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CN119035603A - Aluminum alloy bridge frame punching device and punching method for aerial work - Google Patents

Aluminum alloy bridge frame punching device and punching method for aerial work Download PDF

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Publication number
CN119035603A
CN119035603A CN202411028360.2A CN202411028360A CN119035603A CN 119035603 A CN119035603 A CN 119035603A CN 202411028360 A CN202411028360 A CN 202411028360A CN 119035603 A CN119035603 A CN 119035603A
Authority
CN
China
Prior art keywords
aluminum alloy
frame
alloy bridge
rod
punching
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202411028360.2A
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Chinese (zh)
Inventor
韦恩明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Hongpeng Electric Technology Co ltd
Original Assignee
Jiangsu Hongpeng Electric Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Hongpeng Electric Technology Co ltd filed Critical Jiangsu Hongpeng Electric Technology Co ltd
Priority to CN202411028360.2A priority Critical patent/CN119035603A/en
Publication of CN119035603A publication Critical patent/CN119035603A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B39/00General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
    • B23B39/14General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines with special provision to enable the machine or the drilling or boring head to be moved into any desired position, e.g. with respect to immovable work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention discloses an aluminum alloy bridge frame punching device and a punching method thereof for semi-aerial work, belonging to the technical field of punching equipment; the aluminum alloy bridge frame drilling device comprises a mounting frame, a drilling mechanism, a feeding mechanism and a collecting mechanism, wherein the drilling mechanism comprises a drill bit, the drill bit is connected with a drilling motor and is used for drilling the aluminum alloy bridge frame, the feeding mechanism is used for intermittently pushing the aluminum alloy bridge frame to move on the mounting frame, and the collecting mechanism is used for collecting scraps generated when the drill bit is used for drilling the aluminum alloy bridge frame. According to the invention, the punching operation of the aluminum alloy bridge frame is automatically completed through the punching mechanism, the feeding mechanism and the collecting mechanism, and waste scraps generated by punching can be timely processed while the punching operation is completed, so that the working efficiency is improved on one hand, the surface of the aluminum alloy bridge frame is effectively prevented from being damaged on the other hand, the structure is simple, and the operation is convenient.

Description

Aluminum alloy bridge frame punching device and punching method for aerial work
Technical Field
The invention belongs to the technical field of punching equipment, and particularly relates to an aluminum alloy bridge frame punching device for a half-space operation and a punching method thereof.
Background
In the construction and maintenance field, it is often necessary to use a bridge as a support structure when performing a semi-aerial work. So that the working personnel can safely perform the high-altitude operation. Before the aluminum alloy bridge frame is fixed, the aluminum alloy bridge frame needs to be perforated, the traditional drilling method is low in efficiency, high in safety risk and incapable of meeting a large number of perforation requirements.
The patent with the bulletin number of CN217413134U discloses a synchronous punching and locking nail module for an aluminum alloy bridge, which comprises a workbench, wherein fixing piles are arranged above the workbench, limit grooves are formed in the fixing piles, a movable beam frame is arranged on one side outside the workbench, a first hydraulic cylinder is arranged on one side above the movable beam frame, and a punching drill bit is connected with the middle of the lower part of the first hydraulic cylinder. Although this patent can accomplish the work of punching, but can't carry out timely clearance to the sweeps that the punching produced voluntarily, there is the risk of harm aluminum alloy crane span structure surface, also can't in time adjust next station after accomplishing the punching to a station moreover. The invention provides an aluminum alloy bridge frame punching device and a punching method for a half-space operation.
Disclosure of Invention
Aiming at the technical problems, the technical scheme is that the aluminum alloy bridge frame punching device for the aerial work comprises a mounting frame, wherein a punching mechanism, a feeding mechanism and a collecting mechanism are arranged on the mounting frame.
The punching mechanism comprises a drill bit, the drill bit is connected with a punching motor, and the drill bit is driven to rotate by the punching motor so as to punch an aluminum alloy bridge frame placed on the mounting frame.
The feeding mechanism is positioned below the aluminum alloy bridge frame and is used for intermittently pushing the aluminum alloy bridge frame to move on the mounting frame.
The collection mechanism comprises an adsorption component and a storage component, wherein the adsorption component is used for collecting scraps generated when the drill bit drills the aluminum alloy bridge, and the storage component is used for storing the collected scraps.
Further, the punching mechanism also comprises a cylinder, the cylinder is fixedly arranged on the mounting table, the mounting table is fixedly connected with the mounting frame, the extending end of the cylinder is connected with the punching motor, and the punching motor and the drill bit are driven to slide on the mounting table through the cylinder.
