CN119057610B - Combined machine tool for belt pulley machining - Google Patents
Combined machine tool for belt pulley machining Download PDFInfo
- Publication number
- CN119057610B CN119057610B CN202411549400.8A CN202411549400A CN119057610B CN 119057610 B CN119057610 B CN 119057610B CN 202411549400 A CN202411549400 A CN 202411549400A CN 119057610 B CN119057610 B CN 119057610B
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- CN
- China
- Prior art keywords
- rotating shaft
- dust
- belt pulley
- machine tool
- pulley
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
- B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种皮带轮加工用组合式机床，包括机床框架的本体，所述的本体的左右两侧设置有面板，左右面板之间设置有转轴组，所述的转轴组包括若干个平行设置的转轴，所述的本体内部中央设置有中空的框架座，框架座将本体内部空间分成了一侧的除尘区和另一侧的除刺区，所述的转轴组穿过所述的框架座，除尘区的转轴轴段上设置有除尘滚筒，除刺区的转轴轴段上设置有凸刺祛除辊；所述的本体底部设置有驱动组件和液压顶升机构，本体上还设置有冷却机构和除尘机构，本发明实现了一台机床上完成了对皮带轮抬升、除刺和除尘处理，工作效率高。
The invention discloses a combined machine tool for processing a pulley, comprising a main body of a machine tool frame, panels are arranged on the left and right sides of the main body, a rotating shaft group is arranged between the left and right panels, the rotating shaft group comprises a plurality of rotating shafts arranged in parallel, a hollow frame seat is arranged at the center of the interior of the main body, the frame seat divides the internal space of the main body into a dust removal area on one side and a burr removal area on the other side, the rotating shaft group passes through the frame seat, a dust removal roller is arranged on the rotating shaft section in the dust removal area, and a burr removal roller is arranged on the rotating shaft section in the burr removal area; a driving assembly and a hydraulic lifting mechanism are arranged at the bottom of the main body, and a cooling mechanism and a dust removal mechanism are also arranged on the main body. The invention realizes the lifting, burr removal and dust removal of the pulley on one machine tool, and has high working efficiency.
Description
Technical Field
The invention relates to the technical field of belt pulley machining tools, in particular to a combined machine tool for belt pulley machining.
Background
The belt pulley is used as a key component in the field of mechanical transmission, and the processing quality and efficiency of the belt pulley directly influence the performance and reliability of the whole mechanical system. With the rapid development of manufacturing industry and the increase of market competition, the requirements on the belt pulley processing machine tool are also increasing. High precision, high efficiency, high automation machine tools are becoming a pressing market demand.
The circumference of the common belt pulley is at least provided with a clamping position (shown in fig. 8) for installing the transmission belt, as the belt pulley is generally a metal piece, and under the normal condition, the belt pulley is used as an accessory commodity, most manufacturers polish the belt pulley and treat the other appearance areas of the belt pulley to form positive and negative outer sides, so that certain salient points or burrs are usually arranged at the local parts of the inner side edges of the clamping position, the transmission belt is caused to aggravate friction in the working process, the contact part of the transmission belt is easy to crack, the aging of the belt is accelerated, the service life of the belt is greatly shortened, and the potential safety hazard of sudden fracture exists, so that the local salient points/burrs on the belt pulley are required to be removed.
The common operation is that the belt pulley with the flaw is independently placed on a cutting machine tool or a thorn removing machine tool for processing, and the belt pulley with the flaw has larger size and weight, is inconvenient to lift, align and stabilize, and needs to use a separate lifting device, but because the belt pulley has more size, the lifting space reserved between a lifting base on the lifting device and a processing area is larger, so that the lifting distance and the lifting time of the belt pulley with the smaller size are longer before processing, the efficiency is lower, and the belt pulley is easy to drop in the lifting process with the longer distance;
In addition, the lifting device is additionally moved to the side of the processing machine tool, the matching degree is not good, and the processed belt pulley is also required to be sent to a third cleaning machine tool for cleaning operation and the like, so that the requirement of high precision and high efficiency is difficult to realize by adopting a plurality of independent machine tools or devices with common matching degree in the prior art, and improvement is required.
Disclosure of Invention
The invention aims to solve the technical problem of providing a combined machine tool for processing a belt pulley in order to overcome the defects in the prior art.
