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CN119219989A - A method for preparing a high-performance hydroxypropyl starch ether and polymer material composite product - Google Patents

A method for preparing a high-performance hydroxypropyl starch ether and polymer material composite product Download PDF

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Publication number
CN119219989A
CN119219989A CN202411745297.4A CN202411745297A CN119219989A CN 119219989 A CN119219989 A CN 119219989A CN 202411745297 A CN202411745297 A CN 202411745297A CN 119219989 A CN119219989 A CN 119219989A
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polymer material
performance
starch ether
composite product
preparation
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王公新
王文广
曹利庆
李培林
于栋栋
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Shandong Everbright Sailu New Material Technology Co ltd
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Shandong Everbright Sailu New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L3/00Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08L3/04Starch derivatives, e.g. crosslinked derivatives
    • C08L3/08Ethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B31/00Preparation of derivatives of starch
    • C08B31/08Ethers
    • C08B31/12Ethers having alkyl or cycloalkyl radicals substituted by heteroatoms, e.g. hydroxyalkyl or carboxyalkyl starch
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/34Filling pastes

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Wood Science & Technology (AREA)
  • Biochemistry (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)

Abstract

The invention belongs to the technical field of starch ether composite materials, and relates to a preparation method of a high-performance hydroxypropyl starch ether and high-polymer material composite product, which comprises the steps of dissolving a high-polymer material in ethanol, adding an etherifying agent as a reaction dispersing agent, sequentially adding starch, an alkalizing agent and an inhibitor, mixing, alkalizing for a certain time, and then heating for modification to obtain the high-performance hydroxypropyl starch ether and high-polymer material composite product; the invention mixes the polymer material with alcohol as the reaction dispersing agent, improves the reaction efficiency of the etherifying agent by changing the preparation solvent of the starch ether on the basis of keeping the performance of the existing product, has excellent lubricant, plasticity and thickening property, can be used for preparing putty powder or mortar, obviously improves the viscosity, the consistency and the water retention rate, completely fuses the advantages of the hydroxypropyl starch ether and the polymer material, and provides better choice for terminal customers. The preparation method has simple process and easy operation, is suitable for large-scale popularization and application, and has wide market prospect.

