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CN119024220A - An intelligent detection system and method for motor drive inverter system - Google Patents

An intelligent detection system and method for motor drive inverter system Download PDF

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Publication number
CN119024220A
CN119024220A CN202411240397.1A CN202411240397A CN119024220A CN 119024220 A CN119024220 A CN 119024220A CN 202411240397 A CN202411240397 A CN 202411240397A CN 119024220 A CN119024220 A CN 119024220A
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motor
historical
characteristic
parameter
data
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谭维耿
罗梦
陈生翰
何学伟
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Jiangsu Jinmai Electric Control Technology Co ltd
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Jiangsu Jinmai Electric Control Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/40Testing power supplies
    • G01R31/42AC power supplies
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/34Testing dynamo-electric machines
    • G01R31/343Testing dynamo-electric machines in operation

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  • General Physics & Mathematics (AREA)
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Abstract

本发明涉及电机系统检测技术领域,具体为一种应用于电机驱动逆变系统的智能化检测系统及方法,包括对历史设备中的历史电机的运行状态进行分析,得到特征历史电机运行记录;获取电机驱动逆变系统的特征历史电机运行记录,评估历史电机的运行状态受电机运行参数的影响程度,得到特征电机运行参数数据;分析历史电机中的不同项电机运行参数之间的相互影响程度,得到目标影响数据;基于电机驱动逆变系统,对当前周期内设备内的电机逆向驱动过程进行数据监测,结合目标影响数据,对当前周期内的电机运行状态进行实时评估,并对电机驱动逆变系统中的电机进行智能化检测。

The present invention relates to the field of motor system detection technology, and specifically to an intelligent detection system and method applied to a motor drive inverter system, comprising analyzing the operating status of historical motors in historical equipment to obtain characteristic historical motor operation records; acquiring characteristic historical motor operation records of the motor drive inverter system, evaluating the degree to which the operating status of the historical motor is affected by motor operating parameters, and obtaining characteristic motor operating parameter data; analyzing the degree of mutual influence between different motor operating parameters in the historical motor to obtain target influence data; based on the motor drive inverter system, performing data monitoring on the motor reverse drive process in the equipment in the current cycle, combining the target influence data, performing real-time evaluation on the motor operating status in the current cycle, and performing intelligent detection on the motor in the motor drive inverter system.

Description

Intelligent detection system and method applied to motor driving inversion system
Technical Field
The invention relates to the technical field of motor system detection, in particular to an intelligent detection system and method applied to a motor driving inversion system.
Background
With the rapid growth of new energy vehicles in recent years, the motor driving inverter system is an indispensable part of the new energy vehicles, the motor driving inverter system is a system for converting direct current electric energy into alternating current electric energy to drive a motor, the inverter is a key component of the system and can convert the direct current electric energy into alternating current electric energy with controllable frequency and amplitude, so that accurate control of motor speed and torque is realized, the motor driving inverter system is very key to the normal operation of the motor, and in all motor driving inverter systems on the market, part of motor driving inverter systems still lack intelligent detection systems, so that the normal operation of the motor driving inverter systems cannot be sufficiently guaranteed, the motor driving inverter systems lack intelligent detection systems can encounter the following problems, 1, fault detection and diagnosis are delayed, the motor driving inverter systems cannot detect faults in time, the faults cannot be processed in time, and the reliability and stability of the motor systems are influenced; 2. the maintenance cost is increased, and the motor and related equipment can only be repaired after the failure due to the lack of predictive maintenance capability of the equipment, so that the passive maintenance mode greatly increases the maintenance cost and the downtime; 3. the service life of the equipment is shortened, the motor driving inverter system lacking an intelligent detection system cannot monitor and adjust the operation parameters of the equipment in real time, and overload and overheat of the motor are easily caused, so that the service life of the equipment is seriously shortened; 4. the operation efficiency is reduced, and the lack of an intelligent detection system may cause unstable operation, excessive energy consumption or low efficiency of the motor, thereby affecting the efficiency and performance of the whole system.
Disclosure of Invention
The invention aims to provide an intelligent detection system and method applied to a motor driving inversion system, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: an intelligent detection method applied to a motor-driven inverter system, the method comprising:
Step S100: acquiring a marking historical operation record of a historical motor from a motor driving inversion system, acquiring historical marking motor operation data from the marking historical operation record, and analyzing the operation state of the historical motor in the historical equipment to obtain a characteristic historical motor operation record;
Step S200: acquiring a characteristic historical motor operation record of a motor driving inversion system, acquiring characteristic motor operation parameter data from the characteristic historical motor operation data record, and evaluating the influence degree of the operation state of the historical motor on the motor operation parameters to obtain the characteristic motor operation parameter data;
Step S300: acquiring a characteristic historical motor operation record of a historical motor, and analyzing the degree of interaction among different motor operation parameters in the historical motor by combining characteristic motor operation parameter data to obtain target influence data;
Step S400: based on the motor driving inversion system, the data monitoring is carried out on the motor reverse driving process in the equipment in the current period, the real-time evaluation is carried out on the motor running state in the current period by combining the target influence data, and the intelligent detection is carried out on the motor in the motor driving inversion system.