The combined machine tool for belt pulley machining comprises a machine tool frame body, wherein panels are arranged on the left side and the right side of the machine tool frame body, a rotating shaft group is arranged between the left panel and the right panel, the rotating shaft group comprises a plurality of rotating shafts which are arranged in parallel, the distance between each rear rotating shaft and the bottom of the panel is equal to the distance between the front rotating shaft and the bottom of the panel, the center of the interior of the machine tool body is provided with a hollow frame seat, the frame seat divides the interior space of the machine tool body into a dust removing area on one side and a thorn removing area on the other side, the rotating shaft group penetrates through the frame seat, a dust removing roller is arranged on a rotating shaft section of the dust removing area, and a thorn removing roller is arranged on a rotating shaft section of the thorn removing area;
The bottom of the body is provided with a driving assembly, the driving assembly comprises a bottom plate, one end of the bottom plate is provided with a motor, the left side and the right side of the bottom plate are provided with lifting seats, the lifting seats are movably connected with a middle rotating shaft through ball bearings, the left end and the right end of the middle rotating shaft are respectively arranged below the left end and the right end of the corresponding rotating shaft, the end parts of the rotating shaft and the middle rotating shaft are respectively provided with a double-clamping belt wheel, and the rotating shaft, the middle rotating shaft and the motor output end are all driven through belts;
a trapezoid hollow structure is arranged below the rotating shaft group on the panel at one side of the thorn removing area, and the trapezoid hollow structure comprises a plurality of inserting grooves which respectively correspond to the positions of the thorn removing rollers;
through adopting above-mentioned technical scheme, the position and the high protruding thorn of inserting groove dispel the high matching of roller with corresponding position, can paste the size nameplate of corresponding belt pulley as required, make things convenient for operating personnel to find the slot direct insertion that corresponds when handling and match wait to handle the belt pulley.
The inner bottom of the body is also provided with a hydraulic lifting mechanism, the hydraulic lifting mechanism comprises a hydraulic machine arranged at the bottom of one side of the thorn removing area in the body, the upper side of the output end of the hydraulic machine is connected with a belt pulley positioning platform through a lifting column, and positioning blocks corresponding to the positions of the insertion groove and the thorn removing roller are arranged on the belt pulley positioning platform at equal intervals;
through adopting above-mentioned technical scheme, not only can fix a position and spacing pending belt pulley of belt pulley location platform, because the belt pulley of each size specification needs the distance that promotes also shorter moreover, consequently improved operating efficiency greatly, convenient quick thorn operation that removes.
The cooling mechanism comprises a cooling drip tank connected to the elevated seat, a hollow flow distribution plate is arranged above the cooling drip tank, one side of the hollow flow distribution plate is connected to the body through a water inlet pipe column, and a plurality of water outlets are formed in the other side of the hollow flow distribution plate at equal intervals;
Further, the panel of the invention is provided with a mounting hole at the joint with the rotating shaft, and the rotating shaft is movably supported in the mounting hole by arranging a ball bearing.
Further, the upper surface of the cooling drip chamber is provided with a continuous tooth-shaped concave cavity, the bottom of the cooling drip chamber is hollowed out, the bottom of the tooth-shaped concave cavity is provided with a water drain slit, and each water drain slit corresponds to the position of each protruding thorn removing roller respectively;
through adopting above-mentioned technical scheme, can carry out timely accurate cooling treatment to the grinding point, the structure of lower water slit effectively controls water direction and flow.
In addition, a water guide groove is arranged on the belt pulley positioning platform and is matched with a reflux recovery cylinder arranged below the body, so that the recycling or the discharge of cooling water can be completed.
Further, a dust collection mechanism is arranged on one side of the dust collection roller in the dust collection area, the dust collection mechanism comprises a dust collection cover opening arranged on the body, a dust collector mounting plate is arranged on the upper side of the dust collection cover opening, a dust collector is arranged on the dust collector mounting plate, and the dust collector is connected with the dust collection cover opening through a dust collection pipeline.
Further, the dust removing roller is provided with a dust removing patch or a brush hair patch in a rolling manner.
Further, the hydraulic press is provided with a pedal switch key;
By adopting the technical scheme, an operator can conveniently hold the belt pulley to be treated to place and support the belt pulley and simultaneously start the hydraulic press below, so that the thorn removing operation is ensured to be completed rapidly, and the working efficiency is improved.
