Disclosure of Invention
In order to solve the technical problems, the invention provides a silicon-modified acrylic pressure-sensitive adhesive, a pressure-sensitive adhesive tape and a preparation method thereof, wherein the pressure-sensitive adhesive tape prepared from the silicon-modified acrylic pressure-sensitive adhesive mainly comprises a first silicon-modified acrylic pressure-sensitive adhesive layer, a first base coat, a butyl rubber elastomer layer, a second base coat and a second silicon-modified acrylic pressure-sensitive adhesive layer, is thinner in whole, has excellent damping effect and impact absorption performance, and has strong impact resistance and buffering capacity.
The aim of the invention is achieved by the following technical scheme:
the invention provides a silicon modified acrylic pressure-sensitive adhesive which comprises the following raw materials of hard monomers, soft monomers, functional monomers, an initiator, a first solvent and a curing cross-linking agent;
The soft monomer accounts for 65-90% of the total mass of the monomer, the hard monomer accounts for 9-25% of the total mass of the monomer, the functional monomer accounts for 1-10% of the total mass of the monomer, the initiator is 0.5-2% of the total mass of the monomer, the curing cross-linking agent is 1-3% of the total mass of the monomer, and the ratio of the solvent to the total mass of the monomer is 1:1;
The soft monomer is a mixture of at least one of 2- (2-Ethoxyethoxy) Ethyl Acrylate (EEA) and 2-hydroxyethyl acrylate (HEA) and decyl acrylate (OA), butyl Acrylate (BA), 2-ethylhexyl acrylate (EHA) and 2-hydroxypropyl acrylate (HPA), wherein the 2- (2-ethoxyethoxy) ethyl acrylate accounts for 30-60% of the total mass of the soft monomer, and the 2-hydroxyethyl acrylate (HEA) accounts for 8-15% of the total mass of the soft monomer;
The hard monomer is a mixture of alpha-pinene methacrylate and Methyl Methacrylate (MMA) and/or Methyl Acrylate (MA), and the alpha-pinene methacrylate accounts for 10-20% of the total mass of the hard monomer;
The functional monomer is silane modified acrylic ester;
The initiator is at least one of benzoyl peroxide, azodiisobutyronitrile, azodiisoheptonitrile, dimethyl azodiisobutyrate, benzoyl tert-butyl peroxide and methyl ethyl ketone peroxide;
The curing cross-linking agent is at least one of hexamethylene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, tetramethyl m-xylylene diisocyanate and toluene diisocyanate;
the first solvent is ethyl acetate, xylene or toluene.
Further, the silane-modified acrylate is prepared by the following method:
At room temperature, diethylene glycol diacrylate or tetraethylene glycol diacrylate is placed in a reaction vessel, 3-mercaptopropyl trimethoxy silane is slowly added dropwise, after being stirred and mixed uniformly, a catalyst is added, and after reaction, the silane modified acrylate is prepared by purification;
The mol ratio of the diethylene glycol diacrylate or the tetraethylene glycol diacrylate to the (3-mercaptopropyl) trimethoxysilane is 1:1;
The addition amount of the catalyst is 0.5-0.6% of the total mass of diethylene glycol diacrylate or tetraethylene glycol diacrylate and (3-mercaptopropyl) trimethoxysilane.
Secondly, the invention provides a preparation method of the silicon modified acrylic pressure-sensitive adhesive, which comprises the following steps:
Mixing and stirring the hard monomer, the soft monomer and the functional monomer according to the formula amount uniformly to form a pre-emulsion;
placing 10% of the pre-emulsion, 25-35% of the initiator and 40-60% of the first solvent in a reaction vessel, heating to 70-90 ℃ and stirring for 0.5-1 h, slowly dripping 90% of the pre-emulsion, 65-75% of the initiator and the rest of the first solvent, continuing stirring for 3-5 h after dripping, cooling to below 40 ℃, adding the crosslinking curing agent, and continuing stirring for 0.3-1 h to obtain the silicon modified acrylic pressure-sensitive adhesive.
