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CN119216498A - Coiled steel bar straightening and shearing device - Google Patents

Coiled steel bar straightening and shearing device Download PDF

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Publication number
CN119216498A
CN119216498A CN202411755869.7A CN202411755869A CN119216498A CN 119216498 A CN119216498 A CN 119216498A CN 202411755869 A CN202411755869 A CN 202411755869A CN 119216498 A CN119216498 A CN 119216498A
Authority
CN
China
Prior art keywords
straightening
transmission
shearing
traction mechanism
traction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202411755869.7A
Other languages
Chinese (zh)
Inventor
马红漫
苏建阳
杨宏帅
惠刚
王晓波
王彤
赵焕焕
李泽丹
黄乐乐
代龙
郭旭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hebei Construction Engineering Group Building Decoration Engineering Co ltd
Original Assignee
Hebei Construction Engineering Group Building Decoration Engineering Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hebei Construction Engineering Group Building Decoration Engineering Co ltd filed Critical Hebei Construction Engineering Group Building Decoration Engineering Co ltd
Priority to CN202411755869.7A priority Critical patent/CN119216498A/en
Publication of CN119216498A publication Critical patent/CN119216498A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • B21F1/026Straightening and cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shearing Machines (AREA)

Abstract

The invention provides a coiled steel bar straightening and shearing device which comprises a supporting seat, a driving structure, a first transmission mechanism, a second transmission mechanism and a third transmission mechanism. The steel bar cutting machine comprises a supporting seat, a first traction mechanism, a straightening mechanism, a second traction mechanism and a cutting mechanism, wherein a working platform is arranged at the top of the supporting seat, the working platform is sequentially fixed with the first traction mechanism, the straightening mechanism, the second traction mechanism and the cutting mechanism, a driving structure is fixedly arranged on the supporting seat, a first transmission mechanism is in power connection with the first traction mechanism and the second traction mechanism and in power connection with the driving mechanism, a second transmission mechanism is in power connection with the straightening mechanism and the driving mechanism respectively, and a third transmission mechanism is in power connection with the cutting mechanism and the driving mechanism respectively. The coil steel bar straightening and shearing device provided by the invention can effectively reduce the number of drives, further reduce the manufacturing cost, reduce the failure rate, is convenient to maintain and has strong practicability.

Description

Coil type steel bar straightening and shearing device
Technical Field
The invention belongs to the technical field of steel bar treatment equipment, and particularly relates to a coil steel bar straightening and shearing device.
Background
In the construction process, the use of steel bars is generally involved. At present, the steel bar below 12mm is commonly used as main stress components such as beam plates and columns, steel bar frameworks, stirrups and the like, and the steel bar is generally coiled in the process of delivery and transportation to a construction destination, so that the steel bar is straightened by a steel bar straightening device before use, and meanwhile, a cutting device is also required to cut the steel bar to a fixed length, so that the steel bar is convenient for subsequent use (such as batch bending and forming). The steel bar straightening device and the cutting device are generally arranged into an integrated structure, namely, the steel bar straightening and cutting device is convenient to cut.
In the prior art, the continuous transmission of the steel bars is involved, a traction mechanism is required to be arranged on a steel bar straightening device, the steel bars are straightened through a rotatable straightening cylinder by pulling the steel bars through the traction mechanism, and then the steel bars pass through a cutting device. However, the traction mechanism is only provided with one traction force, the traction force is smaller, and the traction mechanism, the straightening barrel and the cutting device are respectively provided with independent drives, particularly, the cutting device needs at least two drives, so that related parameters such as circuit arrangement and electric control of the cutting device need to be carefully calculated, the manufacturing cost is obviously increased, meanwhile, the energy consumption is increased, the failure rate is increased, the maintenance is inconvenient, and the practicality is poor because the shutdown maintenance possibly cannot keep pace with the construction.
Disclosure of Invention
The embodiment of the invention provides a coiled steel bar straightening and shearing device, which aims to solve the problem of poor practicality caused by high cost due to driving of the traditional steel bar straightening and shearing device.
In order to achieve the purpose, the technical scheme adopted by the invention is that the coil steel bar straightening and shearing device comprises:
The support seat is provided with a working platform at the top, and the working platform is sequentially fixed with a first traction mechanism, a straightening mechanism, a second traction mechanism and a shearing mechanism for the steel bars to linearly pass through;
the driving structure is fixedly arranged on the supporting seat;
the first transmission mechanism is in power connection with the first traction mechanism and the second traction mechanism and in power connection with the driving structure;
The second transmission mechanism is respectively in power connection with the straightening mechanism and the driving structure;
and the third transmission mechanism is respectively in power connection with the shearing mechanism and the driving structure.
