Photovoltaic module handling device
Technical Field
The application relates to the technical field of carrying, in particular to a photovoltaic module carrying device.
Background
A photovoltaic module is a device for converting solar energy into electric energy, and is generally composed of a plurality of solar cells (such as monocrystalline silicon or polycrystalline silicon cells), and the surface of the photovoltaic module is covered with a protective glass to ensure weather resistance and stability thereof, and handling of the photovoltaic module is an indispensable step when the photovoltaic module is used.
When carrying the photovoltaic module in the wilderness, because the wilderness topography is complicated, the carrying vehicle can not stably run, the carrying mode that usually adopts is to carry the photovoltaic module to a place of placing, then the mode that the workman held the long limit or the minor face of photovoltaic module carries the photovoltaic module to the mounted position again and installs on the mounting bracket, but in the handling, the photovoltaic module receives improper external force easily, such as extrusion or collision, and this can cause the hidden fracture or the damage of subassembly, and secondly, can lead to the subassembly to take off the hand because of the strength is not enough in the handling of photovoltaic module, increases the impaired risk of subassembly.
Referring to the Chinese patent document with the name of a carrying device of a photovoltaic module, the carrying device is provided with CN221317812U, when the photovoltaic module is carried, two groups of supporting frames are symmetrically placed in the long side direction of the photovoltaic module, a transverse rod is lapped on the long side frame of the photovoltaic module, a longitudinal rod is lapped at the middle position of the short side frame of the photovoltaic module, the supporting frames are moved, a lower supporting block is positioned at the bottom of the short side frame, two limit stops are slid, the lower supporting block is abutted against the outer side of the long side frame, a first locking piece is screwed, the position of the photovoltaic module and the supporting frames are prevented from being offset relatively in the carrying process, the lower supporting block is slid to be close to the short side frame of the photovoltaic module, the lower supporting block is abutted against the bottom of the short side frame of the photovoltaic module, the second locking piece is screwed, the short side frame of the photovoltaic module is clamped, and then two people hold handles at two ends of the photovoltaic module in a double-hand manner, and the photovoltaic module is carried.
With reference to the above technical scheme, when carrying photovoltaic module, need two people to cooperate and carry photovoltaic module, increased the quantity demand to handling personnel, and whole journey needs the manpower in the handling, and the manpower consumption is great.
Disclosure of Invention
In order to solve the technical problems of damage to the photovoltaic module and high manpower consumption in the carrying process, the application provides a photovoltaic module carrying device.
The application provides a photovoltaic module carrying assembly, which adopts the following technical scheme that the photovoltaic module carrying device comprises a supporting frame which is vertically arranged, and further comprises a lifting hook, a moving frame, a linear driver, a rotating frame, an angle adjusting mechanism and a clamping mechanism, wherein the lifting hook is fixedly connected to the upper end of the supporting frame and is arranged on a cross rod of the mounting frame in a guiding way so as to enable an operator to push the supporting frame to move along the mounting frame, the moving frame is arranged on one side of the supporting frame, the linear driver is arranged on the supporting frame, the linear driver can drive the moving frame to move, the rotating frame and the moving frame are arranged in parallel, the upper end of the rotating frame is hinged to the moving frame, the angle adjusting mechanism is arranged on the moving frame, the angle adjusting mechanism is used for adjusting the inclination angle of the rotating frame, the clamping mechanism is arranged on the rotating frame, and the clamping mechanism is used for clamping a photovoltaic module.
Through adopting above-mentioned technical scheme, when needing to carry photovoltaic module, firstly, install the support frame to the mounting bracket through the lifting hook on, then adjust the inclination of rotating turret through angle adjustment mechanism, rotating turret is the same with photovoltaic module's inclination, afterwards, linear driver drives and removes frame and rotating turret and remove, rotating turret and photovoltaic module contact, clamping mechanism carries out the chucking to photovoltaic module afterwards, linear driver drives and removes the frame, rotating turret and photovoltaic module get back to initial position, angle adjustment mechanism drives rotating turret and photovoltaic module and rotates to perpendicular ground, afterwards promote the support frame and transport photovoltaic module to suitable position along the horizontal pole removal of support frame, angle adjustment mechanism drives rotating turret and photovoltaic module and rotates to being away from moving frame one side, operating personnel shifts out photovoltaic module from the top along the rotating turret and installs photovoltaic module on the mounting bracket.
