CN119159818A - A solvent-free laminating machine capable of automatically cleaning the inner wall of a cooling roller - Google Patents
A solvent-free laminating machine capable of automatically cleaning the inner wall of a cooling roller Download PDFInfo
- Publication number
- CN119159818A CN119159818A CN202411668609.6A CN202411668609A CN119159818A CN 119159818 A CN119159818 A CN 119159818A CN 202411668609 A CN202411668609 A CN 202411668609A CN 119159818 A CN119159818 A CN 119159818A
- Authority
- CN
- China
- Prior art keywords
- wall
- heat exchange
- roller
- cabinet
- fixedly connected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/526—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by printing or by transfer from the surfaces of elements carrying the adhesive, e.g. using brushes, pads, rollers, stencils or silk screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7897—Means for discharging the joined articles from the joining apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/034—Thermal after-treatments
- B29C66/0342—Cooling, e.g. transporting through welding and cooling zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/851—Bag or container making machines
- B29C66/8511—Bag making machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1616—Cooling using liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7128—Bags, sacks, sachets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The invention relates to the technical field of food bag processing, and discloses a solvent-free compound machine capable of automatically cleaning the inner wall of a cooling roller, which comprises a cabinet, wherein a heating unit is arranged in the cabinet, a heat exchange roller is arranged in the cabinet, a first unreeling unit is arranged on the outer side of the cabinet, due to the expansion design of the outer side of a circular thread cavity, spiral fluid gradually expands in the flowing process, starts from a small angle and ends from a large angle, finally acts on the middle part of the inner wall of the heat exchange roller accurately, two spiral fluids mutually impact and fully mix, when the two spiral fluids collide, firstly contact the middle part of the inner wall of the heat exchange roller, then mutually reversely move under the action of impact mixed force, and under the guidance of a thread groove, the mixed fluids form a water film structure surrounding the inner wall of the heat exchange roller along the track of the thread groove and continuously gradually move downwards, thereby forming the spiral structure again and realizing more uniform cooling effect.
Description
Technical Field
The invention relates to the technical field of food bag processing, in particular to a solvent-free compound machine capable of automatically cleaning the inner wall of a cooling roller.
Background
In the production process of the food bag, the solvent-free compounding machine plays a critical role, the equipment coats glue by means of a glue roller, so that food films of two different materials are bonded, then the food films enter a heating and pressing process, in the process, the glue can be activated by heating operation, good bonding effect between the food films is guaranteed, meanwhile, cooling operation can be carried out, the glue can be quickly solidified, a compounded structure is stabilized, and finally the compound food films are orderly rolled up by utilizing a rolling device, so that the whole process is efficient and orderly, and the quality requirement of the food bag can be fully guaranteed.
However, the existing solvent-free compound machine has some problems that firstly, in the cooling process, the circulation mode of the cooling medium in the cooling roller is from one end to the other end, and although the prior art adopts the mode of changing the medium flow to move in a spiral fluid mode, the cooling uniformity is improved to a certain extent, but the defect still exists.
As the spiral fluid continuously flows in the cooling roller and absorbs heat, the capacity of the spiral fluid for absorbing heat gradually decreases, when the spiral fluid moves to the other end of the cooling roller, the capacity of the spiral fluid for absorbing heat is greatly reduced due to the fact that excessive heat is absorbed in the front stage, the condition can directly lead to uneven cooling, for the production of the food bag, uneven cooling can lead to uneven cooling speed of different parts of the food bag composite film, further cause incomplete solidification of glue at certain parts and premature solidification at other parts, further influence the tightness and the integral structural strength of the food bag, in addition, in the cooling process, the two sides of the cooling roller can have allowance, namely, the food film cannot completely cover the cooling roller, and the two sides of the cooling roller are directly contacted with the outside due to the fact that the food film is not covered, so that the heat exchange area of the cooling roller is relatively large, the cooling speed of the two ends of the cooling roller is uneven, the cooling speed of the two ends of the food bag composite film is too high when the food bag composite film passes through the cooling roller, the cooling speed of the middle part is relatively slow, stress difference is generated in the composite film, the composite film is easy to generate stress difference, and the composite film is easy to deform, and the composite film is easy to influence the physical deformation, such as the thermal deformation strength, the tensile strength and the like.
Secondly, when the cooling medium circulates in the cooling roller, the cooling medium absorbs heat, so that the temperature difference is generated between the water inlet and the water outlet, the temperature difference can influence the cooling effect, the temperature difference problem is solved by adopting the push plate to rotate in the prior art, the cooling water in the roller body moves along the axial direction of the roller body and is turned over to be uniformly mixed in the rotating process of the push plate, however, the mode has a plurality of defects, the turning effect of the push plate only carries out reciprocating motion while revolving, the condition that a cleaning dead angle is necessarily formed on a complete circumferential surface is determined, in the circular motion process, the push plate cannot completely cover all areas in the cooling roller, the cooling medium in some areas cannot be sufficiently stirred and mixed, so that the temperature difference in the areas is difficult to be eliminated, meanwhile, when the push plate reciprocates, the two sides at the stroke end are in a motion coincidence phenomenon, the cooling effect on the other side is weaker, and therefore, under the long-term action of the unequal motion mode, impurities are easy to gather in the areas with weaker cooling effect, and dirt is easier to adhere to the inner wall of the cooling roller.