In one possible implementation manner, the interval direction of the first traction mechanism and the second traction mechanism is set to be a first direction, and the direction perpendicular to the first direction and horizontal to the first direction is set to be a second direction;
The driving structure includes:
the worm gear reducer is fixedly arranged on the supporting seat, is provided with a first power output end arranged along the first direction and is provided with a second power output end arranged along the second direction;
The driver is fixedly arranged on the worm gear reducer and is in power connection with the power input end of the worm gear reducer.
In one possible implementation manner, the first traction mechanism and the second traction mechanism have the same structure, and the first traction mechanism and the second traction mechanism both comprise:
The vertical fixing frame is provided with a through cavity which penetrates through two sides along the second direction, and a fixing adapter seat and a movable adapter seat which is positioned above the fixing adapter seat and can vertically slide are arranged in the through cavity;
The fixed rotating shaft is arranged along the second direction, is rotatably arranged on the fixed adapter seat, and both ends of the fixed rotating shaft extend out of the fixed adapter seat;
The movable rotating shaft is arranged along the second direction, is rotatably arranged on the movable adapter, and has two ends extending out of the movable adapter, one end coaxially connected with an upper press roller corresponding to the lower press roller, and the other end coaxially connected with an upper gear meshed with the lower gear.
In one possible implementation manner, the vertical fixing frame is provided with an adjusting structure for adjusting the lifting movement of the movable adapter.
In one possible implementation, the first transmission mechanism includes:
the two first belt pulleys are coaxially arranged at one ends of the two fixed rotating shafts far away from the lower pressing roller;
the second belt pulley is coaxially arranged at a second power output end of the worm gear reducer;
The guide pulleys are arranged, and the two guide pulleys are positioned between the two first pulleys;
and one end of the first transmission belt is wound on the outer circumferential surfaces of the two first belt pulleys, and the other end of the first transmission belt is wound on the outer circumferential surface of the second belt pulley after passing through the space between the two guide belt pulleys.
In one possible implementation, the straightening mechanism includes:
the device comprises a plurality of transverse adapter seats, a plurality of connecting holes and a plurality of connecting rods, wherein the two transverse adapter seats are arranged along the first direction at intervals;
The straightening barrel is rotatably arranged in the two switching holes, two ends of the straightening barrel extend out of the two switching holes respectively, the straightening barrel is provided with a wire transmission hole penetrating along the first direction, a plurality of connecting parts are arranged on the side wall of the straightening barrel at intervals along the first direction, each connecting part comprises at least two connecting holes which are communicated with the wire transmission hole and are arranged around the axis of the straightening barrel at intervals in a ring shape, fixing plugs are detachably connected in the connecting holes, and straightening rotating rollers are connected to the fixing plugs.
In one possible implementation manner, the second transmission mechanism is a belt transmission, one end of the second transmission mechanism is connected with the first power output end of the worm gear reducer, and the other end of the second transmission mechanism is connected with the other end of the straightening cylinder.
In one possible implementation, the shearing mechanism includes:
The top end of each support is rotationally provided with a limiting wheel, and the axis of each limiting wheel is arranged along the vertical direction;
The power rotating shaft is rotatably arranged on the two supports along the second direction;
the rotary disc is arranged between the two supports and is in rotary connection with the power rotating shaft through a one-way bearing, and an annular groove is formed in the periphery of the rotary disc;
The shearing structure is arranged on the rotating disc, corresponds to the annular groove and corresponds to the two limiting wheels, and is used for cutting reinforcing steel bars in the process of passing through the two limiting wheels along with the rotation of the rotating disc.
In one possible implementation, the shearing structure includes:
The fixed cylinders are provided with two fixed cylinders, the two fixed cylinders are fixedly arranged on the rotary disk and are respectively positioned at two sides of the annular groove along the second direction, and each fixed cylinder is provided with a sliding cavity penetrating along the second direction;
The device comprises a plurality of annular grooves, sliding blocks, cutting blades, limiting protrusions, a plurality of limiting wheels, a plurality of limiting protrusions, a plurality of cutting blades and a plurality of guide rails, wherein the sliding blocks are arranged and are respectively arranged in the two sliding cavities in a sliding manner;
the two springs are respectively sleeved on the two sliding blocks and are respectively positioned in the two sliding cavities, one end of each spring is abutted against the limiting protrusion, and the other end of each spring is abutted against the flanging part and used for bouncing the corresponding sliding block, so that the sliding block has a trend of continuously moving towards the direction far away from the annular groove.
In one possible implementation manner, the third transmission mechanism is a belt transmission, one end of the third transmission mechanism is connected with the second power output end of the worm gear reducer, and the other end of the third transmission mechanism is connected with the other end of the power rotating shaft.
In the implementation mode, the first traction mechanism and the second traction mechanism are arranged on the supporting seat, and traction force can be increased through the two traction mechanisms. The first transmission mechanism, the second transmission mechanism and the third transmission mechanism can respectively transmit the power of the driving structure to the first traction mechanism, the second traction mechanism, the straightening mechanism and the shearing mechanism, so that the driving quantity can be effectively reduced, the manufacturing cost is further reduced, the failure rate is reduced, the maintenance is convenient, and the practicability is strong.
