CN119273181A - An MES production management system for producing computers - Google Patents
An MES production management system for producing computers Download PDFInfo
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- CN119273181A CN119273181A CN202411302000.7A CN202411302000A CN119273181A CN 119273181 A CN119273181 A CN 119273181A CN 202411302000 A CN202411302000 A CN 202411302000A CN 119273181 A CN119273181 A CN 119273181A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 114
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- 238000003032 molecular docking Methods 0.000 claims abstract description 9
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- 238000012360 testing method Methods 0.000 claims description 16
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- 238000004806 packaging method and process Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 9
- 238000002372 labelling Methods 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 9
- 238000005070 sampling Methods 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 6
- 238000007405 data analysis Methods 0.000 claims description 5
- 238000013523 data management Methods 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 5
- 238000013480 data collection Methods 0.000 claims description 4
- 238000012552 review Methods 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 3
- 239000013072 incoming material Substances 0.000 claims description 3
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- G06—COMPUTING; CALCULATING OR COUNTING
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Abstract
The invention relates to the technical field of vehicle-mounted monitoring and alarming, belongs to the technical field of computer production management, in particular to an MES production management system for producing computers, which comprises a manufacturing resource module, an engineering management module, a system docking module, a production management module, a quality control module, a personnel management module, a material management module and a plan management module, in the production management monitoring image, the accuracy of production management data can be accurately and rapidly identified, the data can be analyzed, judged, monitored, managed and tracked, and risk early warning can be carried out when the reject ratio appears, so that the intelligent supervision of the defect of the equipment production management data type is realized, the production efficiency of staff is greatly improved, and a large amount of manpower and material resources are also saved.
Description
Technical Field
The invention relates to the technical field of computer production management, in particular to an MES production management system for producing a computer.
Background
The MES system is a production informatization management system facing the workshop execution layer of a manufacturing enterprise. The MES can provide management modules for enterprises, such as manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management, human resource management, work center/equipment management, tool fixture management, purchasing management, cost management, project signboard management, production process control, bottom-layer data integration analysis, upper-layer data integration decomposition and the like, and a solid, reliable, comprehensive and feasible manufacturing collaborative management platform is created for the enterprises.
The accuracy of data collection of the existing MES production management system is not high, the influence on the efficiency of a production assembly computer is large, and an effective solution is not proposed at present aiming at the problems in the related technology.
Disclosure of Invention
(One) solving the technical problems
Aiming at the defects of the prior art, the invention provides an MES production management system for a production computer, which solves the technical problems of low accuracy of data acquisition and low efficiency of the production computer.
(II) technical scheme
The invention provides a technical scheme that the MES production management system for a production computer comprises a manufacturing resource module, an engineering management module, a system docking module, a production management module, a quality control module, a personnel management module, a material management module and a plan management module,
The manufacturing resource modules are used for product positioning, tracking efficiency and tracking analysis,
The engineering management module is used for order checking, process management and maintenance management,
The system docking module includes an SAP system, an AGV system and AHTS system,
The production management module is used for assembly management, process monitoring and exception handling,
The quality control module is used for tracing the IQC, the PQC and the OQC and tracing materials and products,
The plan management module is used for order state monitoring, SAP work order importing, work station reporting, in-warehouse management, stock preparation management and material inventory.
As a preferred scheme of the invention, the system further comprises a factory modeling module, a report management module and an implementation monitoring module, wherein the factory modeling module is used for material data processing and authority management, the report management module is used for material inquiry, production monitoring and quality management, and the implementation monitoring module is used for visual product tracking, work order production progress signboards, tool management and AGV use state signboards.
As a preferable scheme of the invention, the invention also comprises a field data collection and test equipment data interface which is used for risk early warning, direct rate monitoring, product tracing, material tracing, production process analysis, yield analysis and a signboard.
As a preferred scheme of the invention, the MES production management system sells production computers, which comprises the processes of customer order placing, order review, production order placing, PO issuing, delivery notification, supplier confirmation, printing delivery bill, printing material label, material delivery notification, material receiving, IQC (information quality control) receiving, warehousing, delivery/sending, production line receiving, feeding error proofing, production processing, PQC (quality control), packaging, OQC (information quality control), finished warehouse-in, finished product warehouse-out and sales delivery.