Meanwhile, as the push plate is arranged inside the cooling roller, when the inner wall of the cooling roller is flushed by using the high-pressure water gun and other modes, the cleaning effect of the push plate can be reduced, the push plate can block the water flow path of the high-pressure water gun, so that the water flow can not directly flush certain areas of the inner wall of the cooling roller, dirt is difficult to thoroughly clean, more time is required for cleaning, the downtime of equipment is increased, more time is required for operators to spend on cleaning equipment, and the cleaning frequency and cost of the equipment are further increased.
Therefore, the invention provides a solvent-free compound machine capable of automatically cleaning the inner wall of the cooling roller.
Disclosure of Invention
The invention aims to provide a solvent-free compound machine capable of automatically cleaning the inner wall of a cooling roller so as to solve the problems in the background art.
The solvent-free compound machine comprises a cabinet, wherein a heating unit is arranged in the cabinet, a heat exchange roller is arranged in the cabinet, a first unreeling unit is arranged on the outer side of the cabinet, a rubber coating unit is arranged on one side of the cabinet, which is far away from the first unreeling unit, a second unreeling unit is arranged in the cabinet and between the first unreeling unit and the rubber coating unit, an inner runner is arranged in the middle of the heat exchange roller, two sides of the heat exchange roller are provided with outer runners, the joint of the outer runners and the inner runners is in a bent shape, a bidirectional spiral impact assembly for preventing temperature difference between two sides of the heat exchange roller is arranged in the interior of the heat exchange roller, the bidirectional spiral impact assembly comprises two circular thread cavities, the two circular thread cavities are symmetrically arranged in the interior of the outer runners of the heat exchange roller, one side, which is far away from the center of the heat exchange roller, of the circular thread cavities is communicated with the second unreeling unit, the middle of the heat exchange roller is provided with the inner runner, two sides of the heat exchange roller are gradually arranged in opposite directions, and the two circular thread cavities are symmetrically arranged on the inner sides of the heat exchange roller, and the inner side of the heat exchange roller is gradually communicated with the inner side of the heat exchange roller, and the inner thread cavity is gradually arranged with the inner thread cavity of the inner side of the heat exchange roller.
Preferably, the bidirectional spiral impact assembly further comprises two rotating rings, the two rotating rings are respectively and fixedly connected to the inner wall of the cabinet, the side parts of the rotating rings are respectively provided with a first through hole in a penetrating mode, the bottoms of the rotating rings are respectively provided with a second through hole in a penetrating mode, the heat exchange roller is rotationally connected to the inside of the rotating rings, and the inside of the heat exchange roller is rotationally connected with a discharge pipe.
Preferably, the water tank and the water pump are symmetrically arranged on the outer wall of the cabinet, the water tank and the water pump are mutually communicated, the input end of the water pump is fixedly communicated with a first water distribution pipe, one end of the first water distribution pipe far away from the water pump penetrates through the first through hole and is fixedly communicated with the inner surface of the discharge pipe, the output end of the water pump is fixedly communicated with a second water distribution pipe, and one end of the second water distribution pipe far away from the water pump is fixedly communicated with the inner surface of the second through hole.
Preferably, the water tank is started and closed by the electrical control of the external controller, a cooling medium is stored in the water pump, a refrigerating element is arranged in the water pump, and the starting and closing of the refrigerating element are controlled by the electrical control of the external controller.
Preferably, a winding unit is arranged on the inner surface of the cabinet and positioned between the first unreeling unit and the second unreeling unit, and a tension adjusting unit is arranged in the cabinet.
Preferably, the cabinet is internally provided with an external driving device, the external driving device is respectively arranged on the outer surfaces of the tension adjusting unit, the first unreeling unit, the second unreeling unit, the reeling unit and the laminating unit, and the external driving device is started and closed under the electrical control of an external controller.
Preferably, the outside of discharge pipe is provided with and is used for carrying out clear fluid vortex to the chill roll inner wall and take place the subassembly, the fluid vortex takes place the subassembly and includes two spacing bulge loop, two spacing bulge loop symmetry fixed connection is on the outer wall of discharge pipe, the surface of spacing bulge loop all rotates to be connected with the swivel becket, just be annular equidistance on the outer wall of spacing bulge loop and arrange fixedly connected with a plurality of fixed fin leaf, be located both sides fixed fin leaf, its spin-on direction is the opposite setting.