Drawings
Fig. 1 is a schematic structural view of a coil-type reinforcing steel bar straightening and shearing device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram II of a coil-type reinforcing steel bar straightening and shearing device according to an embodiment of the present invention;
fig. 3 is a schematic structural view III of a coil-type reinforcing steel bar straightening and shearing device according to an embodiment of the present invention;
Fig. 4 is a schematic view of a structure of a portion a of the coil-type bar straightening and shearing device shown in fig. 1;
Fig. 5 is a schematic plan view of a shearing structure (the shearing structure is cut and corresponds to a limiting wheel) in the coil-type steel bar straightening and shearing device according to the embodiment of the invention.
Reference numerals illustrate:
10. A support base; 11, a working platform 12, a finishing structure;
20. a driving structure; 21, a worm gear reducer 22, a driver;
30. The device comprises a first traction mechanism, a vertical fixed frame, a fixed rotating shaft, a movable adapter, a lower pressing roller, a 36, an upper pressing roller, a 37, a lower gear, a 38, an upper gear, a 39, an adjusting structure, a 301 and a fixed adapter;
40. a straightening mechanism; 41, a transverse adapter seat, 42, a straightening cylinder, 43, a connecting part;
50. A second traction mechanism;
60. The cutting mechanism comprises a cutting mechanism, 61, a support, 62, a power rotating shaft, 63, a rotating disk, 631, an annular groove, 64, a one-way bearing, 65, a cutting structure, 651, a fixed cylinder, 652, a sliding block, 653, a spring, 654, a sliding cavity, 655, a cutter, 656, a limiting protrusion, 657, a flanging, 66 and a limiting wheel;
70. The first transmission mechanism comprises a first belt wheel 71, a second belt wheel 72, a guide belt wheel 73, a first transmission belt 74 and a second transmission belt;
80. the second transmission mechanism comprises 81, a third belt pulley, 82, a fourth belt pulley, 83, a fifth belt pulley, 84, a sixth belt pulley, 85, a second transmission belt, 86 and a third transmission belt;
90. the third transmission mechanism, 91, seventh belt pulley, 92, eighth belt pulley, 93, ninth belt pulley, 94, tenth belt pulley, 95, fifth transmission belt, 96, sixth transmission belt;
100. Reinforcing steel bars.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1 to 3, a description will now be given of a coil-type bar straightening and shearing device according to the present invention. The coil-type steel bar straightening and shearing device comprises a supporting seat 10, a driving structure 20, a first transmission mechanism 70, a second transmission mechanism 80 and a third transmission mechanism 90. The top of the supporting seat 10 is provided with a working platform 11. The working platform 11 is sequentially fixed with a first traction mechanism 30, a straightening mechanism 40, a second traction mechanism 50 and a shearing mechanism 60, which can enable the steel bars 100 to linearly pass through. The driving structure 20 is fixedly arranged on the supporting seat 10. The first transmission mechanism 70 is in power connection with the first traction mechanism 30 and the second traction mechanism 50, and in power connection with the driving mechanism. The second transmission mechanism 80 is respectively in power connection with the straightening mechanism 40 and the driving mechanism. The third transmission mechanism 90 is respectively in power connection with the shearing mechanism 60 and the driving mechanism.
Compared with the prior art, the coil steel bar straightening and shearing device provided by the embodiment is provided with the first traction mechanism 30 and the second traction mechanism 50 on the supporting seat 10, and traction force can be increased through the two traction mechanisms. The first transmission mechanism 70, the second transmission mechanism 80 and the third transmission mechanism 90 can respectively transmit the power of the driving structure 20 to the first traction mechanism 30, the second traction mechanism 50, the straightening mechanism 40 and the shearing mechanism 60, so that the number of driving can be effectively reduced, the manufacturing cost is further reduced, the failure rate is reduced, the maintenance is convenient, and the practicability is strong.
The arrangement structure 12 may be disposed at the front end of the first traction mechanism 30, see fig. 1, and has a through hole, and four guide bars are disposed in a ring shape in front of the through hole, so that irregular disturbance in the process of conveying the reinforcing steel bars 100 can be avoided.
In some embodiments, the driving structure 20 may be as shown in fig. 2. Referring to fig. 2, the first traction mechanism 30 and the second traction mechanism 50 are set to have a first direction and a second direction perpendicular to the first direction and horizontal to the first direction.
The drive structure 20 includes a worm gear reducer 21 and a driver 22. The worm gear reducer 21 is fixedly arranged on the supporting seat 10, and is provided with a first power output end arranged along a first direction and a second power output end arranged along a second direction. The driver 22 is fixedly arranged on the worm gear reducer 21 and is in power connection with the power input end of the worm gear reducer 21.