The invention is characterized in that when receiving a production return instruction in a production line, the material returns to an IQC process, when a special product is found in the material, the material is determined to be an unqualified product, the material returns to a supplier, when the unqualified product is found in the PQC process, the material is maintained, when the unqualified product is found in the OQC process, the material is reworked and managed, and when the material returns to a customer, the material is subjected to RMA management.
As a preferred scheme of the invention, the process of assembling the computer by the MES production management system comprises the steps of checking the appearance of a case, pasting a label, disassembling a side plate, arranging a front small plate clamping shell I/O baffle, installing a main plate stock, fixing main plate screws, installing and fixing a power supply, arranging a front small plate/plug wire, preparing a hard disk, installing a hard disk support, inserting/arranging wires, placing the hard disk support, locking the screw to fix the hard disk support, installing a panel, installing an optical drive and inserting a power supply wire, detecting energization, installing a display card, assembling and inspecting, installing the side plate, downloading to an assembling end, carrying out energization aging test, downloading to a port test section, carrying out compliance test, carrying out interface test, packing a bagging and lasting body by a main machine sleeve, assembling the case, preparing a keyboard box outside the line, placing a data keyboard, sealing the case, pasting and stacking.
The invention relates to a computer-assembled production process, which comprises a post-assembly station, an internal-observation station, a PQC internal-observation station, a safety rule, an appearance station, a PQC appearance station, a label station and a packaging station, wherein the post-assembly is printed with a bar code according to requirements, the assembly station is used for binding a main board MAC, printing a part bar code, the internal-observation station is used for binding a power supply, the internal-observation photographing is performed, the PQC internal-observation station is used for first-sample inspection, non-first-sample spot inspection, the safety rule is used for later-stage online, high-pressure operation record is performed, the appearance station is used for appearance photographing, the PQC appearance station is used for first-sample inspection, non-first-sample spot inspection, the label station is used for scanning a post-assembly SN, a printer outputs the external-assembly bar code, the first-sample of the order needs to check whether the content on the label is consistent with the order, and the packaging station is used for printing an energy-efficient label, and binding the SN with a keyboard, data and energy efficiency is photographed, so that the inside of a chassis can be ensured to be sorted.
As a preferred scheme of the invention, the quality control module is used for quality control of products, wherein the quality control comprises basic data management, sampling standard management, inspection range and standard management, quality inspection management, quality exception handling management, quality data analysis management and customer complaint handling management.
(III) beneficial effects
Compared with the prior art, the invention provides a MES production management system and method for producing a computer, which have the following beneficial effects:
1. This MES production management system for producing computer through the effect of manufacturing resource module, engineering management module, system butt joint module, production management module, quality control module, personnel management module, material management module and plan management module, in production management monitor image, can accurately, the accuracy of quick discernment production management data to carry out analysis, judgement, control, management, the tracking to the data, can also carry out the risk early warning when the defective rate appears, thereby realize the intelligent supervision that equipment production management data kind has the defect, improve staff's production efficiency by a wide margin, also practiced thrift a large amount of manpower and materials simultaneously.
Drawings
FIG. 1 is a schematic block diagram of an MES production management system for a production computer according to the present invention;
FIG. 2 is a schematic diagram of a process for selling computers by a MES production management system for a production computer according to the present invention;
FIG. 3 is a schematic diagram of a process for assembling a computer by an MES production management system for a production computer according to the present invention;
FIG. 4 is a schematic diagram of a quality management module of an MES production management system for a production computer according to the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As described in the background art, the present application provides a MES production management system for producing a computer, which solves the above technical problems.
Referring to fig. 1-3, an MES production management system for a production computer includes a manufacturing resource module, an engineering management module, a system docking module, a production management module, a quality control module, a personnel management module, a material management module and a plan management module, wherein the manufacturing resource module is used for product positioning, tracking efficiency and tracking analysis, the engineering management module is used for order checking, process management and maintenance management, the system docking module includes an SAP system, an AGV system and AHTS system, the production management module is used for assembly management, process monitoring and exception handling, the quality control module is used for IQC, PQC and OQC and tracing materials and products, and the plan management module is used for order status monitoring, SAP work order introduction, reporting and passing stations, in-warehouse management, stock preparation management and material inventory.
