The present application claims the benefit of chinese patent application number 202310664684.4 filed on 6/2023, the entire disclosure of which is incorporated herein by reference.
Detailed Description
Before turning to the drawings, which illustrate certain examples in detail, it is to be understood that this disclosure is not limited to the details or methods set forth in the description, nor to the details or methods illustrated in the drawings. It is also to be understood that the terminology used herein is for the purpose of description only and is not intended to be limiting.
In general, the figures illustrate interchangeable faucet designs (i.e., systems) for use with interchangeable outlet pipes according to representative examples of the present disclosure. The interchangeable faucet design may include a variation of a sensor "disc" configured to integrate (e.g., removably couple, selectively couple, etc.) with a plurality of interchangeable and universal outlet pipes. One or more channels may be incorporated into the sensor disc to carry fluid from a mixing valve coupled to the hot and cold water lines through the sensor disc and through an interchangeable outlet pipe where the fluid is dispensed (e.g., released, sprayed, output) into the environment, e.g., into a basin, sink, bathtub, etc.
Fig. 1 illustrates a perspective view of an exemplary faucet configuration 100, which faucet configuration 100 may include one or more faucet assemblies 102, as described in detail below. The faucet arrangement 100 may include a sink module or basin 104. In some examples, one or more sink modules 104 may be integrated with the countertop 106 (i.e., countertop mounted), contained within or implemented into a continuous base (e.g., as a floor support), extend outwardly from the wall 106, or integrated with a separate structure. The sink module 104 can be configured to receive material (e.g., water, liquid, waste, food, soap, etc.) from the faucet 110. The faucet assembly 102 may be positioned proximate to the sink module 102, above the sink module 102, or otherwise positioned in proximity to the sink module 102 such that dispensed material (i.e., water) is received into the sink module 104. For example, the faucet 110 may be actuated between an "on" position and an "off" position such that the faucet assembly 102 may selectively dispense water. The faucet 110 may be actuated between the "on" and "off positions by interacting with a non-contact sensor, which may be located within the sensor disc 112, or the faucet 110 may be manually actuated between the" on "and" off positions via one or more handles coupled to the faucet 110. The sensor disk 112 may be configured to selectively receive or operatively couple to various outlet pipe configurations, described in detail herein. Each faucet assembly 102 may be connected to a source of water not shown by a solenoid valve and interconnecting water lines, although interconnecting water lines are not important to the operation and interchangeability of faucet assemblies 102. For example, the conduit may include connections to one or more of a hot water source and a cold water source below the counter top. These water sources may be fluidly coupled to one or more valves (e.g., solenoid valves, diverters, filters, mixing valves, or any of a variety of features located below the deck and/or within the faucet assembly itself). One or more of the components may be further combined into a single cartridge or manifold that provides fluid to a single faucet or multiple faucets.
Fig. 2 depicts a representative example of a sensor disc 112 that may be integrated as part 204 of the faucet assembly 102 (e.g., a base portion mounted on the deck 106). The sensor disc 112 may be rotatably twisted/screwed, glued, sucked, held or otherwise coupled into the sink assembly 104, counter 106 or wall 108. A water tube/pipe associated with the water source may be coupled to the sensor disc 112, which allows fluid flow to be received and discharged through the outlet tube adapter 220, through the outlet tube 114 (e.g., through one of the plurality of outlet tube designs described herein), and into the sink assembly. In this example, outlet pipe 114 is received within outlet pipe adapter 220 by a force fit, a snap fit, corresponding threads within adapter 220 and on the outer surface of outlet pipe 114, or various coupling mechanisms. The sensor disc 112 may be integrated onto a counter (i.e., counter mounted), similar to that described in fig. 1, or may be integrated with a wall such that the outlet pipe 114 protrudes from the wall (i.e., wall mounted). Outlet pipes of different shapes, sizes and designs may be readable attached to and detached from the sensor disc 112, such as rotatably secured, sandwiched or otherwise coupled, which form a fluid seal.