In this embodiment, the worm gear reducer 21 can provide two power output ends that are perpendicular to each other, so as to ensure adaptation to transmission in different power directions and improve adaptability.
It should be noted that, regarding the supporting seat 10 may be a supporting frame structure, which may be hollow below the working platform 11, and the worm gear reducer 21 may be disposed on the bottom surface of the working platform 11, and a plurality of openings may be formed on the working platform 11 correspondingly related to power transmission, as shown in fig. 1 and 2.
In some embodiments, the first traction mechanism 30 and the second traction mechanism 50 may have the structures shown in fig. 1,2 and 4. Referring to fig. 1,2 and 4, the first traction mechanism 30 is identical in structure to the second traction mechanism 50. The first traction mechanism 30 and the second traction mechanism 50 each include a vertical fixed frame 31, a fixed rotating shaft 32, a movable rotating shaft 33, a fixed adapter 301, a movable adapter 34, a lower press roller 35, a lower gear 37, an upper press roller 36, a lower gear 37, and an upper gear 38.
The vertical fixing frame 31 has a through cavity penetrating both sides in the second direction. A fixed adapter 301 and a movable adapter 34 which is positioned above the fixed adapter 301 and can slide vertically are arranged in the through cavity. The fixed rotating shaft 32 is disposed along the second direction and rotatably disposed on the fixed adapter 301, and both ends of the fixed rotating shaft extend out of the fixed adapter 301. One end of the fixed rotating shaft 32 is coaxially connected with a lower pressing roller 35, and the other end is coaxially connected with a lower gear 37. The moving rotating shaft 33 is disposed along the second direction and rotatably disposed on the moving adapter 34, and both ends of the moving rotating shaft extend out of the moving adapter 34. An upper press roller 36 corresponding to the lower press roller 35 is coaxially connected to one end of the moving rotary shaft 33, and an upper gear 38 engaged with the lower gear 37 is coaxially connected to the other end.
The reinforcing steel bar 100 can be transmitted backwards between the upper pressing roller 36 and the lower pressing roller 35, so that the clamping force can be ensured, and the traction transmission effect can be further ensured. The lower gear 37 on the fixed rotating shaft 32 is meshed with the wound gear on the movable rotating shaft 33, so that the upper pressing roller 36 and the lower pressing roller 35 can be guaranteed to rotate simultaneously, the rotation directions are opposite, and the traction effect can be guaranteed.
The first traction mechanism 30 and the second traction mechanism 50 can realize two double traction and increase traction force. And through the meshing of the upper gear 38 and the lower gear 37 in each traction mechanism, the synchronous rotation of the upper press roller 36 and the lower press roller 35 is realized, so that the steel bar 100 between the upper press roller 36 and the lower press roller 35 can be ensured to stably pass through, and the steel bar 100 can be straightened to a certain extent.
It should be noted that, the fixed adaptor 301 may be directly fixed in the through cavity by a bolt connection manner, and the movable adaptor 34 needs to be in a limiting sliding connection with the through cavity in a vertical direction, and a limiting guide rail may be specifically provided, or a guiding chute may be provided on the movable adaptor 34.
It should be further noted that the outer circumferential surface of the lower press roller 35 and the outer circumferential surface of the upper press roller 36 may be provided with annular grooves to facilitate the passage of the reinforcing bars 100. Meanwhile, fixing plates can be arranged at two ends of the vertical fixing frame 31 along the first direction, and through holes for the steel bars 100 to pass through are formed in each fixing plate so as to prevent the steel bars 100 from separating from the lower press roller 35 and the upper press roller 36.
In some embodiments, the vertical fixing frame 31 may have a structure as shown in fig. 1. Referring to fig. 1, the vertical fixing frame 31 is provided with an adjusting structure 39 capable of adjusting the lifting movement of the movable adapter 34.
The vertical position of the movable adapter 34 can be guaranteed to be adjusted by the adjusting structure 39, and then gaps between the lower pressing roller 35 and the upper pressing roller 36 are guaranteed to be adjusted, so that the adaptability of the steel bars 100 with different diameters is guaranteed, the adaptability is improved, meanwhile, the clamping of the steel bars 100 can be guaranteed, and the traction effect is guaranteed.
In this embodiment, the adjusting structure 39 may be an adjusting screw threaded to the top end of the vertical fixing frame 31, the bottom end thereof is rotatably connected to the moving adapter 34, and the top end thereof is provided with a manual wheel.
It should be noted that, the sliding of the movable adapter 34 tends to drive the upper gear 38 to move, so that the upper gear 38 and the lower gear 37 may be disengaged, and thus only fine adjustment without separating from the power connection may be performed, and when the adjustment distance is large, the specification of the upper gear 38 may be changed, thereby further improving the adaptability.
