Disclosure of Invention
Aiming at the technical problems, the integrated comprehensive treatment method and the integrated comprehensive treatment device for the waste salt and the carbon dioxide in the steel industry are provided, so that the treatment efficiency and the economic efficiency are improved.
In a first aspect, an embodiment of the present invention provides a method for integrated comprehensive treatment of waste salt and carbon dioxide in the steel industry, including:
after concentrating industrial waste brine produced by a steel mill, carrying out pretreatment and sodium salt extraction treatment steps to obtain sodium salt solution with COD value lower than 10 mg/L;
Introducing the sodium salt solution and the ammonium bicarbonate-containing solution into an electrodialysis module for ion exchange to generate sodium bicarbonate dilute solution and ammonium salt dilute solution;
concentrating the sodium bicarbonate dilute solution by adopting a reverse osmosis system to obtain sodium bicarbonate concentrated solution;
And (3) performing calcium and magnesium removal treatment on the sodium bicarbonate concentrated solution, heating the treated sodium bicarbonate concentrated solution to 180-270 ℃ through a heating tank, and then, introducing hot blast stove carbon dioxide flue gas again to obtain a sodium bicarbonate solid product with the purity of more than or equal to 98.5%.
In combination with the first aspect, in an embodiment, the ammonium salt dilute solution is concentrated by adopting a reverse osmosis system to obtain an ammonium salt concentrated solution, and the ammonium salt concentrated solution is introduced into a cooling precipitation tank to be cooled to obtain ammonium sulfate solid crystals.
In combination with the first aspect, in one embodiment, the pretreatment comprises a treatment step of removing impurities, wherein the treatment step comprises the steps of removing insoluble impurities in the waste brine by adopting an air floatation method, and preliminarily removing heavy metal ions and organic impurities, so that the COD content of the waste brine is less than 50mg/L.
With reference to the first aspect, in one embodiment, the treatment step for removing organic matters includes filtering organic matters in the waste brine by adopting an ultrafiltration membrane, and separating an aqueous solution containing sodium salt on a water producing side;
the organic matter is oxidized by an ozone advanced oxidation method, and the COD value of the sodium salt-containing aqueous solution is reduced to below 10 mg/L.
In combination with the first aspect, in one embodiment, the obtained sodium salt-containing aqueous solution is subjected to separation treatment by using a nanofiltration membrane group to obtain a monovalent sodium salt solution and a divalent sodium salt solution, and the obtained monovalent sodium salt solution and divalent sodium salt solution are concentrated to 9-10g/L for standby.
With reference to the first aspect, in an embodiment, the nanofiltration membrane group includes an NF150 membrane group, an NF90 membrane group, and an NF210 membrane group, and the NaCl solution and the Na 2SO4 solution are obtained after separation treatment.
In combination with the first aspect, in an embodiment, the concentrated sodium bicarbonate solution is subjected to calcium and magnesium removal treatment, and the treated concentrated sodium bicarbonate solution is heated to 170-200 ℃ by a heating tank, so that a sodium carbonate solid product with the purity of more than or equal to 99% is obtained.
In combination with the first aspect, in an embodiment, the electrodialysis module adopts four-chamber electrodialysis and comprises ten groups of homogeneous membrane assemblies, each group of homogeneous membrane assemblies comprises a cathode membrane, a Yang Mo membrane and a separator, and the electrode solution adopts 4% -5% Na 2SO4 solution.
With reference to the first aspect, in an embodiment, the concentrating the dilute sodium bicarbonate solution using a reverse osmosis system includes:
and concentrating for a plurality of times by adopting a DTRO reverse osmosis system to reach the concentration of 25-35%.