According to the application, the photovoltaic module is vertically clamped on the support frame, and the support frame moves along the cross rod of the mounting frame, so that on one hand, the influence of uneven pavement on the carrying process of the photovoltaic module can be reduced, the breaking risk of the photovoltaic module is reduced, the carrying effect of the photovoltaic module is improved, on the other hand, the common manual carrying mode can be changed, the workload and the manpower consumption of operators are reduced, the angle of the rotating frame is adjusted through the angle adjusting mechanism, on the other hand, the rotating frame can be attached to the photovoltaic module, the clamping limit of the photovoltaic module is facilitated, the shaking risk in the moving process of the photovoltaic module is reduced, on the other hand, the inclination angles of the rotating frame and the photovoltaic module can be adjusted when the photovoltaic module is mounted, the upper operators can conveniently collect the photovoltaic module, the manual conveying of workers is not needed, and the manpower consumption is reduced.
Optionally, the angle adjustment mechanism is including rotating the first dwang that sets up on the movable frame, fixed cover is equipped with the push pedal on the lateral wall of first dwang, the one end that first dwang was kept away from to the push pedal articulates there is the ejector pad, correspond on the movable frame the push pedal is provided with vertical guide rail, the ejector pad with vertical guide rail sliding connection.
Through adopting above-mentioned technical scheme, when needs are adjusted the angle of rotating turret, first dwang rotates and drives the push pedal and rotate, and the push pedal rotates and drives the ejector pad and slide along the guide rail and drive the rotating turret and rotate, and this angle adjustment mechanism simple structure conveniently adjusts.
Optionally, a rotating assembly is arranged on the moving frame and used for driving the first rotating rod to rotate, the rotating assembly comprises a worm rotatably connected to the moving frame, and one end, close to the worm, of the first rotating rod is fixedly connected with a worm wheel capable of being matched with the worm.
Through adopting above-mentioned technical scheme, rotating assembly can drive first dwang and rotate, when needs first dwang rotates, rotates the worm at first, and worm rotates and drives worm wheel and first dwang and rotate, through the setting of worm wheel and worm for first dwang rotates and can be spacing after accomplishing, has reduced the risk that first dwang rotates and makes rotating frame inclination change.
Optionally, the clamping mechanism is including rotating the second dwang of connecting on the rotating turret, set up the screw thread on the second dwang, threaded connection has a pair of movable plate on the second dwang, a pair of screw thread on the movable plate revolves to opposite, a pair of symmetrical connection has the limiting plate on the movable plate, set up on the rotating turret and supply the gliding spread groove of limiting plate, movable frame bottom fixedly connected with backup pad.
Through adopting above-mentioned technical scheme, after rotating turret and photovoltaic module contact, the backup pad removes to photovoltaic module below, and the second dwang rotates afterwards and drives a pair of movable plate and remove in opposite directions, and the movable plate removes and drives the limiting plate and slide along the sliding tray and press from both sides tight to photovoltaic module's side.
Optionally, all sliding connection has the spacer pin in limiting plate and the backup pad, the one end that the spacer pin passed limiting plate or backup pad all inclines to set up, the spacer pin tip with be provided with extension spring between the limiting plate, extension spring cover is established the spacer pin.
Through adopting above-mentioned technical scheme, when the limiting plate removes and presss from both sides tightly to photovoltaic module, the adjacent photovoltaic module of photovoltaic module with the outside can make the spacer pin on the limiting plate to both sides remove to make extension spring tensile, then when linear driver drives rotating turret and the photovoltaic module of outside and remove, break away from with the adjacent photovoltaic module of outside and spacer pin, the spacer pin carries out the chucking to the photovoltaic module of outside under the effect of extension spring restoring force.
Through the setting of spacer pin and extension spring, can press from both sides tightly and spacing to photovoltaic module, reduce the broken risk of photovoltaic module dropping at the removal in-process.
Optionally, the distance between the limiting pin and the rotating frame is equal to the thickness of the edge of the photovoltaic module.
Through adopting above-mentioned technical scheme, distance and photovoltaic module limit portion thickness are the same between spacer pin and the rotating turret, can improve photovoltaic module's centre gripping effect, have reduced photovoltaic module and have taken place the risk of rocking.
Optionally, dodging grooves are formed in the inner side of the limiting plate, and the dodging grooves are located at one end, far away from the rotating frame, of the limiting plate.
Through adopting above-mentioned technical scheme, dodge the setting in groove for can not be pressed from both sides tightly by the limiting plate with the photovoltaic module that outermost is adjacent and by removing the frame drive and remove, thereby when removing the frame and driving photovoltaic module and remove to the direction that is close to the support frame, can make things convenient for the spacer pin to remove and carry out spacing to photovoltaic module, and can reduce the risk that photovoltaic module dropped.