The MES production management system for the production computer comprises a manufacturing resource module, an engineering management module, a system docking module, a production management module, a quality management module, a personnel management module, a material management module and a plan management module, wherein the manufacturing resource module is used for product positioning, tracking efficiency and tracking analysis, the engineering management module is used for order checking, process management and maintenance management, the system docking module comprises an SAP system, an AGV system and a AHTS system, the production management module is used for assembly management, process monitoring and abnormal processing, the quality management module is used for IQC, PQC and OQC and tracing materials and products, the plan management module is used for order state monitoring, SAP job order introduction, reporting job passing station, in-warehouse management, material preparation management and material inventory, and the system can accurately and quickly identify the accuracy of production management data in a production management monitoring image, analyze, judge, monitor, manage and track the data, and also perform risk early warning when the defective rate occurs, so that the intelligent supervision of the type of the equipment production management data is lost, the working efficiency is greatly improved, and the manpower and material resources are greatly saved.
In a preferred embodiment, referring to fig. 1, the MES production management system further includes a factory modeling module, a report management module, and an implementation monitoring module, wherein the factory modeling module is used for material data processing and authority management, the report management module is used for material inquiry, production monitoring and quality management, and the implementation monitoring module is used for visualizing product tracking, work order production progress signboards, tool management and AGV use status signboards. The account authority management comprises user setting management and authority management, wherein the user setting management is used for adding, deleting and modifying user account information, and the authority management is used for distributing account function menu use authorities.
In a preferred embodiment, referring to FIG. 1, the MES production management system further comprises an on-site data collection and testing equipment data interface for risk pre-warning, through rate monitoring, product traceability, material traceability, production process analysis, yield analysis and sign.
In a preferred embodiment, referring to FIG. 2, the MES production management system sells computers in the processes of customer order placement, order review, production order placement, PO placement, delivery notification, vendor validation, printing delivery bill, printing material label, material shipment notification, material receipt, IQC, warehouse entry, warehouse exit/delivery, line receipt, material loading error proofing, manufacturing, PQC, packaging, OQC, finished warehouse entry, finished warehouse exit, sales shipment. The method comprises the steps of receiving a production material returning instruction by a production line, returning the material to an IQC process, determining that the product is a defective product when the special product is found in the material, applying for returning the product to a supplier, maintaining the defective product when the defective product is found in the PQC process, carrying out reworking management on the defective product when the defective product is found in the OQC process, and carrying out RMA management on the product when the customer returns the product.
In a preferred embodiment, referring to FIG. 3, the MES production management system assembles a computer by performing a cabinet appearance inspection, labeling, side plate disassembly, front-mounted small plate card case I/O baffle plate installation, main plate material preparation installation, main plate screw fixation, installation and power supply fixation, front-mounted small plate/wire insertion, hard disk preparation, hard disk mounting, hard disk insertion/wire arrangement, hard disk mounting, screw locking and hard disk mounting, panel mounting, CD driver mounting, power wire insertion, power on detection, display card mounting, assembly inspection, side plate mounting, wire down to assembly end, power on aging test, wire down to port test section, safety test, interface test, main machine sleeve package mold box, package box, keyboard box wire external preparation, data keyboard placement, box sealing, labeling, stacking.
In a preferred embodiment, referring to FIG. 3, the MES production management system computer comprises a post-assembly station, an internal-view station, a PQC internal-view station, an installation rule, an appearance station, a PQC appearance station, a labeling station and a packaging station, wherein the post-assembly station is used for binding a main board MAC, printing part bar codes, the internal-view station is used for binding a power supply, the internal-view photographing, the PQC internal-view station is used for first-sample inspection, non-first-sample spot inspection, the installation rule is used for later-stage online, high-pressure operation records are made, the appearance station is used for appearance photographing, the PQC appearance station is used for first-sample inspection, non-first-sample spot inspection, the labeling station is used for scanning and then matching an SN, a printer outputs an external-fit bar code, the first-sample of an order needs to be inspected whether the content on the label is consistent with the order, the packaging station is used for printing an energy-efficient label, and the SN is used for binding photographing with a keyboard, data and energy efficiency, so that the OQC sorting can be ensured.