Description

Preparation method of high-performance hydroxypropyl starch ether and high-molecular material composite product
Technical Field
The invention belongs to the technical field of starch ether composite materials, and relates to a preparation method of a high-performance hydroxypropyl starch ether and high-polymer material composite product.
Background
The chemical modification of starch refers to the modification of raw starch by chemical reagent treatment, which changes its properties by structural change, so as to meet the application requirements, and generally the chemically modified starch can be divided into two main categories, one category is the reduction of the molecular weight of modified starch, such as acidolyzed starch, oxidized starch, etc., and the other category is the increase of the molecular weight of modified starch, such as crosslinked starch, esterified starch, carboxymethyl starch and hydroxypropyl starch.
The most widely used chemical modification in the market at present mainly comprises two types, namely, hydroxypropyl (carboxymethyl) starch is an ether compound generated by substitution reaction of propylene oxide (sodium chloroacetate) with hydroxyl groups in the starch under alkaline conditions and introduction of hydroxypropyl (carboxymethyl) groups into the starch. A multi-group cross-linked modified starch ether is prepared by modifying hydroxypropyl starch as base and adding cross-linking agent. Preparation of a crosslinked carboxymethyl hydroxypropylated composite modified starch as described in patent number 202110461697.2. The crosslinked carboxymethyl hydroxypropyl composite modified starch ether retains the hydrophilic characteristic brought by hydroxypropylation, improves the workability and the water retention, and simultaneously greatly increases the consistency and substantially improves the sagging resistance due to the introduction of carboxymethyl.
Sodium polyacrylate is a high molecular compound, is commonly used for manufacturing various aqueous adhesives, controlled release agents, polymer dispersants and the like, and is widely applied to various fields of construction, chemical industry, plastics, medicines, textiles and the like. The effect of the sodium polyacrylate mortar is mainly shown in the following aspects of 1. The toughness and the adhesive force of the mortar are improved, and compared with the traditional mortar, the sodium polyacrylate mortar has higher strength, stronger hardness and better toughness. Meanwhile, the adhesive force of the mortar can be increased, so that the mortar and the building material are adhered more tightly, and the overall stability of the building is improved. 2. The water resistance and durability of the mortar are improved, and the sodium polyacrylate mortar has the advantages of moisture resistance, good water resistance, certain flexibility and difficult cracking. Therefore, it not only can maintain better performance in a wet environment, and the performance of the material can be well maintained under complex conditions such as climate change, temperature change and the like.
However, with the continuous development of market, the hydroxypropyl starch ether and the composite starch ether products cannot meet the use requirements of the terminal market, and the cement-based products and the gypsum-based products have risks of strength loss while pursuing the lubricity and thickening property brought by thixotropic properties of the starch ether, so that many enterprises choose to add high polymer materials to endow the system with lubricity, but lack the thixotropic properties of the starch ether. It is necessary to develop a method for combining a polymer material and starch ether, solving the disadvantages of the existing single component and playing the complementary advantages of the polymer material and the starch ether.
Disclosure of Invention
The invention aims to solve the defects existing in the prior art, provides a preparation method of a high-performance hydroxypropyl starch ether and polymer material composite product, and on the basis of keeping the performance of the existing product, the reaction efficiency of the etherifying agent is improved by changing the preparation solvent of the starch ether, so that the starch ether particles are attached to the periphery of the polymer crystal, and a novel composite material is obtained.
In order to achieve the above purpose, the invention provides a preparation method of a high-performance hydroxypropyl starch ether and polymer material composite product, which comprises the following steps:
(1) Mixing a high polymer material, an etherifying agent and alcohol to prepare a dispersible solution serving as a reaction dispersing agent;
(2) Alkalizing, namely adding starch, an alkalizing agent and an inhibitor into a reaction dispersing agent, and alkalizing for a certain time to obtain an alkalized substance;
(3) Preparing a crude product, namely heating the alkalized material to carry out etherification reaction, and after the reaction is finished, placing the solvent in a reaction system into a condenser to carry out condensation recovery through heating, wherein the material recovered through the solvent is the crude product;
(4) The preparation of the novel composite product comprises the steps of crushing the crude product to obtain the high-performance hydroxypropyl starch ether and high polymer material composite product.
The high polymer material is one or more of polyvinyl alcohol, polyethylene oxide, polyacrylamide and sodium polyacrylate, starch is one or more of potato starch, tapioca starch and corn starch, the alkalizing agent is alkali metal hydroxide, the alcohol is one or more of methanol, ethanol, isopropanol, n-butanol, tert-butanol, acetone and diethylene glycol, the inhibitor is alkali metal salt, and the etherifying agent is one or more of chloroacetic acid, chloromethane, chloroethane, propylene glycol ether, propylene oxide and ethylene oxide.