Preferably, the fluid vortex generating assembly further comprises a plurality of sliding chambers, the sliding chambers are all annular and equidistantly arranged and arranged on the outer surface of the rotating ring, telescopic rods are fixedly connected inside the sliding chambers, sliding blocks are fixedly connected with the output ends of the telescopic rods, and the sliding blocks are slidably connected inside the sliding chambers.
Preferably, the outer surface of the sliding block is fixedly connected with sliding fin leaves, the sliding fin leaves are located on two sides, the screwing directions of the sliding fin leaves are opposite, one side, away from the telescopic rod, of the sliding block is fixedly connected with a fixing rod, the outer surface of the discharging pipe is symmetrically and fixedly connected with a limiting sliding rail, one side, close to the limiting convex ring, of the limiting sliding rail is inclined, and the inside of the limiting sliding rail is hollow.
Preferably, one side of the fixed rod, which is far away from the sliding block, is rotationally connected with a ball shaft, one side of the ball shaft, which is far away from the fixed rod, is rotationally connected with a rotating seat, a bidirectional conical rod is rotationally connected inside the rotating seat, two sides of the bidirectional conical rod are gradually contracted, and the bidirectional conical rod is slidingly connected on the outer surface of the limiting sliding rail.
Preferably, the heating unit comprises two heating rollers symmetrically arranged on the inner wall of the cabinet and an equipment power supply arranged inside the cabinet, wherein a resistance wire is arranged in the heating rollers, and the resistance wire is electrically connected with the equipment power supply.
Preferably, the first unreeling unit comprises a first unreeling roller and two first mounting plates, the two first mounting plates are symmetrically and fixedly connected to the inner wall of the cabinet, and the first unreeling roller is rotationally connected between the two first mounting plates.
Preferably, the second unreeling unit comprises a second unreeling roller and two second mounting plates, the two second mounting plates are symmetrically and fixedly connected to the inner wall of the cabinet, and the second unreeling roller is rotationally connected between the two second mounting plates.
Preferably, the winding unit comprises a winding roller and two third mounting plates, the two third mounting plates are symmetrically and fixedly connected to the inner wall of the cabinet, and the winding roller is rotationally connected between the two third mounting plates.
Preferably, the glue coating unit comprises a glue roller and two fourth mounting plates, wherein the two fourth mounting plates are symmetrically and fixedly connected to the inner wall of the cabinet, and the glue roller is rotationally connected between the two fourth mounting plates.
Preferably, the tension adjusting unit comprises a plurality of tension rollers rotatably connected between the inner surfaces of the cabinet.
Preferably, the external driving device comprises a plurality of motors and belts, the heating unit, the first unreeling unit, the reeling unit, the laminating unit, the second unreeling unit and the heat exchange roller are fixedly connected with the output shafts of the motors, any one of the tension rollers is fixedly connected with the output shafts of the motors, the rest of the tension rollers are in transmission connection with the tension rollers connected with the motors through the belts, and the heat exchange roller is also in transmission connection with the heating unit through the belt connection mode.
Compared with the prior art, the spiral fluid has the beneficial effects that 1, due to the expansion design of the outer side of the circular thread cavity, the spiral angle of the spiral fluid is gradually enlarged in the flowing process, the spiral fluid starts from a small angle and ends from a large angle, and finally the spiral fluid precisely acts on the middle part of the inner wall of the heat exchange roller, in the process, two spiral fluids impact each other and are fully mixed, when the two spiral fluids collide with each other, the two spiral fluids firstly contact with the middle part of the inner wall of the heat exchange roller and then move reversely with each other under the action of impact mixing force, and under the guidance of the thread grooves, the mixed fluids form a water film structure surrounding the inner wall of the heat exchange roller along the track of the thread grooves and continuously move downwards gradually, so that the spiral structure is formed again, and a more uniform cooling effect is realized.
Unlike the prior art in which spiral fluid absorbs heat gradually from one end to the other end, the bidirectional spiral impact assembly enables two spiral fluids to collide and mix in the middle, so that the problem of cooling capacity reduction caused by excessive heat absorption of the fluids is effectively avoided, and the middle impact mixing ensures that the cooling medium maintains higher heat exchange efficiency in the whole cooling roller, thereby improving cooling uniformity.
Through middle impact mixing and reverse rotation design, the problem of low self heat exchange efficiency caused by heat absorption of the cooling medium in the flowing process is avoided, and more uniform distribution and more efficient heat exchange of the cooling medium in the whole cooling roller are realized through strong mixing and guiding, so that the cooling uniformity is remarkably improved.
Under the continuous flushing of the spiral fluid, the inner wall of the heat exchange roller can be cleaned to a certain extent, and the adhesion of dirt and impurities is reduced.
The spiral fluid is contacted with the two sides of the heat exchange roller at last, and the sufficient mixing and heat exchange are realized in the flowing process, so that the temperature gradient of the two sides and the middle of the heat exchange roller can be effectively balanced, and the situation that the food composite film has a raised edge is reduced.