Compared with the prior art, the invention has the following advantages:
1. The invention integrates a set of compact and efficient combined machine tool aiming at the removal treatment design of the stab points of the flaw belt pulley, combines the stab removal machine tool, the hydraulic lifting device, the cooling mechanism and the dust removal device together, and has higher matching degree and more compact structure compared with independent use in the prior art, thereby greatly improving the working efficiency;
2. the inclined multiple rotating shafts and the protruding thorn removing rollers are adopted, and the inclined rotating shafts and the protruding thorn removing rollers correspond to a plurality of commonly used belt pulleys with different sizes, so that the initial installation height of the jacking positioning platform below the belt pulleys can be unchanged, and the lifting distance of the lower Fang Ding liter positioning platform is the same no matter which belt pulley with the same size is placed at the corresponding groove position, therefore, the operation of placing the belt pulleys during polishing is greatly simplified, and the lifting distance is only small and consistent, the time for lifting to the middle of the upper propping polishing wheel is shortened, and the treatment efficiency is improved;
3. the dust removing area is added on the other half side of the thorn removing area, the upper side of the roller is adopted for rolling transmission, and the dust is removed while being matched with the dust collector for dust collection, so that the operation is convenient, and the dust removing effect is good;
4. The cooling mechanism is added in the thorn removing area, and the cooling water is precisely and flow-controlled and dripped into the corresponding position above each thorn removing roller, so that flushing and cooling effects are effectively implemented on the polishing points.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a side of the lancing region of the body according to the present invention;
FIG. 3 is a schematic view of the structure of one side of the dust removing area of the main body of the present invention;
FIG. 4 is a schematic view of the drive assembly of the present invention;
FIG. 5 is a schematic diagram of the internal structure of a body embodying the present invention;
FIG. 6 is a schematic view of a tooth-shaped cavity structure in accordance with the present invention;
FIG. 7 is a schematic view showing a structure of the spur removing roller of the present invention in a contact polishing state with a pulley;
fig. 8 is a schematic diagram of a pulley and drive belt mounting contact structure in the background art.
The drawings show that the number is 1, 2, a panel, 3, a rotating shaft group, 4, a frame seat, 5, a dust removing roller, 6, a convex thorn removing roller, 7, a bottom plate, 8, a motor, 9, a high seat, 10, a rotating shaft, 11, a double-block belt wheel, 12, an inserting groove, 13, a hydraulic machine, 14, a jacking column, 15, a belt pulley positioning platform, 16, a positioning block, 17, a cooling water dripping tank, 18, a hollow flow distribution plate, 19, a water inlet pipe column, 20, a tooth-shaped concave cavity, 21, a dust hood opening, 22, a dust collector mounting plate, 23, a dust collector, 24, a pedal-type switch key and 26.
Detailed Description
The following describes the embodiments of the present invention in detail, and the embodiments and specific operation procedures are given on the premise of the technical solution of the present invention, but the scope of protection of the present invention is not limited to the following embodiments.
The combined machine tool for belt pulley machining shown in fig. 1-7 comprises a machine tool frame body 1, wherein panels 2 are arranged on the left side and the right side of the machine tool frame body 1, a rotating shaft group 3 is arranged between the left panel 2 and the right panel 2, the rotating shaft group 3 comprises a plurality of rotating shafts which are arranged in parallel, the distance between each rear rotating shaft and the bottom of the panel 2 is equal to the distance between the front rotating shaft and the bottom of the panel 2, a hollow frame seat 4 is arranged in the center of the interior of the machine tool body 1, the frame seat 4 divides the interior space of the machine tool body 1 into a dust removing area on one side and a thorn removing area on the other side, the rotating shaft group 3 penetrates through the frame seat 4, a dust removing roller 5 is arranged on a rotating shaft section of the dust removing area, and a thorn removing roller 6 is arranged on a rotating shaft section of the thorn removing area;
the bottom of the body is provided with a driving assembly, the driving assembly comprises a bottom plate 7, a motor 8 is installed at one end of the bottom plate 7, the left side and the right side of the bottom plate 7 are provided with a lifting seat 9, the lifting seat 9 is movably connected with a transfer shaft 10 through a ball bearing, the left end and the right end of the transfer shaft 10 are respectively arranged below the left end and the right end of the corresponding rotating shaft, the ends of the rotating shaft and the transfer shaft 10 are respectively provided with a double-clamping belt wheel 11, and the rotating shaft, the transfer shaft 10 and the motor output end are all driven through belts;
A trapezoidal hollow structure is arranged below the rotating shaft group 3 on the panel at one side of the thorn removing area, and comprises a plurality of inserting grooves 12 which respectively correspond to the positions of the thorn removing rollers 6;
The bottom in the body 1 is also provided with a hydraulic jacking mechanism, the hydraulic jacking mechanism comprises a hydraulic press 13 arranged at the bottom of one side of the thorn removing area in the body 1, the upper side of the output end of the hydraulic press 13 is connected with a belt pulley positioning platform 15 through a jacking column 14, and positioning blocks 16 which respectively correspond to the positions of the insertion groove 12 and the thorn removing roller 6 are equidistantly arranged on the belt pulley positioning platform 15;
The cooling mechanism is arranged above the protruding thorn removing roller 6 in the thorn removing area and comprises a cooling drip tank 17 connected to the elevated base 9, a hollow flow distribution plate 18 is arranged above the cooling drip tank 17, one side of the hollow flow distribution plate 18 is connected to the body 1 through a water inlet pipe column 19, water is supplied through an external water pump, and a plurality of water outlets are formed in the other side of the hollow flow distribution plate 18 at equal intervals.