In some embodiments, the first transmission mechanism 70 may be configured as shown in fig. 2. Referring to fig. 2, the first transmission mechanism 70 includes a first pulley 71, a second pulley 72, a guide pulley 73, and a first transmission belt 74. The first pulleys 71 are provided in two, and the two first pulleys 71 are coaxially disposed at one ends of the two fixed rotating shafts 32 away from the lower press roller 35. The second pulley 72 is coaxially disposed on the second power output end of the worm gear reducer 21. The guide pulleys 73 are provided in two, and the two guide pulleys 73 are located between the two first pulleys 71. One end of the first transmission belt 74 is wound around the outer peripheral surfaces of the two first pulleys 71, and the other end passes between the two guide pulleys 73 and is wound around the outer peripheral surface of the second pulley 72.
The first pulley 71 and the second pulley 72 ensure that the fixed shaft 32 is simultaneously rotated, and the second pulley 72 ensures that power is transmitted to the two first pulleys 71 through the first transmission belt 74. The arrangement of the two guide pulleys 73, which involves the height difference between the second pulley 72 and the two first pulleys 71, can ensure that the contact area between the first transmission belt 74 and the second pulley 72 is increased, and simultaneously contacts the first transmission belt 74 to guide the first transmission belt 74, and can avoid larger interference with the working platform 11.
Specifically, the two guide pulleys 73 are rotatably provided on the work table 11 at a position lower than the position of the two first pulleys 71, and the gap between the two guide pulleys 73 is smaller than the diameter of the second pulley 72.
In some embodiments, the alignment mechanism 40 may be configured as shown in fig. 1-3. Referring to fig. 1 to 3, the straightening mechanism 40 includes a lateral adapter 41 and a straightening barrel 42. The two lateral adapter seats 41 are provided, and the two lateral adapter seats 41 are arranged at intervals along the first direction. Each of the lateral adapter seats 41 is provided with an adapter hole whose axis is arranged along the first direction. The size of the transfer hole may be adaptively enlarged to ensure adaptation to different sizes of the reinforcing bars 100.
The straightening barrel 42 is rotatably arranged in the two adapting holes, and two ends of the straightening barrel 42 respectively extend out of the two adapting holes. The straightening barrel 42 has a wire passing hole penetrating along the first direction. A plurality of connecting portions 43 are arranged on the side wall of the straightening barrel 42 at intervals along the first direction, each connecting portion 43 comprises at least two connecting holes which are communicated with the wire transmission holes and are annularly arranged at intervals around the axis of the straightening barrel 42, fixing plugs are detachably connected in the connecting holes, and straightening rotating rollers are connected to the fixing plugs.
The straightening cylinder 42 is driven to rotate by the second transmission mechanism 80, and the straightening rollers in the connecting holes are all abutted against the steel bars 100, so that along with the rotation of the straightening cylinder 42, the straightening rollers rotate around the steel bars 100, and the straightening effect is ensured.
It should be noted that, the fixed plug can be connected with the connecting hole site through screw threads, and the fixed plug can include the cock body, coaxial rotation setting up the bull stick in the cock body, and the bull stick can be fixed on the racing body through the nut. The alignment roller rotates the inner setting at the bull stick, and the axis of rotation sets up perpendicularly with the length direction of bull stick. In addition, the angle of each straightening roller is adjustable, and this technology is the prior art and will not be described here again.
In this embodiment, a wire brush may be installed on the corresponding fixing plug near one of the connection holes in the connection portion 43 of the second traction mechanism 50 to increase the rust removing effect.
In some embodiments, the second transmission mechanism 80 may be configured as shown in fig. 2. Referring to fig. 2, the second transmission mechanism 80 is a belt transmission, one end of which is connected to the first power output end of the worm gear reducer 21, and the other end of which is connected to the other end of the straightening cylinder 42.
The straightening cylinder 42 is arranged in parallel with the axis direction of the first power output end of the worm gear reducer 21, and a belt transmission structure can be adopted.
Another implementation of this embodiment may involve that the end of the straightening barrel 42 is offset from the first power output end of the worm gear reducer 21 in the first direction, so the second transmission mechanism 80 may include a third pulley 81, a fourth pulley 82, a fifth pulley 83, a sixth pulley 84, a second transmission belt 85, and a third transmission belt 86. The third pulley 81 is coaxially disposed on the first power output end of the worm gear reducer 21. The fourth pulley 82 and the fifth pulley 83 are coaxially connected, and the fourth pulley 82 corresponds to the third pulley 81. The sixth pulley 84 is coaxially connected to an end of the straightening barrel 42 and corresponds to the fifth pulley 83. The second transmission belt 85 is sleeved on the outer peripheries of the third belt pulley 81 and the fourth belt pulley 82, and the third transmission belt 86 is sleeved on the outer peripheries of the fifth belt pulley 83 and the sixth belt pulley 84, as can be seen in fig. 2.