Further, feeding mechanism include the boss, boss slidable mounting on the mounting bracket, and boss and aluminum alloy crane span structure detachable connection, be located the below of boss and be provided with the movable plate, the top fixed mounting of movable plate have a plurality of cylinder driving levers that are linear arrangement, the below of movable plate is connected with the one end of two link that are linear arrangement, the link other end be connected with slider three, two slider three and guide rail sliding fit, guide rail fixed mounting on U type frame, U type frame and mounting bracket fixed connection, two slider three pass through the horizontal pole and be connected, the horizontal pole on still rotate the one end of installing pull rod one, the other end and the bull stick rotation of pull rod one be connected, the other end and the power supply one fixed connection of bull stick.
Further, the absorption subassembly include the absorption wheel, absorption wheel outer lane winding have the cotton, the axial width of absorption wheel is not greater than the width of aluminum alloy crane span structure inside groove, absorption wheel rotation is installed between two splint, two splint respectively with two slide bar fixed connection, slide bar and the guide part sliding fit on the deflector, two deflector symmetrical arrangement are on two vertical framves, vertical frame on be provided with drive division, drive division be used for driving the slide bar and slide on the guide part.
Further, the guide part comprises a horizontal groove and an inclined groove, wherein the inclined groove is positioned at one end, close to the vertical frame, of the guide plate, and the horizontal groove and the inclined groove are smoothly connected.
Further, the drive part comprises a push-pull rod, one end of the push-pull rod is rotationally connected with the sliding rod, the other end of the push-pull rod is fixedly connected with a cylindrical gear III, the cylindrical gear III is meshed with a cylindrical gear II, the cylindrical gear II and the cylindrical gear III are rotationally arranged on a first sliding block, the first sliding block is in sliding fit with a vertical frame, racks I and racks II are arranged on two sides of the first sliding block, the racks I are fixedly connected with the first sliding block, the racks II are fixedly connected with the vertical frame, the racks I are in sliding fit with the vertical frame, the racks I are meshed with the cylindrical gear I, and the cylindrical gear I is connected with a power source II.
Further, the storage component include the containing box, containing box fixed mounting on the horizontal stand, horizontal stand and mounting bracket sliding fit, the both ends of horizontal stand rotate respectively and install the one end of pull rod two, the other end of pull rod two rotate and install on slider two, slider two and optical axis sliding fit, optical axis fixed mounting on vertical frame, be provided with reset spring between slider two and the vertical frame, reset spring cover establish the outer lane at the optical axis, slider two on still rotate the one end of installing the rotary rod, the other end and the slide rod rotation of rotary rod be connected, the containing box be used for collecting the cotton that the shearing part in the storage component cut.
Further, shearing portion include the rack, rack fixed mounting on the deflector, slidable mounting has the cutting knife on the rack, cutting knife and connecting rod fixed connection, connecting rod and the U type groove sliding fit who sets up on the actuating lever, the actuating lever rotate and install on the rack, the one end that keeps away from the connecting rod on the actuating lever rotates with the one end that is close to the slide bar on the rotary rod to be connected.
Further, the collecting mechanism further comprises a first photoelectric switch and a second photoelectric switch, the first photoelectric switch and the second photoelectric switch are oppositely arranged on the mounting frame, and the first photoelectric switch and the second photoelectric switch are connected with the control center.
The invention also provides a punching method of the aluminum alloy bridge frame punching device for the half-space operation, which comprises the following steps:
(1) The aluminum alloy bridge to be punched is placed on the mounting frame, the aluminum alloy bridge is connected with the boss, then the air cylinder is started, the punching motor and the drill bit are pushed to be close to the aluminum alloy bridge through the extending end of the air cylinder, and the punching motor drives the drill bit to rotate, so that the drill bit punches the aluminum alloy bridge.
(2) After the drill bit is used for punching a position on the aluminum alloy bridge, the first power source is started, so that the first power source drives the rotating rod to rotate, the rotating rod pushes the first pull rod, the sliding block III connected with the first pull rod drives the moving plate and the cylindrical deflector rod to lift, and finally, the cylindrical deflector rod pushes the boss, so that the aluminum alloy bridge is transposed.
(3) When the aluminum alloy bridge frame is transposed, the driving part is driven to move through the second power source, so that the driving part drives the sliding rod to move, and at the moment, the clamping plate on the sliding rod drives the adsorption wheel to move, so that the adsorption wheel can adsorb scraps on the aluminum alloy bridge frame.