Further, step S100 includes:
Step S101: setting a characteristic unit time length, and collecting the data of the historical motors in the monitored historical equipment at intervals of the unit time length in a historical period to obtain a historical operation record of the historical motors in the historical equipment;
Step S102: each historical operation record of a plurality of historical motors of the same motor type of the historical motors is obtained from the motor-driven inversion system and used as a marking historical operation record of the historical motors, each marking historical operation record of the historical motors is ordered according to the sequence according to the time point when the historical operation record is obtained by the motor-driven inversion system, and historical marking motor operation data of the historical motors are obtained from the marking historical operation record, wherein the historical marking operation data comprise data corresponding to the torque and the rotating speed of the motors;
Step S103: acquiring current data and voltage data of a historical motor in each marking historical operation record;
step S104: calculating a characteristic motor operating efficiency of the history motor in the history device in each of the mark history operating records, wherein the characteristic motor operating efficiency of the history motor in the a-th mark history operating record
Wherein, Represented as an average of the torque of the historical motor in the a-th signature historical operating record; Represented as an average of the rotational speeds of the historic motors in the a-th signature history; representing the voltage of the historical motor in the a-th mark historical operating record; Representing an average value of the current of the history motor in the a-th mark history running record; the output constant is a preset characteristic motor; Marking the power factor of a historical motor in a historical operation record for the a;
step S105: calculating a characteristic motor operation efficiency threshold of the historical motor
Wherein, The total number of the marking historical operation records of the historical motor stored in the motor driving inversion system; The characteristic motor operation efficiency value of the historical motor in the i-th marked historical operation record is obtained;
Step S106: when the operation efficiency of a characteristic motor of a certain mark history operation record of the history motor is smaller than the operation efficiency threshold of the characteristic motor, the mark history operation record is recorded as the characteristic history motor operation record of the history motor;
In the steps, the characteristic motor operation efficiency of the historical motor in the historical operation record is marked, and the characteristic motor operation efficiency threshold value of the historical motor is obtained, so that the operation states of the historical motor in the historical operation record are obtained, the equipment states of motors with different actual motor types possibly under the same characteristic motor operation efficiency are far away, and the operation states of the historical motor with the same motor type can be accurately judged through the characteristic motor operation efficiency threshold value of the historical motor, so that the accuracy of analyzing the motor operation states is greatly improved in the follow-up process.
Further, step S200 includes:
Step S201: acquiring a plurality of characteristic historical motor operation records of a historical motor from a motor driving inversion system, and acquiring characteristic motor operation parameter data from the characteristic historical motor operation records in the motor driving inversion system, wherein the characteristic motor operation parameter data comprises data corresponding to each motor operation parameter of the historical motor;
step S202: acquiring characteristic motor operation comparison data of a preset historical motor from a motor driving inversion system, wherein the characteristic motor operation comparison data comprises characteristic operation parameter thresholds of various motor operation parameters of the preset historical motor in the motor driving inversion system;
Step S203: the method comprises the specific process of evaluating the influence degree of the operation state of a historical motor in historical equipment by different motor operation parameters, wherein the specific process of evaluating the influence degree of the operation state of the historical motor by the operation parameter of a c-th motor is that the maximum value of the operation parameter of the c-th motor is obtained from a plurality of characteristic historical motor operation records;
Step S204: when the maximum value of the c-th motor operation parameter in a certain characteristic historical motor operation record is smaller than the characteristic operation parameter threshold value of the c-th motor operation parameter, marking the certain characteristic historical motor operation record as a target characteristic historical motor operation record of the c-th motor operation parameter;
Step S205: calculating the characteristic influence value of the operation parameter of the c-th motor
Wherein, The total number of the operation records of the characteristic historical motor in the historical motor; the total number of historical motor operation records is the target characteristic of the c-th motor operation parameter in the historical motor;
Step S206: and when the characteristic influence value of the operation parameter of the c-th motor is larger than a preset characteristic influence threshold, recording the operation parameter of the c-th motor as the operation parameter of the characteristic motor of the historical motor, acquiring and collecting the operation parameters of each characteristic motor of the historical motor, and obtaining the operation parameter data of the characteristic motor of the historical motor.
Further, step S300 includes:
Step S301: acquiring characteristic historical motor operation records of historical motors in the historical equipment, and recording the kth characteristic historical motor operation record as a marked characteristic historical motor operation record of a certain motor operation parameter when the maximum value of the certain motor operation parameter in the kth characteristic historical motor operation record in the historical motors is larger than the characteristic operation parameter threshold of the certain motor operation parameter;
Step S302: analyzing the degree of interaction between different motor operation parameters in the historical motor, wherein the degree of influence of the e-th motor operation parameter in the historical motor on the f-th motor operation parameter is analyzed, and the f-th motor operation parameter is the characteristic motor operation parameter of the historical motor;
Step S303: calculating the characteristic parameter influence value of the e-th motor operation parameter on the f-th motor operation parameter
Wherein y represents the total number of the marked characteristic historical motor operation records of the e-th motor operation parameter; The maximum value of the motor operating parameter of the e-th item is expressed in the x-th marked characteristic historical motor operating record of the motor operating parameter of the e-th item; An average value expressed as a maximum value of the motor operation parameter of the e-th item in the signature history motor operation record; an average of maximum values in each signature characteristic history motor operation record of the motor operation parameter of item e, expressed as the motor operation parameter of item f; the maximum value of the f motor operation parameter in the x-th mark characteristic historical motor operation record is expressed;
Step S304: when the characteristic parameter influence value of the e-th motor operation parameter on the f-th motor operation parameter is larger than a preset characteristic parameter influence threshold, judging that the e-th motor operation parameter has positive influence on the parameter change of the f-th motor operation parameter, and recording the f-th motor operation parameter as a target influence motor operation parameter of the e-th motor operation parameter;
step S305: and acquiring target influence motor operation parameters of a plurality of operation parameters of the historical motor, and collecting to obtain target influence data of the historical motor.
