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CN119177569B - Preparation method and application of charge self-recovery electret composite porous membrane - Google Patents

Preparation method and application of charge self-recovery electret composite porous membrane Download PDF

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Publication number
CN119177569B
CN119177569B CN202411688498.5A CN202411688498A CN119177569B CN 119177569 B CN119177569 B CN 119177569B CN 202411688498 A CN202411688498 A CN 202411688498A CN 119177569 B CN119177569 B CN 119177569B
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porous membrane
electret
composite porous
recovery
preparing
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CN119177569A (en
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蔡容容
陈尊亮
张立志
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South China University of Technology SCUT
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South China University of Technology SCUT
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    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
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    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
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Abstract

The invention belongs to the technical field of electret porous films, and particularly discloses a preparation method and application of an electret composite porous film with self-recovery of charges, comprising the following steps of S1, dispersing water-soluble particles and polytetrafluoroethylene particles in curable polymer liquid according to a certain proportion, and uniformly mixing to obtain a mixed solution A; S2, preparing a lower porous membrane by adopting an electrostatic spinning method, S3, dispersing the mixed solution A obtained in S1 on the upper surface of the lower porous membrane obtained in S2, performing high-temperature curing, preparing an upper porous membrane on the lower porous membrane, S4, performing high-temperature water bath on the upper porous membrane obtained in S3 to obtain a composite porous membrane, and S5, performing corona charging on the composite porous membrane obtained in S4 to obtain the electret composite porous membrane. The preparation method and the application of the electret composite porous membrane with the self-recovery of the charges are simple to operate and stable in property, and the problems that the traditional electret porous membrane is easy to lose effectiveness and difficult to apply in high-humidity environment and in water conditions are solved.

