Material lifting machine for dairy product processing
Technical Field
The invention relates to the field of dairy product processing, in particular to a material lifting machine for dairy product processing.
Background
With the continuous improvement of the economic level, the types of dairy products are more and more, the dairy products are mainly prepared from cow milk or sheep milk and processed products thereof, and proper amounts of vitamins, minerals and other auxiliary materials are added or not added, so that various foods are processed and prepared.
The present patent (CN 218893212U) discloses a dairy product processing material lifting machine, including storage box, base and conveying pipe, four corners of base bottom all are provided with the movable structure, and one side at base top articulates there is the stopper, and the conveying pipe is installed on the top of stopper, and the discharge gate is installed to one side of conveying pipe bottom, and the bottom of conveying pipe is provided with adjusting structure, and the internally mounted of conveying pipe has helical blade, and installs driving motor in one side of helical blade, and the storage box is installed to one side at conveying pipe top. According to the scheme, the ultraviolet germicidal lamp is symmetrically arranged at the top end inside the storage box, under the irradiation effect of the ultraviolet germicidal lamp, the aim of sterilizing materials can be achieved, the limiting screw is rotated, the clamping block moves, the clamping block and the clamping groove are mutually loosened, the fixing limit of the ultraviolet germicidal lamp is relieved, the ultraviolet germicidal lamp can be taken down, and the aim of replacement is achieved.
The spiral blade feeding can realize pumping liquid, but the dairy products need to be fed in a clean environment, if the pumping flow is ensured, friction force exists between the spiral blade and the feeding pipe, so that worn metal scraps can enter the dairy products, but back flow exists after friction is relieved, most of kinetic energy can be wasted, and the pumping dairy products need to avoid rotating parts (namely bearing joints) as much as possible, even if shaft seals are installed, the dairy products can be polluted after long-term use, the spiral blade conveying form is not suitable for being provided with longer specifications, otherwise, a longer rotating shaft is needed, the probability of mechanical damage is greatly increased, and the long spiral shaft is difficult to clean completely with clean water after being pumped.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a material hoister for dairy product processing, which solves the problems in the prior art.
The material hoister for dairy product processing comprises a bracket, a clean feeding assembly, a blanking assembly and a unidirectional sucking assembly;
The support fixedly supports the clean feeding assembly, the blanking assembly is connected with the unidirectional material sucking assembly, and the unidirectional material sucking assembly is connected with the clean feeding assembly;
the unidirectional suction assembly comprises a deflection check valve, a reverser, a guide pipe, a middle barrel, a central column and a power assembly, wherein the deflection check valve penetrates through the reverser, the deflection check valve moves to the bottom of the reverser, the deflection check valve is in a communication state, the guide pipe is arranged at the bottom end of the deflection check valve, the lower end of the guide pipe is inserted into the middle barrel, the bottom end of the guide pipe is sleeved with a conical plug, the outer ring of the conical plug is attached to the inner wall of the middle barrel, the central column is inserted into the bottom end of the middle barrel and is connected with the middle barrel in a vertical sliding manner, the central column is sealed with the middle barrel, the central column corresponds to the guide pipe, the power assembly is fixed with the middle barrel, the power assembly is used for driving the central column to move upwards, the central column can be inserted into the guide pipe and move upwards, and the central column can drive the conical plug to move downwards after being separated from the central column to the lower part of the guide pipe.
Preferably, the unidirectional material sucking assembly further comprises two ejector rods, the upper ends of the ejector rods penetrate through the bottom wall of the middle barrel and slide up and down in a sealing manner, the upper ends of the ejector rods are fixed with the inner bottom wall of the conical plug, the lower ends of the ejector rods are fixedly provided with T-shaped rods, the lower ends of the center posts are fixedly provided with clamping rings, the clamping rings are sleeved on the T-shaped rods, and the clamping rings can be moved to the lower ends of the T-shaped rods to pull the T-shaped rods.
Preferably, the clean feeding component comprises a vertical pipe, a spherical cavity, a conveying pipe, a film sleeve, a drawing mechanism and a rubber ball, wherein the spherical cavity is positioned between the vertical pipe and the conveying pipe and is fixedly connected with the vertical pipe and the conveying pipe, the vertical pipe and the conveying pipe are both fixed on a support, the lower end of the vertical pipe is fixedly connected with a reverser, the outer ring of the film sleeve is fixed in the vertical pipe, the inner ring of the film sleeve can be drawn out from the vertical pipe, the inner ring of the film sleeve is connected with a deflection check valve, the rubber ball is positioned in the spherical cavity, the drawing mechanism is arranged on the vertical pipe, and the output end of the drawing mechanism is connected with the rubber ball and is used for drawing the rubber ball out of the spherical cavity.