Further, step S400 includes:
Step S401: using a motor driving inversion system to monitor the motor running process of the motor in the equipment in the current period and obtain the target influence data of the historical motor of the motor model of the historical motor in the current period;
Step S402: when the d-th motor operation parameter of the motor in the historical equipment in the current period is larger than a preset parameter threshold, acquiring target influence motor operation parameters of the d-th motor operation parameter, respectively carrying out key monitoring on the d-th motor operation parameter and the target influence motor operation parameter of the d-th motor operation parameter, and when the total item number of the motor operation parameters which are subjected to key monitoring in the motor of the equipment in the current period is larger than the preset total item number threshold, sending a motor overhaul prompt to the equipment user in the current period in the motor driving inversion system.
In order to better realize the method, an intelligent detection system is also provided, and comprises an operation state analysis module, a characteristic motor operation parameter data module, a target influence data module and an intelligent detection module;
The operation state analysis module is used for analyzing the operation state of the historical motor in the historical equipment to obtain a characteristic historical motor operation record;
The characteristic motor operation parameter data module is used for evaluating the influence degree of the operation state of the historical motor on the operation parameters of the motor to obtain characteristic motor operation parameter data;
the target influence data module is used for analyzing the mutual influence degree between the operation parameters of different motors in the historical motor to obtain target influence data;
The intelligent detection module is used for carrying out data monitoring on the reverse driving process of the motor in the equipment in the current period, carrying out real-time evaluation on the running state of the motor in the current period by combining target influence data, and carrying out intelligent detection on the motor in the motor driving inversion system.
Further, the running state analysis module comprises a characteristic history motor running recording unit;
The characteristic historical motor operation record unit is used for acquiring the historical motor operation record of the historical motor from the motor driving inversion system, acquiring the historical marking motor operation data from the marking historical operation record, and analyzing the operation state of the historical motor in the historical equipment to obtain the characteristic historical motor operation record.
Further, the characteristic motor operation parameter data module comprises a characteristic influence value unit and a characteristic motor operation parameter data unit;
The characteristic influence value unit is used for evaluating the influence degree of the operation state of the historical motor in the historical equipment by different motor operation parameters and calculating the characteristic influence value of each motor operation parameter of the historical motor;
and the characteristic motor operation parameter data unit is used for acquiring and collecting the operation parameters of each characteristic motor of the historical motor to obtain the characteristic motor operation parameter data of the historical motor.
Further, the target influence data module comprises a characteristic parameter influence value unit and a target influence data unit;
the characteristic parameter influence value unit is used for calculating characteristic parameter influence values among all motor operation parameters in the historical motor;
And the target influence data unit is used for acquiring and collecting the target influence motor operation parameters of a plurality of operation parameters of the historical motor to obtain target influence data of the historical motor.
Further, the intelligent detection module comprises an intelligent detection unit;
The intelligent detection unit is used for carrying out data monitoring on the motor operation process of the motor in the equipment in the current period, carrying out key detection on the motor operation parameters in the motor based on target influence data of the motor, and sending a motor overhaul prompt to a user of the equipment in the current period in the motor driving inversion system when the total number of the key monitored motor operation parameters in the motor of the equipment in the current period is larger than a preset total number threshold value.
Compared with the prior art, the invention has the following beneficial effects: the invention realizes intelligent detection of the motor running state of the motor in the motor driving inversion system, and obtains the influence condition of one motor running parameter in the motor on the other motor running parameter by analyzing the history running record of the motor, so that the analysis of the motor running state is more reasonable and scientific, the motor driving inversion system can intelligently regulate and control the motor according to the actual working condition, optimize the motor running parameter, improve the working efficiency of the motor, discover and process the abnormal condition of the motor during running in time, prolong the service life of the motor and the system, and reduce the maintenance time of motor faults in equipment.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1is a flow chart of a method of the present invention for an intelligent detection system and method for a motor driven inverter system;
fig. 2 is a schematic block diagram of an intelligent detection system and method applied to a motor-driven inverter system according to the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-2, the present invention provides the following technical solutions: an intelligent detection method applied to a motor-driven inverter system, the method comprising:
Step S100: acquiring a marking historical operation record of a historical motor from a motor driving inversion system, acquiring historical marking motor operation data from the marking historical operation record, and analyzing the operation state of the historical motor in the historical equipment to obtain a characteristic historical motor operation record;
Wherein, step S100 includes:
Step S101: setting a characteristic unit time length, and collecting the data of the historical motors in the monitored historical equipment at intervals of the unit time length in a historical period to obtain a historical operation record of the historical motors in the historical equipment;
Step S102: each historical operation record of a plurality of historical motors of the same motor type of the historical motors is obtained from the motor-driven inversion system and used as a marking historical operation record of the historical motors, each marking historical operation record of the historical motors is ordered according to the sequence according to the time point when the historical operation record is obtained by the motor-driven inversion system, and historical marking motor operation data of the historical motors are obtained from the marking historical operation record, wherein the historical marking operation data comprise data corresponding to the torque and the rotating speed of the motors;
Step S103: acquiring current data and voltage data of a historical motor in each marking historical operation record;
step S104: calculating a characteristic motor operating efficiency of the history motor in the history device in each of the mark history operating records, wherein the characteristic motor operating efficiency of the history motor in the a-th mark history operating record
Wherein, Represented as an average of the torque of the historical motor in the a-th signature historical operating record; shown as an average of the rotational speeds of the historic motors in the a-th signature history; representing the voltage of the historical motor in the a-th mark historical operating record; Representing an average value of the current of the history motor in the a-th mark history running record; the output constant is a preset characteristic motor; Marking the power factor of a historical motor in a historical operation record for the a;
step S105: calculating a characteristic motor operation efficiency threshold of the historical motor