The pressure-sensitive adhesive tape comprises a tape main body and release film layers arranged on two sides of the tape main body, and is characterized in that the tape main body comprises a first silicon modified acrylic pressure-sensitive adhesive layer, a first bottom coating, a butyl rubber elastomer layer, a second bottom coating and a second silicon modified acrylic pressure-sensitive adhesive layer which are sequentially arranged;
the first silicon-modified acrylic pressure-sensitive adhesive layer and the second silicon-modified acrylic pressure-sensitive adhesive layer are both prepared from the silicon-modified acrylic pressure-sensitive adhesive or the silicon-modified acrylic pressure-sensitive adhesive prepared by the preparation method;
the thickness of the first silicon modified acrylic pressure sensitive adhesive layer and the thickness of the second silicon modified acrylic pressure sensitive adhesive layer are 20-30 mu m;
The thickness of the first bottom coating and the second bottom coating is 0.5-5 mu m;
the thickness of the butyl rubber elastomer layer is 30-40 mu m.
Further, the first primer layer and the second primer layer are both made of primer, and the primer comprises the following raw material components in parts by weight: 80-100 parts of maleic anhydride grafted SEBS (SEBS-g-MAH), 10-30 parts of rosin resin, 10-20 parts of terpene phenol resin, 2-5 parts of silane coupling agent and 150-200 parts of second solvent;
the silane coupling agent is gamma-piperazinyl propyl methyl dimethoxy silane;
the softening point of the rosin resin is 130-160 ℃;
the softening point of the terpene phenol resin is 80-100 ℃;
the grafting rate of the maleic anhydride grafted SEBS is 1.5-1.6%;
the second solvent is xylene or toluene.
Further, the primer is prepared by the following method:
Mixing maleic anhydride grafted SEBS, rosin resin and a second solvent, dissolving by using a high-speed shearing dispersing machine, adding terpene phenol resin, continuing high-speed shearing dispersion, then adding a silane coupling agent, and uniformly mixing by using high-speed dispersion to obtain the primer.
Further, the butyl rubber elastomer layer is selected from one of halogenated butyl rubber elastomer, sulfonated butyl rubber elastomer, maleic anhydride modified butyl rubber elastomer and ternary butyl rubber elastomer, and has a tensile strength of 15-25 MPa, an elongation of 400-700% and a density of 0.6-0.9 g/cm 3.
Fourth, the invention provides a preparation method of the pressure-sensitive adhesive tape, comprising the following steps:
(1) Coating a primer on two sides of a butyl rubber elastomer, drying for 2 min-3 min in an environment of 80-120 ℃, and standing for 7-10 days at normal temperature or curing for 24-48 h in an environment of 60-80 ℃ to respectively form a first primer layer and a second primer layer;
(2) And coating a silicon modified acrylic pressure-sensitive adhesive on the first base coat and the second base coat, drying at 80-130 ℃ for 2-3 min to form a first silicon modified acrylic pressure-sensitive adhesive layer and a second silicon modified acrylic pressure-sensitive adhesive layer respectively, arranging release films on the outer sides of the first silicon modified acrylic pressure-sensitive adhesive layer and the second silicon modified acrylic pressure-sensitive adhesive layer, and standing for 7-10 days at normal temperature or curing for 24-48 h at 60-80 ℃ to obtain the impact-resistant buffer type double-sided pressure-sensitive adhesive tape.