The sensor disk 112 may include one or more integrated sensors 222. The sensor/sensors 222 may be configured to provide a signal (or signals) to a communication interface to operate or actuate various components of the faucet assembly 102, as will be described in more detail below.
The sensor disk 112 may be constructed of a metal or metallic material (e.g., aluminum or steel), although other materials (e.g., plastic, ceramic, carbon fiber, etc.) are contemplated. The sensor disc 112 may be circular or oval. Although described as circular, other shapes and sizes of the sensor disc 112 are also contemplated such that the combination of the sensor disc 112 and the corresponding, interchangeable outlet tube may be aesthetically pleasing to a user (e.g., a circular sensor disc in combination with a circular outlet tube, a circular sensor disc in combination with a rectangular outlet tube, or any other variation that results in an aesthetic appearance).
Referring again to fig. 3 and 4, one or more sensors 222 may be disposed within the sensor disk 112. The sensor 222 may be configured to provide a signal (or signals) to the communication interface to operate or actuate various components of the faucet assembly, as described herein. By way of example, the sensor 222 may include a non-contact sensor system having a sensor range (e.g., typically within the internal environment of a corresponding sink module). In some examples, a user may place a portion of his body (e.g., hand 340) near or waving the sensor 222 within range of the sensor to actuate various components of the faucet assembly, such as activating and/or deactivating the flow of fluid. The sensor 222 may utilize non-contact sensing technologies including, for example, infrared proximity, ambient light, ultrasonic proximity, capacitive proximity, laser, vision, and the like, or combinations thereof.
Referring to fig. 2 and 3, the upper surface of the sensor disk 112 may include a tapered shape 324 in which the sensor 222 is disposed. The entire circumference of the sensor disk 112 may be tapered, or the sensor disk 112 may have tapered portions 324 only in the peripheral region near the sensor 222. The tapered portion 324 of the sensor disc 112 and the positioning of the sensor 222 therein enables the field of view 226 of the sensor 222 to be readily activated in any direction (e.g., higher or lower relative to the sink assembly, whether wall-mounted or counter-mounted, etc.), and provides a more targeted field of view, i.e., toward the user's hand. As shown in fig. 3, a wall-mounted faucet assembly 314 is depicted. When integrated into the wall 308 (i.e., in fluid communication with and operable with a corresponding fluid line, valve, etc.), the orientation of the sensor 222 exhibits a declining angle with a field of view that covers at least the interior structure of the sink module with the goal of the user's hand 340. In comparison to fig. 4, a counter top mounted faucet assembly 315 is depicted. When integrated into the counter 306 (i.e., in fluid communication with and operable with a corresponding fluid line, valve, etc.), the orientation of the sensor 222 exhibits an upward angle, and the field of view remains at least covering the internal structure of the sink module 304 with the aim of the user's hand 340.
Fig. 5 depicts various interchangeable examples of readable, interchangeable outlet pipes (e.g., counter-top mounted outlet pipes) that may utilize the same sensor disk. The sensor disk 112 may be configured with a modular frame to receive various outlet pipe shapes, sizes, and designs. For example, through the outlet tube aperture 420, various outlet tubes are each configured to be attached to and detached from the same sensor disk 112 (i.e., for added versatility). The spout aperture 420 is configured to readily receive at least a portion of the base of the faucet spout 414 to thereby effect a liquid seal.
The interaction between the faucet assembly's frame, and in particular the sensor disc 112 and the various interchangeable outlet tubes 410, provides the user with flexibility to select or interchange between, from, and to choose from among the various faucet heights, spray ranges and CMFs (i.e., colors, models and surface treatments) without the need to completely replace or install other generally more integrated components of the faucet/sink/pipe/etc. The versatility and interchangeability between spout designs, shapes and sizes having the same sensor disc 112 provides flexibility for the user to choose and vary between the height, spray range and CMF of the numerous spouts of the corresponding faucet assembly.