Wherein, The total number of the marking historical operation records of the historical motor stored in the motor driving inversion system; The characteristic motor operation efficiency value of the historical motor in the i-th marked historical operation record is obtained;
for example, the total number of signature historic operating records of a historic motor stored in a motor driven inverter system Is 2; characteristic motor operation efficiency values for historical motors in the 1 st signature historical operating record0.80; Characteristic motor operation efficiency values for historical motors in the 2 nd signature historical operating record0.60; Calculating a characteristic motor operation efficiency threshold of the historical motor
Step S106: when the operation efficiency of a characteristic motor of a certain mark history operation record of the history motor is smaller than the operation efficiency threshold of the characteristic motor, the mark history operation record is recorded as the characteristic history motor operation record of the history motor;
Step S200: acquiring a characteristic historical motor operation record of a motor driving inversion system, acquiring characteristic motor operation parameter data from the characteristic historical motor operation data record, and evaluating the influence degree of the operation state of the historical motor on the motor operation parameters to obtain the characteristic motor operation parameter data;
wherein, step S200 includes:
Step S201: acquiring a plurality of characteristic historical motor operation records of a historical motor from a motor driving inversion system, and acquiring characteristic motor operation parameter data from the characteristic historical motor operation records in the motor driving inversion system, wherein the characteristic motor operation parameter data comprises data corresponding to each motor operation parameter of the historical motor;
For example, the motor operating parameters include motor temperature, motor load, etc.;
step S202: acquiring characteristic motor operation comparison data of a preset historical motor from a motor driving inversion system, wherein the characteristic motor operation comparison data comprises characteristic operation parameter thresholds of various motor operation parameters of the preset historical motor in the motor driving inversion system;
Step S203: the method comprises the specific process of evaluating the influence degree of the operation state of a historical motor in historical equipment by different motor operation parameters, wherein the specific process of evaluating the influence degree of the operation state of the historical motor by the operation parameter of a c-th motor is that the maximum value of the operation parameter of the c-th motor is obtained from a plurality of characteristic historical motor operation records;
Step S204: when the maximum value of the c-th motor operation parameter in a certain characteristic historical motor operation record is smaller than the characteristic operation parameter threshold value of the c-th motor operation parameter, marking the certain characteristic historical motor operation record as a target characteristic historical motor operation record of the c-th motor operation parameter;
Step S205: calculating the characteristic influence value of the operation parameter of the c-th motor
Wherein, The total number of the operation records of the characteristic historical motor in the historical motor; the total number of historical motor operation records is the target characteristic of the c-th motor operation parameter in the historical motor;
for example, the total number of characteristic historical motor operation records in the historical motor 100; Target feature of the 2 nd motor operation parameter in the history motor total number of history motor operation records40; Calculating characteristic influence value of 2 nd motor operation parameter of historical motor
Step S206: when the characteristic influence value of the operation parameter of the c-th motor is larger than a preset characteristic influence threshold, the operation parameter of the c-th motor is recorded as the operation parameter of the characteristic motor of the history motor, and all the operation parameters of the characteristic motor of the history motor are acquired and collected to obtain the operation parameter data of the characteristic motor of the history motor;
Step S300: acquiring a characteristic historical motor operation record of a historical motor, and analyzing the degree of interaction among different motor operation parameters in the historical motor by combining characteristic motor operation parameter data to obtain target influence data;
Wherein, step S300 includes:
Step S301: acquiring characteristic historical motor operation records of historical motors in the historical equipment, and recording the kth characteristic historical motor operation record as a marked characteristic historical motor operation record of a certain motor operation parameter when the maximum value of the certain motor operation parameter in the kth characteristic historical motor operation record in the historical motors is larger than the characteristic operation parameter threshold of the certain motor operation parameter;
Step S302: analyzing the degree of interaction between different motor operation parameters in the historical motor, wherein the degree of influence of the e-th motor operation parameter in the historical motor on the f-th motor operation parameter is analyzed, and the f-th motor operation parameter is the characteristic motor operation parameter of the historical motor;
Step S303: calculating the characteristic parameter influence value of the e-th motor operation parameter on the f-th motor operation parameter
Wherein y represents the total number of the marked characteristic historical motor operation records of the e-th motor operation parameter; The maximum value of the motor operating parameter of the e-th item is expressed in the x-th marked characteristic historical motor operating record of the motor operating parameter of the e-th item; An average value expressed as a maximum value of the motor operation parameter of the e-th item in the signature history motor operation record; an average of maximum values in each signature characteristic history motor operation record of the motor operation parameter of item e, expressed as the motor operation parameter of item f; the maximum value of the f motor operation parameter in the x-th mark characteristic historical motor operation record is expressed;
Step S304: when the characteristic parameter influence value of the e-th motor operation parameter on the f-th motor operation parameter is larger than a preset characteristic parameter influence threshold, judging that the e-th motor operation parameter has positive influence on the parameter change of the f-th motor operation parameter, and recording the f-th motor operation parameter as a target influence motor operation parameter of the e-th motor operation parameter;
Step S305: acquiring target influence motor operation parameters of a plurality of operation parameters of the historical motor, and collecting the target influence motor operation parameters to obtain target influence data of the historical motor;
Step S400: based on the motor driving inversion system, carrying out data monitoring on a motor reverse driving process in equipment in a current period, carrying out real-time evaluation on the running state of the motor in the current period by combining target influence data, and carrying out intelligent detection on the motor in the motor driving inversion system;
Wherein, step S400 includes:
Step S401: using a motor driving inversion system to monitor the motor running process of the motor in the equipment in the current period and obtain the target influence data of the historical motor of the motor model of the historical motor in the current period;
Step S402: when the d-th motor operation parameter of the motor in the historical equipment in the current period is larger than a preset parameter threshold, acquiring target influence motor operation parameters of the d-th motor operation parameter, respectively carrying out key monitoring on the d-th motor operation parameter and the target influence motor operation parameter of the d-th motor operation parameter, and when the total item number of the motor operation parameters which are subjected to key monitoring in the motor of the equipment in the current period is larger than the preset total item number threshold, sending a motor overhaul prompt to the equipment user in the current period in the motor driving inversion system.
