finishing station 50 also forms the terminals 24 and 26 of the tested pushbutton switch 19 into the desired shape, as shown in FIG. 8 .

设置有一传输工段51,用于将检验后的按钮开关19输送至一标贴工段52。该标贴工段52检验各按钮开关19的外观,仅标贴好(即无缺陷)的产品。A transport section 51 is provided for transporting the checked pushbutton switch 19 to a labeling section 52 . The labeling section 52 checks the appearance of each push button switch 19, and only labels the products that are good (that is, without defects).

包装工段53位于标贴工段52后面,将按钮开关19包装入合适的箱子或类似品中用于装运。A packing station 53, located after the labeling station 52, packs the pushbutton switches 19 into suitable boxes or the like for shipment.

图15示出了装配工段47的详细配置。装配工段47的前臂端的下表面上设置有第一夹持器54、第二夹持器55和第三夹持器56,它们可旋转地支承于轴47A周围。第一夹持器54夹持可动接触件供给工段44所供给的可动接触件27,并将可动接触件27装入沿生产线从开关壳体供给工段41输送来的开关壳体22中。第二夹持器55夹持盖板供给工段45所供给的盖板29,并将盖板29与按钮供给工段43所输送的按钮28装配在一起。第三夹持器56在可动接触件27和按钮28设置于开关壳体22中的预定位置后,将装配在一起的按钮28和盖板29安装于开关壳体22中,从而封闭开关壳体22的上表面。FIG. 15 shows a detailed configuration of the assembly station 47 . On the lower surface of the front arm end of the assembly station 47 are provided a first clamper 54 , a second clamper 55 and a third clamper 56 , which are rotatably supported around the shaft 47A. The first holder 54 clamps the movable contact piece 27 supplied by the movable contact piece supply section 44, and puts the movable contact piece 27 into the switch case 22 conveyed from the switch case supply section 41 along the production line . The second clamper 55 clamps the cover plate 29 supplied by the cover plate supplying section 45 , and assembles the cover plate 29 and the button 28 delivered by the button supplying section 43 . The third holder 56 installs the assembled button 28 and cover plate 29 in the switch housing 22 after the movable contact piece 27 and the button 28 are arranged at predetermined positions in the switch housing 22, thereby closing the switch housing The upper surface of the body 22.

图17A和17B一起示出了第三夹持器56的详细结构。该第三夹持器56包括一对杆爪57。每个杆爪57与一开/闭靠模58相联。该开/闭靠模58包括一驱动杆爪57的靠模部分58a和一夹持开关壳体22侧面的爪部分58b。真空吸盘59吸持按钮28。另外,第三夹持器56具有一使盖板29定位的导向销60和一将盖板29暂时铆接于开关壳体22的上表面上的铆接冲头61。17A and 17B together show the detailed structure of the third holder 56 . The third holder 56 includes a pair of claws 57 . Each pawl 57 is associated with an opening/closing cam 58 . The opening/closing cam 58 includes a cam portion 58a for driving the claw 57 and a pawl portion 58b for gripping the side of the switch case 22. As shown in FIG. The vacuum pad 59 holds the button 28 . In addition, the third holder 56 has a guide pin 60 for positioning the cover plate 29 and a riveting punch 61 for temporarily riveting the cover plate 29 to the upper surface of the switch case 22 .

尽管图上没有示出,但第二夹持器55基本与第三夹持器56相同。因此,利用相同的杆爪57和相联的开/闭靠模58,第二夹持器55可以夹持盖板29。Although not shown in the drawings, the second holder 55 is basically the same as the third holder 56 . Thus, with the same jaw 57 and associated opening/closing cam 58 , the second gripper 55 can grip the cover plate 29 .

下面来说明上述第四实施例的按钮开关制造设备的操作。Next, the operation of the push button switch manufacturing apparatus of the fourth embodiment described above will be explained.

从开关壳体供给工段41的滚筒供给串联开关壳体22的环带状组件,并在预处理工段42中用压缩空气进行清洗。然后,对清洗后的开关壳体22涂覆表面活性剂。接下来,在通过预处理工段42后,环带状开关壳体22到达装配工段47。The endless belt-like assembly of switch housings 22 in series is fed from a drum in a switch housing supply section 41 and cleaned with compressed air in a pretreatment section 42 . Then, a surfactant is applied to the cleaned switch case 22 . Next, after passing through the preprocessing section 42 , the ring-shaped switch case 22 arrives at the assembly section 47 .