Description

Preparation method and application of electret composite porous membrane with self-recovery of charges
Technical Field
The invention relates to the technical field of electret porous films, in particular to a preparation method and application of a charge self-recovery electret composite porous film.
Background
Electrets refer to dielectric materials that can store space charges and dipole charges for long periods of time, and are commonly used in the manufacture of electret generators, electret filter membranes, and the like. Thus, electrets have a wide and important application in the field of energy environments. An important measure of electret performance is its stability in charge storage.
However, most electret materials belong to space charge electrets, most of the stored charges are located on the surface of the electret film and are easy to interfere with the outside, and when the electret material is touched with moisture, the retained charges can be quickly lost and cannot be automatically recovered.
In the prior art, the invention patent with publication number of CN113783462A discloses a microcapsule electret self-generating device and a preparation method thereof, according to the method, polytetrafluoroethylene, uncured polydimethylsiloxane and self-made charged microcapsules are assembled and then cured, and the self-made charged microcapsules are assembled with upper and lower electrodes, so that electret self-power generation is realized. However, the device has the defects of fine structures of the upper electrode, the lower electrode and the microcapsule, high preparation cost and dependence on a single-layer microcapsule structure in device power generation, and is easy to deform under the action of external force, so that the effect is unstable.
The invention patent with publication number CN106863994A discloses a charge self-recovery electret film, which stably stores charges through a hot-pressing groove structure, so that the charge self-recovery can be realized under the condition of external interference. However, the electret film is very compact, does not have air permeability, has a small application range, and is difficult to ensure higher charge recovery capability because the charge recovery only depends on an electric dipole generated by a groove structure under corona charging.
Disclosure of Invention
The invention aims to provide a preparation method and application of a charge self-recovery electret composite porous membrane, which are simple to operate, good in charge recovery performance and stable in property, and after external moisture interference disappears, the surface charge of the electret composite porous membrane can be automatically recovered, the charge recovery rate reaches 80-95%, and the problems that the traditional electret porous membrane is easy to lose efficacy and difficult to apply in a high-humidity environment and in a water-meeting condition can be effectively solved.
In order to achieve the above object, the present invention provides a method for preparing a charge self-recovering electret composite porous membrane, comprising the steps of:
S1, dispersing water-soluble particles and polytetrafluoroethylene particles in curable polymer liquid according to a certain proportion, and uniformly mixing to obtain a mixed solution A;
s2, preparing a lower porous membrane by adopting an electrostatic spinning method;
S3, dispersing the mixed solution A obtained in the S1 on the upper surface of the lower porous membrane obtained in the S2, and performing high-temperature curing to prepare an upper porous membrane on the lower porous membrane;
s4, carrying out high-temperature water bath on the upper porous membrane obtained in the step S3 to obtain a composite porous membrane;
s5, carrying out corona charging on the composite porous membrane obtained in the S4 to obtain the electret composite porous membrane.
Preferably, in S1, the curable polymer liquid is polydimethylsiloxane, the water-soluble particles are one or two of anhydrous glucose and sodium chloride particles, the particle size interval of the water-soluble particles is 0.1-1000 μm, and the particle size interval of the polytetrafluoroethylene particles is 0.2-1.6 μm.
Preferably, in the S1, the mass fraction of the water-soluble particles and the polytetrafluoroethylene particles is 15-35 wt%.
Preferably, in S2, the electrospinning method specifically includes:
According to a certain proportion, polytetrafluoroethylene solution and polyethylene oxide are mixed to prepare spinning solution A, polyamide acid solution is used as spinning solution B, double-needle electrostatic spinning is carried out by adopting the spinning solution A and the spinning solution B, and high-temperature sintering is carried out to obtain the polymer fiber membrane with the thickness of 10-100 mu m and the aperture interval of 50-100 mu m, wherein the electrostatic spinning voltage is 25kV, and the injection speed of the spinning solution is 0.1-1 ml.min -1.
Preferably, in S3, the dispersion is performed by spin coating or press coating, and the thickness of the upper porous film is 10 to 100 μm.
Preferably, in S3, the temperature of the high-temperature curing is 50-90 ℃ and the time is 3-5 hours.
Preferably, in S3, the pore size interval of the upper porous membrane is 100 to 2000 μm.
Preferably, in S4, the temperature of the high-temperature water bath is 50-80 ℃ and the time is 52-80 h.
Preferably, in S5, the corona charging adopts a polarization needle to face the central position of the upper porous membrane, the voltage is-5 to-15 kV, and the distance is 3-5 cm.