2. According to the invention, the rotation of the fixed fin and the rotating ring is driven by the reverse motion impact of the spiral fluid, so that the comprehensive disturbance and the efficient mixing of the cooling medium are realized, the cooling medium is endowed with kinetic energy under the strong disturbance of the fixed fin, so that a strong turbulence effect is formed in the cooling roller, the turbulence promotes the heat exchange between the cooling medium, the uniformity of temperature distribution is ensured, the temperature difference problem between the water inlet and the water outlet is effectively eliminated, meanwhile, when the rotating ring rotates, the sliding fin also generates transverse reciprocating motion under the interference action of the fixed rod and the limiting sliding rail during rotation, the composite motion mode enables the cooling medium to generate deflected fluid vortex under the disturbance of the sliding fin, the mixing effect of the fluid is further enhanced, and the deflected fluid vortex not only can wash all corners of the inner wall of the cooling roller, but also can strip dirt attached to the wall surface along with the fluid based on the deflection kinetic energy of the cooling medium, so that the dirt is discharged out of the heat exchange roller along with the fluid, and the inner wall of the heat exchange roller is effectively cleaned.
Compared with the prior art, the fluid vortex generating assembly not only realizes the cleaning effect without dead angles, but also has the effect of mixing cooling medium, thereby ensuring that the temperature gradient can not generate great difference.
The screwing directions of the fixed fin and the sliding fin are opposite, and the thread grooves are also opposite, so that the fixed fin and the sliding fin are easier to drive in the process of reversing movement of spiral fluid, and the movement of the fluid can drive the fixed fin and the sliding fin to rotate.
The limiting slide rail is obliquely arranged, so that the movement stroke of the sliding fin blade is always changed in the rotation process, namely, the sliding fin blade compound movement can generate fluid vortex with different angles, and the problem of dead angle cleaning in the prior art can be solved by the fluid vortex with different angles.
The fixed fin and the sliding fin can rotate due to impact, so that when the inner wall of the heat exchange roller is cleaned, the fixed fin and the sliding fin can dynamically move by adopting the high-pressure water gun and other technologies, and the dead angle problem in the cleaning process is avoided.
Drawings
Fig. 1 is a front perspective view of the main structure of the present invention.
Fig. 2 is a rear perspective view of the main structure of the present invention.
Fig. 3 is a schematic cross-sectional perspective view of the main structure of the present invention.
Fig. 4 is an enlarged perspective view of the structure a in fig. 3 according to the present invention.
Fig. 5 is a partially cut-away perspective view of a heat exchange roller of the present invention.
Fig. 6 is an enlarged perspective view of the structure B in fig. 5 according to the present invention.
Fig. 7 is an enlarged perspective view of the structure at C in fig. 5 according to the present invention.
Fig. 8 is an enlarged perspective view of the structure of fig. 5D according to the present invention.
Fig. 9 is an enlarged perspective view of the structure at E in fig. 5 according to the present invention.
Fig. 10 is a partial perspective view of a bi-directional spiral impact assembly of the present invention.
In the figure, 11 parts of a cabinet, 12 parts of a heating unit, 13 parts of a heat exchange roller, 14 parts of a first unreeling unit, 15 parts of a second unreeling unit, 16 parts of a reeling unit, and 17 parts of a laminating unit.
2. A bi-directional helical impact assembly; 21, a spiral ring, 22, a first through hole, 23, a second through hole, 24, a round thread cavity, 25, a thread groove, 26, a discharge pipe, 27, a water tank, 28, a water pump, 29, a first water distribution pipe, 210 and a second water distribution pipe.
3. A fluid vortex generating assembly; 31, a limiting convex ring, 32, a rotating ring, 33, a fixed fin blade, 34, a sliding chamber, 35, a telescopic rod, 36, a sliding block, 37, a sliding fin blade, 38, a limiting sliding rail, 39, a fixed rod, 310, a ball shaft, 311, a rotating seat and 312, and a bidirectional conical rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
It should be noted that the structures and working principles of the heating unit 12, the first unreeling unit 14, the second unreeling unit 15, the reeling unit 16, and the laminating unit 17 belong to the prior art, and therefore will not be described in detail later.