Wherein, the junction with the pivot on the panel 2 is provided with the mounting hole, through setting up ball bearing activity bearing pivot in the mounting hole.
The upper surface of cooling water dropper 17 is provided with continuous profile of tooth cavity 20, and the bottom of cooling water dropper 17 fretwork, and the bottom of profile of tooth cavity 20 is provided with the water drainage seam, and every water drainage seam corresponds with every protruding thorn removal roller 6 position respectively.
One side of the dust removing area, which is positioned on the dust removing roller 5, is provided with a dust collecting mechanism, the dust collecting mechanism comprises a dust collecting cover opening 21 which is arranged on the body 1, a dust collector mounting plate 22 is arranged on the upper side of the dust collecting cover opening 21, a dust collector 23 is arranged on the dust collector mounting plate 22, and the dust collector 23 is connected with the dust collecting cover opening 21 through a dust collecting pipeline.
The dust removing roller 5 is winded with a dust removing paste or a brush hair paste. The hydraulic press 13 is provided with a foot switch 24.
The operating principle is that an operator inserts the convex point or the burr of the belt pulley to be removed upwards and aligns with the insertion groove with the matched model in advance to insert the belt pulley, then the belt pulley is placed on the corresponding positioning block on the belt pulley positioning platform, the bottom of the belt pulley is limited and clamped at the moment, the operator steps on the switch of the hydraulic press to drive the belt pulley positioning platform to drive the belt pulley to ascend and prop against the corresponding convex thorn removing roller, the motor switch is started, the convex thorn removing roller rotates to polish the convex point or the burr, if a plurality of parts to be treated exist, the belt pulley positioning platform descends, the belt pulley is rotated to the other part to be treated upwards, and the operation is repeated.
During the period, the cooling water of the cooling mechanism is used for synchronously flushing and cooling the treatment points, the polished belt pulley can be selectively placed on a dust removing roller of a dust removing area for dust removing transmission, and the thorn and dust removal of the belt pulley are completed on one machine tool, so that the efficiency is high.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411549400.8A CN119057610B (en) | 2024-11-01 | 2024-11-01 | Combined machine tool for belt pulley machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411549400.8A CN119057610B (en) | 2024-11-01 | 2024-11-01 | Combined machine tool for belt pulley machining |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN119057610A CN119057610A (en) | 2024-12-03 |
| CN119057610B true CN119057610B (en) | 2025-02-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411549400.8A Active CN119057610B (en) | 2024-11-01 | 2024-11-01 | Combined machine tool for belt pulley machining |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN119057610B (en) |
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| CN212420682U (en) * | 2020-05-12 | 2021-01-29 | 江苏裕茸智能装备有限公司 | Deburring and dedusting mechanism for foil winding machine |
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| JP2555994Y2 (en) * | 1992-04-29 | 1997-11-26 | アミテック株式会社 | Belt sander |
| DE602006003748D1 (en) * | 2006-07-19 | 2009-01-02 | Comau Spa | Cell for automated assembly operations |
| TW200908125A (en) * | 2007-05-21 | 2009-02-16 | Applied Materials Inc | Methods and apparatus for polishing a notch of a substrate using a polishing pad |
| CN108544323A (en) * | 2018-05-06 | 2018-09-18 | 谢云琼 | A kind of energy-saving and environment-friendly building material production facility |
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| CN110774136A (en) * | 2019-10-14 | 2020-02-11 | 合肥常青机械股份有限公司 | An auto parts grinding robot |
| CN216681655U (en) * | 2021-12-27 | 2022-06-07 | 苏州栋吉瑞科技有限公司 | Surface rust removal device for machining metal mechanical parts |
| CN217513530U (en) * | 2022-06-14 | 2022-09-30 | 珠海市佳技智能科技有限公司 | A cleaning and efficient automatic deburring machine |
| CN118617218A (en) * | 2024-06-20 | 2024-09-10 | 肇庆宏旺金属实业有限公司 | A stainless steel plate grinding device and use method thereof |
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2024
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208681195U (en) * | 2018-01-24 | 2019-04-02 | 上海统帅建筑装潢有限公司 | Ceramic tile polishing device |
| CN209453270U (en) * | 2018-10-26 | 2019-10-01 | 深圳市博拓孚工业科技有限公司 | Automobile crane neck deburring equipment |
| CN212420682U (en) * | 2020-05-12 | 2021-01-29 | 江苏裕茸智能装备有限公司 | Deburring and dedusting mechanism for foil winding machine |
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| CN119057610A (en) | 2024-12-03 |
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