Compared with the prior art, the invention has the advantages that (1) the punching operation of the aluminum alloy bridge frame is automatically completed through the punching mechanism, the feeding mechanism and the collecting mechanism, and the waste scraps generated by punching can be timely processed while the punching operation is completed, so that the working efficiency is improved on one hand, the surface of the aluminum alloy bridge frame is effectively prevented from being damaged on the other hand, the structure is simple, the operation is convenient, the ascending and descending states of the movement of the moving plate can be detected through the first photoelectric switch and the second photoelectric switch, the start and stop of the second motor can be timely controlled, the waste scraps on the aluminum alloy bridge frame can be collected in the first time, the safety of workers can be protected, the collection efficiency can be improved, and after the waste scraps are adsorbed and collected through cotton cloth on the adsorption wheel, the outmost cotton cloth layer adsorbed with the waste scraps can be cut, and the outmost cotton cloth layer adsorbed with the waste scraps can fall into the storage box, so that a new cotton cloth layer can continue to collect the waste scraps.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic view of another angle structure of fig. 1.
Fig. 3 is a schematic view of a partial enlarged structure at a in fig. 2.
Fig. 4 is a schematic diagram of another angle structure of fig. 1.
Fig. 5 is a schematic view of a partial enlarged structure at B in fig. 4.
Fig. 6 is a schematic diagram of a portion of the structure of the present invention.
Fig. 7 is a schematic view of a partial enlarged structure at C in fig. 6.
FIG. 8 is a portion of the present invention and a second structural schematic diagram.
Fig. 9 is a schematic view of a partially enlarged structure at D in fig. 8.
Fig. 10 is a schematic diagram of a portion of the structure of the present invention.
FIG. 11 is a schematic diagram of a portion of the structure of the present invention.
Fig. 12 is a schematic view of a partial enlarged structure at E in fig. 11.
Fig. 13 is a schematic view of a guide plate structure.
Fig. 14 is a schematic structural diagram of the control principle of the present invention.
The reference numerals comprise a 1-mounting frame, a 2-motor I, a 3-rotating rod, a 4-pull rod I, a 5-guide rail, a 6-cross rod, a 7-moving plate, an 8-cylindrical deflector rod, a 9-photoelectric switch I, a 10-photoelectric switch II, an 11-boss, a 12-aluminum alloy bridge frame, a 13-U-shaped frame, a 14-motor II, a 15-vertical frame, a 16-cylindrical gear I, a 17-rack I, a 18-sliding block I, a 19-cylindrical gear II, a 20-cylindrical gear III, a 21-rack II, a 22-push-pull rod, a 23-motor seat, a 24-sliding rod, a 25-clamping plate, a 26-adsorption wheel, a 27-guide plate, a 28-horizontal groove, a 29-inclined groove, a 30-sliding block II, a 31-optical axis, a 32-reset spring, a 33-rotating rod, a 34-driving rod, a 35-connecting rod, a 36-cutting knife, a 37-placing frame, a 38-pulling rod II, a 39-horizontal frame, a 40-containing box, a 41-U-shaped groove, a 42-mounting table, a 43-air cylinder 44-a drill bit and a 45-connecting frame.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
The embodiment is that an aluminum alloy bridge frame punching device for the aerial work comprises a mounting frame 1, wherein a punching mechanism, a feeding mechanism and a collecting mechanism are arranged on the mounting frame 1, as shown in fig. 1-13.
The punching mechanism comprises a drill bit 44, the drill bit 44 is connected with a punching motor, and the drill bit 44 is driven to rotate by the punching motor so as to punch the aluminum alloy bridge 12 placed on the mounting frame 1.
The punching mechanism further comprises an air cylinder 43, the air cylinder 43 is fixedly arranged on the mounting table 42, the mounting table 42 is fixedly connected with the mounting frame 1, the extending end of the air cylinder 43 is connected with the punching motor, and the air cylinder 43 drives the punching motor and the drill bit 44 to slide on the mounting table 42.
The feeding mechanism is positioned below the aluminum alloy bridge 12 and is used for intermittently pushing the aluminum alloy bridge 12 to move on the mounting frame 1.
The feeding mechanism comprises a boss 11, the boss 11 is slidably mounted on the mounting frame 1, the boss 11 is detachably connected with the aluminum alloy bridge frame 12, a movable plate 7 is arranged below the boss 11, a plurality of cylindrical deflector rods 8 which are linearly arranged are fixedly mounted above the movable plate 7, the lower part of the movable plate 7 is connected with one ends of two connecting frames 45 which are linearly arranged, the other ends of the connecting frames 45 are connected with three sliding blocks, the three sliding blocks are slidably matched with the guide rails 5, the guide rails 5 are fixedly mounted on the U-shaped frames 13, the U-shaped frames 13 are fixedly connected with the mounting frame 1, the two sliding blocks are connected with each other through a cross rod 6, one end of a pull rod 4 is rotatably mounted on the cross rod 6, the other end of the pull rod 4 is rotatably connected with the rotating rod 3, and the other end of the rotating rod 3 is fixedly connected with a power source.