The high polymer material is sodium polyacrylate, the alkali metal hydroxide is sodium hydroxide, the alcohol is ethanol, the inhibitor is one or two of sodium sulfate and sodium chloride, and the etherifying agent is propylene oxide.
The alkalization reaction time is 30-50min, the alkalization temperature is 20-30 ℃, the etherification reaction is that the temperature is raised to 50-60 ℃ and kept for 1.5-2 hours, then the temperature is raised to 70-50 ℃ and kept for 1-1.5 hours.
The mass ratio of the starch, the polymer material, the alkalizing agent, the inhibitor and the alcohol to the etherifying agent is 1 (0.01-0.1), 0.05-0.2, 0.05-0.1, 0.1-1 and 0.1-1.
The invention also provides application of the high-performance hydroxypropyl starch ether and high polymer material composite product prepared by the preparation method in preparing putty powder or mortar.
Compared with the prior art, the invention has the advantages that the high polymer material is mixed with alcohol to be used as a reaction dispersing agent, the reaction efficiency of the etherifying agent is improved on the basis of keeping the performance of the existing product by changing the preparation solvent of the starch ether, starch ether particles are attached to the periphery of high polymer crystals to obtain a novel composite material, after desolventizing, the reaction product can be directly crushed without drying, the product has excellent lubricity, plasticity and thickening property, can be used for preparing putty powder or mortar, and obviously improves the viscosity, consistency and water retention rate of the putty powder or mortar, and under the condition of ensuring that the use cost is not overlapped, the product completely fuses the advantages of hydroxypropyl starch ether and the high polymer material, thereby providing better choice for terminal customers. The preparation method has simple process and easy operation, is suitable for large-scale popularization and application, and has wide market prospect.
Detailed Description
The technical scheme of the invention is further described in detail below with reference to specific embodiments.
Example 1:
The embodiment relates to a preparation method of a high-performance hydroxypropyl starch ether and high polymer material composite product, which comprises the following specific steps:
(1) The preparation of the solution comprises the steps of adding 50 parts of ethanol, 20 parts of etherifying agent propylene oxide and 2 parts of sodium polyacrylate into a reaction kettle according to parts by weight, stirring and dispersing for 0.5h, and taking the mixture as a reaction dispersing agent;
(2) Alkalizing, namely adding 100 parts of starch, 10 parts of sodium hydroxide and 10 parts of inhibitor sodium sulfate into a reaction kettle according to parts by weight, and alkalizing for 40 minutes at 25 ℃;
(3) The preparation of crude products comprises the steps of etherification reaction, solvent recovery, and the specific steps are as follows:
Etherification, namely heating to 50 ℃ for 1.5 hours, then heating to 70 ℃ and keeping for 1.5 hours;
recovering, namely starting a hot water pump, slowly heating the temperature from 70 ℃ to 110 ℃, and recovering the solvent through a condenser when the pressure in the kettle is reduced to 0.2 mpa;
(4) Crushing and packaging, namely conveying the dried material to a micronizer, crushing to a sieving rate of more than 99% by 80 meshes, packaging and warehousing after the sieving rate is checked to be qualified, and obtaining a starch ether-based polymer material composite product, namely a high-performance hydroxypropyl starch ether and polymer material composite product.
Example 2:
The embodiment relates to a preparation method of a high-performance hydroxypropyl starch ether and high polymer material composite product, which comprises the following specific steps:
(1) Adding 40 parts of ethanol, 30 parts of etherifying agent propylene oxide and 6 parts of sodium polyacrylate into a reaction kettle according to parts by weight, stirring and dispersing for 0.6h, and taking the mixture as a reaction dispersing agent;
(2) Alkalizing, namely adding 100 parts of starch, 8 parts of sodium hydroxide and 10 parts of inhibitor sodium chloride into a reaction kettle according to parts by weight, and alkalizing for 30 minutes at 25 ℃;
(3) The preparation of crude products comprises the steps of etherification reaction, solvent recovery, and the specific steps are as follows:
Etherification, namely raising the temperature to 55 ℃ for 1.5 hours, raising the temperature to 75 ℃ and keeping the temperature for 1.5 hours;
Recovering, namely starting a hot water pump, slowly heating from 75 ℃ to 120 ℃, and recovering the solvent through a condenser when the pressure in the kettle is reduced to 0.2 mpa;
(4) Crushing and packaging, namely conveying the dried material to a micronizer, crushing to a sieving rate of more than 99% by 80 meshes, packaging and warehousing after the sieving rate is checked to be qualified, and obtaining a starch ether-based polymer material composite product, namely a high-performance hydroxypropyl starch ether and polymer material composite product.
Example 3:
The embodiment relates to a preparation method of a high-performance hydroxypropyl starch ether and high polymer material composite product, which comprises the following specific steps:
(1) Adding 30 parts of ethanol, 30 parts of etherifying agent propylene oxide and 4 parts of sodium polyacrylate into a reaction kettle according to parts by weight, stirring and dispersing for 0.5h, and taking the mixture as a reaction dispersing agent;
(2) Alkalizing, namely adding 100 parts of starch, 12 parts of sodium hydroxide and 10 parts of inhibitor sodium sulfate into a reaction kettle according to parts by weight, and alkalizing for 50 minutes at 25 ℃;