In the silicon modified acrylic pressure sensitive adhesive of the invention, 2- (2-Ethoxyethoxy) Ethyl Acrylate (EEA) contains ethylene glycol side chains, the ethylene glycol side chains consist of hydrophilic (-C-O-) and hydrophobic (-C-C-) chain segments, and due to the high flexibility, polarity and chain length, a unique spiral or coiled structure is formed, EEA-based acrylic PSA has increased chain entanglement due to the flexibility of the ethylene glycol chains, and a tightly packed structure is formed between acrylic PSA chains. Meanwhile, the interaction between chains is enhanced due to the physical crosslinking of the secondary bonding (hydrogen bond formed by oxygen atoms) between oxygen atom chains in the ethylene glycol side chain, so that the EEA-based acrylic acid PSA is easy to intertwine, thereby forming a higher gel fraction of the PSA and having excellent adhesiveness. Therefore, the pressure-sensitive adhesive has better elasticity, can recover quickly in strain change and shows good recovery rate and recovery characteristic by introducing the physical crosslinking formed by chain entanglement and secondary bonding of the ethylene glycol side chain improvement.
Silicon compounds have better mechanical and thermal properties than organic materials composed of carbon, and furthermore, si-O-Si bond angles of 140℃to 180℃are higher than C-O-C bond angles of 110℃and therefore have a very high flexibility. The acrylic acid PSA of the invention also introduces silane acrylic ester containing ethylene glycol chain as a functional monomer, and introduces silane groups at the end to compensate the low cohesive force and the modulus at high temperature of the acrylic acid PSA, so as to adjust the peel strength and rheological property thereof, and effectively improve the cohesive force and the adhesive property of the acrylic acid PSA. The silane acrylates have a relatively high free volume due to the presence of ethylene glycol chains (- (CH 2CH2 O) -), silane fatty chains (-CH 2 -) and bulky terminal silane groups. The physical crosslinking of silane groups in the silane acrylate improves cohesive force, and the physical crosslinking of glycol chains in the silane acrylate is carried out through polymer entanglement, so that the silane groups are large in volume and have excellent heat resistance. These factors further improve the elasticity, heat resistance and mechanical properties of acrylic PSAs, which achieve stable viscoelastic behavior even at high temperatures.
The invention adopts the mixture of alpha-pinene methacrylate and Methyl Methacrylate (MMA) and/or Methyl Acrylate (MA) as a hard segment, improves the glass transition temperature of the adhesive, and ensures that the adhesive can still keep better viscosity at higher temperature, thereby enhancing the heat resistance and chemical resistance of the adhesive. The presence of the hard segment enables the acrylic pressure sensitive adhesive to maintain good stability and adhesion effect when facing high temperature environments or chemicals.
According to the adhesive tape, the primer is coated on the surface of the butyl rubber elastomer layer, so that the binding force between the glue and the substrate layer is improved. The SEBS in the primer is a selective hydrogenation product of SBS, and the butadiene part in the polymer main chain is hydrogenated and converted into an ethylene/butylene saturated elastomer, so that the SEBS macromolecular main chain does not contain unsaturated double bonds, and therefore, compared with SBS and SIS, the SEBS has more stable characteristics besides excellent rubber elasticity, and has higher thermal stability and lower embrittlement temperature. However, the molecular chain of the polymer does not contain polar groups and reactive functional groups, so that the compatibility between SEBS and polar polymers is poor according to the similar principle of compatibility. The invention adopts maleic anhydride grafted SEBS (SEBS-g-MAH), and utilizes unsaturated double bond contained in maleic anhydride molecule to improve compatibility between nonpolar polymer and polar polymer and improve adhesion between different materials. The piperazinyl silane coupling agent added in the primer is piperazinyl silane, the piperazinyl silane has two active amino groups, so that the adhesion can be promoted, meanwhile, the softness and smoothness of the primer polymer are improved, and the bonding property is improved by combining rosin resin and terpene phenol resin in the primer.