In a second aspect, the embodiment of the invention also provides a waste salt and carbon dioxide integrated comprehensive treatment device in the steel industry, which comprises a mixing and precipitating tank, a water treatment tank and a water treatment tank, wherein the mixing and precipitating tank is used for carrying out pretreatment and sodium salt extraction after concentrating industrial waste salt water generated by a steel mill;
the carbonization reaction tank is used for introducing residual ammonia water after coking into the carbon dioxide flue gas of the hot blast stove after treatment to carry out carbonization reaction to obtain an ammonium bicarbonate-containing solution;
the electrodialysis module is used for introducing the sodium salt solution and the ammonium bicarbonate-containing solution into the electrodialysis module for ion exchange to generate a sodium bicarbonate dilute solution and an ammonium salt dilute solution;
the mixing reaction tank is used for heating and decarbonizing the sodium bicarbonate concentrated solution obtained after concentration and calcium and magnesium removal treatment, and a sodium bicarbonate solid product;
And cooling the crystallization tank, and purifying and crystallizing the ammonium salt dilute solution to obtain ammonium sulfate solid crystals.
According to the integrated comprehensive treatment method and device for the waste salt and the carbon dioxide in the steel industry, provided by the embodiment of the invention, the last kilometer of zero emission in the steel industry is opened by adopting the electrodialysis technology, the treatment difficulty of waste salt recycling and carbon dioxide adsorption in the steel industry is solved, the organic combination of the integration of mixed salt recycling and carbon dioxide adsorption is realized, the current situation of flue gas treatment of a hot blast stove in a steel plant is combined, the carbon dioxide is effectively fixed, and the waste treatment efficiency in the steel plant is improved. The cheap sodium chloride and sodium sulfate can be used as sodium sources, ammonia water collected in the previous working procedure is introduced with cheap and easily obtained carbon dioxide to generate ammonium bicarbonate, and sodium bicarbonate or sodium carbonate products with high economic value are generated. In addition, the byproducts of ammonium sulfate and ammonium chloride can be sold as chemical fertilizers. Improving economic benefit and environmental benefit.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1, the integrated comprehensive treatment method for waste salt and carbon dioxide in the steel industry provided by the invention comprises the following steps:
S10, carrying out pretreatment and sodium salt extraction after concentrating industrial waste brine generated by a steel mill to obtain sodium salt solution with COD value lower than 10mg/L, and introducing residual ammonia water after coking into carbon dioxide flue gas of a hot blast stove after treatment to obtain ammonium bicarbonate-containing solution.
After being concentrated, the industrial waste brine in the steel mill is subjected to primary treatment by a water treatment center of the whole plant and is concentrated to a sedimentation tank, and the COD is controlled at 110-120mg/L. And performing initial measurement on the concentration of calcium and magnesium ions, silicon and heavy metal ions by using inductively coupled plasma emission spectrometry (ICP-OES).
The pretreatment comprises removing impurities and heavy metals, and step S11, namely removing insoluble impurities in the waste brine by adopting an air floatation method, and preliminarily removing heavy metal ions and organic impurities, so that the COD content of the waste brine is less than 50mg/L.
The pretreatment includes removal of organic matter. And step S121, filtering organic matters in the waste brine by adopting an ultrafiltration membrane, and separating the sodium salt-containing aqueous solution on the water producing side. The water producing side refers to the side where water (i.e., pure water or filtered water) produced after the membrane element treatment is located during the membrane filtration process. In the ultrafiltration technology, the water producing side refers to water filtered by an ultrafiltration membrane. Ultrafiltration membranes are capable of trapping substances of relatively large molecular weight (e.g., proteins, bacteria, etc.), while allowing the passage of water molecules and substances of relatively small molecular weight. Optionally, the ultrafiltration membrane comprises a PVDF (polyvinylidene fluoride) UF membrane, a hollow fiber UF membrane, and an external pressure/internal pressure UF membrane. Preferably hollow fiber UF membrane, has high flux, easy cleaning, easy recovery, etc.