In some embodiments, the shearing mechanism 60 may be configured as shown in fig. 1, 3 and 4. Referring to fig. 1, 3 and 4, the shear mechanism 60 includes a support 61, a power shaft 62, a rotating disk 63, and a shear structure 65. The two holders 61 are provided, and the two holders 61 are spaced apart along the second direction. The top end of each support 61 is rotatably provided with a limiting wheel 66, and the axis of each limiting wheel 66 is arranged along the vertical direction. The power shaft 62 is rotatably provided on the two brackets 61 in the second direction. The rotating disc 63 is arranged between the two supports 61 and is rotatably connected with the power rotating shaft 62 through a one-way bearing 64. The outer periphery of the rotating disk 63 is provided with an annular groove 631. The portion of the annular groove 631 at the top end is capable of passing the reinforcing bars 100. The shearing structure 65 is disposed on the rotating disc 63 and corresponds to the annular groove 631 and corresponds to the two limiting wheels 66, and the shearing structure 65 can rotate along with the rotating disc 63 and cut the reinforcing steel bars 100 in the process of passing through the two limiting wheels 66.
The two supports 61 ensure the rotational connection of the power shaft 62, while the power shaft 62 ensures the power connection with the worm gear reducer 21 via the third transmission 90. The rotating disc 63 can drive the shearing structure 65 to rotate, and the two limiting wheels 66 are passed once every rotation, so that the steel bars 100 in the annular groove 631 can be cut when the limiting wheels 66 are passed every time, and fixed-length cutting can be realized.
In addition, the continuous transmission of the reinforcing bars 100 is involved, and the rotation speed of the rotating disc 63 is smaller than the transmission speed of the reinforcing bars 100, so that the reinforcing bars 100 can push the shearing structure 65 forward during the cutting process, and the shearing structure 65 has higher stability and strength, so that the reinforcing bars 100 between the second traction mechanism 50 and the shearing structure 65 can be bent. Therefore, the unidirectional bearing 64 is arranged between the power rotating shaft 62 and the rotating disc 63, so that the shearing structure 65 can feed forward along with the steel bar 100 in the cutting process of the shearing structure 65 on the steel bar 100, and the rotating disc 63 is rotated relative to the power rotating shaft 62, so that the transmission speed of the steel bar 100 is compensated, and the deformation of the steel bar 100 is avoided.
In some embodiments, the shear structure 65 may be configured as shown in FIG. 5. Referring to fig. 5, the shear structure 65 includes a fixed cylinder 651, a slider 652, and a spring 653. The fixed cylinders 651 are provided in two, and the two fixed cylinders 651 are both fixed on the rotary disk 63 and are located on both sides of the annular groove 631 in the second direction, respectively. Each of the fixing cylinders 651 has a slide chamber 654 therethrough in the second direction. The two ends of each sliding cavity 654 are provided with flanges 657. The two sliders 652 are provided, and the two sliders 652 are slidably disposed in the two slide chambers 654, respectively. The end of each slide 652 remote from the annular recess 631 extends out of the slide cavity 654 and has a beveled portion that corresponds to the spacing wheel 66. Each slide 652 is provided with a limit protrusion 656 corresponding to the flange 657. A cutting knife 655 is provided on the end of each slide 652 adjacent the annular recess 631. The springs 653 are two, and the two springs 653 are respectively sleeved on the two sliding blocks 652 and are respectively located in the two sliding cavities 654. One end of each spring 653 abuts against the stopper boss 656, and the other end abuts against the flange 657, so that the corresponding slider 652 can be sprung, and the slider 652 tends to move continuously in a direction away from the annular groove 631.
The two fixed cylinders 651 are respectively connected with the two sliding blocks 652 in a sliding manner, in the process that the fixed cylinders 651 rotate along with the rotating disc 63 for one circle, and pass through the two limiting wheels 66, the inclined surface parts of the sliding blocks 652 are contacted with the corresponding limiting wheels 66, the limiting wheels 66 further push the sliding blocks 652 to the direction of the annular grooves 631, after the two sliding blocks 652 relatively move, the two cutters 655 relatively move, and then extend into the annular grooves 631 to cut the reinforcing steel bars 100,
The structure can effectively reduce the power source, can realize fixed-length cutting, can adapt to the transmission speed of the reinforcing steel bar 100, and has simple structure and strong practicability.
Each of the sliding blocks 652 has a certain length, the sliding block 652 may have a cylindrical shape, or may have a rectangular shape, and when having a rectangular shape, the transmission opening formed by enclosing the flanges 657 is a rectangular opening, and two ends of the sliding block 652 are continuously located in the rectangular opening.