Specifically, the first power source is a first motor 2, the first motor 2 is fixedly arranged on the U-shaped frame 13, and an output shaft of the first motor 2 is fixedly connected with the rotating rod 3. When the motor I2 rotates, the output shaft of the motor I2 can drive the rotating rod 3 to rotate, so that the rotating rod 3 pulls the pull rod I4, the pull rod I4 drives the two sliding blocks III to slide on the guide rail 5 in a reciprocating manner respectively, and finally the moving plate 7 can move up and down in a reciprocating manner. In addition, the connection of the boss 11 and the aluminum alloy bridge 12 can connect the aluminum alloy bridge 12 and the boss 11 together in a sucking disc adsorption mode.
The collection mechanism includes an adsorption assembly for collecting the scraps generated when the drill 44 drills the aluminum alloy bridge 12, and a storage assembly for storing the collected scraps.
The adsorption component comprises an adsorption wheel 26, cotton cloth is wound on the outer ring of the adsorption wheel 26, the axial width of the adsorption wheel 26 is not larger than the width of an inner groove of the aluminum alloy bridge frame 12, the adsorption wheel 26 is rotatably installed between two clamping plates 25, the two clamping plates 25 are fixedly connected with two sliding rods 24 respectively, the sliding rods 24 are in sliding fit with guide parts on guide plates 27, the two guide plates 27 are symmetrically arranged on two vertical frames 15, driving parts are arranged on the vertical frames 15, and the driving parts are used for driving the sliding rods 24 to slide on the guide parts.
Specifically, the width of the inner groove of the aluminum alloy bridge frame 12 is not greater than that of the absorbing wheel 26, so that the absorbing wheel 26 can be placed in the inner groove of the aluminum alloy bridge frame 12, the cotton cloth on the absorbing wheel 26 can absorb the scraps in the inner groove of the aluminum alloy bridge frame 12, the adsorption can be understood as adhesion, as the prior art, a person skilled in the art can know that the cotton cloth in a plush state absorbs the aluminum scraps, and the aluminum scraps are thinner through the aluminum alloy, so that the surface of the aluminum alloy is prevented from being scratched after the scraps are removed.
The guide part comprises a horizontal groove 28 and an inclined groove 29, the inclined groove 29 is positioned at one end of the guide plate 27 close to the vertical frame 15, and the horizontal groove 28 is smoothly connected with the inclined groove 29.
Specifically, the purpose of the smooth connection between the horizontal groove 28 and the inclined groove 29 is that the contact ends of the horizontal groove 28 and the inclined groove 29 are in a smooth transition state, so that when the slide bar 24 slides between the horizontal groove 28 and the inclined groove 29, no seizing occurs, thereby ensuring smooth movement of the slide bar 24.
The driving part comprises a push-pull rod 22, one end of the push-pull rod 22 is rotationally connected with a sliding rod 24, the other end of the push-pull rod 22 is fixedly connected with a cylindrical gear III 20, the cylindrical gear III 20 is meshed with a cylindrical gear II 19, the cylindrical gear II 19 and the cylindrical gear III 20 are rotationally arranged on a first sliding block 18, the first sliding block 18 is in sliding fit with a vertical frame 15, a first rack 17 and a second rack 21 are arranged on two sides of the first sliding block 18, the first rack 17 is fixedly connected with the first sliding block 18, the second rack 21 is fixedly connected with the vertical frame 15, the first rack 17 is in sliding fit with the vertical frame 15, the first rack 17 is meshed with the first cylindrical gear 16, and the first cylindrical gear 16 is connected with a second power source.
Specifically, the second power source is a second motor 14, an output shaft of the second motor 14 is fixedly connected with the first cylindrical gear 16, the second motor 14 is fixedly installed on a motor seat 23, and the motor seat 23 is fixedly connected with the vertical frame 15. When the motor II 14 drives the first cylindrical gear 16 to rotate, the first cylindrical gear 16 can wave the first rack 17 to drive the first slide block 18 to slide on the vertical frame 15.