Organic membranes such as ultrafiltration membranes can isolate organic matters and organic salts with larger molecular weight in water at the concentrated water end. The concentrated water end refers to the side where the high concentration solution is formed after impurities, ions or other unwanted substances are trapped by the membrane element during the membrane filtration process. Common organics include carbohydrates, proteins, oils, organic heavy metal compounds (lead, mercury, etc.), phenols, alcohols, aldehydes, ketones, lipids, etc. The organic film can remove 60-90% of the organic matters according to the organic matters components and properties.
The step of obtaining the ammonium bicarbonate-containing solution comprises the steps of introducing residual ammonia water after coking into the flue gas of the hot blast stove after treatment to form a mixed solution of ammonium bicarbonate, ammonium carbonate and ammonium carbamate, and adjusting the concentration to 0.1-0.3mol/L and the pH to 7.5-8.0 for standby. The pH adjustment is mainly realized by using acetic acid (CH 3 COOH) and ammonia water, the concentration is mainly adjusted by adding circulating treatment water, and optionally, the concentration of the residual ammonia water is about 21%, and the ammonia nitrogen content is about 2600mg/L. The CO 2 content in the hot blast stove flue gas is about 18-28%. The concentration of the absorbed CO 2 is about 3%, and the absorption rate is more than 80%.
S122, performing organic oxidation treatment by using an ozone advanced oxidation method, and reducing the COD value of the sodium salt-containing aqueous solution to below 10 mg/L. Ozone advanced oxidation is a water and wastewater treatment technology based on the oxidative nature of ozone (O3). It uses the strong oxidizing nature of ozone to convert organic and inorganic contaminants in water into harmless or more easily removable products. Ozone molecules (O3) can be decomposed into oxygen and elemental oxygen in water, the elemental oxygen is very active and can react with organic substances in the water to generate a series of oxidation products, and the oxidation products can be further decomposed into smaller molecules and finally converted into harmless substances such as carbon dioxide, water and the like, so that the requirements of water quality standards, product standards and long-term operation of membrane systems are met.
The sodium salt extraction step S13 comprises separating different salt components by adopting a nanofiltration membrane group to respectively obtain monovalent sodium salt and divalent sodium salt. According to the difference of inorganic salt ion group chargeability and sieving property, different salt components are separated through a nanofiltration membrane. The selection of nanofiltration membranes is mainly dependent on the specific ionic components in the water sample, and the specific separation membrane groups are selected according to the coagulation state of the ionic functional groups in the water. For example, nanofiltration membrane modules selected for use in a company include NF150, NF90, and NF210 membrane modules. Firstly, monovalent salt and divalent salt in the aqueous solution are separated by adopting an NF150 membrane group, and the monovalent salt and the divalent salt are respectively separated to a water-producing end and a concentrated water end. Monovalent salts include NaCl, KCl, divalent salts include Na2SO4, mgSO4, caSO4. Then, separating NaCl from other monovalent salts by using an NF90 membrane group so that the NaCl is at a concentrated water end and the other monovalent salts are at a water producing end, and separating Na 2SO4 from other divalent salts by using an NF210 membrane group so that Na 2SO4 is at the water producing side and the other divalent salts are at the concentrated water side.
Optionally, step S13 is followed by step S14, and the salt solution separated in step S13 is concentrated to 9-10g/L for later use by adopting a DTRO reverse osmosis system. Optionally, in order to minimize the energy consumption of the whole process, each reverse osmosis system is matched with a turbine type energy recovery device, and the concentrated water pumped at high pressure passes through the turbine type energy recovery device before passing through the membrane assembly. The concentrate here carries a greater pressure potential due to its higher osmotic pressure, which is due to the higher salt content or other impurities. The turbine type energy recovery device utilizes the characteristic of concentrated water, enables the turbine blades to rotate at a high speed, converts a part of kinetic energy into mechanical energy, and then transmits the mechanical energy to the water inlet pump at the low pressure side through the coupling, so that the water inlet pressure is improved, and the power required by the main booster pump is reduced.