In some embodiments, the third transmission mechanism 90 may be configured as shown in fig. 2 and 3. Referring to fig. 2 and 3, the third transmission mechanism 90 is a belt transmission, one end of the third transmission mechanism 90 is connected to the second power output end of the worm gear reducer 21, and the other end is connected to the other end of the power rotating shaft 62.
The belt transmission can effectively transmit the power of the driver 22 to the power rotating shaft 62 at the same time, so that the driving usage can be reduced.
Referring to the different cut lengths, referring to fig. 2 and 3, the third transmission 90 may include a seventh pulley 91, an eighth pulley 92, a ninth pulley 93, a tenth pulley 94, a fourth transmission belt, and a fifth transmission belt 95. The seventh pulley 91 is coaxially connected to the second power output end of the worm speed reducer 21. The eighth pulley 92 is coaxially connected with the ninth pulley 93, and the eighth pulley 92 corresponds to the seventh pulley 91, and the diameter of the eighth pulley 92 is larger than the ninth pulley 93. The tenth pulley 94 is coaxially connected to one end of the power rotating shaft 62, and corresponds to the ninth pulley 93. The fourth transmission belt is fitted around the seventh pulley 91 and the eighth pulley 92, and the fifth pulley 83 is fitted around the ninth pulley 93 and the tenth pulley 94.
Since the diameter of the eighth pulley 92 is larger than that of the ninth pulley 93, the third transmission mechanism 90 can achieve deceleration of the second power output end of the turbine speed reducer, thereby extending the time for one rotation of the rotary disk 63. By replacing the eighth pulley 92, cutting of bars 100 of different lengths can be achieved.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (10)

1. Coil type reinforcing bar alignment shearing mechanism, its characterized in that includes:
The support seat is provided with a working platform at the top, and the working platform is sequentially fixed with a first traction mechanism, a straightening mechanism, a second traction mechanism and a shearing mechanism for the steel bars to linearly pass through;
the driving structure is fixedly arranged on the supporting seat;
the first transmission mechanism is in power connection with the first traction mechanism and the second traction mechanism and in power connection with the driving structure;
The second transmission mechanism is respectively in power connection with the straightening mechanism and the driving structure;
and the third transmission mechanism is respectively in power connection with the shearing mechanism and the driving structure.
2. The coiled steel bar straightening and shearing device as claimed in claim 1, wherein the interval direction of the first traction mechanism and the second traction mechanism is set to be a first direction, and the direction vertical and horizontal to the first direction is set to be a second direction;
The driving structure includes:
the worm gear reducer is fixedly arranged on the supporting seat, is provided with a first power output end arranged along the first direction and is provided with a second power output end arranged along the second direction;
The driver is fixedly arranged on the worm gear reducer and is in power connection with the power input end of the worm gear reducer.
3. The apparatus of claim 2, wherein the first traction mechanism is configured identically to the second traction mechanism, and wherein the first traction mechanism and the second traction mechanism each comprise:
The vertical fixing frame is provided with a through cavity which penetrates through two sides along the second direction, and a fixing adapter seat and a movable adapter seat which is positioned above the fixing adapter seat and can vertically slide are arranged in the through cavity;
The fixed rotating shaft is arranged along the second direction, is rotatably arranged on the fixed adapter seat, and both ends of the fixed rotating shaft extend out of the fixed adapter seat;
The movable rotating shaft is arranged along the second direction, is rotatably arranged on the movable adapter, and has two ends extending out of the movable adapter, one end coaxially connected with an upper press roller corresponding to the lower press roller, and the other end coaxially connected with an upper gear meshed with the lower gear.
4. The coiled steel bar straightening and shearing device as claimed in claim 3, wherein the vertical fixing frame is provided with an adjusting structure for adjusting the lifting movement of the movable adapter.
5. A coiled steel straightening and shearing device as claimed in claim 3, in which said first transmission means comprises:
the two first belt pulleys are coaxially arranged at one ends of the two fixed rotating shafts far away from the lower pressing roller;
the second belt pulley is coaxially arranged at a second power output end of the worm gear reducer;
The guide pulleys are arranged, and the two guide pulleys are positioned between the two first pulleys;
and one end of the first transmission belt is wound on the outer circumferential surfaces of the two first belt pulleys, and the other end of the first transmission belt is wound on the outer circumferential surface of the second belt pulley after passing through the space between the two guide belt pulleys.
6. The coil-type rebar straightening and shearing device as claimed in claim 2, wherein said straightening mechanism comprises:
the device comprises a plurality of transverse adapter seats, a plurality of connecting holes and a plurality of connecting rods, wherein the two transverse adapter seats are arranged along the first direction at intervals;
The straightening barrel is rotatably arranged in the two switching holes, two ends of the straightening barrel extend out of the two switching holes respectively, the straightening barrel is provided with a wire transmission hole penetrating along the first direction, a plurality of connecting parts are arranged on the side wall of the straightening barrel at intervals along the first direction, each connecting part comprises at least two connecting holes which are communicated with the wire transmission hole and are arranged around the axis of the straightening barrel at intervals in a ring shape, fixing plugs are detachably connected in the connecting holes, and straightening rotating rollers are connected to the fixing plugs.
