Disclosure of Invention
In view of the shortcomings of the prior art, the invention aims to provide an energy-saving refrigeration system, which has the advantages of high temperature control precision, high working flexibility and good energy-saving effect.
In order to achieve the above purpose, the invention adopts the following technical scheme:
The energy-saving refrigeration system comprises a control device, a first evaporator, a second evaporator, a first condensing mechanism, a second condensing mechanism, a first power mechanism, a first compression mechanism, a second power mechanism and a second compression mechanism, wherein the first power mechanism, the first compression mechanism, the second power mechanism and the second compression mechanism are respectively and electrically connected with the control device, the first evaporator and the second evaporator are sequentially arranged along the air inlet and outlet direction, the first evaporator, the first compression mechanism and the first condensing mechanism are connected to form a first refrigeration loop, and the first evaporator, the first power mechanism and the first condensing mechanism are connected to form a second refrigeration loop; the second evaporator, the second compression mechanism and the second condensation mechanism are connected to form a third refrigeration loop, and the second evaporator, the second power mechanism and the second condensation mechanism are connected to form a fourth refrigeration loop.
The energy-saving refrigeration system further comprises a first fan, a first temperature sensor, a second temperature sensor, a first temperature and humidity sensor and a second temperature and humidity sensor which are respectively and electrically connected with the control device; the first fan is arranged on the air outlet side of the second evaporator; the first temperature sensor and the first temperature and humidity sensor are respectively arranged on the air inlet side of the first evaporator, the first temperature sensor is used for acquiring return air temperature, and the first temperature and humidity sensor is used for acquiring return air temperature and humidity; the second temperature sensor and the second temperature and humidity sensor set up respectively in the air-out side of first fan, second temperature sensor is used for obtaining the air supply temperature, second temperature and humidity sensor is used for obtaining the air supply humiture.
In the energy-saving refrigeration system, the structures of the first compression mechanism and the second compression mechanism are consistent, the first compression mechanism comprises an oil return capillary tube, a first filter, an oil separator, a compressor and a first one-way valve, wherein the compressor and the first one-way valve are respectively and electrically connected with the control device, the input end of the compressor is connected with the output end of the first evaporator, the output end of the compressor is connected with the input end of the oil separator, the output end of the oil separator is connected with the input end of the first condensation mechanism, the output end of the first condensation mechanism is connected with the input end of the first one-way valve, and the output end of the first one-way valve is connected with the input end of the first evaporator; the oil separator is connected with an oil return end of the compressor through the first filter and the oil return capillary tube.
In the energy-saving refrigerating system, the first power mechanism is consistent with the second power mechanism in structure, the first power mechanism comprises a liquid storage tank, a fluorine pump and a second one-way valve, wherein the fluorine pump and the second one-way valve are respectively and electrically connected with the control device, the output end of the first evaporator is connected with the input end of the second one-way valve, the output end of the second one-way valve is connected with the input end of the first condensing mechanism, the output end of the second condensing mechanism is connected with the input end of the liquid storage tank, and the output end of the liquid storage tank is connected with the input end of the first evaporator through the fluorine pump.
In the energy-saving refrigerating system, the first condensing mechanism is consistent with the second condensing mechanism in structure, the first condensing mechanism comprises a condenser, a second fan and a second filter, the input end of the condenser is respectively connected with the output end of the oil separator and the output end of the second one-way valve, the output end of the condenser is connected with the input end of the second filter, and the output end of the second filter is respectively connected with the input end of the liquid storage tank and the input end of the first one-way valve.
The energy-saving refrigeration system further comprises a first throttling mechanism, a second throttling mechanism, a third temperature sensor and a fourth temperature sensor which are respectively and electrically connected with the control device; the third temperature sensor is arranged on the output side of the first evaporator and is used for detecting the temperature of the refrigerant output by the first evaporator; the fourth temperature sensor is arranged on the output side of the second evaporator and is used for detecting the temperature of the refrigerant output by the second evaporator; the input end of the first throttling mechanism is connected with the output end of the first compression mechanism or the output end of the first power mechanism, and the output end of the first throttling mechanism is connected with the input end of the first evaporator; the input end of the second throttling mechanism is connected with the output end of the second compression mechanism or the output end of the second power mechanism, and the output end of the second throttling mechanism is connected with the input end of the second evaporator.