For example, an interchangeable faucet spout 414 may be readable configured to couple with the sensor disc 112. Such faucet spout designs 409 through 411 are illustrated as examples. The spout designs may include a gooseneck design 409 (e.g., design a), a flat/alternative gooseneck design 410 (e.g., design B), and a rectangular design 411 (e.g., design C), referred to as a counter top mounted faucet. Each design may be constructed in a variety of sizes, each having a height H (e.g., H1, H2, H3) and a radius of curvature R (e.g., R1, R2, R3) (i.e., for a circular outlet pipe, such as gooseneck designs 409 and 410) or a width W (e.g., W1, W2, W3) for a rectangular design. H3 may be greater than H2 and H2 may be greater than H1. R3/W3 may be greater than R2/W2, and R2/W2 may be greater than R1/W1. The shape and size of each design may be interchanged with the same, single sensor disc 112. While outlet tube designs 409 through 411 may be described, other designs, shapes and sizes are contemplated, such as those configured as wall-mounted designs. It should be appreciated that while similar heights, radii and widths are described between outlet pipe designs, the respective dimensions between each design are not necessarily equal.
When considering a wall-mounted outlet pipe design, a similar design and shape may be considered, as described herein. Each wall-mounted design may be configured in a variety of sizes, each having a width W that protrudes from the wall through the sensor disc 112. For example, the width W (or radius R, as compared to a curved counter-top mounted design) may determine the spray range into the sink assembly, similar to that described for the counter-top mounted design. Unlike the counter-top mounted design, the height H of faucet assembly/outlet tube 414 will be determined based on the coupling location of sensor disc 112 to the wall surface. Slight differences between designs may limit the versatility of the wall mounted design to some extent because the height of the faucet assembly is limited by the height of the sensor disc 412. However, wall-mounted outlet pipe designs may consume less counter-top consumption. Each design, shape and size may be interchanged with the same sensor disc 112. It should be understood that other designs, shapes and sizes are contemplated, such as those configured as wall-mounted designs. It should be appreciated that while similar heights, radii and widths are described between outlet pipe designs, the respective dimensions between each design are not necessarily equal.
Fig. 6, similar to fig. 1, illustrates a perspective view of an exemplary faucet configuration. Components that facilitate the proper functioning of faucet assembly 502, such as a power source, various valves (e.g., mixing valves), solenoid assemblies, etc., may be disposed below deck 506. These components may be combined and otherwise enclosed within the housing 550. The housing 550 may be disposed directly below each faucet assembly 502 to facilitate access and maintenance of the components below the faucet assemblies 502.
Fig. 7 illustrates various components that may be included within or contained within housing 550 or otherwise beneath faucet assembly 502 that facilitate the proper functioning of faucet assembly 502. As described herein, the controller 540 (control module, remote control, control interface, etc.) may be integrated with the faucet assembly 502 of fig. 7, as well as other faucet assemblies. The controller 540 is communicatively coupled to the sensors and may be configured to control and/or contactlessly actuate one or more faucet assemblies, sensors, fluid flows, etc., based on signals generated by the sensors. The controller 540 may include a wireless communication device 542, a power supply 544, processing logic 546, and a memory 548. In general, the controller 540 may be in communication with one or more solenoid assemblies of the faucet assembly 502. The controller 540 may communicate instructions to the solenoid assembly via control communication 542 to open or close a material passage and/or activate or deactivate a faucet when a sensor of the faucet assembly 502 detects motion. The solenoid assembly may receive the sensor signal and forward a signal to actuate the material passage into an "on" and "off" position to activate or deactivate faucet assembly 502, thereby activating and deactivating the flow of material through faucet assembly 502.