Referring to fig. 1 to 8, a solvent-free compound machine capable of automatically cleaning inner walls of cooling rollers includes a cabinet 11, a heating unit 12 installed in the cabinet 11, a heat exchange roller 13 installed in the cabinet 11, a first unreeling unit 14 installed outside the cabinet 11, a glue coating unit 17 installed on one side of the cabinet 11 far from the first unreeling unit 14, a second unreeling unit 15 installed inside the cabinet 11 and between the first unreeling unit 14 and the glue coating unit 17, an inner runner in the middle of the heat exchange roller 13, outer runners on both sides of the heat exchange roller 13, and a bent junction between the outer runners and the inner runner, the inside of heat transfer roller 13 is provided with the bidirectional spiral impact subassembly 2 that is used for preventing the difference in temperature from appearing in the chill roll both sides, bidirectional spiral impact subassembly 2 includes two round screw thread chambeies 24, the inside in the outer runner of heat transfer roller 13 is offered to two round screw thread chambeies 24 symmetry, and one side that round screw thread chambeies 24 kept away from heat transfer roller 13 center communicates with the external world, one side that round screw thread chambeies 24 are close to heat transfer roller 13 center and the interior runner of heat transfer roller 13 are mutual intercommunication simultaneously, one side that round screw thread chambeies 24 are close to heat transfer roller 13 center expands gradually, thread groove 25 has been offered to the symmetry on the inner wall of heat transfer roller 13 and with its self center, the screw thread direction of thread groove 25 is all opposite with round screw thread chambeies 24.
Referring to fig. 1 to 6, fig. 7, fig. 8 and fig. 10, the bidirectional spiral impact assembly 2 further includes two rotary rings 21, the two rotary rings 21 are respectively and fixedly connected to the inner wall of the cabinet 11, the side sides of the rotary rings 21 are respectively and fixedly connected with first through holes 22, the bottoms of the rotary rings 21 are respectively and fixedly connected with second through holes 23, the heat exchange roller 13 is rotatably connected inside the rotary rings 21, the inner side of the heat exchange roller 13 is rotatably connected with a discharge pipe 26, one side of the discharge pipe 26, which is close to the rotary rings 21, can be provided with an external bearing seat fixedly connected inside the rotary rings 21 for ensuring the stability of the discharge pipe 26, the outer wall of the cabinet 11 is symmetrically provided with a water tank 27 and a water pump 28, the water tank 27 and the water pump 28 are mutually communicated, the input end of the water pump 28 is fixedly connected with a first water distribution pipe 29, one end, which is far away from the water pump 28, of the first water distribution pipe 29 is fixedly connected with the inner surface of the discharge pipe 26, the output end of the water pump 28 is fixedly connected with a second water distribution pipe 210, and one end, which is far away from the water pump 28, of the water distribution pipe 210 is fixedly connected with the inner surface of the second through hole 23.
It should be noted that, the water tank 27 is started and closed by the electrical control of the external controller, the water pump 28 is internally stored with a cooling medium, and is specifically implemented as cooling water, and a refrigerating element is arranged in the water pump 28, the refrigerating element is started and closed by the electrical control of the external controller, the winding unit 16 is installed on the inner surface of the cabinet 11 and between the first winding unit 14 and the second winding unit 15, the tension adjusting unit is arranged in the cabinet 11, the external driving device is installed in the cabinet 11 and is respectively installed on the outer surfaces of the tension adjusting unit, the first winding unit 14, the second winding unit 15, the winding unit 16 and the laminating unit 17, the external driving device is started and closed by the electrical control of the external controller, the heating unit 12 comprises two heating rollers symmetrically installed on the inner wall of the cabinet 11 and an equipment power supply installed inside the cabinet 11, the heating roller is internally provided with a resistance wire which is electrically connected with a power supply of the equipment, the first unreeling unit 14 comprises a first unreeling roller and two first mounting plates, the two first mounting plates are symmetrically and fixedly connected on the inner wall of the cabinet 11, the first unreeling roller is rotationally connected between the two first mounting plates, the second unreeling unit 15 comprises a second unreeling roller and two second mounting plates, the two second mounting plates are symmetrically and fixedly connected on the inner wall of the cabinet 11, the second unreeling roller is rotationally connected between the two second mounting plates, the reeling unit 16 comprises a reeling roller and two third mounting plates, the two third mounting plates are symmetrically and fixedly connected on the inner wall of the cabinet 11, the reeling roller is rotationally connected between the two third mounting plates, the laminating unit 17 comprises a rubber roller and two fourth mounting plates, the two fourth mounting plates are symmetrically and fixedly connected on the inner wall of the cabinet 11, the rubber roll rotates to be connected between two fourth mounting panels, tension adjustment unit includes that a plurality of rotates the tension roller of being connected between rack 11 internal surface, external drive equipment includes a plurality of motor and belt, heating unit 12, first unreel unit 14, rolling unit 16, cover gluey unit 17, second unreel unit 15 and heat transfer roller 13 all with the output shaft fixed connection of motor, arbitrary tension roller and the output shaft fixed connection of motor, remaining tension roller passes through the belt and is connected with the tension roller transmission of motor connection, heat transfer roller 13 also passes through the mode of belt connection and is connected with heating unit 12 transmission, be provided with combined material one on the first unreel roller, specifically polyethylene, be provided with combined material two on the second unreel roller, specifically polypropylene, the rubber roll surface is provided with the glue film.