In order to achieve the above purpose, the invention also provides an application of the electret composite porous membrane prepared by the preparation method of the charge self-recovery electret composite porous membrane in a recyclable particulate matter filtering membrane and a piezoelectric material in a high-humidity environment.
Therefore, the preparation method and application of the electret composite porous membrane with the self-recovery of charges have the following beneficial effects:
(1) According to the invention, the polydimethylsiloxane and the polytetrafluoroethylene with larger difference of charge storage capacity are adopted, and more charges are concentrated on polytetrafluoroethylene particle interfaces embedded in the upper porous membrane and polytetrafluoroethylene fiber surfaces of the lower porous membrane during corona charging, so that after the polytetrafluoroethylene particles are contacted with moisture, the internal charges can be kept stable, and after the moisture interference disappears, the internal charges migrate to the surfaces, thereby realizing automatic recovery of the charges.
(2) According to the invention, polytetrafluoroethylene and polyimide are adopted, the polytetrafluoroethylene contains strong polar C-F bonds, when the polytetrafluoroethylene is used as an upper porous membrane doped particle and a lower porous membrane main body material, charges can be stably stored after corona charging, and in addition, polyimide with high mechanical strength is doped, so that the mechanical strength of the lower porous membrane is further increased on the premise of ensuring the charge storage capacity.
(3) The invention uses high-temperature water bath method to remove water-soluble particles in the upper porous film, to realize more simple and accurate pore-forming on the polymer fiber film, after corona charging, the inner holes of the electret composite porous film form electric dipoles, which are larger than the charge amount stored by the nonporous film, and after the moisture interference disappears, the electric dipoles of the inner holes can adsorb charges in the air to promote the automatic recovery of charges.
(4) The electret composite porous membrane prepared by the method has the characteristics of a moisture-resistant electret material and a porous material, can be used as an electret filter membrane in the field of industrial particle filtration, and can be used as a porous piezoelectric material in a high-humidity environment.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
FIG. 1 is a schematic view of the structure and charge distribution of an embodiment of a charge self-healing electret composite porous membrane of the present invention;
FIG. 2 is a scanning electron microscope image of an embodiment of a charge self-recovering electret composite porous membrane of the present invention, wherein (a) is an upper porous membrane and (b) is a lower porous membrane;
FIG. 3 is a schematic diagram of the charge distribution during deionized water immersion in accordance with one embodiment of the present invention;
FIG. 4 is a schematic diagram of the charge distribution after the surface moisture disturbance has disappeared for an embodiment of a charge self-healing electret composite porous film of the present invention;
FIG. 5 is a graph of surface potential decay of an embodiment of a charge self-healing electret composite porous membrane of the invention, wherein (a) is a graph of surface potential versus time decay and (b) is a graph of surface potential versus cycle number decay.
Reference numerals
100. 200 Parts of lower porous membrane, 200 parts of upper porous membrane and 300 parts of deionized water.
Detailed Description
The technical scheme of the invention is further described below through the attached drawings and the embodiments.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs.
As shown in fig. 1, an electret composite porous membrane with a charge self-recovery function includes a lower porous membrane 100 and an upper porous membrane 200, both of which store space charges and electric dipoles. As shown in FIG. 2, the upper porous film 200 has a non-dense film and surface-generated pores with a pore diameter smaller than 100 μm and a certain permeability, and the lower porous film 100 has a non-dense film and surface-generated pores with a pore diameter smaller than 100 μm and a larger porosity than the upper porous film 200.
The mechanism of the charge self-recovery function is that when the electret porous film is disturbed by external moisture, namely deionized water 300 is soaked in the electret porous film, the surface charge of the electret porous film is lost as shown in figure 3. As shown in fig. 4, when the surface moisture interference disappears, that is, when the electret porous film leaves the deionized water 300, charges of pores in the electret porous film and charges of the lower porous film 100 are spontaneously transferred to the surface, so that the surface charges are automatically recovered, and the electret porous film has the advantages of large charge storage amount and strong external interference resistance.
Example 1
A preparation method of an electret composite porous membrane with a charge self-recovery function comprises the following steps:
S1, adding polytetrafluoroethylene particles with the particle size of 1.2 mu m and anhydrous glucose particles into polydimethylsiloxane, wherein the mass fractions of the anhydrous glucose particles and the polytetrafluoroethylene particles are 20wt%, and uniformly mixing to obtain a mixed solution A.