Optionally, a plurality of balls are installed on the side wall of the cooperation of the lifting hook and the mounting frame, so as to reduce friction force applied in the moving process.
Through adopting above-mentioned technical scheme, the setting of ball can reduce the support frame along the frictional force of mounting bracket in-process of moving, can reduce the wearing and tearing of moving in-process on the one hand, on the other hand can reduce the consumption of moving in-process manpower.
Optionally, a cushion pad is mounted on the support plate to reduce damage to the photovoltaic module.
Through adopting above-mentioned technical scheme, the setting of blotter can cushion the photovoltaic module and remove the in-process that removes the frame, is favorable to improving the stability of photovoltaic module transport.
Optionally, the linear driver is a hydraulic push rod.
Through adopting above-mentioned technical scheme, hydraulic push rod's setting can provide stable thrust, is favorable to guaranteeing to remove the stable removal of frame.
In summary, compared with the prior art, the application has at least one of the following beneficial technical effects:
1. According to the application, the photovoltaic module is vertically clamped on the support frame, and the support frame moves along the cross rod of the mounting frame, so that on one hand, the influence of uneven pavement on the carrying process of the photovoltaic module can be reduced, the breaking risk of the photovoltaic module is reduced, the carrying effect of the photovoltaic module is improved, on the other hand, the common manual carrying mode can be changed, the workload and the manpower consumption of operators are reduced, the angle of the rotating frame is adjusted through the angle adjusting mechanism, on the other hand, the rotating frame can be attached to the photovoltaic module, the clamping limit of the photovoltaic module is facilitated, the shaking risk in the moving process of the photovoltaic module is reduced, on the other hand, the inclination angles of the rotating frame and the photovoltaic module can be adjusted when the photovoltaic module is mounted, the upper operators can conveniently collect the photovoltaic module, manual conveying of workers is not required, and the manpower consumption is reduced.
2. Through the setting of spacer pin and extension spring, can press from both sides tightly and spacing to photovoltaic module, reduce the broken risk of photovoltaic module dropping at the removal in-process.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present application;
FIG. 2 is a schematic structural view of a first rotating rod according to an embodiment of the present application;
FIG. 3 is a schematic view of a structure of a movable frame according to an embodiment of the present application;
FIG. 4 is a schematic view of a sliding groove according to an embodiment of the present application;
FIG. 5 is a schematic structural view of a limiting plate according to an embodiment of the present application;
Fig. 6 is a partial enlarged view of the area a in fig. 5 according to an embodiment of the present application.
The reference numerals comprise 1, a supporting frame, 11, a lifting hook, 12, a linear driver, 2, a moving frame, 3, a rotating frame, 31, a sliding groove, 4, an angle adjusting mechanism, 41, a first rotating rod, 42, a push plate, 43, a push block, 44, a vertical guide rail, 45, a rotating assembly, 451, a worm, 452, a worm wheel, 5, a clamping mechanism, 51, a second rotating rod, 52, a moving plate, 53, a limiting plate, 531, a avoiding groove, 54, a supporting plate, 541, a buffer cushion, 6, a limiting pin, 61, a tension spring, 7 and a mounting frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to fig. 1 to 6 of the embodiments of the present application. It will be apparent that the described embodiments are some, but not all, embodiments of the application. All other embodiments, which are obtained by a person skilled in the art based on the described embodiments of the application, fall within the scope of protection of the application.
Referring to fig. 1 to 3, a photovoltaic module handling apparatus includes a support frame 1, a hook 11, a moving frame 2, a linear driver 12, a rotating frame 3, an angle adjusting mechanism 4, and a clamping mechanism 5.
Referring to fig. 1 to 3, the support frame 1 is vertically arranged, the lifting hook 11 is fixedly connected to the upper end of the support frame 1, the lifting hook 11 is detachably arranged on the cross rod of the mounting frame 7, the support frame 1 is pushed, and the support frame 1 can move by taking the cross rod of the mounting frame 7 as a guide rail. The movable frame 2 is arranged on one side of the support frame 1, the linear driver 12 is arranged on the support frame 1, the telescopic end of the linear driver is fixedly connected with the movable frame 2, and the linear driver 12 can drive the movable frame 2 to move in a direction close to or far away from the mounting frame 7. Wherein, photovoltaic module stacks by the mounting bracket 7 in vertical slope, and photovoltaic module below is provided with the brace table.