在装配工段47中,第一夹持器在可动接触件27从可动接触件供给工段44输送出来时用吸嘴(未示出)夹持该可动接触件27。然后,装配工段47的T形旋转体沿顺时针方向绕轴47A从图15的状态旋转到图16的状态。当第一夹持器54到达生产线上的开关壳体22的上方时,第一夹持器54切断真空而释放可动接触件27,并将释放的可动接触件27安装于开关壳体22的凹孔22b中。In the assembly station 47 , the first holder holds the movable contact 27 with a suction nozzle (not shown) while the movable contact 27 is conveyed out from the movable contact supply station 44 . Then, the T-shaped rotating body of the assembly station 47 rotates in the clockwise direction about the axis 47A from the state of FIG. 15 to the state of FIG. 16 . When the first clamper 54 reaches above the switch housing 22 on the production line, the first clamper 54 cuts off the vacuum to release the movable contact 27, and installs the released movable contact 27 on the switch housing 22. In the concave hole 22b.

同时,第二夹持器55沿顺时针方向绕轴47A旋转相同的角度,从图15的状态转到图16的状态。然后,在图16的状态中,第二夹持器55夹持盖板供给工段45所输送的盖板29。Simultaneously, the second holder 55 rotates clockwise about the shaft 47A by the same angle, from the state of FIG. 15 to the state of FIG. 16 . Then, in the state of FIG. 16 , the second gripper 55 grips the cover plate 29 conveyed by the cover plate supply section 45 .

接着,装配工段47的T形旋转体反转,沿逆时针方向绕轴47A从图16的状态旋转到图15的状态。而后,第二夹持器55在盖板29和按钮28安装到开关壳体22中之前进行预装配操作,将盖板29与按钮供给工段43所输送的按钮28装配于一起。第一夹持器54吸持从按钮供给工段44送来的下一个可动接触件27。Next, the T-shaped rotating body of the assembly station 47 reverses, and rotates counterclockwise around the axis 47A from the state of FIG. 16 to the state of FIG. 15 . Then, the second holder 55 performs a pre-assembly operation before the cover plate 29 and the button 28 are installed in the switch case 22 , and assembles the cover plate 29 and the button 28 delivered by the button supply section 43 . The first holder 54 holds the next movable contact 27 delivered from the button supply section 44 .

接下来,装配工段47的T形旋转体再次沿顺时针方向绕轴47A从图15的状态旋转到图16的状态,将下一个可动接触件27安装于开关壳体22的凹孔22b中。第二夹持器55夹持盖板供给工段45所输送的下一个盖板29。第三夹持器57夹持预装配好的按钮28和盖板29。Next, the T-shaped rotating body of the assembly section 47 rotates clockwise around the axis 47A again from the state of FIG. 15 to the state of FIG. 16, and the next movable contact 27 is installed in the concave hole 22b of the switch housing 22 . The second clamper 55 clamps the next cover plate 29 conveyed by the cover plate supply section 45 . The third holder 57 holds the pre-assembled button 28 and cover plate 29 .

之后,装配工段47的T形旋转体沿逆时针方向从图16的状态旋转到图15的状态。而后,第三夹持器57将预装配好的按钮28和盖板29装入开关壳体22,使可动接触件27和按钮28位于开关壳体22凹孔22b中预定的位置。然后,通过一初步铆接操作,用图17B中所示的铆接冲头61将盖板29临时固定于开关壳体22的上表面上。第一夹持器54吸持从可动接触件供给工段44送来的下一个可动接触件27。第二接触器55进行预装配操作,将盖板29与按钮供给工段43所输送的按钮28装配于一起。After that, the T-shaped rotating body of the assembly station 47 rotates counterclockwise from the state of FIG. 16 to the state of FIG. 15 . Then, the third holder 57 installs the pre-assembled button 28 and cover plate 29 into the switch housing 22 , so that the movable contact 27 and the button 28 are located in the predetermined position in the concave hole 22 b of the switch housing 22 . Then, the cover plate 29 is temporarily fixed to the upper surface of the switch case 22 by a caulking punch 61 shown in FIG. 17B through a preliminary caulking operation. The first gripper 54 holds the next movable contact 27 delivered from the movable contact supply section 44 . The second contactor 55 performs a pre-assembly operation to assemble the cover plate 29 with the button 28 delivered by the button supply section 43 .