The storage assembly comprises a storage box 40, the storage box 40 is fixedly arranged on a horizontal frame 39, the horizontal frame 39 is in sliding fit with the mounting frame 1, two ends of the horizontal frame 39 are respectively and rotatably provided with one end of a second pull rod 38, the other end of the second pull rod 38 is rotatably arranged on a second slide block 30, the second slide block 30 is in sliding fit with an optical axis 31, the optical axis 31 is fixedly arranged on a vertical frame 15, a reset spring 32 is arranged between the second slide block 30 and the vertical frame 15, the reset spring 32 is sleeved on an outer ring of the optical axis 31, one end of a rotary rod 33 is rotatably arranged on the second slide block 30, the other end of the rotary rod 33 is rotatably connected with a sliding rod 24, and the storage box 40 is used for collecting cotton cloth sheared by a shearing part in the storage assembly and waste scraps on the cotton cloth.
Specifically, the optical axis 31 is used for guiding the second slider 30, and the return spring 32 is used for assisting the return of the second slider 30. Furthermore, it is also conceivable for a person skilled in the art to provide an optical axis 31 at the position of the first slider 18 in order to even out the sliding movement of the first slider 18, so as to guide the sliding movement of the first slider 18.
The shearing part comprises a placing frame 37, the placing frame 37 is fixedly arranged on the guide plate 27, a cutting knife 36 is slidably arranged on the placing frame 37, the cutting knife 36 is fixedly connected with a connecting rod 35, the connecting rod 35 is slidably matched with a U-shaped groove 41 arranged on a driving rod 34, the driving rod 34 is rotatably arranged on the placing frame 37, and one end, far away from the connecting rod 35, of the driving rod 34 is rotatably connected with one end, close to the sliding rod 24, of the rotating rod 33.
The collecting mechanism further comprises a first photoelectric switch 9 and a second photoelectric switch 10, the first photoelectric switch 9 and the second photoelectric switch 10 are oppositely arranged on the mounting frame 1, and the first photoelectric switch 9 and the second photoelectric switch 10 are connected with the control center.
Specifically, the first photoelectric switch 9 and the second photoelectric switch 10 are respectively used for detecting the descent and ascent of the moving plate 7, and transmitting the detected signals to the control center, so that the control center controls the start and stop of the second motor 14. The control center comprises a singlechip and the like, and is realized by the common knowledge of the person skilled in the art.
The invention provides a punching method of an aluminum alloy bridge frame punching device for a half-space operation, which comprises the following steps:
(1) Placing an aluminum alloy bridge 12 to be punched on the mounting frame 1, connecting the aluminum alloy bridge 12 with the boss 11, starting the air cylinder 43, pushing the punching motor and the drill bit 44 to be close to the aluminum alloy bridge 12 through the extending end of the air cylinder 43, and enabling the punching motor to drive the drill bit 44 to rotate so that the drill bit 44 punches the aluminum alloy bridge 12;
(2) After the drill bit 44 completes punching a position on the aluminum alloy bridge 12, starting a first power source, enabling the first power source to drive the rotating rod 3 to rotate so that the rotating rod 3 pushes the first pull rod 4, driving the moving plate 7 and the cylindrical deflector rod 8 to lift through a sliding block III connected with the first pull rod 4, and finally pushing the boss 11 through the cylindrical deflector rod 8 to complete transposition of the aluminum alloy bridge 12;
(3) When the aluminum alloy bridge 12 is transposed, the driving part is driven to move by the second power source, so that the driving part drives the sliding rod 24 to move, and at the moment, the clamping plate 25 on the sliding rod 24 drives the adsorption wheel 26 to move, so that the adsorption wheel 26 can adsorb scraps on the aluminum alloy bridge 12.
The working principle is that an aluminum alloy bridge 12 to be perforated is placed on a mounting frame 1, and then a boss 11 and the aluminum alloy bridge 12 are connected together through a sucker, so that the aluminum alloy bridge 12 and the boss 11 can move on the mounting frame 1 simultaneously when the boss 11 slides on the mounting frame 1.
After the aluminum alloy bridge 12 and the boss 11 are connected, an air cylinder 43 fixedly installed on the installation table 42 is started, and the punching motor and the drill bit 44 are pushed to move on the installation table 42 through the extending end of the air cylinder 43, so that the drill bit 44 is close to the aluminum alloy bridge 12, after the drill bit 44 contacts the aluminum alloy bridge 12, the punching motor is started, and the punching motor drives the drill bit 44 to rotate, so that punching of the aluminum alloy bridge 12 is completed. After punching of one location is completed, the aluminum alloy bridge 12 needs to be advanced one station to continue punching of the next location.