The power supply 544 may provide power to the controller 540. The power supply 544 may include a disposable battery (e.g., alkaline, lithium, zinc air, etc.) or a rechargeable battery (lithium ion, nickel cadmium, etc.), or may plug into a socket to receive alternating current or direct current. In some examples, the controller 540 may be powered wirelessly, e.g., by inductive charging. For example, the controller 540 may be wall-mounted, with a wireless charger (e.g., copper coil, magnetic loop antenna, etc.) disposed behind the controller 540. The wireless charger may then interface with a power supply 544 to wirelessly charge the controller 540.
Processing logic 546 may be configured to send signals to and receive signals from control communications 542. The processing logic 546 may be operatively coupled to a memory 548 in which instructions are stored on how to respond to the sensor signals. Memory 548 can be a non-transitory memory including programming instructions stored thereon. In some examples, instructions are added to memory 548 during manufacturing, so that an intended user of faucet assembly 502 cannot access. For example, the memory 548 may store instructions regarding how to control the solenoid assembly 528 to open or close the hot and/or cold material passages. In some examples, memory 548 stores instructions for the volume and temperature of material flowing through faucet assembly 502 when the sensor is triggered to activate. Memory 548 can be configured to prevent a user from changing the manner in which solenoid assembly responds to instructions received from controller 540. In some examples, memory 548 may be configured to enable a user to change the manner in which solenoid assembly 528 responds to instructions received from controller 540.
Fig. 8-19 illustrate various representations of faucet assemblies/installations. As depicted, one or more different designs, sizes, shapes of faucet assemblies/faucet spout may be integrated into the counter 506 or wall 508 in a variety of different configurations and locations. The faucet assembly may include various combinations of outlet pipes 514 and 515 that may utilize the same sensor disk 112 (and incorporate additional sensor disks 112 when installing and utilizing additional outlet pipes 514 and 515) depending on the preferences and requirements of the user.
Fig. 8-10 illustrate a single wall mounted faucet assembly having a combination of sensor disc 112 and faucet spout 515 at different spray levels relative to sink assembly 504, similar to that described with reference to fig. 3 (e.g., fig. 8 illustrates the faucet assembly being disposed at a lower level H1, fig. 9 illustrates the faucet assembly being disposed at a medium level H2, and fig. 10 illustrates the faucet assembly being disposed at a higher level H3). Each outlet pipe 515 has a width W (W1, W2, W3) to allow water spray to reach a distance of the basin module 504 based on user preference.
Fig. 11-13 illustrate a single counter top mounted faucet assembly with a combination of sensor disc 112 and faucet spout 515 at different spray levels relative to sink assembly 504, similar to that described with reference to fig. 4 (e.g., fig. 11 illustrates the faucet assembly being disposed at a lower level H1, fig. 12 illustrates the faucet assembly being disposed at a medium level H2, and fig. 13 illustrates the faucet assembly being disposed at a higher level H3). Each outlet pipe 514 has a radius R or width W to allow water spray to reach a distance in the basin module 504 based on user preference.
Fig. 14-16 illustrate a plurality of counter top mounted faucet assemblies with corresponding sensor disks 112 and faucet spout 515 combinations at different spray levels relative to sink assembly 504, similar to that described with reference to fig. 4 (e.g., fig. 14 illustrates faucet assembly 515 set at a lower level (e.g., H1), fig. 15 illustrates faucet assembly set at a medium level (e.g., H2), fig. 16 illustrates faucet assembly set at a higher level (e.g., H3)). Each outlet pipe 515 has a radius R (i.e., for a curved faucet outlet pipe) or a width W (i.e., for a rectangular faucet outlet pipe) to allow water spray to reach a distance in the sink assembly 504 based on user preference. It should be appreciated that while two counter top mounted faucet assemblies are described, additional faucet assemblies may be included or multiple wall/counter top mounted faucet assemblies may be incorporated at a similar or alternative height H and radius R/width W.