以这种方式,第一、第二和第三夹持器54、55和56在装配工段47的T形旋转体沿顺时针和逆时针方向绕轴47A的反复摆动过程中进行预定的装配操作。因此,可动接触件27、按钮28和盖板29的一系列装配操作可以顺畅地进行。In this manner, the first, second, and third grippers 54, 55, and 56 perform predetermined assembly operations during repeated swings of the T-shaped rotating body of the assembly station 47 in the clockwise and counterclockwise directions around the axis 47A. . Therefore, a series of assembling operations of the movable contact 27, the button 28 and the cover plate 29 can be smoothly performed.

而后,在凹孔22b中各容纳有可动接触件27和按钮28的串联的按钮开关19被输送到铆接工段48,在那里,它们的盖板29通过一主铆接操作而牢固地与开关壳体22固定在一起。在主铆接操作中,加热使插入盖板29的配合孔29a中的开关壳体22的突起22a发生热塑变形,从而将盖板29与开关壳体22牢固地固定在一起。Then, the pushbutton switches 19 in series each containing the movable contact 27 and the button 28 in the recess 22b are transported to the riveting section 48, where their cover plates 29 are firmly connected to the switch case by a main riveting operation. Body 22 is fixed together. In the main riveting operation, heating causes thermoplastic deformation of the protrusion 22a of the switch case 22 inserted into the fitting hole 29a of the cover plate 29, thereby firmly fixing the cover plate 29 and the switch case 22 together.

然后,将按钮开关19输送到操作检验工段49,在那里按压它们的按钮28,检查所完成的各开关19的操作性能,包括在按压动作中的机械手感。Then, the push button switches 19 are transported to the operation inspection station 49, where their buttons 28 are pressed, and the operability of each completed switch 19 is checked, including the mechanical feel in the pressing action.

接着,将串联成环带状的按钮开关19的环带状组件从操作检验工段49输送到整理工段50。整理工段50切断连接相邻开关壳体22的端子24和26,将各开关19从环带状组件中分离出来。然后检验分离的各按钮开关19的导电性是否合格。其后,将各按钮的端子24和26构成所需的形状。而后,传输工段51将各按钮开关19输送到标贴工段52。Next, the endless belt-shaped assembly of the button switches 19 connected in series in an endless belt is transported from the operation inspection section 49 to the sorting section 50 . The finishing station 50 cuts the terminals 24 and 26 connecting the adjacent switch housings 22 and separates each switch 19 from the belt assembly. Then check whether the conductivity of each push button switch 19 is up to standard. Thereafter, the terminals 24 and 26 of each button are formed into the desired shape. Then, the transport section 51 transports each push button switch 19 to the labeling section 52 .

在标贴工段52中,对各按钮开关19进行外观检验,当外观合格时才将其作为好(无缺陷)的产品来进行标贴。In the labeling section 52, each push button switch 19 is inspected for appearance, and when the appearance is qualified, it is labeled as a good (non-defective) product.

之后,在包装工段53中,将按钮开关19包装入合适的箱子或类似品内用于装运。Thereafter, in a packing section 53, the push button switch 19 is packed in a suitable box or the like for shipment.

从以上的描述可知,本发明的第四实施例采用一种具有一T形旋转体和三个夹持器的、用于将可动接触件、按钮和盖板装配入开关壳体的旋转式装配工段。因此,可提高按钮开关的生产率。As can be seen from the above description, the fourth embodiment of the present invention adopts a rotary type rotating body with a T-shaped rotating body and three holders for assembling movable contacts, buttons and cover plates into the switch housing. Assembly section. Therefore, productivity of push button switches can be improved.

在不脱离本发明之特征精神的情况下,可以以多种形式来实施本发明。因此,以上所描述的这些实施例仅仅是示例性的,而不带任何限制性,因为本发明的范围是由所附权利要求来限定,而不是由前面的描述所限定。因而,落在权利要求书的界限和范围之内或是这种界限和范围的等价内容之内的所有变化,均应为该权利要求书所包含。The present invention can be implemented in various forms without departing from the characteristic spirit of the present invention. Accordingly, the embodiments described above are illustrative only and not restrictive, since the scope of the invention is defined by the appended claims rather than by the foregoing description. Accordingly, all changes that come within the metes and bounds of the claims, or equivalents of such metes and bounds, are intended to be encompassed by the claims.