Preferably, the unloading subassembly includes bottom workbin and U type pipe, and the upper end fixed mounting of U type pipe has the loudspeaker head, and loudspeaker head is fixed and with the inside intercommunication of bottom workbin with the bottom of bottom workbin, and the other end of U type pipe extends to in the intermediate barrel to with the intermediate barrel in-connection, the check valve is installed to two intercommunication positions.
Preferably, the deflection check valve comprises an upper torsion head and a lower torsion head, wherein cavities are formed in the upper torsion head and the lower torsion head, a convex column is arranged at the bottom end of the upper torsion head, a groove part is formed in the lower torsion head, the convex column is inserted into the groove part and is rotationally connected with the lower torsion head, semicircular grooves are formed in the end parts of the convex column and the bottom wall of the groove part, the semicircular grooves are respectively communicated with the cavities of the upper torsion head and the lower torsion head, and two pin columns are arranged on the outer ring of the lower torsion head;
The upper end of the guiding pipe is arranged on the lower torsion head and communicated with the inner cavity of the lower torsion head, and the guiding pipe is rotationally connected with the lower torsion head.
Preferably, the commutator comprises a fixed sleeve and two spiral channels, the two spiral channels are fixed above the fixed sleeve, an included angle between the two spiral channels is one hundred eighty degrees, the lower twisting head can be inserted into the fixed sleeve, the two pin columns can be inserted into the two spiral channels and drive the lower twisting head to rotate relative to the upper twisting head, and when the lower twisting head moves to the lowest end, the two semicircular grooves are overlapped.
Preferably, the inner bottom wall of the middle barrel is of a conical bulge structure, the bottom of the conical plug is of a groove structure, and the conical plug is matched with the inner bottom wall of the middle barrel in shape.
Preferably, the power component comprises a motor, a fixing frame and a toothed plate, wherein the fixing frame is fixed with the side face of the middle barrel, the motor is fixed on one side of the fixing frame, a gear is installed on an output shaft of the motor, the toothed plate is of an L-shaped structure and is inserted into the fixing frame and is connected with the fixing frame in a vertical sliding mode, the gear is meshed with the toothed plate, and the other end of the toothed plate is fixed with the bottom end of the center column.
The drawing mechanism comprises two electric winches, two electric push rods and two slide rods, wherein the two slide rods are respectively fixed at the end positions of the conveying pipe, the electric winches are arranged on the two slide rods in a sliding mode, the fixed ends of the electric push rods are fixed with the conveying pipe, the movable ends of the electric push rods are fixed with the electric winches, and the output ends of the electric winches are fixed with rubber balls through nylon wires.
Compared with the prior art, the invention has the following beneficial effects:
1. This a material lifting machine for dairy products processing, through setting up one-way material subassembly and clean feeding subassembly, power pack intermittent type drives the center post and moves down and pull the toper stopper through the ejector pin, the toper stopper can compress the inside dairy products of intermediate ladle when moving down, thereby dairy products can get into the check valve that shifts through the guide tube, then get into in the film cover, can insert in the guide tube when center post moves up, and then also squeeze into the check valve that shifts with dairy products in the guide tube, when center post moves to the uppermost, the check valve that shifts can shift out the commutator and then close, thereby dairy products all get into in the film cover, can not return, can squeeze into spherical intracavity with dairy products when the film cover receives the roof pressure of center post to move up, the rubber ball can prevent that dairy products from returning, round and round, can be with dairy products gradually through the conveyer tube conveying top, once-through the conveyer, the rubber ball is pulled out to the pull mechanism, can guarantee that the conveyer tube inner wall is clean, can take dairy products completely after the pull, only need simple water to keep clean material lifting equipment afterwards.