In order to better realize the method, an intelligent detection system is also provided, and comprises an operation state analysis module, a characteristic motor operation parameter data module, a target influence data module and an intelligent detection module;
The operation state analysis module is used for analyzing the operation state of the historical motor in the historical equipment to obtain a characteristic historical motor operation record;
The characteristic motor operation parameter data module is used for evaluating the influence degree of the operation state of the historical motor on the operation parameters of the motor to obtain characteristic motor operation parameter data;
the target influence data module is used for analyzing the mutual influence degree between the operation parameters of different motors in the historical motor to obtain target influence data;
The intelligent detection module is used for carrying out data monitoring on the reverse driving process of the motor in the equipment in the current period, carrying out real-time evaluation on the running state of the motor in the current period by combining target influence data, and carrying out intelligent detection on the motor in the motor driving inversion system;
the running state analysis module comprises a characteristic history motor running recording unit;
The characteristic historical motor operation record unit is used for acquiring a historical motor operation record of the historical motor from the motor driving inversion system, acquiring historical marking motor operation data from the marking historical operation record, and analyzing the operation state of the historical motor in the historical equipment to obtain a characteristic historical motor operation record;
the characteristic motor operation parameter data module comprises a characteristic influence value unit and a characteristic motor operation parameter data unit;
The characteristic influence value unit is used for evaluating the influence degree of the operation state of the historical motor in the historical equipment by different motor operation parameters and calculating the characteristic influence value of each motor operation parameter of the historical motor;
the characteristic motor operation parameter data unit is used for acquiring and collecting all characteristic motor operation parameters of the historical motor to obtain characteristic motor operation parameter data of the historical motor;
the target influence data module comprises a characteristic parameter influence value unit and a target influence data unit;
the characteristic parameter influence value unit is used for calculating characteristic parameter influence values among all motor operation parameters in the historical motor;
The target influence data unit is used for acquiring and collecting target influence motor operation parameters of a plurality of operation parameters of the historical motor to obtain target influence data of the historical motor;
the intelligent detection module comprises an intelligent detection unit;
The intelligent detection unit is used for carrying out data monitoring on the motor operation process of the motor in the equipment in the current period, carrying out key detection on the motor operation parameters in the motor based on target influence data of the motor, and sending a motor overhaul prompt to a user of the equipment in the current period in the motor driving inversion system when the total number of the key monitored motor operation parameters in the motor of the equipment in the current period is larger than a preset total number threshold value.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1.一种应用于电机驱动逆变系统的智能化检测方法,其特征在于,所述方法包括:1. An intelligent detection method for a motor drive inverter system, characterized in that the method comprises: 步骤S100:从电机驱动逆变系统中获取历史电机的标记历史运行记录,从所述标记历史运行记录中获取出历史标记电机运行数据,对历史设备中的历史电机的运行状态进行分析,得到特征历史电机运行记录;Step S100: obtaining a marked historical operation record of a historical motor from a motor drive inverter system, obtaining historical marked motor operation data from the marked historical operation record, analyzing the operation status of the historical motor in the historical device, and obtaining a characteristic historical motor operation record; 步骤S200:获取电机驱动逆变系统的特征历史电机运行记录,从所述特征历史电机运行数据记录中获取特征电机运行参数数据,评估历史电机的运行状态受电机运行参数的影响程度,得到特征电机运行参数数据;Step S200: Acquire characteristic historical motor operation records of the motor drive inverter system, acquire characteristic motor operation parameter data from the characteristic historical motor operation data records, evaluate the degree to which the operation state of the historical motor is affected by the motor operation parameters, and obtain characteristic motor operation parameter data; 步骤S300:获取所述历史电机的特征历史电机运行记录,并结合特征电机运行参数数据,分析所述历史电机中的不同项电机运行参数之间的相互影响程度,得到目标影响数据;Step S300: acquiring characteristic historical motor operation records of the historical motor, and analyzing the mutual influence degree between different motor operation parameters in the historical motor in combination with characteristic motor operation parameter data to obtain target influence data; 步骤S400:基于电机驱动逆变系统,对当前周期内设备内的电机逆向驱动过程进行数据监测,结合所述目标影响数据,对当前周期内的电机运行状态进行实时评估,并对电机驱动逆变系统中的电机进行智能化检测。Step S400: Based on the motor drive inverter system, data monitoring is performed on the motor reverse drive process in the device during the current cycle, and in combination with the target impact data, real-time evaluation is performed on the motor operating status during the current cycle, and intelligent detection is performed on the motor in the motor drive inverter system. 