(3) The preparation of crude products comprises the steps of etherification reaction, solvent recovery, and the specific steps are as follows:
Etherification, namely heating to 60 ℃ for 2 hours, heating to 80 ℃ and keeping for 1 hour;
Recovering, namely starting a hot water pump, slowly heating the temperature to 120 ℃ from 80 ℃, starting a vacuum pump when the pressure in the kettle is reduced to 0.2mpa, and recovering the solvent through a condenser;
(4) Crushing and packaging, namely conveying the dried material to a micronizer, crushing to a sieving rate of more than 99% by 80 meshes, packaging and warehousing after the sieving rate is checked to be qualified, and obtaining a starch ether-based polymer material composite product, namely a high-performance hydroxypropyl starch ether and polymer material composite product.
Example 4:
The embodiment relates to a preparation method of a high-performance hydroxypropyl starch ether and high polymer material composite product, which comprises the following specific steps:
(1) The preparation of the solution comprises the steps of adding 20 parts of ethanol, 30 parts of etherifying agent propylene oxide and 5 parts of sodium polyacrylate into a reaction kettle according to parts by weight, stirring and dispersing to obtain a reaction dispersing agent;
(2) Alkalizing, namely adding 100 parts of starch, 10 parts of sodium hydroxide and 10 parts of inhibitor sodium sulfate into a reaction kettle according to parts by weight, and alkalizing for 40 minutes at 25 ℃;
(3) The preparation of crude products comprises the steps of etherification reaction, solvent recovery, and the specific steps are as follows:
Etherification, namely raising the temperature to 55 ℃ for 1.5 hours, raising the temperature to 75 ℃ and keeping the temperature for 1.5 hours;
Recovering, namely starting a hot water pump, slowly heating from 75 ℃ to 120 ℃, and recovering the solvent through a condenser when the pressure in the kettle is reduced to 0.2 mpa;
(4) Crushing and packaging, namely conveying the dried material to a micronizer, crushing to a sieving rate of more than 99% by 80 meshes, packaging and warehousing after the sieving rate is checked to be qualified, and obtaining a starch ether-based polymer material composite product, namely a high-performance hydroxypropyl starch ether and polymer material composite product.
Example 5:
This example relates to the effect of using the starch ether based polymer composite products prepared in examples 1-5, and the water content, viscosity and hydroxypropyl content of the products prepared in example 3 and comparative example were measured according to a test method commonly used in the art using commercially available hydroxypropyl starch ether as a comparative example, and the results are shown in table 1.
TABLE 1 physicochemical index
From comparison of physical and chemical indexes in table 1, the hydroxypropyl content and the moisture content of example 3 are not greatly changed, but the viscosity is significantly improved as compared with the comparative example. The polymer material dispersed by ethanol is used as solvent medium, and hydroxypropyl starch ether particles are adhered to polymer material crystals after heating and drying, so that the viscosity is greatly improved, and the hydroxypropyl content in the starch ether is not affected.
The influence of the product prepared in example 3 on the mortar performance is detected by taking 0.3 part of the product prepared in example 3, 300 parts of ordinary Portland cement, 700 parts of standard sand, 2 parts of HPMC (hydroxypropyl methylcellulose) and a proper amount of water as raw materials in parts by weight, preparing the mortar according to the existing mortar preparation method, detecting the consistency of the mortar according to the JGJ_T70-09 building mortar basic performance test method standard, replacing the product prepared in example 3 with commercially available hydroxypropyl starch ether, preparing the mortar according to the method, and taking the consistency detection result as a comparison example as shown in Table 2.
TABLE 2 consistency test results
The water retention of the mortars prepared in examples 1 to 4 was measured according to JGJ_T70-09 building mortar basic property test method standard, and the mortars prepared with commercially available hydroxypropyl starch ether were used as comparative examples, and the results are shown in Table 3.
Table 3 results of the mortar water retention test
As can be seen from Table 3, the water retention of the mortar prepared with the product of example 3 is the highest.
The data show that the starch ether-based polymer material composite product prepared by the preparation method of the high-performance hydroxypropyl starch ether and polymer material composite product can be used for preparing mortar, and is obviously superior to single hydroxypropyl starch ether in viscosity, water retention and thickening property.
According to JC/T298-2010 'putty powder for building indoor' standard, asbestos-free fiber cement plate is selected, water is added by 40% in combination with the method B in GB/T1728-1979, the mixture is uniformly stirred, smoothness and wettability are judged according to the surface drying and construction requirements, and the compositions of comparative putty powder and putty powder prepared by using the products of examples 1-4 are shown in Table 4.
Table 4 putty powder Components
Putty powder coating operations were performed using the putty powders prepared from the products of comparative examples and examples 1-4, with the effects shown in Table 5.
TABLE 5 putty powder coating effect
As is clear from Table 5, the putty powder of Experimental example 3 prepared from the composite product of hydroxypropyl starch ether and polymer material prepared in example 3 has improved workability and wettability compared with the commercially available hydroxypropyl starch ether.