Claims (16)

1. an assembling is connected into each push-button switch of ring-band shape and the manufacture method of after finishing assembling and required checked operation each switch being separated from the ring-band shape assembly, and described manufacture method comprises:
Operation (S1), supply with and embed the resin switch case (22) that is molded with a metal terminal (24), described switch case has a shrinkage pool (22b), and exposing on the bottom surface of this shrinkage pool has not movable contact (23), and described not movable contact and described metal terminal are integral;
Operation (S2) is fitted into this shrinkage pool with the dome-shaped movable contact of a thin slice (27), makes described movable contact be positioned at the described not top of movable contact.
Operation (S3) is installed on a button (28) on the described movable contact, makes that described button makes described movable contact strain when exerting pressure (F) on described button;
Operation (S4) combines a cover plate (29) with described switch case, thereby is enclosed in the described switch case that accommodates described movable contact and described button in the described recess, finishes the assembly manipulation to the push-button switch that is connected into ring-band shape;
Operation (S7) is carried out performance tests, by pushing the performance of each push-button switch that described button inspection assembles; And
Operation (S8) is separated each push-button switch after finishing described performance tests from the ring-band shape assembly.
2. push-button switch manufacture method as claimed in claim 1, it is characterized in that, it also comprised the operation (S6) of inserting operation before described performance tests, in described insertion operation, push described button at least three times and make described movable contact strain, thereby remove the residual stress in the described movable contact.
3. push-button switch manufacture method as claimed in claim 1 or 2 is characterized in that, it also comprises an operation (S9) of described each push-button switch being carried out electrical inspection at each push-button switch after the ring-band shape components apart is come out.
4. push-button switch manufacturing equipment comprises:
One switch case is supplied with workshop section (1), supply with the ring-band shape assembly of a plurality of switch case (22), these housings embed the metal terminal (24) that is overmolded in the switch case (22) by one and are series at together, described switch case has a shrinkage pool (22b), and exposing on the bottom surface of this shrinkage pool has not movable contact (23).Described not movable contact and metal terminal are integral;
One assembly bay (7), an one movable contact (27) and a button (28) are installed in the shrinkage pool of described switch case, and seal described switch case with a cover plate (29), finish assembly manipulation to the push-button switch (19) that is connected into ring-band shape by metal terminal;
One inserts operation workshop section (9), pushes the button of described each push-button switch that assembles at least three times and makes described movable contact strain, thereby eliminate the residual stress in the movable contact;
One performance tests workshop section (10) carries out performance tests, comprises by pushing the performance of each push-button switch that described button inspection assembles; And
One arrangement workshop section (11), after finishing described performance tests, cut off metal terminal and the push-button switch that makes described series connection separately.
5. push-button switch manufacturing equipment as claimed in claim 4 is characterized in that, between described performance tests workshop section (10) and apparatus body (16) elastic component (15) is set, and makes described performance tests workshop section elastic bearing in described apparatus body.
6. as claim 4 or 5 described push-button switch manufacturing equipments, it is characterized in that the conductivity of each push-button switch that arrangement workshop section (11) check separates.
7. an assembling is connected into each push-button switch of ring-band shape and the manufacture method of after finishing assembling and required checked operation each switch being separated from the ring-band shape assembly, and described manufacture method comprises:
Operation (S11, S21), supply with and embed the resin switch case (22) that is molded with a metal terminal (24), described switch case has a shrinkage pool (22b), and exposing on the bottom surface of this shrinkage pool has not movable contact (23), and described not movable contact and described metal terminal are integral;
Operation (S12, S22) is fitted into described shrinkage pool with the dome-shaped movable contact of a thin slice (27), makes described movable contact be positioned at the described not top of movable contact;
Operation (S13, S23) is installed on described movable contact top with a button (28), makes when applying a pressure (F) on described button that described button makes described movable contact strain;
Operation (S14, S24) combines a cover plate (29) with described switch case, thereby is enclosed in the described switch case that accommodates described movable contact and described button in the described recess, finishes the assembly manipulation to the push-button switch that is connected into ring-band shape;
Operation (S17, S26) is pushed described button by at least three times and is made described movable contact strain carry out electrical inspection, checks the conductivity of each push-button switch that assembles, thereby removes the residual stress in the movable contact; And