2.根据权利要求1所述的一种应用于电机驱动逆变系统的智能化检测方法,其特征在于,所述步骤S100包括:2. The intelligent detection method for a motor drive inverter system according to claim 1, wherein step S100 comprises: 步骤S101:设置特征单位时长,在历史周期内每隔单位时长将监测的历史设备中的历史电机的数据进行汇集,得到所述历史设备中的所述历史电机的历史运行记录;Step S101: setting a characteristic unit duration, collecting data of historical motors in the monitored historical equipment at each unit duration within a historical period, and obtaining historical operation records of the historical motors in the historical equipment; 步骤S102:从电机驱动逆变系统中,获取所述历史电机的相同电机型号的若干个历史电机的各个历史运行记录,并作为所述历史电机的标记历史运行记录,并根据所述电机驱动逆变系统获取历史运行记录的时间点,按照先后顺序,对所述历史电机的各个标记历史运行记录进行排序,从所述标记历史运行记录中获取所述历史电机的历史标记电机运行数据,所述历史标记运行数据包括,电机的扭矩和转速对应的数据;Step S102: acquiring, from the motor drive inverter system, each historical operation record of a plurality of historical motors of the same motor model as the historical motor, and using them as the marked historical operation record of the historical motor, and sorting the marked historical operation records of the historical motor in a chronological order according to the time point when the motor drive inverter system acquires the historical operation record, and acquiring historical marked motor operation data of the historical motor from the marked historical operation record, wherein the historical marked operation data includes data corresponding to the torque and speed of the motor; 步骤S103:获取各个标记历史运行记录中的所述历史电机的电流数据和电压数据;Step S103: obtaining the current data and voltage data of the historical motor in each marked historical operation record; 步骤S104:计算所述历史设备中的历史电机,在各个标记历史运行记录中的特征电机运行效率,其中,第a个标记历史运行记录中的历史电机的特征电机运行效率Step S104: Calculate the characteristic motor operating efficiency of the historical motor in each marked historical operation record in the historical device, wherein the characteristic motor operating efficiency of the historical motor in the ath marked historical operation record is : ; 其中,表示为所述第a个标记历史运行记录中的所述历史电机的扭矩的平均值;表示为所述第a个标记历史运行记录中的所述历史电机的转速的平均值;表示所述第a个标记历史运行记录中的所述历史电机的电压;表示所述第a个标记历史运行记录中的所述历史电机的电流的平均值;为预设的特征电机输出常数;为所述第a个标记历史运行记录中的所述历史电机的功率因数;in, It is represented as the average value of the torque of the historical motor in the a-th marked historical operation record; It is represented by the average value of the speed of the historical motor in the a-th marked historical operation record; represents the voltage of the historical motor in the a-th marked historical operation record; represents the average value of the current of the historical motor in the a-th marked historical operation record; It is the preset characteristic motor output constant; The power factor of the historical motor in the a-th marked historical operation record; 步骤S105:计算所述历史电机的特征电机运行效率阈值Step S105: Calculating the characteristic motor operating efficiency threshold of the historical motor : ; 其中,为电机驱动逆变系统中存储的所述历史电机的标记历史运行记录的总个数;为第i个标记历史运行记录中的所述历史电机的特征电机运行效率值;in, The total number of marked historical operation records of the historical motor stored in the motor drive inverter system; is the characteristic motor operation efficiency value of the historical motor in the i-th marked historical operation record; 步骤S106:当所述历史电机的某一标记历史运行记录的特征电机运行效率小于特征电机运行效率阈值,将所述标记历史运行记录,记为所述历史电机的特征历史电机运行记录。Step S106: When the characteristic motor operation efficiency of a marked historical operation record of the historical motor is less than a characteristic motor operation efficiency threshold, the marked historical operation record is recorded as the characteristic historical motor operation record of the historical motor. 3.根据权利要求2所述的一种应用于电机驱动逆变系统的智能化检测方法,其特征在于,所述步骤S200包括:3. The intelligent detection method for a motor drive inverter system according to claim 2, wherein step S200 comprises: 步骤S201:从电机驱动逆变系统中获取所述历史电机的若干个特征历史电机运行记录,从电机驱动逆变系统中的所述特征历史电机运行记录中获取特征电机运行参数数据,其中,所述特征电机运行参数数据,包括历史电机的各项电机运行参数对应的数据;Step S201: obtaining a plurality of characteristic historical motor operation records of the historical motor from the motor drive inverter system, and obtaining characteristic motor operation parameter data from the characteristic historical motor operation records in the motor drive inverter system, wherein the characteristic motor operation parameter data includes data corresponding to various motor operation parameters of the historical motor; 步骤S202:从电机驱动逆变系统中的获取预设的历史电机的特征电机运行对照数据,所述特征电机运行对照数据,包括电机驱动逆变系统中预设所述历史电机的各项电机运行参数的特征运行参数阈值;Step S202: Acquire characteristic motor operation comparison data of preset historical motors from the motor drive inverter system, wherein the characteristic motor operation comparison data includes characteristic operation parameter thresholds of various motor operation parameters of the historical motors preset in the motor drive inverter system; 步骤S203:评估历史设备中的历史电机的运行状态受不同项电机运行参数的影响程度,其中,评估所述历史电机运行状态受第c项电机运行参数的影响程度具体过程为,从所述若干个特征历史电机运行记录中获取所述第c项电机运行参数的最大值;Step S203: evaluating the degree to which the operating state of the historical motor in the historical device is affected by different motor operating parameters, wherein the specific process of evaluating the degree to which the operating state of the historical motor is affected by the c-th motor operating parameter is to obtain the maximum value of the c-th motor operating parameter from the plurality of characteristic historical motor operating records; 步骤S204:当某一特征历史电机运行记录中的所述第c项电机运行参数的最大值,小于所述第c项电机运行参数的特征运行参数阈值,将所述某一特征历史电机运行记录,记为所述第c项电机运行参数的目标特征历史电机运行记录;Step S204: when the maximum value of the c-th motor operation parameter in a certain characteristic historical motor operation record is less than the characteristic operation parameter threshold of the c-th motor operation parameter, the certain characteristic historical motor operation record is recorded as the target characteristic historical motor operation record of the c-th motor operation parameter; 步骤S205:计算所述第c项电机运行参数的特征影响值Step S205: Calculate the characteristic influence value of the c-th motor operating parameter : ; 其中, 为所述历史电机中的特征历史电机运行记录的总个数;为所述历史电机中的所述第c项电机运行参数的目标特征历史电机运行记录的总个数;in, is the total number of characteristic historical motor operation records in the historical motor; is the total number of target characteristic historical motor operation records of the c-th motor operation parameter in the historical motor; 步骤S206:当所述第c项电机运行参数的特征影响值大于预设的特征影响阈值,将所述第c项电机运行参数记为所述历史电机的特征电机运行参数,获取所述历史电机的各个特征电机运行参数并进行汇集,得到所述历史电机的特征电机运行参数数据。