The pressure-sensitive adhesive tape comprises a first release film layer, a first silicon modified acrylic acid pressure-sensitive adhesive layer, a first bottom coating layer, a butyl rubber elastomer layer, a second bottom coating layer, a second silicon modified acrylic acid pressure-sensitive adhesive layer and a second release film layer, wherein the release film layer is arranged outside the silicon rubber pressure-sensitive adhesive layer and is used for release stripping and plays a role in protection, the bottom coating layer is directly coated on the butyl rubber elastomer layer, the silicon modified acrylic acid pressure-sensitive adhesive layer is adhered and overlapped with the butyl rubber elastomer layer through coating on the bottom coating layer, the adhesion force between the bottom coating layer and the butyl rubber elastomer layer is good, the silicon modified acrylic acid pressure-sensitive adhesive layer can be used as a connecting medium between the silicon modified acrylic acid pressure-sensitive adhesive layer and the butyl rubber elastomer layer, the silicon modified acrylic acid pressure-sensitive adhesive layer has excellent adhesive strength, tensile strength and elasticity, and the butyl rubber elastomer layer has excellent damping performance, and the shock resistance and buffering effect are guaranteed.
Detailed Description
For a further understanding of the present invention, preferred embodiments of the invention are described below in conjunction with the examples, but it should be understood that these descriptions are merely intended to illustrate further features and advantages of the invention, and are not limiting of the claims of the invention.
The experimental methods used in the following examples are conventional methods unless otherwise specified, and materials, reagents, etc. used, unless otherwise specified, are commercially available.
Example 1
(1) Preparing a primer:
100 parts by weight of SEBS-g-MAH (grafting ratio of 1.57%), 30 parts by weight of rosin resin and 150 parts by weight of xylene are mixed, dissolved by a high-speed shearing dispersing machine, 15 parts by weight of terpene phenol resin and 30 parts by weight of xylene are added, high-speed shearing dispersion is continued, then 3 parts by weight of gamma-piperazinyl propyl methyl dimethoxy silane is added, and the primer is prepared by uniformly mixing by high-speed dispersion for standby.
(2) Preparation of silicon modified acrylic pressure sensitive adhesive
At room temperature, 10 parts by weight of diethylene glycol diacrylate is placed in a reaction vessel, 9.2 parts by weight of (3-mercaptopropyl) trimethoxy silane is slowly added dropwise, after being stirred and mixed uniformly, 0.1 part by weight of hexylamine catalyst is added, stirring and reacting are carried out for 4 hours at room temperature, and silane modified acrylate is prepared for standby application through column chromatography purification.
1 Part by weight of azodiisobutyronitrile is dissolved in 20 parts by weight of ethyl acetate to form an initiator solution for later use;
Uniformly mixing and stirring 40 parts by weight of 2- (2-Ethoxyethoxy) Ethyl Acrylate (EEA), 10 parts by weight of 2-hydroxyethyl acrylate (HEA), 10 parts by weight of decyl acrylate (OA), 10 parts by weight of Butyl Acrylate (BA) and 10 parts by weight of 2-ethylhexyl acrylate (EHA), 2 parts by weight of alpha-pinene methacrylate, 13 parts by weight of Methyl Methacrylate (MMA) and 5 parts by weight of silane modified acrylate to form a pre-emulsion;
Placing 10 parts by weight of pre-emulsion, 6 parts by weight of initiator solution and 50 parts by weight of ethyl acetate into a reaction vessel, heating to 80 ℃ and stirring for 0.5h, slowly dripping 90 parts by weight of pre-emulsion, 15 parts by weight of initiator solution and 30 parts by weight of ethyl acetate, heating to 85 ℃ after dripping, continuously stirring for reacting for 5h, cooling to below 40 ℃, adding 2 parts by weight of diphenylmethane diisocyanate, stirring and dispersing for 0.5h, and controlling the stirring speed in the whole process to 800r/min to obtain the silicon modified acrylic acid pressure-sensitive adhesive.