Operation (S18, S27) after finishing described electrical inspection, is carried out performance tests by pressing button, checks the performance of each push-button switch that assembles.
8. push-button switch manufacture method as claimed in claim 7 is characterized in that, it also comprised an operation (S16) that each push-button switch is separated from the ring-band shape assembly before carrying out described electrical inspection and described performance tests.
9. push-button switch manufacture method as claimed in claim 7 is characterized in that, it comprises also that after finishing described electrical inspection and described performance tests one separates operation (S28) with each push-button switch from the ring-band shape assembly.
10. as claim 1 or 7 described push-button switch manufacture methods, it is characterized in that, described ring-band shape assembly comprises that one forms the banded part (31) of band shape becket of predetermined pattern, this ring-band shape spare has to embed to be overmolded to as the component of metal terminal and a plurality of leading edges and is connected branch (37) in switch case (22) sidewall, make described switch case temporarily be supported on described connection branch, and separate with suitable spacing along production line.
11. a push-button switch manufacturing equipment comprises:
One switch case is supplied with workshop section (41), supply with the ring-band shape assembly of a plurality of switch case (22), these housings embed the metal terminal (24) that is overmolded in the described switch case (22) by one and are series at together, described switch case (22) has a shrinkage pool (22b), exposing on the bottom surface of this shrinkage pool has not movable contact (23), and described not movable contact and described metal terminal are integral;
One movable contact is supplied with workshop section (44), supplies with movable contact (27) continuously;
One button is supplied with workshop section (43), supplies with button (28) continuously;
One cover plate is supplied with workshop section (45), supplies with cover plate (29) continuously; And
One assembly bay (47), described movable contact is supplied with a movable contact 2 (7), described button that workshop section (44) supplied with to be supplied with a cover plate (29) that a button (28) that workshop section (43) supplied with and described cover plate supply workshop section (45) supplied with and is fitted into along in the switch case (22) of the described ring-band shape assembly of production line conveying
Wherein, assembly bay (47) comprising: a rotary body, and it has three arms that extend along different directions, and is furnished with one first clamper (54), one second clamper (55) and one the 3rd clamper (56) respectively on these arms,
The described movable contact of described first clamper (54) clamping is supplied with the described movable contact (27) that workshop section (44) is supplied with, and the described movable contact of being supplied with (27) packed in the described switch case (22) of the described ring-band shape assembly carried along production line
The described cover plate of described second clamper (55) clamping is supplied with the described cover plate (29) that workshop section (45) is supplied with, and the described cover plate of being supplied with (29) is assembled together with described push-button switch (28), and
Described the 3rd clamper (56) is installed on the assembly of described button (28) and described cover plate (29) top of the described movable contact (27) in the described shrinkage pool (22b) of described switch case (22) of the described ring-band shape assembly of carrying along production line.
12. push-button switch manufacturing equipment as claimed in claim 11 is characterized in that, it also comprises the performance tests workshop section (49) that carries out performance tests, comprises by pushing described button (28) checking the performance of each push-button switch (19) that assembles.
13. push-button switch manufacturing equipment as claimed in claim 11 is characterized in that, it comprises an arrangement workshop section (50), after finishing described performance tests, cuts off described metal terminal (24,26) and separates the push-button switch (19) of described series connection.
14. push-button switch manufacturing equipment as claimed in claim 13 is characterized in that, described arrangement workshop section (50) also carries out electrical inspection, checks the conductivity of each push-button switch that separates.
15. each the described push-button switch manufacturing equipment as claim 11 to 14 is characterized in that, described assembly bay (47) carries out a preliminary riveting operation, and described cover plate (29) temporarily is fixed on the upper surface of described switch case (22).
16. push-button switch manufacturing equipment as claimed in claim 15, it is characterized in that, it also comprises the riveted joint workshop section (48) that carries out main riveting operation, in main riveting operation, the projection (22a) of switch case (22) is combined with the mating holes (29a) of described cover plate (29), and make its thermoplastic distortion, thereby described cover plate and described switch case are firmly fixed together.
CN98105443A 1997-03-07 1998-03-06 Button switch mfg. method and mfg. apparatus for applicating same thereof Expired - Fee Related CN1064778C (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
JP52786/97 1997-03-07
JP05278697A JP3944935B2 (en) 1997-03-07 1997-03-07 Pushbutton switch manufacturing equipment
JP52786/1997 1997-03-07
JP54558/97 1997-03-10
JP9054558A JPH10255580A (en) 1997-03-10 1997-03-10 Manufacture of push-button switch
JP54558/1997 1997-03-10
JP91909/1997 1997-04-10
JP91909/97 1997-04-10
JP09190997A JP3870475B2 (en) 1997-04-10 1997-04-10 Pushbutton switch manufacturing equipment