Specifically, the operator starts through external controller electrical control water tank 27, refrigeration component, equipment power and external drive equipment, and external drive equipment will drive first unreel roller, second unreel roller, tension roller, wind-up roll, heating roller and heat transfer roller 13 rotation this moment, and the material on the second unreel roller is in the same place through tension roller and glue film complex on the rubber roll and is formed combined material three simultaneously under tension roller's rotation, and combined material one and combined material three are heated after the heating roller and are formed combined material four, and finally combined material four is finally rolled up to the wind-up roll after the heat transfer roller 13 cooling.
In this process, after the water pump 28 is started, the cooling water stored in the water pump is kept in a low temperature state under the action of the refrigerating element, and then the cooling water is led into the inner space of the spiral ring 21 along the first water distribution pipe 29, and a closed loop cooling water circulation system is formed due to the connection of the discharge pipe 26 and the second water distribution pipe 210, so that the cooling water can only continue to flow through the circular thread cavity 24 when entering the heat exchange roller 13, and the circular thread cavity 24 causes a strong spiral flow effect when the cooling water flows.
Specifically, the round thread cavity 24 utilizes the fluid dynamics principle, one side of the round thread cavity near the center of the heat exchange roller 13 is gradually expanded to form a small-angle and large-angle flow channel shape, the design ensures that when cooling water flows through the round thread cavity 24, the speed is accelerated, the flowing direction is continuously changed, so that strong spiral fluid is generated, two spiral fluids with opposite directions are formed because the inside of the round thread cavity 24 on two sides simultaneously enters the cooling water, the two spiral fluids meet in the middle part of the inner wall of the heat exchange roller 13 and collide, and the collision process has multiple benefits that firstly, the excessive heat absorption of the cooling water on a single path is avoided, and the overall cooling efficiency of the cooling water is maintained; and secondly, the collided cooling water is fully mixed, so that the temperature is more uniform, and the cooling effect is further improved.
The two fluid bodies after collision have opposite movement trend due to mutual impact and mixing, and still keep certain spiral movement characteristics while interacting, under the action of fluid dynamics and the influence of centrifugal force of continuous rotation of the heat exchange roller 13, the fluid bodies can be subjected to strong guiding action when contacting the thread grooves 25, so that spiral fluid bodies moving reversely along the thread direction of the thread grooves 25 are formed, the process not only enhances the heat exchange efficiency of cooling water and the inner wall of the heat exchange roller 13, but also enables the cooling water to be more uniformly distributed on the surface of the inner wall of the whole heat exchange roller 13, and in addition, the cooling water with the spiral movement trend can play a certain role in cleaning the inner wall of the heat exchange roller 13.
In addition, the reverse spiral fluid can ensure that hotter cooling water can finally contact and cool two sides of the heat exchange roller 13 in the flowing process, so that the temperature distribution inside the heat exchange roller 13 is effectively balanced, in addition, as the part of fluid continuously flows inside the heat exchange roller 13, the kinetic energy of the fluid gradually disappears and finally moves to the bottom of the inner wall of the heat exchange roller 13, at the moment, the water pump 28 recovers the cooling water which has absorbed a certain amount of heat through the water distribution pipe II 210 again, and sends the cooling water into the refrigerating element for cooling again, so that the recycling of the cooling water is realized.
In the second embodiment, as shown in fig. 5 and 9, a fluid vortex generating assembly 3 for cleaning the inner wall of the cooling roller is disposed on the outer side of the discharge pipe 26, the fluid vortex generating assembly 3 includes two limiting convex rings 31, the two limiting convex rings 31 are symmetrically and fixedly connected to the outer wall of the discharge pipe 26, the outer surfaces of the limiting convex rings 31 are rotationally connected with rotating rings 32, a plurality of fixing fins 33 are fixedly connected to the outer wall of the limiting convex rings 31 in an annular equidistant arrangement, and the rotating directions of the fixing fins 33 on the two sides are opposite.
Referring to fig. 9, the fluid vortex generating assembly 3 further includes a plurality of sliding chambers 34, the plurality of sliding chambers 34 are all arranged at equal intervals in an annular shape and are arranged on the outer surface of the rotating ring 32, the telescopic rods 35 are fixedly connected inside the sliding chambers 34, the sliding blocks 36 are fixedly connected with the output ends of the telescopic rods 35, the sliding blocks 36 are all connected inside the sliding chambers 34 in a sliding manner, the sliding fins 37 are fixedly connected to the outer surfaces of the sliding blocks 36, the sliding fins 37 on two sides are oppositely arranged in screwing direction, the fixing rods 39 are fixedly connected to one sides of the sliding blocks 36 far away from the telescopic rods 35, the limiting sliding rails 38 are symmetrically and fixedly connected to the outer surfaces of the discharge pipes 26, one sides of the limiting sliding rails 38 close to the limiting convex rings 31 are obliquely arranged, the inside of the limiting sliding rails 38 are hollow, one sides of the fixing rods 39 far away from the sliding blocks 36 are rotatably connected with the ball shafts 310, one sides of the ball shafts 310 far away from the fixing rods 39 are rotatably connected with the rotating seats 311, the inside the rotating seats 311 are rotatably connected with the bidirectional conical rods 312, two sides of the bidirectional conical rods 312 are gradually contracted, and the bidirectional conical rods 312 are slidably connected to the outer surfaces of the limiting sliding rails 38.