And S20, introducing the sodium salt solution obtained in the step S10 and the ammonium bicarbonate-containing solution into an electrodialysis module for ion exchange to generate a sodium bicarbonate dilute solution and an ammonium salt dilute solution. Alternatively, the electrodialysis module uses four-compartment electrodialysis. The main structure in the interior is homogeneous membrane assemblies, ten groups are used, and each group of homogeneous membrane assemblies comprises a negative membrane, a Yang Mo membrane and a spacer. Here, the selection of the number of homogeneous membrane groups in electrodialysis mainly depends on the influence of ion conductivity, current density, selectivity, operation stability and economic benefit, and the influence factors are comprehensively considered, so that ten groups of conditions with the daily and hourly treatment capacity of hundred kilograms are selected as optimal conditions. The electrode liquid has the best effect by using 4% -5% of Na 2SO4 solution, and can be selected as a substitute by using sodium chloride solution. Optionally, the concentration of the sodium salt solution used as the raw material is 8-10%, and the concentration of ammonium bicarbonate is 10-12%. Optionally, the concentration of the generated sodium bicarbonate is 7-8%, the purity is not less than 98.5%, and the concentration of ammonium salt is 8-10%. Optionally, the ammonium salt comprises ammonium chloride and ammonium sulfate, and the purity is more than or equal to 98%. The specific type and purity of the catalyst depend on the components of the feed material, and can be specifically adjusted according to the post-treatment mode.
S30, concentrating the sodium bicarbonate dilute solution by adopting a reverse osmosis system to obtain sodium bicarbonate concentrated solution. The generated sodium bicarbonate dilute solution is concentrated for a plurality of times through a DTRO reverse osmosis system to reach the concentration of 25-35 percent. The concentrated sodium bicarbonate solution can be directly recycled in the system until the calcium and magnesium removal process of water treatment, so that full-process carbon fixation and water treatment recycling are realized. Alternatively, the number of times of concentration is 3-6.
Optionally, concentrating the ammonium salt dilute solution by using a reverse osmosis system to obtain an ammonium salt concentrated solution. The generated ammonium salt dilute solution is concentrated for a plurality of times through a DTRO reverse osmosis system, and a concentrated solution with the concentration of 18-23% is obtained. Alternatively, the number of times of concentration is 2-4 times. And (3) introducing the concentrated solution into a cooling precipitation tank for cooling, wherein the lower ammonium sulfate solid crystals can be directly taken out from a lower port for later use or sale. The core of reverse osmosis technology is the application of semipermeable membranes. By semi-permeable membrane is meant a special membrane that allows certain specific substances (typically water molecules) to pass through, while preventing the passage of most solutes. During natural osmosis, a solvent (e.g., water) spontaneously diffuses from a dilute solution side to a concentrated solution side until the two-side concentration reaches equilibrium. In the reverse osmosis process, the natural trend is artificially reversed, namely, by applying enough external pressure on the concentrated solution side, the solvent is forced to reversely permeate the semipermeable membrane to enter the dilute solution side, so that the purpose of concentration is realized. The primary purpose of the multiple use reverse osmosis membranes herein is to allow the concentrated solution to get a near saturated solution at room temperature, thereby minimizing crystallization costs.
And S40, performing calcium and magnesium removal treatment on the sodium bicarbonate concentrated solution, and drying the treated sodium bicarbonate concentrated solution to obtain a sodium bicarbonate solid product. For later use or sale. And heating the sodium bicarbonate concentrated solution to 190-270 ℃ through a heating tank, and then, introducing carbon dioxide smoke of the hot blast stove again to saturate the solution, so that the product is stabilized as sodium bicarbonate. And the carbon dioxide flue gas of the hot blast stove is introduced again, so that the sodium bicarbonate can be prevented from being decomposed into sodium carbonate partially due to unstable existence form after being heated, and the purity and stability of the product are improved. The purity of the product is more than or equal to 98.5 percent, and meets the national standard of industrial sodium bicarbonate. Optionally, the sodium bicarbonate concentrated solution is continuously heated to 170-190 ℃ to obtain a stable sodium carbonate solid product, and the purity of the product is more than or equal to 99%.