Publications (2)

Publication Number Publication Date
CN1193175A true CN1193175A (en) 1998-09-16
CN1064778C CN1064778C (en) 2001-04-18

Family

ID=27294742

Family Applications (1)

Application Number Title Priority Date Filing Date
CN98105443A Expired - Fee Related CN1064778C (en) 1997-03-07 1998-03-06 Button switch mfg. method and mfg. apparatus for applicating same thereof

Country Status (2)

Country Link
CN (1) CN1064778C (en)
MY (1) MY122064A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102097237A (en) * 2010-12-18 2011-06-15 周俊雄 Novel tact switch assembling machine
CN103887098A (en) * 2012-12-21 2014-06-25 谢新梅 Manufacturing method and device of dip switch
CN109755053A (en) * 2019-02-01 2019-05-14 杭州鸿雁电器有限公司 Switch, seal and its forming method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100456409C (en) * 2007-02-11 2009-01-28 陈勇 Electromagnetic switch bottom plate pin drawing process

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3676626A (en) * 1970-06-15 1972-07-11 Trw Inc Pushbutton switch with liquid drainage facilitating cage body, and diaphragm sealing and actuating means
JPS5624718A (en) * 1979-08-06 1981-03-09 Shinetsu Polymer Co Pushhbutton switch
US4318221A (en) * 1980-02-08 1982-03-09 Cts Corporation Process for producing an on-off push switch and resulting article

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102097237A (en) * 2010-12-18 2011-06-15 周俊雄 Novel tact switch assembling machine
CN102097237B (en) * 2010-12-18 2013-02-13 周俊雄 Novel tact switch assembling machine
CN103887098A (en) * 2012-12-21 2014-06-25 谢新梅 Manufacturing method and device of dip switch
CN103887098B (en) * 2012-12-21 2016-01-27 谢新梅 A kind of manufacture method of thumb-acting switch and equipment
CN109755053A (en) * 2019-02-01 2019-05-14 杭州鸿雁电器有限公司 Switch, seal and its forming method

Also Published As

Publication number Publication date
MY122064A (en) 2006-03-31
CN1064778C (en) 2001-04-18

Similar Documents

Publication Publication Date Title
CN1222970C (en) Slide operation type switch
KR101250842B1 (en) Carrier analysis apparatus and carrier analysis method
CN1832839A (en) Resin sealing method for electronic part and mold used for the method
CN1209201C (en) Negative pressure plasma device and cleaning method
CN1612310A (en) Manufacturing method of semiconductor device and semiconductor device
CN1128934A (en) Tool for surface mounting device head and automatic changing apparatus thereof
CN1064778C (en) Button switch mfg. method and mfg. apparatus for applicating same thereof
CN1256776A (en) IC card and its frame
CN1398153A (en) Mfg. method of circuit device
CN1142590C (en) Method and apparatus for securing brittle conductive leads using protective clips
CN1363969A (en) Small antenna and production thereof
US20190119051A1 (en) Unloading System
CN207624667U (en) Individualized sub-assembly for molded lead frame thin slice
CN1206497A (en) Film carrier tape, tape carrier semiconductor device assembly, semiconductor device, its manufacturing method, package substrate, and electronic appliance
CN1017654B (en) Segmented Light Indicating Voltage Tester and Its Manufacturing Method
CN1238876C (en) Rotary type encoder
CN1449234A (en) Device and method for film base plate processing and method for film base plate moving out
CN1439818A (en) Annular tube assembly for solenoid clutch and its manufacture
CN219286866U (en) Automatic assembly equipment of connector
KR100853283B1 (en) Cell Phone Keypad Cutting Device
JP3870475B2 (en) Pushbutton switch manufacturing equipment
JPH0745259A (en) Cover mounting device for angular battery
CN216938924U (en) Full-automatic ultrasonic welding equipment test equipment
JP3944935B2 (en) Pushbutton switch manufacturing equipment
CN114378999A (en) Resin sealing device and resin sealing method

Legal Events

Date Code Title Description
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C06 Publication
PB01 Publication
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20010418

Termination date: 20140306