(3) Preparation of impact-resistant buffer type double-sided pressure-sensitive adhesive tape
A brominated butyl rubber elastomer with the thickness of 50 mu m is selected as a butyl rubber elastomer layer, the tensile strength is 20MPa, the elongation is 500%, and the density is 0.81g/cm 3;
The two sides of the butyl rubber elastomer are coated with a primer, and the butyl rubber elastomer is placed in an environment of 100 ℃ and dried for 150 seconds, and is placed for 8 days at normal temperature to form a first primer layer with the thickness of 2.5 mu m and a second primer layer with the thickness of 2.5 mu m respectively;
And coating a silicon-modified acrylic pressure-sensitive adhesive on the first base coat and the second base coat, drying for 3min in an environment of 120 ℃ to form a first silicon-modified acrylic pressure-sensitive adhesive layer with a thickness of 30 mu m and a second silicon-modified acrylic pressure-sensitive adhesive layer with a thickness of 30 mu m respectively, arranging a release film with a thickness of 100 mu m outside the first silicon-modified acrylic pressure-sensitive adhesive layer and the second silicon-modified acrylic pressure-sensitive adhesive layer, and curing for 48h in an environment of 60 ℃ to obtain the impact-resistant buffer type double-sided pressure-sensitive adhesive tape. It should be noted that the thicknesses of the first silicon modified acrylic pressure sensitive adhesive layer and the second silicon modified acrylic pressure sensitive adhesive layer may be the same or different, in this embodiment, the thicknesses of the first silicon modified acrylic pressure sensitive adhesive layer and the second silicon modified acrylic pressure sensitive adhesive layer are the same, and in other embodiments, the thicknesses of the first silicon modified acrylic pressure sensitive adhesive layer and the second silicon modified acrylic pressure sensitive adhesive layer may be different.
The preparation methods of example 2, example 3 and comparative examples 1 to 4 are identical to those of example 1, except for the raw material components and the component contents. The specific raw material components and the component contents are shown in table 1.
TABLE 1
Performance tests were conducted on the impact-buffered double-sided pressure-sensitive adhesive tapes prepared in examples 1 to 3 and comparative examples 1 to 4, and the test data are shown in table 2.
Testing 180-degree stripping force of the pressure-sensitive adhesive tape at normal temperature by referring to standard GB/T2792-2014;
Testing the adhesion holding force of the pressure-sensitive adhesive tape at normal temperature by referring to the standard GB/T4851-2014;
testing the initial adhesion of the pressure-sensitive adhesive tape at normal temperature by referring to the standard GB/T4852-2002;
testing the elastic modulus of the pressure-sensitive adhesive tape at normal temperature by referring to standard GB/T1040-2006;
Testing the buffer rate of the pressure-sensitive adhesive tape with reference to standard GB/T6670-2008;
Aging test, namely aging for 240 hours in an RH experiment box with the temperature of 85 ℃ plus or minus 2 ℃ and the humidity of 85% RH plus or minus 2%, and then carrying out appearance test.
TABLE 2
Test item |
Example 1 |
Example 2 |
Example 3 |
Comparative example 1 |
Comparative example 2 |
Comparative example 3 |
Comparative example 4 |
Comparative example 5 |
Thickness- |
115 |
115 |
114 |
115 |
115 |
115 |
115 |
115 |
Initial ball stick (#) |
20 |
19 |
20 |
18 |
16 |
14 |
19 |
18 |
Peel force (180 °)/gf |
3413 |
3230 |
3318 |
1890 |
1715 |
1627 |
2812 |
2303 |
Adhesive force 72H displacement (mm) |
0 |
0 |
0 |
3 |
3 |
4 |
1 |
3 |
Elastic modulus GPa |
1.4 |
1.3 |
1.3 |
0.9 |
1.0 |
0.8 |
1.2 |
1.1 |
Buffer ratio (%) |
59.3 |
50.2 |
59.8 |
43.7 |
40.4 |
42.6 |
46.6 |
47.9 |
Burn-in test |
No change |
No change |
No change |
Bulge and bulge |
Bulge and bulge |
No change |
No change |
Bulge and bulge |
Those skilled in the art can also make appropriate changes and modifications to the above-described embodiments in light of the above disclosure. Therefore, the invention is not limited to the specific embodiments disclosed and described above, but some modifications and changes of the invention should be also included in the scope of the claims of the invention. In addition, although specific terms are used in the present specification, these terms are for convenience of description only and do not limit the present invention in any way.