Specifically, the first motor 2 fixedly installed on the U-shaped frame 13 is started, the output shaft of the first motor 2 rotates, the rotating rod 3 fixedly connected to the output shaft of the first motor 2 rotates at this time, the rotating rod 3 drives the first pull rod 4 to move, so that one third slide block connected with the first pull rod 4 can slide on the guide rail 5 in a reciprocating manner, and the other third slide block can slide on the other guide rail 5 in a reciprocating manner under the action of the cross rod 6. In the initial state, when the motor I2 drives the rotating rod 3 to rotate, the rotating rod 3 pushes the pull rod I4, so that the pull rod I4 drives the sliding blocks III to move upwards right (based on the view angle of fig. 2), and the transverse rod 6 plays a role in transmitting power to connect the two sliding blocks III together. The slider III moving rightward and upward pushes the connecting frame 45, thereby driving the moving plate 7 and the cylindrical shift lever 8 to move. It should be noted that, since the movement of the third slider is upward and rightward, the movement directions of the connecting frame 45 and the moving plate 7 both include upward directions and rightward directions, so that the cylindrical shift lever 8 fixedly mounted on the moving plate 7 pushes the boss 11 rightward, so that the boss 11 drives the aluminum alloy bridge 12 to slide rightward along the mounting frame 1, and intermittent adjustment of the processing station on the aluminum alloy bridge 12 is completed. Of course, in order to make the cylindrical shift lever 8 push the boss 11 more smoothly, an inclined plane may be provided below the boss 11, so that the cylindrical shift lever 8 is more convenient to push the boss 11, but this does not mean that the cylindrical shift lever 8 in the present embodiment cannot push the boss 11 smoothly, because the cylindrical shift lever 8 includes both the upward and rightward states, and when the cylindrical shift lever 8 is located above the lower end surface of the boss 11, the cylindrical shift lever 8 can still push the boss 11. In addition, in order to protect the contact surface of the aluminum alloy bridge 12 and the mounting frame 1, a flexible pad can be paved on the mounting frame 1 to prevent the surface of the aluminum alloy bridge 12 from being scratched.
The output shaft of the motor I2 rotates, so the sliding block III is driven to ascend and descend by the reciprocating of the rotating rod 3, namely, the moving plate 7 and the cylindrical deflector rod 8 can ascend and descend in a reciprocating mode. When the moving plate 7 and the cylindrical deflector rod 8 ascend, the photoelectric switch II 10 detects signals and controls the motor II 14 to start through the control center, and when the moving plate 7 and the cylindrical deflector rod 8 descend, the photoelectric switch I9 detects signals and controls the motor II 14 to stop through the control center.
When the motor II 14 fixedly mounted on the motor seat 23 is started, the cylindrical gear I16 fixedly connected to the output shaft of the motor II 14 rotates, at this time, the rack I17 meshed with the cylindrical gear I16 drives the slide block I18 to slide upwards along the vertical frame 15 (according to the view angle of fig. 6), at this time, the cylindrical gear II 19 is not in contact with the rack II 21, but the push-pull rod 22 pushes the slide rod 24 rightwards due to the lifting of the slide block I18, so that the slide rod 24 slides along the horizontal groove 28, at this time, the clamping plate 25 on the slide rod 24 drives the adsorption wheel 26 to roll on the inner groove of the aluminum alloy bridge 12, and therefore scraps in the inner groove of the aluminum alloy bridge 12 adhere to the surface of cotton cloth.
When the second cylindrical gear 19 is lifted to be in contact with the second rack 21, the second cylindrical gear 19 rotates under the guide of the second rack 21 because the second rack 21 is fixed, the second cylindrical gear 19 is meshed with the third cylindrical gear 20, at this time, the third cylindrical gear 20 rotates, so that the push-pull rod 22 fixedly connected with the third cylindrical gear 20 rotates to the side close to the vertical frame 15, at this time, the push-pull rod 22 pulls the sliding rod 24, so that the sliding rod 24 slides from the horizontal groove 28 in the guide plate 27 to the side close to the inclined groove 29 and finally slides to the highest position of the inclined groove 29, and because the inclined groove 29 is in an inclined state, the horizontal groove 28 is in a horizontal state, at this time, the heights of the sliding rod 24, the clamping plate 25 and the adsorption wheel 26 are increased, that is, and the adsorption wheel 26 is separated from the inner groove of the aluminum alloy bridge 12.