Optionally, introducing the concentrated ammonium salt solution into a cooling precipitation tank for cooling to obtain ammonium sulfate solid crystals.
As shown in FIG. 2, the treatment process of the integrated comprehensive treatment method for the waste salt and the carbon dioxide in the steel industry comprises the following steps of carbonizing carbon dioxide flue gas from a hot blast stove and ammonia distillation wastewater from a coking plant in a reactor to fix carbon dioxide and generate ammonium bicarbonate solution. The comprehensive wastewater from the whole factory is pretreated by a water treatment center to obtain purer sodium chloride solution. The ammonium bicarbonate reacts with sodium chloride solution in an electrodialysis module to produce sodium bicarbonate solution and ammonium chloride solution. The sodium bicarbonate solution is subjected to concentration (hot film evaporation) and crystallization steps to obtain a sodium bicarbonate product which accords with national standards, and the sodium bicarbonate product is reused for the steps of decalcification magnesium impurity removal, acid washing neutralization, heat treatment atmosphere control agent and the like in the iron and steel industry or sold to the outside. The ammonium chloride solution is subjected to concentration and crystallization steps to obtain an ammonium chloride product meeting national standards, and the ammonium chloride product is supplied to metallurgical, petroleum, agricultural and other industry requirements.
Compared with the traditional method, the method realizes the organic combination of the resource utilization of the mixed salt and the absorption and utilization of the carbon dioxide, combines the current situation of the flue gas treatment of the hot blast stove in the steel plant, effectively fixes the carbon dioxide, increases the environmental benefit, realizes the absorption and the cyclic utilization of the carbon dioxide in the steel industry, and improves the economic value of the mixed salt treatment.
The invention also provides an integrated comprehensive treatment device for the waste salt and the carbon dioxide in the steel industry, which is shown in figure 3 and comprises:
and the mixing precipitation tank S2 is used for carrying out pretreatment and sodium salt extraction after concentrating industrial waste brine generated by a steel mill.
And the carbonization reaction tank S1 is used for introducing residual ammonia water after coking into the carbon dioxide flue gas of the hot blast stove after treatment to carry out carbonization reaction so as to obtain an ammonium bicarbonate-containing solution.
And the electrodialysis module S3 is used for introducing the sodium salt solution and the ammonium bicarbonate-containing solution into the electrodialysis module for ion exchange to generate sodium bicarbonate dilute solution and ammonium salt dilute solution. The main structure and the reaction logic are shown in figure 4, wherein the electrodialysis device is matched with 5 chambers, one of the chambers is a polar chamber and is mainly responsible for providing stable electronic conversion electricity in the electrodialysis device, and the other four chambers are a raw material chamber 1 and a raw material chamber 2, a product chamber 1 and a product chamber 2 respectively, and the specific position arrangement can be used for exchanging positions. The membrane pore channels in the electrodialysis membrane are alternately arranged, so that stable ion exchange from the raw material to the product end is achieved.
And the mixing reaction tank S5 is used for heating and decarbonizing the sodium bicarbonate concentrated solution obtained after the concentration and calcium and magnesium removal treatment to generate a sodium carbonate solid product. The mixing reaction tank S5 is also used for introducing carbon dioxide into the sodium carbonate generated by decarbonizing again, performing secondary carbonization, completely converting the sodium carbonate into sodium bicarbonate, and then performing crystallization and purification. Thus achieving the maximum carbon sequestration.
The specific limitation of the integrated comprehensive treatment device for the waste salt and the carbon dioxide in the steel industry can be referred to the limitation of the integrated comprehensive treatment method for the waste salt and the carbon dioxide in the steel industry, and the description is omitted here.
The technical features of the above embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The foregoing examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.