S2, mixing 60wt% of polytetrafluoroethylene solution with 1.52wt% of polyethylene oxide to prepare spinning solution A, taking 25wt% of polyimide precursor polyamic acid solution as spinning solution B, carrying out double-needle electrostatic spinning by adopting the spinning solution A and the spinning solution B, and then sintering at high temperature, removing polyethylene oxide and simultaneously converting polyamic acid into polyimide to obtain the lower porous membrane 100, wherein the electrostatic spinning voltage is 25kV, the injection speed of the spinning solution is 0.1ml.min -1, the spinning time is 4h, and the high-temperature sintering temperature is 390 ℃.
And S3, spin-coating and dispersing the mixed solution A obtained in the step S1 on the upper surface of the lower porous membrane 100 obtained in the step S2, and curing at a high temperature to prepare the upper porous membrane 200 on the lower porous membrane 100. Wherein the high temperature curing temperature is 70 ℃ and the time is 4 hours.
And S4, performing high-temperature water bath on the upper porous membrane 200 obtained in the step S3, and removing internal glucose to obtain the composite porous membrane. Wherein the temperature of the high-temperature water bath is 60 ℃ and the time is 76h.
S5, carrying out corona charging on the composite porous membrane obtained in the S4 to obtain the electret composite porous membrane. The corona charging voltage used was-10 kV, and the distance between the polarizing needle and the center of the upper porous membrane 200 was 5cm.
Example two
A preparation method of an electret composite porous membrane with a charge self-recovery function comprises the following steps:
S1, adding polytetrafluoroethylene particles with the particle size of 0.2 mu m and anhydrous glucose particles into polydimethylsiloxane, wherein the mass fractions of the anhydrous glucose particles and the polytetrafluoroethylene particles are 25wt%, and uniformly mixing to obtain a mixed solution A.
S2, mixing 60wt% of polytetrafluoroethylene solution with 1.52wt% of polyethylene oxide to prepare spinning solution A, taking 25wt% of polyimide precursor polyamide acid solution as spinning solution B, carrying out double-needle electrostatic spinning by adopting the spinning solution A and the spinning solution B, and then sintering at high temperature, removing polyethylene oxide and simultaneously converting polyamide acid into polyimide to obtain the lower porous membrane 100, wherein the electrostatic spinning voltage is 25kV, the injection speed of the spinning solution is 1ml.min -1, the spinning time is 5h, and the high-temperature sintering temperature is 390 ℃.
And S3, spin-coating and dispersing the mixed solution A obtained in the step S1 on the upper surface of the lower porous membrane 100 obtained in the step S2, and curing at a high temperature to prepare the upper porous membrane 200 on the lower porous membrane 100. Wherein the high temperature curing temperature is 80 ℃ and the time is 4 hours.
And S4, performing high-temperature water bath on the upper porous membrane 200 obtained in the step S3, and removing internal glucose to obtain the composite porous membrane. Wherein the temperature of the high-temperature water bath is 60 ℃ and the time is 76h.
S5, carrying out corona charging on the composite porous membrane obtained in the S4 to obtain the electret composite porous membrane. The corona charging voltage used was-10 kV, and the distance between the polarizing needle and the center of the upper porous membrane 200 was 3cm.
Test
The electret composite porous membrane (PTFE-PDMS porous membrane) obtained in the first embodiment was used as a recyclable particulate filter membrane, and was mounted on an air filter, and a particle counter and a differential pressure meter were externally connected to both ends of the filter to detect the filtration efficiency and pressure drop. After filtering for a period of time, the electret composite porous membrane is soaked and cleaned in water, as shown in (a) of fig. 5, surface charges are annihilated by water, and then the electret composite porous membrane is taken out and dried, and internal charges of the electret composite porous membrane spontaneously migrate to the surface, so that the surface charges are automatically recovered.
The electret composite porous membrane (PDMS-PTFE composite membrane) obtained in the second example was immersed in water for 10 seconds and then taken out, the surface potential thereof was recovered to 95% of the original value, and as shown in (b) of FIG. 5, the surface charge was stably recovered to 80% or more of the original value after a plurality of cycles.
The composite electret porous membrane obtained in the second embodiment is prepared into a piezoelectric device, and when a certain pressure is applied, the electret composite porous membrane is contacted with an electrode, short-circuit current can be output. After water soaking, compared with the normal electret material losing the water-meeting charge, the device ensures the current output of a certain proportion due to the charge self-recovery characteristic of the electret composite porous membrane.
Therefore, the preparation method and the application of the electret composite porous membrane with the self-recovery of the electric charge are simple in operation, good in electric charge recovery performance and stable in property, after the external moisture interference disappears, the surface electric charge of the electret composite porous membrane can be automatically recovered, the electric charge recovery rate reaches 80-95%, and the problems that the traditional electret porous membrane is easy to lose efficacy and difficult to apply in high-humidity environment and under water conditions can be effectively solved.
It should be noted that the above-mentioned embodiments are merely for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted by the same, and the modified or substituted technical solution may not deviate from the spirit and scope of the technical solution of the present invention.