The rotating frame 3 is arranged in parallel with the movable frame 2, the upper end of the rotating frame is hinged to the top of the movable frame 2, the angle adjusting mechanism 4 is arranged on the movable frame 2, the angle adjusting mechanism 4 is used for adjusting the inclination angle of the rotating frame 3, the rotating frame 3 can be attached to the photovoltaic module by adjusting the inclination angle of the rotating frame 3, the clamping mechanism 5 is arranged on the rotating frame 3, and the clamping mechanism 5 is used for clamping the photovoltaic module.
Referring to fig. 2 and 3, the angle adjusting mechanism 4 includes a first rotating lever 41, a push plate 42, a push block 43, a vertical rail 44, and a rotating assembly 45. The first rotating rod 41 is transversely arranged and rotatably installed on the movable frame 2, the push plate 42 is fixedly sleeved on the side wall of the first rotating rod 41, the push block 43 is hinged to one end, far away from the first rotating rod 41, of the push plate 42, the vertical guide rail 44 is arranged on the side wall, close to the movable frame 2, of the movable frame 3, corresponding to the push plate 42, the push block 43 is slidably connected in the vertical guide rail 44, the rotating assembly 45 is arranged on the movable frame 2, and the rotating assembly 45 is used for driving the first rotating rod 41 to rotate.
When the angle of the rotating frame 3 needs to be adjusted, the rotating assembly 45 drives the first rotating rod 41 to rotate, the first rotating rod 41 rotates to drive the push plate 42 to rotate, and the push plate 42 rotates to drive the push block 43 to slide along the guide rail and drive the rotating frame 3 to rotate.
Referring to fig. 3 and 4, the rotation assembly 45 includes a worm wheel 452 and a worm 451. The worm 451 is vertically arranged and rotatably connected to the moving frame 2, the worm wheel 452 is fixedly connected to one end of the first rotating rod 41 near the worm 451, and the worm wheel 452 can be matched with the worm 451.
When first dwang 41 rotates, at first the rotation worm 451, worm 451 rotates and drives worm wheel 452 and first dwang 41 rotation for through the setting of worm wheel 452 and worm 451, first dwang 41 can be spacing after accomplishing the rotation, has reduced the risk that first dwang 41 rotates and makes rotating turret 3 inclination change.
Referring to fig. 4 and 5, the clamping mechanism 5 includes a second rotating lever 51, a moving plate 52, a limiting plate 53, a sliding groove 31, and a supporting plate 54. The second rotating rod 51 is transversely arranged and rotationally connected to the rotating frame 3, threads are formed on two sides of the second rotating rod 51, the threads on two sides are opposite in rotation direction, a pair of moving plates 52 are respectively connected to two sides of the second rotating rod 51 in a threaded mode, the threads on the pair of moving plates 52 are opposite in rotation direction, limiting plates 53 are fixedly connected to the moving plates 52, two limiting plates 53 are fixedly connected to the upper side and the lower side of each moving plate 52, the limiting plates 53 located on the pair of moving plates 52 are symmetrically arranged, sliding grooves 31 for the limiting plates 53 to move are formed in the moving frame 2, and when the second rotating rod 51 rotates, the moving plates 52 relatively move and drive the limiting plates 53 to move, and the limiting plates 53 move to clamp the side edges of the photovoltaic module.
The backup pad 54 fixed connection is in rotating turret 3 bottom, and when rotating turret 3 moved, rotating turret 3 drove backup pad 54 and moved, and backup pad 54 moved to photovoltaic module below to the photovoltaic module that treats the clamp supports.
Referring to fig. 5 and 6, the entire device further includes a stopper pin 6, a tension spring 61, and a relief groove 531. The spacer pin 6 is provided with a plurality of, and all install a spacer pin 6 on every limiting plate 53 and the backup pad 54, the one end that limiting pin 6 passed limiting plate 53 or backup pad 54 all inclines to set up, the inclined plane of the spacer pin 6 that is located on the backup pad 54 is located one side of moving frame 2, be provided with extension spring 61 between limiting pin 6 tip and limiting plate 53 or the backup pad 54, extension spring 61 cover is established on the spacer pin 6, and the distance between limiting pin 6 and rotating frame 3 equals the thickness of photovoltaic module limit, avoidance groove 531 has all been seted up to the limiting plate 53 inboard, avoidance groove 531 is located the one end that keeps away from rotating frame 3 on the limiting plate 53.