7. The coiled steel bar straightening and shearing device as claimed in claim 6, characterized in that the second transmission mechanism is a belt transmission, one end of the second transmission mechanism is connected with the first power output end of the worm gear reducer, and the other end of the second transmission mechanism is connected with the other end of the straightening cylinder.
8. The coil-type reinforcing bar straightening and shearing apparatus as claimed in claim 2, wherein the shearing mechanism comprises:
The top end of each support is rotationally provided with a limiting wheel, and the axis of each limiting wheel is arranged along the vertical direction;
The power rotating shaft is rotatably arranged on the two supports along the second direction;
the rotary disc is arranged between the two supports and is in rotary connection with the power rotating shaft through a one-way bearing, and an annular groove is formed in the periphery of the rotary disc;
The shearing structure is arranged on the rotating disc, corresponds to the annular groove and corresponds to the two limiting wheels, and is used for cutting reinforcing steel bars in the process of passing through the two limiting wheels along with the rotation of the rotating disc.
9. The coil-type reinforcing bar straightening and shearing apparatus as claimed in claim 8, wherein the shearing structure comprises:
The fixed cylinders are provided with two fixed cylinders, the two fixed cylinders are fixedly arranged on the rotary disk and are respectively positioned at two sides of the annular groove along the second direction, and each fixed cylinder is provided with a sliding cavity penetrating along the second direction;
The device comprises a plurality of annular grooves, sliding blocks, cutting blades, limiting protrusions, a plurality of limiting wheels, a plurality of limiting protrusions, a plurality of cutting blades and a plurality of guide rails, wherein the sliding blocks are arranged and are respectively arranged in the two sliding cavities in a sliding manner;
the two springs are respectively sleeved on the two sliding blocks and are respectively positioned in the two sliding cavities, one end of each spring is abutted against the limiting protrusion, and the other end of each spring is abutted against the flanging part and used for bouncing the corresponding sliding block, so that the sliding block has a trend of continuously moving towards the direction far away from the annular groove.
10. The coiled steel bar straightening and shearing device according to claim 8, wherein the third transmission mechanism is in belt transmission, one end of the third transmission mechanism is connected with the second power output end of the worm gear reducer, and the other end of the third transmission mechanism is connected with the other end of the power rotating shaft.
CN202411755869.7A 2024-12-03 2024-12-03 Coiled steel bar straightening and shearing device Pending CN119216498A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202411755869.7A CN119216498A (en) 2024-12-03 2024-12-03 Coiled steel bar straightening and shearing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202411755869.7A CN119216498A (en) 2024-12-03 2024-12-03 Coiled steel bar straightening and shearing device

Publications (1)

Publication Number Publication Date
CN119216498A true CN119216498A (en) 2024-12-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202411755869.7A Pending CN119216498A (en) 2024-12-03 2024-12-03 Coiled steel bar straightening and shearing device

Country Status (1)

Country Link
CN (1) CN119216498A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101143378A (en) * 2007-10-18 2008-03-19 向天立 Machine for straightening and cutting steel bar
CN101417309A (en) * 2008-12-08 2009-04-29 龙乐武 Quick energy-saving automatic aligning cutting-off device
CN209110054U (en) * 2018-11-19 2019-07-16 无锡腾佳机械科技有限公司 A kind of double speed concrete-bar straightening-cutting machine
DE102020216047B3 (en) * 2020-12-16 2022-05-12 Wafios Aktiengesellschaft Process and forming machine for the production of shaped parts from round material
CN219881154U (en) * 2023-06-01 2023-10-24 福州立洲弹簧有限公司 Spring steel wire straightener
CN221246802U (en) * 2023-11-15 2024-07-02 中铁建设集团有限公司 Cutter head of steel bar cutting machine and steel bar cutting machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101143378A (en) * 2007-10-18 2008-03-19 向天立 Machine for straightening and cutting steel bar
CN101417309A (en) * 2008-12-08 2009-04-29 龙乐武 Quick energy-saving automatic aligning cutting-off device
CN209110054U (en) * 2018-11-19 2019-07-16 无锡腾佳机械科技有限公司 A kind of double speed concrete-bar straightening-cutting machine
DE102020216047B3 (en) * 2020-12-16 2022-05-12 Wafios Aktiengesellschaft Process and forming machine for the production of shaped parts from round material
CN219881154U (en) * 2023-06-01 2023-10-24 福州立洲弹簧有限公司 Spring steel wire straightener
CN221246802U (en) * 2023-11-15 2024-07-02 中铁建设集团有限公司 Cutter head of steel bar cutting machine and steel bar cutting machine

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