Step S206: When the characteristic influence value of the c-th motor operating parameter is greater than a preset characteristic influence threshold, the c-th motor operating parameter is recorded as the characteristic motor operating parameter of the historical motor, and each characteristic motor operating parameter of the historical motor is obtained and aggregated to obtain the characteristic motor operating parameter data of the historical motor. 4.根据权利要求3所述的一种应用于电机驱动逆变系统的智能化检测方法,其特征在于,所述步骤S300包括:4. The intelligent detection method for a motor drive inverter system according to claim 3, wherein step S300 comprises: 步骤S301:对历史设备中的历史电机的特征历史电机运行记录进行获取,当历史电机中的第k个特征历史电机运行记录中的某一项电机运行参数的最大值,大于所述某一项电机运行参数的特征运行参数阈值,将所述第k个特征历史电机运行记录,记为所述某一项电机运行参数的标记特征历史电机运行记录;Step S301: Acquire characteristic historical motor operation records of historical motors in the historical device, and when the maximum value of a certain motor operation parameter in the k-th characteristic historical motor operation record in the historical motor is greater than the characteristic operation parameter threshold of the certain motor operation parameter, record the k-th characteristic historical motor operation record as a marked characteristic historical motor operation record of the certain motor operation parameter; 步骤S302:分析所述历史电机中的不同项电机运行参数之间的相互影响程度,其中,分析所述历史电机中的第e项电机运行参数对第f项电机运行参数影响程度,其中,所述第f项电机运行参数,为所述历史电机的特征电机运行参数;Step S302: analyzing the mutual influence degree between different items of motor operating parameters in the historical motor, wherein the influence degree of the e-th item of motor operating parameter in the historical motor on the f-th item of motor operating parameter is analyzed, wherein the f-th item of motor operating parameter is a characteristic motor operating parameter of the historical motor; 步骤S303:计算所述第e项电机运行参数对所述第f项电机运行参数的特征参数影响值Step S303: Calculate the influence value of the characteristic parameter of the e-th motor operating parameter on the f-th motor operating parameter : ; 其中,y表示为所述第e项电机运行参数的标记特征历史电机运行记录的总个数;表示为在所述第e项电机运行参数的第x个标记特征历史电机运行记录中,所述第e项电机运行参数的最大值; 表示为所述第e项电机运行参数在标记特征历史电机运行记录中的最大值的平均值;表示为所述第f项电机运行参数,在所述第e项电机运行参数的各个标记特征历史电机运行记录中的最大值的平均值;表示为所述第x个标记特征历史电机运行记录中所述第f项电机运行参数的最大值;Wherein, y represents the total number of the marking characteristic historical motor operation records of the e-th motor operation parameter; It is represented by the maximum value of the e-th motor operating parameter in the x-th marked characteristic historical motor operating record of the e-th motor operating parameter; It is represented by the average value of the maximum value of the e-th motor operation parameter in the marked characteristic historical motor operation record; The f-th motor operating parameter is represented by the average value of the maximum values in the historical motor operating records of each marking feature of the e-th motor operating parameter; It is represented by the maximum value of the f-th motor operation parameter in the x-th marked characteristic historical motor operation record; 步骤S304:当所述第e项电机运行参数对所述第f项电机运行参数的特征参数影响值大于预设的特征参数影响阈值,判定所述第e项电机运行参数对所述第f项电机运行参数的参数变化有正向影响,将所述第f项电机运行参数,记为所述第e项电机运行参数的目标影响电机运行参数;Step S304: when the characteristic parameter influence value of the e-th motor operating parameter on the f-th motor operating parameter is greater than a preset characteristic parameter influence threshold, it is determined that the e-th motor operating parameter has a positive influence on the parameter change of the f-th motor operating parameter, and the f-th motor operating parameter is recorded as the target influencing motor operating parameter of the e-th motor operating parameter; 步骤S305:获取所述历史电机的若干项运行参数的目标影响电机运行参数,并进行汇集,得到所述历史电机的目标影响数据。Step S305: obtaining target-influencing motor operating parameters of several operating parameters of the historical motor, and aggregating them to obtain target-influencing data of the historical motor. 5.根据权利要求4所述的一种应用于电机驱动逆变系统的智能化检测方法,其特征在于,所述步骤S400包括:5. The intelligent detection method for a motor drive inverter system according to claim 4, wherein step S400 comprises: 步骤S401:使用电机驱动逆变系统,对当前周期内的设备内电机的电机运行过程进行数据监测,获取当前周期内的所述历史电机的所属电机型号的历史电机的目标影响数据;Step S401: using a motor drive inverter system to perform data monitoring on a motor operation process of a motor in a device in a current cycle, and obtaining target impact data of historical motors of a motor model to which the historical motors belong in the current cycle; 步骤S402:当当前周期内历史设备内电机的第d项电机运行参数大于预设参数阈值,获取所述第d项电机运行参数的目标影响电机运行参数,分别对所述第d项电机运行参数和所述第d项电机运行参数的目标影响电机运行参数进行重点监测,当当前周期内的所述设备的电机中进行重点监测的的电机运行参数的总项数,大于预设的总项数阈值,在所述电机驱动逆变系统中向当前周期内所述设备使用者发出电机检修提示。