Fig. 17-19 illustrate a plurality of counter mounted faucet assemblies with corresponding sensor disks 112 and faucet outlet pipe 514 and 515 combinations at different spray levels relative to sink assembly 504, similar to that described with reference to fig. 3 and 4 (e.g., fig. 17 illustrates the faucet assembly being positioned at a lower level (e.g., H1), fig. 18 illustrates the faucet assembly being positioned at a medium level (e.g., H2), fig. 19 illustrates the faucet assembly being positioned at a higher level (e.g., H3)). Each of the outlet pipes 514 and 515 has a radius R (i.e., for a curved faucet outlet pipe) or a width W (i.e., for a rectangular faucet outlet pipe) to allow water spray to reach a distance of the sink assembly 504 based on user preference. It should be appreciated that while a counter top mounted faucet assembly and a wall mounted faucet assembly are described, additional faucet assemblies may be included or multiple wall mounted hanging/counter top mounted faucet assemblies may be incorporated at a similar or alternative height H and radius R/width W.
A representative installation utilizing the present example may include one or more sensor disks configured as a single counter top mounted or a single wall mounted, one or more counter top mounted or one or more wall mounted. Each outlet pipe may utilize the same or alternative shapes and designs. For example, a gooseneck outlet pipe of lower height and smaller radius (e.g., H1 and R1) may be utilized with a rectangular outlet pipe of higher height and larger width (e.g., H3 and W3), or the outlet pipe, sensor disk, and mounting location may be combined arbitrarily. The easy interchangeable arrangement between the sensor disc and the variation of the faucet spout provides a wide variety of aesthetic arrangements, and in addition, provides flexibility for each space and preference where it is desired to install a faucet (or multiple faucets).
Fig. 20 illustrates a perspective view of an alternative example faucet assembly with a sensor disc 612. The sensor disk 612 may be integrated as part of a faucet assembly such that water lines/lines (e.g., hot water line 641 and cold water line 642) may be coupled to the sensor disk 612 to allow the flow of fluid, which may be received and discharged through the protruding outlet tube adapter 620. The protruding spout adapter 620 may be configured to accept an interchangeable faucet spout (e.g., spout 614), as described herein. The outlet pipe 614 may be coupled with a protruding outlet pipe adapter 620 to form a liquid seal, wherein the flow of material may be treated by and into a tank module (not shown). Similar to that depicted in fig. 1, the sensor disk 612, and thus the faucet assembly 602, can be integrated onto a counter (i.e., counter mounted).
The sensor disk 612 may be integrated into the sink assembly, counter 606, or wall 608 by being rotatably twisted/screwed, glued, sucked, fastened, held, or otherwise coupled. The sensor disk 612 may be similarly configured, but may be integrated such that the outlet pipe and the sensor disk 612 protrude from the wall (i.e., wall-mounted). Outlet pipes of different designs, shapes and sizes may be readable attached to or detached from the protruding outlet pipe adapter 620 (and sensor disk 612). The sensor disk 612 may be constructed of metal or a metallic material (e.g., aluminum or steel), although alternative materials (e.g., plastics) are contemplated (including materials as previously described). The sensor disk 612 may be circular or oval. Although described as circular, other shapes and sizes of the sensor disk 612 are also contemplated such that the combination of the sensor disk 612 and the corresponding, interchangeable outlet tube may be aesthetically pleasing to the user (e.g., a circular sensor disk in combination with a circular outlet tube, a circular sensor disk in combination with a rectangular outlet tube, or any other aesthetically pleasing variation).
One or more sensors 622 may be disposed within the sensor disk 612. Sensor 622 may be configured to provide a signal (or signals) to a communication interface (e.g., a controller) to operate or actuate various components of the faucet assembly, as described herein. By way of example, the sensor 622 may include a non-contact sensor system having a sensor range (e.g., typically within the internal environment of a corresponding sink module). In some examples, a user may place a portion of his body (e.g., a hand) near or waving the sensor 622 within range of the sensor to actuate various components of the faucet assembly, such as activating and/or deactivating the flow of fluid through the faucet assembly 602. The sensor 622 may utilize non-contact sensing technologies including, for example, infrared proximity, ambient light, ultrasonic proximity, capacitive proximity, laser, vision, and the like.