Claims (8)

1.一种电荷自恢复驻极体复合多孔膜的制备方法,其特征在于,包括以下步骤:1. A method for preparing a charge self-recovery electret composite porous membrane, characterized in that it comprises the following steps: S1、按一定比例,在可固化的聚合物液体中分散水溶性颗粒和聚四氟乙烯颗粒,混合均匀后得到混合溶液A;S1. Dispersing water-soluble particles and polytetrafluoroethylene particles in a curable polymer liquid in a certain proportion, and mixing them evenly to obtain a mixed solution A; S2、采用静电纺丝法制备下层多孔膜;S2, preparing the lower porous membrane by electrospinning; S3、将S1得到的混合溶液A分散在S2得到的下层多孔膜上表面进行温度为50~90℃的高温固化,在下层多孔膜上制备得到上层多孔膜;S3, dispersing the mixed solution A obtained in S1 on the upper surface of the lower porous membrane obtained in S2 and performing high temperature curing at a temperature of 50-90° C. to prepare an upper porous membrane on the lower porous membrane; S4、将S3得到的上层多孔膜进行温度为50~80℃的高温水浴,得到复合多孔膜;S4, placing the upper porous membrane obtained in S3 in a high temperature water bath at a temperature of 50-80° C. to obtain a composite porous membrane; S5、对S4得到的复合多孔膜进行电晕充电,得到驻极体复合多孔膜;S5, performing corona charging on the composite porous film obtained in S4 to obtain an electret composite porous film; S1中,所述可固化的聚合物液体为聚二甲基硅氧烷;所述水溶性颗粒为无水葡萄糖和氯化钠颗粒的一种或两种,所述水溶性颗粒的粒径区间为0.1~1000μm;所述聚四氟乙烯颗粒的粒径区间为0.2~1.6μm;In S1, the curable polymer liquid is polydimethylsiloxane; the water-soluble particles are one or both of anhydrous glucose and sodium chloride particles, and the particle size range of the water-soluble particles is 0.1-1000 μm; the particle size range of the polytetrafluoroethylene particles is 0.2-1.6 μm; S2中,所述静电纺丝法,具体为:In S2, the electrospinning method is specifically: 按一定比例,将聚四氟乙烯溶液和聚氧化乙烯混合配制成纺丝液A,将聚酰胺酸溶液作为纺丝液B,采用纺丝液A和纺丝液B进行双针头静电纺丝,高温烧结,得到厚度为10~100μm、孔径区间为50~100μm的聚合物纤维膜,其中静电纺丝电压为25kV,纺丝液推注速度为0.1~1ml•min-1In a certain proportion, polytetrafluoroethylene solution and polyethylene oxide are mixed to prepare spinning solution A, and polyamic acid solution is used as spinning solution B. Spinning solution A and spinning solution B are used for double-needle electrospinning, and high-temperature sintering is performed to obtain a polymer fiber membrane with a thickness of 10-100μm and a pore size range of 50-100μm, wherein the electrospinning voltage is 25kV and the spinning solution injection speed is 0.1-1ml•min -1 . 2.根据权利要求1所述的一种电荷自恢复驻极体复合多孔膜的制备方法,其特征在于,S1中,所述水溶性颗粒和所述聚四氟乙烯颗粒的质量分数均为15~35wt%。2. The method for preparing a charge self-recovery electret composite porous membrane according to claim 1, characterized in that, in S1, the mass fractions of the water-soluble particles and the polytetrafluoroethylene particles are both 15-35wt%. 3.根据权利要求1所述的一种电荷自恢复驻极体复合多孔膜的制备方法,其特征在于,S3中,所述分散采用旋涂法或压涂法,所述上层多孔膜的厚度为10~100μm。3. The method for preparing a charge self-recovery electret composite porous membrane according to claim 1, characterized in that, in S3, the dispersion is performed by spin coating or press coating, and the thickness of the upper porous membrane is 10-100 μm. 4.根据权利要求1所述的一种电荷自恢复驻极体复合多孔膜的制备方法,其特征在于,S3中,所述高温固化的时间为3~5h。4. The method for preparing a charge self-recovery electret composite porous membrane according to claim 1, characterized in that, in S3, the high temperature curing time is 3 to 5 hours. 5.根据权利要求1所述的一种电荷自恢复驻极体复合多孔膜的制备方法,其特征在于,S3中,所述上层多孔膜的孔径区间为100~2000μm。5 . The method for preparing a charge self-recovery electret composite porous membrane according to claim 1 , wherein in S3 , the pore size range of the upper porous membrane is 100-2000 μm. 6.根据权利要求1所述的一种电荷自恢复驻极体复合多孔膜的制备方法,其特征在于,S4中,所述高温水浴的时间为52~80h。6 . The method for preparing a charge self-recovery electret composite porous membrane according to claim 1 , wherein in S4 , the high temperature water bath is kept for 52 to 80 hours. 7.根据权利要求1所述的一种电荷自恢复驻极体复合多孔膜的制备方法,其特征在于,S5中,所述电晕充电采用极化针正对上层多孔膜的中央位置,其电压为-5~-15kV,距离为3~5cm。7. The method for preparing a charge self-recovery electret composite porous membrane according to claim 1, characterized in that, in S5, the corona charging uses a polarization needle facing the central position of the upper porous membrane, the voltage is -5~-15kV, and the distance is 3~5cm. 8.一种采用权利要求1~7任一项所述的电荷自恢复驻极体复合多孔膜的制备方法制备得到的驻极体复合多孔膜在可循环再生颗粒物过滤膜和高湿环境下的压电材料中的应用。8. Application of an electret composite porous membrane prepared by the method for preparing a charge self-recovery electret composite porous membrane according to any one of claims 1 to 7 in a recyclable particle filter membrane and a piezoelectric material in a high humidity environment.
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CN114504951A (en) * 2022-01-24 2022-05-17 华南理工大学 A recyclable electret filter membrane and its preparation method, cleaning and charge regeneration method
CN115301086A (en) * 2022-08-09 2022-11-08 烟台大学 Perfluoropolymer-based composite nanofiltration membrane

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CN1528500A (en) * 2003-10-16 2004-09-15 同济大学 Preparation method of polytetrafluoroethylene electret porous filter membrane
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CN114504951A (en) * 2022-01-24 2022-05-17 华南理工大学 A recyclable electret filter membrane and its preparation method, cleaning and charge regeneration method
CN115301086A (en) * 2022-08-09 2022-11-08 烟台大学 Perfluoropolymer-based composite nanofiltration membrane

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