Specifically, in the first embodiment, after the two spiral fluids form the reverse spiral structure under the guidance of the thread groove 25, they not only promote the heat exchange between the cooling water and the inner wall of the heat exchange roller 13, but also additionally trigger the cleaning mechanism of the fluid vortex generating assembly 3.
Since the screwing direction of the fixed fin 33 and the sliding fin 37 is matched with the track of the screw groove 25, the impact force of the reverse spiral fluid and the self-contained rotational momentum are effectively converted into mechanical driving force, which first causes the fixed fin 33 to start rotating, thereby transmitting the rotational motion to the rest of the parts on the surface of the rotating ring 32 through the rotating ring 32.
Along with the rotation of the fixed fin 33, the rotating ring 32 synchronously rotates on the limiting convex ring 31, in this process, the telescopic rod 35, the sliding block 36 and the sliding fin 37 in the sliding chamber 34 also enter into a working state, the rotation of the sliding fin 37 not only responds to the impact of fluid, but also further drives the bidirectional conical rod 312 to move through the ball shaft 310 and the rotating seat 311 due to the fixed connection with the fixed rod 39, and it is worth noting that the two sides of the bidirectional conical rod 312 are designed to be in a tapered shape, and the design ensures that the bidirectional conical rod can be closely attached to the inclined surface of the limiting sliding rail 38 when sliding along the limiting sliding rail 38, so that the inner wall of the heat exchange roller 13 is comprehensively and uniformly cleaned.
It is noted that the compound motion of the sliding fin 37, which is a key element in the cleaning mechanism, not only rotates with the sliding block 36 in the sliding chamber 34, but also slides back and forth laterally due to the limiting action of the limiting slide rail 38, has a unique hydrodynamic effect in that, as the sliding fin 37 rotates and moves laterally, the surrounding fluid is agitated to form deflected fluid vortices, which are generated due to the shearing action of the sliding fin 37 on the fluid during rotation and the relative motion of the fluid between the surface of the sliding fin 37 and the inner space of the sliding chamber 34, and the forming position and angle of each fluid vortex are different from each other because the sliding block 36 and the sliding fin 37 are always in a laterally dynamic moving state during rotation, and this diversity enhances the stripping capability of the fluid vortex on the dirt on the inner wall of the cooling roller.
The fluid vortices have a tendency to turn over because they are subjected to various forces during formation, firstly, they are subjected to centrifugal forces generated by the rotation of the sliding fins 37, which promote outward diffusion of the fluid vortices, secondly they are also subjected to viscous forces of the surrounding fluid, which cause deformation and turning over of the fluid vortices during diffusion, and finally they peel off and carry away dirt on the inner wall in a powerful manner when they touch the inner wall of the heat exchanger roll 13, which tendency not only enhances the cleaning ability of the fluid vortices, but also promotes adequate mixing of the cooling water inside the cooling roll.
Therefore, the rotation of the fixed fin 33 not only directly drives the movement of the cleaning system, but also enhances the formation and cleaning effect of fluid vortex by generating rotational momentum, and the compound movement of the sliding fin 37 achieves the efficient cleaning of the inner wall of the heat exchange roller 13 by generating deflected fluid vortex, which not only peels off and takes away dirt on the inner wall in the process of overturning, but also promotes the thorough mixing of cooling water inside the heat exchange roller 13, thereby improving the cooling efficiency.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202411668609.6A CN119159818B (en) | 2024-11-21 | 2024-11-21 | Solvent-free compound machine capable of automatically cleaning inner wall of cooling roller |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202411668609.6A CN119159818B (en) | 2024-11-21 | 2024-11-21 | Solvent-free compound machine capable of automatically cleaning inner wall of cooling roller |
Publications (2)
Publication Number | Publication Date |
---|---|
CN119159818A true CN119159818A (en) | 2024-12-20 |
CN119159818B CN119159818B (en) | 2025-05-13 |
Family
ID=93891747