The sensor 622 may be positioned along an edge or side (e.g., along a curvature) of the sensor disk 612 so that the target field of view extends outwardly toward the sink assembly and ultimately toward the user. The curved nature of the sensor disk 612 and the positioning of the sensor 622 therein enable the field of view of the sensor 222 to be readily activated in any direction (e.g., higher or lower relative to the sink assembly, whether wall-mounted or counter-mounted, etc.), and provide a more targeted field of view, i.e., toward the user's hand. As shown, a counter top mounted faucet assembly 602 is depicted. When integrated into the counter 606 (i.e., in fluid communication with and operable with a corresponding fluid line, valve, etc.), the orientation of the sensor 622 exhibits a wide span angle with a field of view covering at least the internal structure of the sink module with the objective of a user's hand.
Fig. 21 shows a flow chart of a method for exchanging a faucet spout. At block 702, a sensor disc may be coupled to a wall, sink assembly, or counter top, wherein the sensor disc is configured to receive at least a portion of a base of an interchangeable faucet spout through a spout adapter or spout aperture to form a liquid seal. At block 704, one or more channels carry fluid from mixing valves coupled to the hot water line and the cold water line through the sensor disc and through an interchangeable outlet pipe where the fluid is dispensed (e.g., released, sprayed, output) into the environment, e.g., into a basin, sink, bathtub, etc. At block 706, a sensor integrated with the sensor disc may be activated to dispense fluid through the sensor disc and the coupled interchangeable faucet, and the sensor may be deactivated to stop dispensing fluid. At block 708, the interchangeable faucet may be easily separated from the sensor disc by a spout adapter or spout hole. An alternative interchangeable faucet spout may be attached to the sensor disc to form a liquid seal at block 710.
It should be understood that the various operations used in the methods of the present teachings may be performed in any order and/or simultaneously so long as the teachings remain operable. Further, it should be understood that the apparatus and methods of the present teachings may include any number or all of the described examples so long as the teachings remain operable.
Various examples of systems, devices, and methods have been described herein. These examples are given by way of example only and are not intended to limit the scope of the claimed invention. Furthermore, it should be understood that the various features of the examples that have been described may be combined in various ways to create numerous additional examples. In addition, while various materials, sizes, shapes, configurations, locations, etc. have been described for use in the disclosed examples, other materials, sizes, shapes, configurations, locations, etc. may be utilized in addition to those disclosed without departing from the scope of the present disclosure.
One of ordinary skill in the relevant art will recognize that the subject matter of the present invention may include fewer features than illustrated in any of the individual examples described above. The examples described herein are not meant to be an exhaustive presentation of the ways in which the various features of the subject matter herein may be combined. Thus, these examples are not mutually exclusive combinations of features, but rather, various examples may include combinations of different individual features selected from different individual examples, as will be appreciated by those of ordinary skill in the art. Furthermore, unless otherwise indicated, elements described with respect to one example may be implemented in other examples even if not described in those examples.
Although a dependent claim may refer to a particular combination with one or more other claims in the claims, other examples may also include a combination of a dependent claim with the subject matter of each other dependent claim or with one or more features of other dependent or independent claims. Such combinations are presented herein unless a specific combination is not intended to be described.
Any incorporation by reference of documents above is limited such that no subject matter that departs from the explicit disclosure herein is incorporated. Any incorporation by reference of documents above is further limited such that no claims contained in the documents are incorporated by reference herein. Any incorporation by reference of documents above is further limited such that no definitions provided in the documents are incorporated by reference herein unless expressly included herein.
For purposes of interpreting the claims, unless a claim recites the specific term "means for" or "step for" of 35u.s.c. ≡112 (f), the specification is explicitly not quoted.