Claims (6)

1.一种高性能羟丙基淀粉醚和高分子材料复合产品的制备方法,其特征在于,按照以下步骤进行:1. A method for preparing a high-performance hydroxypropyl starch ether and polymer material composite product, characterized in that the method comprises the following steps: (1)溶液制备:将高分子材料、醚化剂与醇混合,制备成分散性溶液作为反应分散剂;(1) Solution preparation: polymer material, etherifying agent and alcohol are mixed to prepare a dispersible solution as a reactive dispersant; (2)碱化:向反应分散剂中加入淀粉、碱化剂和抑制剂后,先碱化一定时间,得碱化物;(2) Alkalization: After adding starch, alkalizer and inhibitor to the reaction dispersant, alkalize for a certain period of time to obtain an alkalized product; (3)制备粗品:将碱化后的物料升温进行醚化反应,待反应结束后,通过升温将反应体系内的溶剂置入冷凝器进行冷凝回收,经溶剂回收的物料即为粗品;(3) Preparation of crude product: The alkalized material is heated to carry out etherification reaction. After the reaction is completed, the solvent in the reaction system is placed in a condenser by heating to be condensed and recovered. The material recovered by the solvent is the crude product; (4)制备新型复合产品:将粗品粉碎,即得高性能羟丙基淀粉醚和高分子材料复合产品。(4) Preparation of new composite products: The crude product is crushed to obtain a high-performance hydroxypropyl starch ether and polymer material composite product. 2.根据权利要求1所述高性能羟丙基淀粉醚和高分子材料复合产品的制备方法,其特征在于,所述高分子材料是聚乙烯醇、聚氧化乙烯、聚丙烯酰胺、聚丙烯酸钠中的一种或者多种;淀粉是马铃薯淀粉、木薯淀粉和玉米淀粉中的一种或者多种;所述碱化剂为碱金属氢氧化物;所述醇为甲醇、乙醇、异丙醇、正丁醇、叔丁醇、丙酮和二乙二醇中的一种或多种;所述抑制剂为碱金属盐;所述醚化剂为氯乙酸、氯甲烷、氯乙烷、丙二醇醚、环氧丙烷和环氧乙烷中的一种或多种。2. The method for preparing a high-performance hydroxypropyl starch ether and polymer material composite product according to claim 1 is characterized in that the polymer material is one or more of polyvinyl alcohol, polyethylene oxide, polyacrylamide, and sodium polyacrylate; the starch is one or more of potato starch, cassava starch, and corn starch; the alkalizer is an alkali metal hydroxide; the alcohol is one or more of methanol, ethanol, isopropanol, n-butanol, tert-butanol, acetone, and diethylene glycol; the inhibitor is an alkali metal salt; and the etherifying agent is one or more of chloroacetic acid, methyl chloride, ethyl chloride, propylene glycol ether, propylene oxide, and ethylene oxide. 3.根据权利要求1所述高性能羟丙基淀粉醚和高分子材料复合产品的制备方法,其特征在于,所述高分子材料为聚丙烯酸钠;碱金属氢氧化物是氢氧化钠;所述醇是乙醇;所述抑制剂是硫酸钠或氯化钠中的一种或两种;所述醚化剂为环氧丙烷。3. The method for preparing a high-performance hydroxypropyl starch ether and polymer material composite product according to claim 1, characterized in that the polymer material is sodium polyacrylate; the alkali metal hydroxide is sodium hydroxide; the alcohol is ethanol; the inhibitor is one or both of sodium sulfate and sodium chloride; and the etherifying agent is propylene oxide. 4.根据权利要求1所述高性能羟丙基淀粉醚和高分子材料复合产品的制备方法,其特征在于,所述碱化反应时间为30-50min,碱化温度为20-30℃;醚化反应为:升温至50-60℃,保持1.5-2小时,然后升温至70-50℃,保持1-1.5小时。4. The method for preparing a high-performance hydroxypropyl starch ether and polymer material composite product according to claim 1 is characterized in that the alkalization reaction time is 30-50 min, and the alkalization temperature is 20-30° C.; the etherification reaction is: heating to 50-60° C., maintaining for 1.5-2 hours, and then heating to 70-50° C., maintaining for 1-1.5 hours. 5.根据权利要求1所述高性能羟丙基淀粉醚和高分子材料复合产品的制备方法,其特征在于,所述淀粉、高分子材料、碱化剂、抑制剂、醇和醚化剂的质量比为1:(0.01~0.1):(0.05~0.2):(0.05~0.1):(0.1~1):(0.1~1)。5. The method for preparing a high-performance hydroxypropyl starch ether and polymer material composite product according to claim 1, characterized in that the mass ratio of the starch, polymer material, alkalizer, inhibitor, alcohol and etherifying agent is 1: (0.01-0.1): (0.05-0.2): (0.05-0.1): (0.1-1): (0.1-1). 6.利用权利要求1-5任一项所述制备方法制备得到的所述高性能羟丙基淀粉醚和高分子材料复合产品在制备腻子粉或砂浆中的应用。6. Use of the high-performance hydroxypropyl starch ether and polymer material composite product prepared by the preparation method according to any one of claims 1 to 5 in the preparation of putty powder or mortar.
CN202411745297.4A 2024-12-02 2024-12-02 A method for preparing a high-performance hydroxypropyl starch ether and polymer material composite product Pending CN119219989A (en)

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