In the process of sliding the sliding rod 24 onto the inclined groove 29, the sliding rod 24 drives the rotating rod 33 to rise, the rotating rod 33 pulls the second slider 30 to slide along the optical axis 31, and the second pull rod 38 connected to the second slider 30 pulls the horizontal rack 39 and the storage box 40 to slide to a side close to the vertical rack 15. In addition, since the end of the rotating rod 33 connected to the sliding rod 24 is raised, the driving rod 34 connected to the rotating rod 33 is rotated clockwise (based on the view angle of fig. 10) on the placing frame 37, so that the driving rod 34 presses down the connecting rod 35, the connecting rod 35 drives the cutting knife 36 to slide downward, the cutting knife 36 cuts the cotton cloth on the raised suction wheel 26, the outermost layer of the cotton cloth sucked with the scraps is cut off, and the cotton cloth falls into the sliding storage box 40, and collection is completed. Then, as the motor two 14 is reversed, the suction wheel 26 is lowered again to return, and the storage box 40 is also returned. And after the photoelectric switch 9 detects that the moving plate 7 descends, the motor 14 stops moving, which represents that the punching of one position is finished and the cleaning of waste scraps is finished.

Claims (10)

1. An aluminum alloy bridge frame punching device for a half-space operation comprises a mounting frame (1) and is characterized in that a punching mechanism, a feeding mechanism and a collecting mechanism are arranged on the mounting frame (1);
the punching mechanism comprises a drill bit (44), the drill bit (44) is connected with a punching motor, and the drill bit (44) is driven to rotate by the punching motor so as to punch the aluminum alloy bridge frame (12) placed on the mounting frame (1);
the feeding mechanism is positioned below the aluminum alloy bridge frame (12) and is used for intermittently pushing the aluminum alloy bridge frame (12) to move on the mounting frame (1);
The collection mechanism comprises an adsorption assembly and a storage assembly, wherein the adsorption assembly is used for collecting waste scraps generated when the drill bit (44) drills the aluminum alloy bridge frame (12), and the storage assembly is used for storing the collected waste scraps.
2. The aluminum alloy bridge frame punching device for the semi-aerial work of claim 1, wherein the punching mechanism further comprises an air cylinder (43), the air cylinder (43) is fixedly arranged on the mounting table (42), the mounting table (42) is fixedly connected with the mounting frame (1), the extending end of the air cylinder (43) is connected with the punching motor, and the air cylinder (43) drives the punching motor and the drill bit (44) to slide on the mounting table (42).
3. The aluminum alloy bridge punching device for the semi-aerial work is characterized in that the feeding mechanism comprises a boss (11), the boss (11) is slidably mounted on the mounting frame (1), the boss (11) is detachably connected with the aluminum alloy bridge (12), a movable plate (7) is arranged below the boss (11), a plurality of cylindrical deflector rods (8) which are linearly arranged are fixedly mounted above the movable plate (7), one ends of two connecting frames (45) which are linearly arranged are connected below the movable plate (7), the other ends of the connecting frames (45) are connected with three sliding blocks, the three sliding blocks are slidably matched with the guide rail (5), the guide rail (5) is fixedly mounted on the U-shaped frame (13), the U-shaped frame (13) is fixedly connected with the mounting frame (1), the three sliding blocks are connected through a cross rod (6), one end of a pull rod (4) is rotatably mounted on the cross rod (6), and the other end of the pull rod (4) is fixedly connected with a power source (3) of the other end of the pull rod (3).
4. The aluminum alloy bridge frame punching device for the semi-aerial work, as set forth in claim 3, characterized in that the adsorption assembly comprises an adsorption wheel (26), cotton cloth is wound on the outer ring of the adsorption wheel (26), the axial width of the adsorption wheel (26) is not larger than the width of the inner groove of the aluminum alloy bridge frame (12), the adsorption wheel (26) is rotatably installed between two clamping plates (25), the two clamping plates (25) are fixedly connected with two sliding rods (24) respectively, the sliding rods (24) are in sliding fit with guide parts on the guide plates (27), the two guide plates (27) are symmetrically arranged on the two vertical frames (15), and driving parts are arranged on the vertical frames (15) and used for driving the sliding rods (24) to slide on the guide parts.
5. The aluminum alloy bridge frame punching device for the semi-aerial work according to claim 4, wherein the guide part comprises a horizontal groove (28) and an inclined groove (29), the inclined groove (29) is positioned at one end, close to the vertical frame (15), of the guide plate (27), and the horizontal groove (28) is smoothly connected with the inclined groove (29).