The specific operation sequence of the post-matching is as follows:
a) Clicking the 'cutting batch', and inputting a 'making order number';
b) Clicking the 'post-match printing', and at the moment, jumping out of a right-hand drawing prompt box to determine the number to be printed;
c) If the default order number is printed, clicking the default order number;
d) If the partial serial number is printed, click no. Then, the initial position of the printing serial number is input again at the upper right corner, and then the 'post-printing' is clicked.
The specific operation sequence of the post-matching is as follows:
a) Matching with an SN after drawing, and binding a main board MAC address;
b) Outputting a part bar code by a printer;
c) The first sample of the order needs to check whether the bar code material number of the part is correct.
It should be noted that the number of the components,
A) Each SN needs to see whether the bar code of the part is matched with the order materials or not;
b) When the information of the same order is changed in the production process, the current page needs to be closed and reloaded;
c) Normally, no jump number production is allowed, and if jump number occurs, the engineering department product engineer is contacted.
The specific operation sequence of the internal viewing site is as follows:
a) Starting a camera, capturing a screenshot to observe whether the position of the camera is abnormal;
b) Scanning a host SN;
c) A prompt of scanning a power supply appears, which indicates normal working procedures, and a power supply bar code is requested to be scanned;
d) The power supply verification needs to pay attention to the occurrence of the following problems, the engineering department is fed back in time, the power supply real object is not matched with the material number, and the power supply material number does not exist.
The specific operation sequence of the PQC internal observation site is as follows:
a) Inputting a inspector number;
b) Clicking the button at the upper right corner switches the first sample and the sample;
c) After the inspection machine is inspected manually, the inspection result is scanned, pass is directly downward, and Fail is manually determined to operate next.
The specific operation sequence of the safety rule is as follows:
a) Starting a 3-grid camera, capturing a screenshot to observe whether the position of the camera is abnormal;
b) The host SN is scanned.
A general purpose result that may be present,
When the process is qualified, the next station is scanned, and the process is indicated to be normal;
abnormal 1, scanning error, namely confirming whether the scanned bar code is correct or not, and indicating that the bar code is abnormal;
abnormality 2, when a process error occurs in scanning, indicating site abnormality when the current process is the same as the current process;
Abnormal 3, the order making list does not have SN to perform PQC;
the internal view inspection, please scan the PQC internal view first.
The specific operation sequence of the appearance site is the same as the operation sequence of the safety rule, and the specific operation sequence of the PQC appearance site is the same as the operation sequence of the PQC interior site;
The specific operation sequence of the labeling station is as follows:
a) The external bar code is output by the SN printer after scanning;
b) The first sample of the order needs to check whether the content on the label is consistent with the order.
It should be noted that:
a) The appearance is qualified, and the process is indicated to be normal;
b) Abnormality 1, bar code abnormality;
c) Abnormality 2, site abnormality;
d) Exception 3 PQC appearance test was not performed.
The specific operation sequence of the packaging station is as follows:
a) The energy efficiency label printing test, namely, aiming at a new order, testing the printing energy efficiency label in the right area;
b) Starting a camera, capturing a screenshot to observe whether the position of the camera is abnormal;
c) The host SN, the keyboard SN, the data SN and the energy efficiency order information are scanned in sequence.
In a preferred embodiment, referring to FIG. 2, the MES production management system quality control module is used for quality management of products, wherein the quality management comprises basic data management, sampling standard management, inspection range and standard management, quality inspection management, quality exception handling management, quality data analysis management and customer complaint handling management. The basic data management comprises a checking mode and a product type, checking rule setting, checking standards, quality index calculation modes, checking items, checking modes, batch tightening and loosening and sampling checking plans, sampling standard management comprises an AQL sampling standard table, checking range and standard management comprises finished products, parts and raw materials, operation checking, working in process and stock products, quality checking management comprises IQC, PQC, maintenance products, OQC and first parts, quality exception handling management comprises product quality unqualified, handling report list operation flow and 8D report operation flow, quality data analysis management comprises sample reject rate, checking batch qualification rate, defective data analysis, incoming material special acquisition trend table, inspection log, early warning information, sample checking report and quality checking efficiency table, customer complaint handling management comprises customer return inquiry and return reason analysis.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
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CN202411302000.7A CN119273181A (en) | 2024-09-18 | 2024-09-18 | An MES production management system for producing computers |
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CN202411302000.7A CN119273181A (en) | 2024-09-18 | 2024-09-18 | An MES production management system for producing computers |
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