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202411668609.6A Active CN119159818B (en) | 2024-11-21 | 2024-11-21 | Solvent-free compound machine capable of automatically cleaning inner wall of cooling roller |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN119159818B (en) |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20160200012A1 (en) * | 2015-01-13 | 2016-07-14 | YUDO ValuePro Lab Canada Inc. | Post-mold cooling method and apparatus with cyclone cooling effect |
US20170151766A1 (en) * | 2015-12-01 | 2017-06-01 | Industrial Technology Research Institute | Laminating device for composite materials |
CN209680804U (en) * | 2019-03-18 | 2019-11-26 | 河南中原铝业有限公司 | A kind of Aluminium Sheet Casts Rolling Mill roll cooling back installation |
CN110746864A (en) * | 2019-11-28 | 2020-02-04 | 殷震花 | Corrosion-resistant water-based paint process system, paint formula and preparation process thereof |
CN214536933U (en) * | 2021-02-03 | 2021-10-29 | 大庆市罗德博尔科技开发有限公司 | Gas compressor interstage water cooler heat exchange tube supporting structure |
CN115339031A (en) * | 2021-05-14 | 2022-11-15 | 礼德滤材科技(苏州)有限责任公司 | Hot roller setting machine |
CN115570866A (en) * | 2022-10-06 | 2023-01-06 | 湖南恒邦彩印包装有限公司 | Cooling roller and solvent-free compound machine |
CN117469998A (en) * | 2023-12-01 | 2024-01-30 | 无锡泛德斯机械设备有限公司 | Tubular heat exchanger with uniform heat exchange and method |
CN118848653A (en) * | 2024-08-20 | 2024-10-29 | 中国科学院工程热物理研究所 | A heat pipe cooling and heat dissipation structure suitable for electric spindle |
-
2024
- 2024-11-21 CN CN202411668609.6A patent/CN119159818B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20160200012A1 (en) * | 2015-01-13 | 2016-07-14 | YUDO ValuePro Lab Canada Inc. | Post-mold cooling method and apparatus with cyclone cooling effect |
US20170151766A1 (en) * | 2015-12-01 | 2017-06-01 | Industrial Technology Research Institute | Laminating device for composite materials |
CN209680804U (en) * | 2019-03-18 | 2019-11-26 | 河南中原铝业有限公司 | A kind of Aluminium Sheet Casts Rolling Mill roll cooling back installation |
CN110746864A (en) * | 2019-11-28 | 2020-02-04 | 殷震花 | Corrosion-resistant water-based paint process system, paint formula and preparation process thereof |
CN214536933U (en) * | 2021-02-03 | 2021-10-29 | 大庆市罗德博尔科技开发有限公司 | Gas compressor interstage water cooler heat exchange tube supporting structure |
CN115339031A (en) * | 2021-05-14 | 2022-11-15 | 礼德滤材科技(苏州)有限责任公司 | Hot roller setting machine |
CN115570866A (en) * | 2022-10-06 | 2023-01-06 | 湖南恒邦彩印包装有限公司 | Cooling roller and solvent-free compound machine |
CN117469998A (en) * | 2023-12-01 | 2024-01-30 | 无锡泛德斯机械设备有限公司 | Tubular heat exchanger with uniform heat exchange and method |
CN118848653A (en) * | 2024-08-20 | 2024-10-29 | 中国科学院工程热物理研究所 | A heat pipe cooling and heat dissipation structure suitable for electric spindle |
Also Published As
Publication number | Publication date |
---|---|
CN119159818B (en) | 2025-05-13 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2022001196A1 (en) | Automatic processing apparatus for paint coating of composite wooden board | |
JP2020533558A (en) | Ring dryer | |
WO2008079884A1 (en) | Method and apparatus for mixing dough | |
CN119159818B (en) | Solvent-free compound machine capable of automatically cleaning inner wall of cooling roller | |
CN112372989A (en) | Cooling system for plastic pipe production | |
CN115570866B (en) | Cooling roller and solvent-free compounding machine | |
CN218132879U (en) | Comma coater suitable for eliminating bubbles | |
CN113503755B (en) | Method for enhancing mass transfer heat exchange and heat exchange member using same | |
CN215791662U (en) | A extruder cooling device for EPP production | |
CN210971828U (en) | Flake caustic soda discharging device | |
CN114474674A (en) | Cooling machine for manufacturing power cable | |
CN223099948U (en) | Film-coated plate hollow shaft cooling device | |
CN210004730U (en) | drying equipment for green pollution-free environment-friendly water-based paint | |
CN216329336U (en) | Open mill with cooling mechanism | |
CN116180040B (en) | Equipment reciprocating evaporation plating | |
CN223003019U (en) | A flexible vacuum winding coating machine | |
CN222004182U (en) | ASA curtain coating membrane machine | |
CN222156298U (en) | A polyethylene diaphragm secondary heat setting equipment | |
CN222590623U (en) | Sheet cooling device for multi-layer co-extrusion sheet machine | |
CN219325414U (en) | Agricultural film plasticizing device | |
CN223099732U (en) | Cooling shaping device for geomembrane production | |
CN216708310U (en) | Fluoroplastics is cooling former for section bar | |
CN222554207U (en) | A cooling water lubrication device for sizing PE pipes | |
CN115069122B (en) | Liquid material dispersing mechanism and paint preparation system provided with same | |
CN116329284B (en) | Roller preheating device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |