Disclosure of Invention
In order to solve the problems that in the prior art, the magnesium sulfate prepared by taking dolomite as a raw material contains impurities such as calcium, iron and the like, has low purity and cannot meet the high-purity requirement of downstream industries, the application provides the method for preparing the high-purity magnesium sulfate.
The application provides a method for preparing high-purity magnesium sulfate, which comprises the following steps:
S1, grinding dolomite, calcining, adding a magnesium chloride solution, adding sodium hydroxide, heating, soaking for 30-60min, filtering and drying;
S2, after the reaction furnace is heated to 500 ℃, putting the product obtained in the step S1 into the reaction furnace, heating to 1000 ℃ and obtaining magnesium oxide at a heating rate of 150 ℃ per hour;
s3, respectively cleaning the polyimide sheet by deionized water and alcohol in an ultrasonic manner, performing laser treatment by using a nanosecond laser after drying, wherein the laser power is 3.0-5.5W, the scanning speed is 120-200mm/S, obtaining a laser-induced porous graphene film, and performing oxygen plasma etching on the film;
s4, adding the magnesium oxide obtained in the step S2 into water, adding a porous graphene material, then dripping dilute sulfuric acid into the solution, carrying out severe reaction with foam, stopping adding acid when the foam is reduced, and then filtering by using a filter screen;
S5, adjusting the pH value of the solution obtained by filtering the S4 to 5-6 by sulfuric acid, heating and concentrating, wherein the heating temperature is 160-180 ℃, the heating time is 30-60min, and then drying in an oven at a low temperature, the drying temperature is 40-55 ℃ and the time is 3-4 hours, so that the high-purity magnesium sulfate is obtained.
Further, in step S3, the laser wavelength of the nanosecond laser is 1064nm, the pulse duration is 10ns, and the repetition frequency is 800KHz.
Further, the oxygen plasma etching in the step S3 is performed under the pressure of 0.1Pa-60Pa and the power of 1w-60w for 60-120 seconds.
Further, the mass ratio of the magnesium oxide to the water in the step S4 is 1:1-2.
Further, the polyimide sheet in step S3 has a thickness of 120 to 180. Mu.m.
Further, after grinding the dolomite in the step S1 to 200-250 meshes, the calcining temperature is 500-800 ℃, the heating rate is 150-200 ℃ per hour, the calcining time is kept for 1-3 hours, then the calcining time is heated to 900-1000 ℃ and the calcining time is kept for 0.5-1 hour.
Further, the magnesium chloride solution in the step S1 is 0.5mol/L, the temperature is raised to 50-60 ℃, and the pH value is kept at 11 when sodium hydroxide is added for soaking.
Further, the mass ratio of the dolomite and the magnesium chloride in the step S1 is 1:1-1.5.
Further, the weight ratio of the magnesium oxide to the porous graphene material in the step S4 is 1:0.01-0.1.
The beneficial effects of the application are as follows:
1. According to the method, the carbonate component in the dolomite is decomposed through grinding, calcining and soaking treatment of magnesium chloride solution, so that part of impurities, especially part of calcium and iron elements, are removed. The dolomite is ground into fine particles, so that the surface active sites are increased, and subsequent pyrolysis and chemical reaction are facilitated. High temperature calcination breaks down the carbonates in the dolomite into calcium oxide and magnesium oxide and releases carbon dioxide. At high temperature, the magnesium chloride solution can form more easily separated precipitate with the incompletely decomposed dolomite under alkaline condition, so as to obtain magnesium hydroxide. When the pH value is 10, magnesium ions can be promoted to form magnesium hydroxide precipitates, and other impurity ions are not easy to form precipitates under the pH value condition, so that preliminary purification is realized. The temperature is gradually increased from 500 ℃ to 1000 ℃, so that residual calcium carbonate and magnesium carbonate can be decomposed, impurities are prevented from being left in the final product, the temperature rising rate of 150 ℃ per hour ensures the uniform temperature rise, and the structural change of magnesium oxide caused by local overheating is prevented.
2. The application prepares the porous graphene film with high adsorption capacity by utilizing laser processing and plasma etching technology. The graphene structure can be formed on the surface of the polyimide sheet through processing on the polyimide sheet by a nanosecond laser, and the polyimide sheet has large specific surface area and good adsorption performance. Through oxygen plasma etching, the structure of the graphene film can be further optimized, the impurity adsorption capacity of the graphene film is improved, a large number of adsorption sites are provided for the large specific surface area of the graphene, and impurities such as calcium, iron and the like in the solution can be effectively adsorbed. The inventor finds that when the laser power is 3.0-5.5W, the obtained graphene film has a good adsorption effect on impurities in magnesium sulfate, and when the laser power is more than 5.5W, the graphitization degree of the film is better than that of the laser power of 3.0-5.5W, but the capability of adsorbing calcium and iron impurities in the magnesium sulfate is lower than that of the laser power of 3.0-5.5W. And in the power range, the adsorption capacity of the obtained graphene film on calcium ions is obviously higher than that of magnesium ions, which is probably because the hole sites of the graphene film are stronger in adsorption on the calcium ions.
3. The pH value is adjusted to 5-6 in the last step, so that the magnesium ions can be prevented from forming precipitate again, and the stability of the magnesium sulfate solution is ensured. Heating and concentrating at 160-180deg.C can accelerate water evaporation to promote magnesium sulfate crystal precipitation, and low temperature drying can prevent magnesium sulfate crystal from decomposition or deterioration at high temperature to maintain its purity.
Detailed Description
The technical scheme and effects of the invention are further described by the following specific examples. The following examples are only for illustrating the present invention and are not intended to limit the scope of the present invention. Simple modifications of the invention using the inventive concept are within the scope of the invention as claimed.
The apparatus used in the preparation method of the present invention may employ any apparatus known in the art. The raw materials used in the present invention are commercially available unless otherwise indicated.
Example 1
S1, grinding dolomite to 200 meshes, keeping the calcination temperature at 800 ℃ and the heating rate at 200 ℃ per hour for 1 hour, then heating to 1000 ℃ and keeping for 0.5 hour, cooling, adding 0.5mol/L magnesium chloride solution, wherein the mass ratio of the dolomite to the magnesium chloride is 1:1, then adding sodium hydroxide to adjust the pH value to 11, heating to 50 ℃, soaking for 60 minutes, filtering and drying;
S2, after the reaction furnace is heated to 500 ℃, putting the product obtained in the step S1 into the reaction furnace, heating to 1000 ℃ and obtaining magnesium oxide at a heating rate of 150 ℃ per hour;
S3, respectively ultrasonically cleaning a polyimide sheet with the thickness of 120 mu m by deionized water and alcohol, drying, and then performing laser treatment by using a nanosecond laser with the laser wavelength of 1064nm, the pulse duration of 10ns, the repetition frequency of 800KHz, the laser power of 3.0W and the scanning speed of 120mm/S to obtain a laser-induced porous graphene film, and then performing oxygen plasma etching on the film under the pressure of 0.1Pa and the power of 60W for 60 seconds;
S4, adding 100g of magnesium oxide obtained in the step S2 into water, wherein the weight ratio of the magnesium oxide to the water is 1:1, adding 1g of the porous graphene material obtained in the step S3, dripping dilute sulfuric acid into the solution, carrying out severe reaction with foam, stopping adding acid when the foam is reduced, and filtering;
S5, regulating the pH value of the solution obtained by filtering the S4 to 5 by sulfuric acid, heating and concentrating, wherein the heating temperature is 160 ℃, the heating time is 60min, then drying in an oven at a low temperature, and the drying temperature is 40 ℃ for 4 hours, thus obtaining 258.56g of high-purity magnesium sulfate with the purity of more than or equal to 99.98%.
Example 2
S1, grinding dolomite to 250 meshes, keeping the calcination temperature at 500 ℃ and the heating rate at 150 ℃ per hour for 3 hours, then heating to 900 ℃ and keeping for 1 hour, cooling, adding 0.5mol/L magnesium chloride solution, wherein the mass ratio of the dolomite to the magnesium chloride is 1:1.5, adding sodium hydroxide to adjust the pH value to 11, heating to 60 ℃, soaking for 30 minutes, filtering and drying;
S2, after the reaction furnace is heated to 500 ℃, putting the product obtained in the step S1 into the reaction furnace, heating to 1000 ℃ and obtaining magnesium oxide at a heating rate of 150 ℃ per hour;
S3, respectively ultrasonically cleaning a polyimide sheet with the thickness of 180 mu m by deionized water and alcohol, drying, and then performing laser treatment by using a nanosecond laser with the laser wavelength of 1064nm, the pulse duration of 10ns, the repetition frequency of 800KHz, the laser power of 5.5W and the scanning speed of 200mm/S to obtain a laser-induced porous graphene film, and then performing oxygen plasma etching on the film under the pressure of 60Pa and the power of 1W for 120 seconds;
S4, adding 100g of magnesium oxide obtained in the step S2 into water, wherein the weight ratio of the magnesium oxide to the water is 1:1.5, then adding 10g of the porous graphene material obtained in the step S3, then dripping dilute sulfuric acid into the solution, carrying out severe reaction with foam, stopping adding acid when the foam is reduced, and then filtering;
S5, adjusting the pH value of the solution obtained by filtering the S4 to 6 by sulfuric acid, heating and concentrating, wherein the heating temperature is 180 ℃ and the heating time is 30min, then drying in an oven at low temperature and the drying temperature is 55 ℃ for 3 hours, and obtaining 259.72g of high-purity magnesium sulfate with the purity of more than or equal to 99.98%.
Example 3
S1, grinding dolomite to 220 meshes, keeping the calcination temperature at 700 ℃ and the heating rate at 180 ℃ per hour for 2 hours, then heating to 950 ℃ and keeping for 1 hour, cooling, adding 0.5mol/L magnesium chloride solution, wherein the mass ratio of the dolomite to the magnesium chloride is 1:1.2, then adding sodium hydroxide to adjust the pH value to 11, heating to 55 ℃, soaking for 40 minutes, filtering and drying;
S2, after the reaction furnace is heated to 500 ℃, putting the product obtained in the step S1 into the reaction furnace, heating to 1000 ℃ and obtaining magnesium oxide at a heating rate of 150 ℃ per hour;
S3, respectively ultrasonically cleaning a polyimide sheet with the thickness of 160 mu m by deionized water and alcohol, drying, and then performing laser treatment by using a nanosecond laser with the laser wavelength of 1064nm, the pulse duration of 10ns, the repetition frequency of 800KHz, the laser power of 4.0W and the scanning speed of 160mm/S to obtain a laser-induced porous graphene film, and then performing oxygen plasma etching on the film under the pressure of 40Pa and the power of 30W for 80 seconds;
S4, adding 100g of magnesium oxide obtained in the step S2 into water, wherein the weight ratio of the magnesium oxide to the water is 1:2, then adding 5g of the porous graphene material obtained in the step S3, then dripping dilute sulfuric acid into the solution, carrying out severe reaction with foam, stopping adding acid when the foam is reduced, and then filtering;
S5, adjusting the pH value of the solution obtained by filtering the S4 to 6 by sulfuric acid, heating and concentrating, wherein the heating temperature is 170 ℃, the heating time is 50min, then drying in an oven at a low temperature and the drying temperature is 55 ℃ for 3 hours, and then 256.88g of high-purity magnesium sulfate is obtained, and the purity is more than or equal to 99.98%.
Comparative example 1
S1, grinding dolomite to 250 meshes, keeping the calcination temperature at 500 ℃ and the heating rate at 150 ℃ per hour for 3 hours, then heating to 900 ℃ and keeping for 1 hour, cooling, adding 0.5mol/L magnesium chloride solution, wherein the mass ratio of the dolomite to the magnesium chloride is 1:1.5, adding sodium hydroxide to adjust the pH value to 11, heating to 60 ℃, soaking for 30 minutes, filtering and drying;
S2, after the reaction furnace is heated to 500 ℃, putting the product obtained in the step S1 into the reaction furnace, heating to 1000 ℃ and obtaining magnesium oxide at a heating rate of 150 ℃ per hour;
s3, respectively ultrasonically cleaning a polyimide sheet with the thickness of 180 mu m by deionized water and alcohol, drying, and then performing laser treatment by using a nanosecond laser with the laser wavelength of 1064nm, the pulse duration of 10ns, the repetition frequency of 800KHz, the laser power of 2.5W and the scanning speed of 200mm/S to obtain a laser-induced porous graphene film, and then performing oxygen plasma etching on the film under the pressure of 60Pa and the power of 1W for 120 seconds;
S4, adding 100g of magnesium oxide obtained in the step S2 into water, wherein the weight ratio of the magnesium oxide to the water is 1:1.5, then adding 10g of the porous graphene material obtained in the step S3, then dripping dilute sulfuric acid into the solution, carrying out severe reaction with foam, stopping adding acid when the foam is reduced, and then filtering;
S5, adjusting the pH value of the solution obtained by filtering the S4 to 6 by sulfuric acid, heating and concentrating, wherein the heating temperature is 180 ℃, the heating time is 30min, then drying in an oven at low temperature and the drying temperature is 55 ℃ for 3 hours, and obtaining 238.46g of magnesium sulfate with the purity of 97.5%.
Comparative example 2
S1, grinding dolomite to 250 meshes, keeping the calcination temperature at 500 ℃ and the heating rate at 150 ℃ per hour for 3 hours, then heating to 900 ℃ and keeping for 1 hour, cooling, adding 0.5mol/L magnesium chloride solution, wherein the mass ratio of the dolomite to the magnesium chloride is 1:1.5, adding sodium hydroxide to adjust the pH value to 11, heating to 60 ℃, soaking for 30 minutes, filtering and drying;
S2, after the reaction furnace is heated to 500 ℃, putting the product obtained in the step S1 into the reaction furnace, heating to 1000 ℃ and obtaining magnesium oxide at a heating rate of 150 ℃ per hour;
S3, respectively ultrasonically cleaning a polyimide sheet with the thickness of 180 mu m by deionized water and alcohol, drying, and then performing laser treatment by using a nanosecond laser with the laser wavelength of 1064nm, the pulse duration of 10ns, the repetition frequency of 800KHz, the laser power of 7.0W and the scanning speed of 200mm/S to obtain a laser-induced porous graphene film, and then performing oxygen plasma etching on the film under the pressure of 60Pa and the power of 1W for 120 seconds;
S4, adding 100g of magnesium oxide obtained in the step S2 into water, wherein the weight ratio of the magnesium oxide to the water is 1:1.5, then adding 10g of the porous graphene material obtained in the step S3, then dripping dilute sulfuric acid into the solution, carrying out severe reaction with foam, stopping adding acid when the foam is reduced, and then filtering;
S5, adjusting the pH value of the solution obtained by filtering the S4 to 6 by sulfuric acid, heating and concentrating, wherein the heating temperature is 180 ℃ and the heating time is 30min, then drying in an oven at low temperature and the drying temperature is 55 ℃ for 3 hours, and obtaining 239.58g of magnesium sulfate with the purity of 98.0%.
Comparative example 3
S1, grinding dolomite to 200 meshes, keeping the calcination temperature at 800 ℃ and the heating rate at 200 ℃ per hour for 1 hour, then heating to 1000 ℃ and keeping for 0.5 hour, cooling, adding 0.5mol/L magnesium chloride solution, wherein the mass ratio of the dolomite to the magnesium chloride is 1:1, then adding sodium hydroxide to adjust the pH value to 11, heating to 50 ℃, soaking for 60 minutes, filtering and drying;
S2, after the reaction furnace is heated to 500 ℃, putting the product obtained in the step S1 into the reaction furnace, heating to 1000 ℃ and obtaining magnesium oxide at a heating rate of 150 ℃ per hour;
S3, adding 100g of magnesium oxide obtained in the step S2 into water, wherein the weight ratio of the magnesium oxide to the water is 1:1, adding 1g of graphene produced by Suzhou carbon Feng graphene technology Co., ltd, dripping dilute sulfuric acid into the solution, carrying out severe reaction with foam, stopping adding acid when the foam is reduced, and filtering;
S5, adjusting the pH value of the solution obtained by filtering the S4 to 5 by sulfuric acid, heating and concentrating, wherein the heating temperature is 160 ℃, the heating time is 60min, then drying in an oven at a low temperature, and the drying temperature is 40 ℃ for 4 hours, thus obtaining 258.72g of magnesium sulfate with the purity of 96.4%.
The above comparative example 1 reduced the laser power of step S3 compared to example 2, comparative example 2 increased the laser power of step S3 compared to example 2, and comparative example 3 did not use the graphene film obtained by laser treatment of the polyimide sheet compared to example 1, and it can be seen that the purity of magnesium sulfate obtained in comparative example 1 and comparative example 2 was slightly lower, but the yield reduction was relatively large, and the purity of magnesium sulfate obtained in comparative example 3 was lower, and the graphene used in comparative example 3 was difficult to separate by filtration, so that graphene could adsorb but rather reduced the purity of magnesium sulfate.