2. This a material lifting machine for dairy products processing through setting up unloading subassembly, and sticky dairy products can directly pour into in the bottom workbin, then can get into in the U type pipe along with gravity, when the toper stopper shifts up, can inhale the intermediate ladle with dairy products from in the U type pipe, avoided adopting impeller pumping, further reduced the pollution to dairy products, if the inside dairy products of bottom workbin is not completely extracted totally after stopping, U type pipe can isolate bottom workbin and intermediate ladle, guaranteed that intermediate ladle is inside not by external environment pollution all the time.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a front elevational view of the structure of the present invention;
FIG. 3 is a cross-sectional view of the structure of the present invention;
FIG. 4 is a block diagram of the drawing mechanism and rubber ball of the present invention;
FIG. 5 is a block diagram of the blanking assembly and the unidirectional suction assembly of the present invention;
FIG. 6 is a cross-sectional view of a one-way suction assembly of the present invention;
FIG. 7 is a partial block diagram of a unidirectional suction assembly of the present invention;
FIG. 8 is a partial structural cross-sectional view of the one-way suction assembly of the present invention;
FIG. 9 is a block diagram of a modified check valve and commutator of the present invention;
fig. 10 is a structural view of the deflection check valve of the present invention.
In the figure, 1, a bracket, 2, a cleaning type feeding component, 201, a vertical pipe, 202, a spherical cavity, 203, a conveying pipe, 204, a film sleeve, 205, a drawing mechanism, 2051, an electric winch, 2052, an electric push rod, 2053, a sliding rod, 206, a rubber ball, 3, a blanking component, 301, a bottom bin, 302, a U-shaped pipe, 303, a horn head, 4, a unidirectional suction component, 401, a displacement check valve, 4011, an upper torsion head, 4012, a lower torsion head, 4013, a raised column, 4014, a groove portion, 4015, a semicircular groove, 4016, a pin column, 402, a commutator, 4021, a fixed sleeve, 4022, a spiral channel, 403, a guide pipe, 404, a middle barrel, 405, a central column, 406, a power component, 4061, a motor, 4062, a fixed frame, 4063, a toothed plate, 4064, a gear, 407, a conical plug, 408, a push rod, 409, a T-shaped rod, 410 and a snap ring are shown.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
It should be noted that all the directional indicators in the embodiments of the present application are only used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture, and if the specific posture is changed, the directional indicators are correspondingly changed.
In the present application, unless explicitly specified and limited otherwise, the terms "connected," "fixed," and the like are to be construed broadly, and for example, "fixed" may be fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements or in an interaction relationship between two elements, unless otherwise explicitly specified. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present application.
As shown in fig. 1-10, a material elevator for dairy processing comprises a bracket 1, a clean feeding component 2, a blanking component 3 and a unidirectional sucking component 4. The support 1 fixedly supports the clean type feeding assembly 2, the blanking assembly 3 is connected with the unidirectional material sucking assembly 4, and the unidirectional material sucking assembly 4 is connected with the clean type feeding assembly 2.
The unidirectional suction assembly 4 comprises a displacement check valve 401, a commutator 402, a guide pipe 403, a middle barrel 404, a central column 405 and a power assembly 406, wherein the displacement check valve 401 penetrates through the commutator 402, the displacement check valve 401 moves to the bottom of the commutator 402, the displacement check valve 401 is in a communication state, the guide pipe 403 is arranged at the bottom end of the displacement check valve 401, the lower end of the guide pipe 403 is inserted into the middle barrel 404, the bottom end of the guide pipe 403 is sleeved with a conical plug 407, the outer ring of the conical plug 407 is attached to the inner wall of the middle barrel 404, the central column 405 is inserted into the bottom end of the middle barrel 404 and is connected with the middle barrel 404 in an up-down sliding manner, the central column 405 is sealed with the middle barrel 404, the central column 405 corresponds to the guide pipe 403, the power assembly 406 is fixed with the middle barrel 404, and the power assembly 406 is used for driving the central column 405 to move upwards, and the central column 405 can be inserted into the guide pipe 403 and move upwards.
The middle barrel 404 is of a cylindrical structure, the inner wall of the middle barrel is polished, the outer ring of the conical plug 407 is provided with a rubber ring, the tightness between the conical plug and the inner wall of the middle barrel 404 can be improved, the outer wall of the center column 405 is smooth, the upper end of the center column 405 is also provided with an annular groove, the rubber ring is arranged in the annular groove, liquid leakage can not occur when the guide tube 403 is inserted, interference fit between the rubber ring and the inner ring is achieved, and dairy products in the guide tube 403 can be scraped upwards gradually.
The unidirectional suction assembly 4 further comprises two ejector rods 408, wherein the two ejector rods 408 are arranged, the upper ends of the ejector rods 408 penetrate through the bottom wall of the middle barrel 404 and slide up and down in a sealing manner, the upper ends of the ejector rods 408 are fixed with the inner bottom wall of the conical plug 407, the lower ends of the ejector rods 408 are fixed with T-shaped rods 409, the lower ends of the center columns 405 are fixedly provided with clamping rings 410, the clamping rings 410 are sleeved on the T-shaped rods 409, and the clamping rings 410 move to the lower ends of the T-shaped rods 409 to pull the T-shaped rods 409.