When the limiting plate 53 moves to clamp the photovoltaic modules, the photovoltaic modules adjacent to the outermost photovoltaic modules can enable the limiting pins 6 on the limiting plate 53 to move to two sides and enable the stretching springs 61 to stretch, and then when the linear driver 12 drives the rotating frame 3 and the outermost photovoltaic modules to move, the photovoltaic modules adjacent to the outermost photovoltaic modules are separated from the limiting pins 6, and the limiting pins 6 clamp the outermost photovoltaic modules under the action of the restoring force of the stretching springs 61.
Through the setting of spacer pin 6 and extension spring 61, can press from both sides tightly and spacing to photovoltaic module, reduce the broken risk of photovoltaic module dropping in the removal in-process.
The whole device also comprises a ball. The balls are rotatably mounted on the side walls of the hook 11 which cooperate with the mounting frame 7. The friction force of the support frame 1 in the moving process along the mounting frame 7 can be reduced through the arrangement of the balls, so that abrasion in the moving process can be reduced on one hand, and the consumption of manpower in the moving process can be reduced on the other hand.
Referring to fig. 5, the entire apparatus further includes a cushion 541. The cushion 541 is mounted above the support plate 54, and the cushion 541 is located between the stopper pin 6 and the rotating frame 3. The process that can remove to remove frame 2 to photovoltaic module through the setting of blotter 541 is buffered, is favorable to improving the stability to photovoltaic module transport.
According to the application, the photovoltaic module is vertically clamped on the support frame 1, and the support frame 1 moves along the cross rod of the mounting frame 7, so that on one hand, the influence of uneven pavement on the carrying process of the photovoltaic module can be reduced, the breaking risk of the photovoltaic module is reduced, the carrying effect of the photovoltaic module is improved, on the other hand, the common manual carrying mode can be changed, the workload and the manpower consumption of operators are reduced, the angle of the rotating frame 3 is adjusted through the angle adjusting mechanism 4, on the other hand, the rotating frame 3 can be attached to the photovoltaic module, the clamping limit of the photovoltaic module is facilitated, the shaking risk in the moving process of the photovoltaic module is reduced, on the other hand, the inclination angle of the rotating frame 3 and the photovoltaic module can be adjusted when the photovoltaic module is mounted, the operators above can be conveniently collected, the manual conveying of workers is not needed, and the manpower consumption is reduced.
The implementation principle of the photovoltaic module carrying device provided by the embodiment of the application is as follows:
When the photovoltaic module is required to be carried, the photovoltaic module is vertically and obliquely stacked on one side of the mounting frame 7 and placed on the supporting table, then the worm 451 is rotated, the worm 451 rotates to drive the worm wheel 452 and the first rotating rod 41 to rotate, the first rotating rod 41 rotates to drive the push plate 42 to rotate, the push plate 42 rotates to drive the rotating frame 3 to rotate towards the direction close to the supporting frame 1, the inclination angle of the rotating frame 3 is the same as the angle of the photovoltaic module, then the linear driver 12 drives the moving frame 2 and the rotating frame 3 to move, the limiting pin 6 on the supporting plate 54 contacts with the photovoltaic module and moves downwards, the tension spring 61 on the supporting plate 54 stretches, the rotating frame 3 is attached to the outermost photovoltaic module, then the second rotating rod 51 rotates to drive the limiting plate 53 to move to clamp the outermost photovoltaic module, and meanwhile the limiting pin 6 on the limiting plate 53 contacts with the photovoltaic module adjacent to the outermost photovoltaic module, and the tension spring 61 on the limiting plate 53 stretches.
After clamping the photovoltaic modules, the linear driver 12 drives the movable frame 2, the rotating frame 3 and the outermost photovoltaic module to move, the limiting pin 6 is separated from the photovoltaic module adjacent to the outer photovoltaic module and clamps the outermost photovoltaic module under the action of the tension spring 61, then the linear driver 12 drives the movable frame 2, the support frame 1 and the photovoltaic module to return to the initial position, the worm 451 rotates in the opposite initial direction to enable the rotating frame 3 and the photovoltaic module to be perpendicular to the ground, then an operator pushes the support frame 1 to move along the mounting frame 7, and the photovoltaic module is carried to a proper position.
In addition, it should be noted that, in the description of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, or in communication between two elements. The specific meaning of the above terms in the present application can be understood by those skilled in the art according to the specific circumstances.
While the foregoing is directed to the preferred embodiments of the present application, it will be appreciated by those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present application, and such modifications and adaptations are intended to be comprehended within the scope of the present application.