Step S402: When the d-th motor operating parameter of the motor in the historical equipment in the current cycle is greater than the preset parameter threshold, the target influencing motor operating parameter of the d-th motor operating parameter is obtained, and the d-th motor operating parameter and the target influencing motor operating parameter of the d-th motor operating parameter are monitored respectively; when the total number of motor operating parameters monitored in the motor of the equipment in the current cycle is greater than the preset total number threshold, a motor maintenance prompt is issued to the user of the equipment in the current cycle in the motor drive inverter system. 6.一种应用于权利要求1-5中任意一项所述的一种应用于电机驱动逆变系统的智能化检测方法的智能化检测系统,其特征在于,所述智能化检测系统包括运行状态分析模块、特征电机运行参数数据模块、目标影响数据模块、智能化检测模块;6. An intelligent detection system applied to an intelligent detection method applied to a motor drive inverter system as described in any one of claims 1 to 5, characterized in that the intelligent detection system comprises an operation status analysis module, a characteristic motor operation parameter data module, a target impact data module, and an intelligent detection module; 所述运行状态分析模块,用于对历史设备中的历史电机的运行状态进行分析,得到特征历史电机运行记录;The operation status analysis module is used to analyze the operation status of the historical motor in the historical device to obtain characteristic historical motor operation records; 所述特征电机运行参数数据模块,用于对历史电机的运行状态受电机运行参数的影响程度进行评估,得到特征电机运行参数数据;The characteristic motor operating parameter data module is used to evaluate the degree to which the operating state of the historical motor is affected by the motor operating parameters to obtain characteristic motor operating parameter data; 所述目标影响数据模块,用于对所述历史电机中的不同项电机运行参数之间的相互影响程度进行分析,得到目标影响数据;The target impact data module is used to analyze the mutual impact degree between different motor operating parameters in the historical motor to obtain target impact data; 所述智能化检测模块,用于对当前周期内设备内的电机逆向驱动过程进行数据监测,并结合所述目标影响数据,对当前周期内的电机运行状态进行实时评估,并对电机驱动逆变系统中的电机进行智能化检测。The intelligent detection module is used to monitor the data of the motor reverse drive process in the equipment during the current cycle, and to perform real-time evaluation of the motor operation status during the current cycle in combination with the target impact data, and to perform intelligent detection of the motor in the motor drive inverter system. 7.根据权利要求6所述的智能化检测系统,其特征在于,所述运行状态分析模块包括特征历史电机运行记录单元;7. The intelligent detection system according to claim 6, characterized in that the operation status analysis module comprises a characteristic history motor operation recording unit; 所述特征历史电机运行记录单元,用于从电机驱动逆变系统中获取历史电机的标记历史运行记录,从所述标记历史运行记录中获取出历史标记电机运行数据,对历史设备中的历史电机的运行状态进行分析,得到特征历史电机运行记录。The characteristic historical motor operation record unit is used to obtain the marked historical operation record of the historical motor from the motor drive inverter system, obtain the historical marked motor operation data from the marked historical operation record, analyze the operation status of the historical motor in the historical device, and obtain the characteristic historical motor operation record. 8.根据权利要求6所述的智能化检测系统,其特征在于,所述特征电机运行参数数据模块包括特征影响值单元、特征电机运行参数数据单元;8. The intelligent detection system according to claim 6, characterized in that the characteristic motor operation parameter data module comprises a characteristic influence value unit and a characteristic motor operation parameter data unit; 所述特征影响值单元,用于对历史设备中的历史电机的运行状态受不同项电机运行参数的影响程度进行评估,计算所述历史电机的各项电机运行参数的特征影响值;The characteristic influence value unit is used to evaluate the degree to which the operating state of the historical motor in the historical device is affected by different motor operating parameters, and calculate the characteristic influence value of each motor operating parameter of the historical motor; 所述特征电机运行参数数据单元,用于对所述历史电机的各个特征电机运行参数进行获取并汇集,得到所述历史电机的特征电机运行参数数据。The characteristic motor operating parameter data unit is used to acquire and collect each characteristic motor operating parameter of the historical motor to obtain the characteristic motor operating parameter data of the historical motor. 9.根据权利要求6所述的智能化检测系统,其特征在于,所述目标影响数据模块包括特征参数影响值单元、目标影响数据单元;9. The intelligent detection system according to claim 6, characterized in that the target impact data module includes a characteristic parameter impact value unit and a target impact data unit; 所述特征参数影响值单元,用于对历史电机中的各项电机运行参数之间的特征参数影响值进行计算;The characteristic parameter influence value unit is used to calculate the characteristic parameter influence values between various motor operating parameters in the historical motor; 所述目标影响数据单元,用于对历史电机的若干项运行参数的目标影响电机运行参数,进行获取并汇集,得到所述历史电机的目标影响数据。The target impact data unit is used to acquire and collect target impact motor operating parameters of several historical motor operating parameters to obtain the target impact data of the historical motor. 10.根据权利要求6所述的智能化检测系统,其特征在于,所述智能化检测模块包括智能化检测单元;10. The intelligent detection system according to claim 6, characterized in that the intelligent detection module comprises an intelligent detection unit; 所述智能化检测单元,用于对当前周期内的设备内的电机的电机运行过程进行数据监测,并基于电机的目标影响数据,对电机内的电机运行参数进行重点检测,当当前周期内的所述设备的电机中进行重点监测的的电机运行参数的总项数,大于预设的总项数阈值,在所述电机驱动逆变系统中向当前周期内所述设备使用者发出电机检修提示。The intelligent detection unit is used to monitor the motor operation process of the motor in the equipment in the current cycle, and based on the target impact data of the motor, focus on detecting the motor operation parameters in the motor. When the total number of motor operation parameters that are focused on monitoring in the motor of the equipment in the current cycle is greater than a preset total number threshold, a motor maintenance prompt is issued to the user of the equipment in the current cycle in the motor drive inverter system.
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