The snap ring 410 is provided with two inner holes, the diameter of the inner holes is larger than that of the T-shaped rod 409 and the ejector rod 408, the lower end of the T-shaped rod 409 is in a protruding shape, the inner holes of the snap ring 410 cannot cross the protruding structure, the outer portion of the ejector rod 408 is in a smooth shape, and the sealing with the bottom wall of the middle barrel 404 can be increased.
The length of the combination of the T-shaped rod 409 and the ejector rod 408 is determined according to the length of the central column 405, so that after the central column 405 moves down to be separated from the guide tube 403, the snap ring 410 just abuts against the protrusion at the lower end of the T-shaped rod 409, at this time, the central column 405 continues to move down, the T-shaped rod 409 can be pulled by the snap ring 410, then the ejector rod 408 is pulled, and finally the tapered plug 407 is pulled down, so that the dairy product can enter the guide tube 403 because the central column 405 is separated from the guide tube 403.
Then, when the central column 405 moves upwards, the retainer ring 410 can slide relative to the T-shaped rod 409 and the ejector rod 408, so that the tapered plug 407 is not moved at this time, when the central column 405 is inserted into the uppermost end of the guide tube 403 and abuts against the displacement check valve 401, the guide tube 403 can be jacked up, and at this time, the tapered plug 407 moves upwards, and the middle barrel 404 sucks dairy products due to the negative pressure.
Immediately after the central column 405 starts to move down, when the central column 405 moves down, the tapered plug 407 does not move due to the filling of the middle barrel 404 with milk until the central column 405 is pulled out of the guide tube 403, freeing up room for milk to enter the guide tube 403, at which point the above-described cycle starts, the central column 405 pulls the T-bar 409 and thus the tapered plug 407 down via the snap ring 410.
The clean feeding assembly 2 comprises a vertical pipe 201, a spherical cavity 202, a conveying pipe 203, a film sleeve 204, a drawing mechanism 205 and rubber balls 206, wherein the spherical cavity 202 is positioned between the vertical pipe 201 and the conveying pipe 203 and is fixedly connected with the vertical pipe 201 and the conveying pipe 203, the vertical pipe 201 and the conveying pipe 203 are both fixed on a bracket 1, the lower end of the vertical pipe 201 is fixedly connected with a reverser 402, the outer ring of the film sleeve 204 is fixed in the vertical pipe 201, the inner ring of the film sleeve 204 can be drawn out from the vertical pipe 201, the inner ring of the film sleeve 204 is connected with a deflection check valve 401, the rubber balls 206 are positioned in the spherical cavity 202, the drawing mechanism 205 is installed on the vertical pipe 201, and the output end of the drawing mechanism 205 is connected with the rubber balls 206 and is used for drawing the rubber balls 206 out of the spherical cavity 202.
The rubber ball 206 has a diameter slightly larger than the delivery tube 203, and can be pulled out of the delivery tube 203 or can be plugged back into the delivery tube 203.
The blanking assembly 3 comprises a bottom material box 301 and a U-shaped pipe 302, wherein a horn head 303 is fixedly arranged at the upper end of the U-shaped pipe 302, the horn head 303 is fixedly arranged on the bottom surface of the bottom material box 301 and communicated with the inside of the bottom material box 301, the other end of the U-shaped pipe 302 extends into a middle barrel 404 and is communicated with the inside of the middle barrel 404, a one-way valve is arranged at the communicating position of the two ends, when the conical plug 407 moves upwards, dairy products can be sucked into the middle barrel 404 from the inside of the U-shaped pipe 302, the middle column 405 drives the guide pipe 403 to move downwards, and the conical plug 407 moves downwards to compress the dairy products in the middle barrel 404 to enter the guide pipe 403 due to the effect of the one-way valve.
The milk product of last assembly line can be directly received to bottom workbin 301, and sticky milk product also is applicable to bottom workbin 301, and loudspeaker head 303 can make sticky milk product get into U type pipe 302 according to weight, and the check valve adopts open-close type film structure, does not set up complicated mechanical structure, can prevent to pollute the milk product.