6. The aluminum alloy bridge frame punching device for the semi-aerial work according to claim 5, wherein the driving part comprises a push-pull rod (22), one end of the push-pull rod (22) is rotationally connected with a sliding rod (24), the other end of the push-pull rod (22) is fixedly connected with a cylindrical gear III (20), the cylindrical gear III (20) is meshed and matched with a cylindrical gear II (19), the cylindrical gear II (19) and the cylindrical gear III (20) are rotationally arranged on a sliding block I (18), the sliding block I (18) is in sliding fit with a vertical frame (15), racks I (17) and racks II (21) are arranged on two sides of the sliding block I (18), the racks I (17) are fixedly connected with the sliding block I (18), the racks II (21) are fixedly connected with the vertical frame (15), the racks I (17) are in sliding fit with the vertical frame (15), the racks I (17) are meshed and matched with the cylindrical gear I (16), and the racks I (16) are connected with a power source II.
7. The aluminum alloy bridge punching device for the semi-aerial work, as set forth in claim 6, characterized in that the storage component comprises a storage box (40), the storage box (40) is fixedly installed on a horizontal frame (39), the horizontal frame (39) is in sliding fit with the installation frame (1), one end of a pull rod II (38) is rotatably installed at two ends of the horizontal frame (39), the other end of the pull rod II (38) is rotatably installed on a slide block II (30), the slide block II (30) is in sliding fit with the optical axis (31), the optical axis (31) is fixedly installed on a vertical frame (15), a reset spring (32) is arranged between the slide block II (30) and the vertical frame (15), the reset spring (32) is sleeved on the outer ring of the optical axis (31), one end of a rotary rod (33) is rotatably installed on the slide block II (30), the other end of the rotary rod (33) is rotatably connected with a slide rod (24), and the storage box (40) is used for collecting cut-off cut rotary rod shearing parts in the storage component.
8. The aluminum alloy bridge frame punching device for the semi-aerial work of claim 7, wherein the shearing part comprises a placing frame (37), the placing frame (37) is fixedly arranged on the guide plate (27), a cutting knife (36) is slidably arranged on the placing frame (37), the cutting knife (36) is fixedly connected with a connecting rod (35), the connecting rod (35) is slidably matched with a U-shaped groove (41) arranged on a driving rod (34), the driving rod (34) is rotatably arranged on the placing frame (37), and one end, far away from the connecting rod (35), of the driving rod (34) is rotatably connected with one end, close to a sliding rod (24), of the rotating rod (33).
9. The aluminum alloy bridge punching device for the semi-aerial work of claim 8, wherein the collecting mechanism further comprises a first photoelectric switch (9) and a second photoelectric switch (10), the first photoelectric switch (9) and the second photoelectric switch (10) are oppositely arranged on the mounting frame (1), and the first photoelectric switch (9) and the second photoelectric switch (10) are connected with the control center.
10. A punching method of the aluminum alloy bridge frame punching device for the aerial work as claimed in claim 8, comprising the steps of:
(1) Placing an aluminum alloy bridge frame (12) to be punched on the mounting frame (1), connecting the aluminum alloy bridge frame (12) with the boss (11) at the same time, starting the air cylinder (43), pushing the punching motor and the drill bit (44) to be close to the aluminum alloy bridge frame (12) through the extending end of the air cylinder (43), and enabling the punching motor to drive the drill bit (44) to rotate so that the drill bit (44) punches the aluminum alloy bridge frame (12);
(2) After the drill bit (44) is used for punching one position on the aluminum alloy bridge frame (12), starting a first power source, enabling the first power source to drive a rotating rod (3) to rotate so that the rotating rod (3) drives a first pull rod (4), driving a moving plate (7) and a cylindrical deflector rod (8) to lift through a third sliding block connected with the first pull rod (4), and finally pushing a boss (11) through the cylindrical deflector rod (8) to enable the aluminum alloy bridge frame (12) to finish transposition;
(3) When the aluminum alloy bridge frame (12) is transposed, the driving part is driven to move by the second power source, so that the driving part drives the sliding rod (24) to move, and at the moment, the clamping plate (25) on the sliding rod (24) drives the adsorption wheel (26) to move, so that the adsorption wheel (26) can adsorb scraps on the aluminum alloy bridge frame (12).
CN202411028360.2A 2024-07-30 2024-07-30 Aluminum alloy bridge frame punching device and punching method for aerial work Pending CN119035603A (en)

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CN202411028360.2A CN119035603A (en) 2024-07-30 2024-07-30 Aluminum alloy bridge frame punching device and punching method for aerial work

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CN202411028360.2A CN119035603A (en) 2024-07-30 2024-07-30 Aluminum alloy bridge frame punching device and punching method for aerial work

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119457213A (en) * 2025-01-08 2025-02-18 宿迁盛丰家居有限公司 A vertical milling device for slotting used in furniture production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119457213A (en) * 2025-01-08 2025-02-18 宿迁盛丰家居有限公司 A vertical milling device for slotting used in furniture production

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