The deflection check valve 401 comprises an upper torsion head 4011 and a lower torsion head 4012, wherein cavities are respectively arranged in the upper torsion head 4011 and the lower torsion head 4012, a raised column 4013 is arranged at the bottom end of the upper torsion head 4011, a groove portion 4014 is arranged in the lower torsion head 4012, the raised column 4013 is inserted into the groove portion 4014 and is in rotary connection with the groove portion 4014, semicircular grooves 4015 are respectively arranged at the end parts of the raised column 4013 and the bottom wall of the groove portion 4014, the semicircular grooves 4015 are respectively communicated with the cavities of the upper torsion head 4011 and the lower torsion head 4012, and two pin columns 4016 are arranged on the outer ring of the lower torsion head 4012;
The upper end of the guide tube 403 is mounted on the lower torsion head 4012 and communicates with the internal cavity thereof, and the guide tube 403 is rotatably connected to the lower torsion head 4012.
The rotation point between the upper torsion head 4011 and the lower torsion head 4012 is in the lower torsion head 4012, and the dairy product does not overflow from the rotation gap between the two because of the absence of high pressure.
The commutator 402 includes a fixed sleeve 4021 and two spiral channels 4022, the two spiral channels 4022 are fixed above the fixed sleeve 4021, an included angle between the two spiral channels is one hundred eighty degrees, a lower twisting head 4012 can be inserted into the fixed sleeve 4021, two pins 4016 can be inserted into the two spiral channels 4022 and enable the lower twisting head 4012 to rotate relative to the upper twisting head 4011, and when the lower twisting head 4012 moves to the lowest end, two semicircular grooves 4015 coincide.
The connection between the pin 4016 and the spiral channel 4022 is smooth, grease needs to be smeared periodically during actual production, and the pin 4016 can rotate one hundred eighty degrees when entering and exiting the spiral channel 4022.
The inner bottom wall of the middle barrel 404 is of a conical bulge structure, the bottom of the conical plug 407 is of a groove structure, and the bottom wall is matched with the inner bottom wall of the middle barrel 404 in shape.
Providing the raised structure may substantially empty the interior of the intermediate barrel 404 of milk product at a time.
The power assembly 406 comprises a motor 4061, a fixing frame 4062 and a toothed plate 4063, the fixing frame 4062 is fixed with the side face of the middle barrel 404, the motor 4061 is fixed on one side of the fixing frame 4062, a gear 4064 is mounted on an output shaft of the motor 4061, the toothed plate 4063 is of an L-shaped structure and is inserted into the fixing frame 4062 and is connected with the fixing frame in a vertical sliding mode, the gear 4064 is meshed with the toothed plate 4063, and the other end of the toothed plate 4063 is fixed with the bottom end of the center column 405.
The drawing mechanism 205 comprises an electric winch 2051, an electric push rod 2052 and a slide rod 2053, wherein the two slide rods 2053 are arranged, the two slide rods 2053 are both fixed at the end part of the conveying pipe 203, the electric winch 2051 is erected on the two slide rods 2053 and is in sliding connection with the two slide rods 2053, the fixed end of the electric push rod 2052 is fixed with the conveying pipe 203, the movable end of the electric push rod 2052 is fixed with the electric winch 2051, and the output end of the electric winch 2051 is fixed with the rubber ball 206 by adopting a nylon wire.
When the device is used, a viscous dairy product can be directly poured into the bottom material box 301, then enters the U-shaped tube 302 along with gravity, the motor 4061 intermittently rotates and frequently drives the toothed plate 4063 to move up and down, the toothed plate 4063 moves down and drives the central column 405 to move down and pull the conical plug 407 through the ejector rod 408, the conical plug 407 compresses dairy product in the middle barrel 404 when moving down, the dairy product can be sucked into the middle barrel 404 from the U-shaped tube 302 when the conical plug 407 moves up, so that the dairy product can enter the position-changing one-way valve 401 through the guide tube 403 and then enter the film sleeve 204, the dairy product in the guide tube 403 can be inserted into the position-changing one-way valve 401 when the central column 405 moves up, the central column 405 can push the position-changing one-way valve 401 up when the central column 405 moves to the uppermost end, the position-changing one-way valve 401 moves out of the reverser 402, the dairy product can not return when the conical plug 407 moves up, the dairy product can be sucked into the middle barrel 404 from the U-shaped tube 302, the dairy product can be completely conveyed into the spherical cavity 203 when the upper pressure of the central column 405 is moved up, the spherical dairy product can be prevented from being pulled out through the rubber sleeve 203, and the spherical dairy product can be conveyed to a clean ball, and the dairy product can be completely conveyed.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, one skilled in the art can combine and combine the different embodiments or examples described in this specification.
In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present application.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.