In the energy-saving refrigeration system, the structures of the first throttling mechanism and the second throttling mechanism are consistent, the first throttling mechanism comprises a dry filter and an electronic expansion valve, the output end of the fluorine pump and the output end of the first one-way valve are respectively connected with the input end of the dry filter, the output end of the dry filter is connected with the input end of the electronic expansion valve, and the output end of the electronic expansion valve is connected with the input end of the first evaporator.
The invention also correspondingly provides a control method of the energy-saving refrigeration system, which further comprises a fifth temperature sensor for detecting the outdoor environment temperature and a third temperature sensor for detecting the temperature of the refrigerant output by the first evaporator; the control method is used for realizing the working control of the energy-saving refrigeration system, and comprises the following steps:
Acquiring outdoor environment real-time temperature fed back by a fifth temperature sensor, refrigerant real-time temperature fed back by a third temperature sensor, real-time return air temperature fed back by a first temperature sensor, real-time return air temperature and humidity fed back by a first temperature and humidity sensor and real-time supply air temperature and humidity fed back by a second temperature and humidity sensor;
Calculating a first switching temperature and a second switching temperature according to the real-time temperature, the real-time return air temperature and the real-time supply air temperature and humidity of the refrigerant;
And comparing the first switching temperature, the second switching temperature and the outdoor environment real-time temperature, and adjusting the working state of the energy-saving refrigeration system according to the comparison result.
In the control method, the comparison of the first switching temperature, the second switching temperature and the outdoor environment real-time temperature adjusts the working state of the energy-saving refrigeration system according to the comparison result, and the control method specifically comprises the following steps:
in a preset first detection time, if the real-time temperature of the outdoor environment is continuously less than the first switching temperature and is more than or equal to the second switching temperature, controlling the energy-saving refrigeration system to enter a mixed mode, and controlling the first power mechanism to start and the second compression mechanism to start working;
in a preset first detection time, if the real-time temperature of the outdoor environment is continuously less than the second switching temperature, controlling the energy-saving refrigeration system to enter a natural mode, and controlling the first power mechanism and the second power mechanism to start working;
and in a preset first detection time, if the real-time temperature of the outdoor environment is continuously higher than the first switching temperature, controlling the energy-saving refrigeration system to enter a refrigeration mode, and controlling the first compression mechanism and the second compression mechanism to start working.
In the control method, the first power mechanism comprises a liquid storage tank, a fluorine pump and a second one-way valve, wherein the fluorine pump and the second one-way valve are respectively and electrically connected with the control device, the output end of the first evaporator is connected with the input end of the second one-way valve, the output end of the second one-way valve is connected with the input end of the first condensing mechanism, the output end of the second condensing mechanism is connected with the input end of the liquid storage tank, and the output end of the liquid storage tank is connected with the input end of the first evaporator through the fluorine pump; the control of the energy-saving refrigeration system to enter a hybrid mode specifically comprises the following steps:
Acquiring the operating frequency of a fluorine pump;
When the operating frequency of the fluorine pump is equal to the preset maximum operating frequency, acquiring the real-time air supply temperature fed back by the second temperature sensor;
And in a preset second detection time, if the real-time air supply temperature is not less than the preset temperature suitable range, controlling the energy-saving refrigeration system to enter a refrigeration mode, stopping the first power mechanism, and starting the first compression mechanism.
The beneficial effects are that:
The invention provides an energy-saving refrigeration system, which is characterized in that air is pre-cooled by a first evaporator, and the air is further cooled by a second evaporator, so that the air supply temperature can meet the requirement of environmental comfort, and the energy-saving refrigeration system has the advantages of high temperature control precision and good temperature control effect; further, by adjusting the working states of the two compression mechanisms and the two power mechanisms, the energy-saving refrigeration system can execute various working modes, the working flexibility of the energy-saving refrigeration system is improved, the natural cold source of the power mechanisms can be fully utilized, and the energy consumption of the energy-saving refrigeration system in working is greatly reduced.
Detailed Description
The invention provides an energy-saving refrigeration system and a control method thereof, which are used for making the purposes, technical schemes and effects of the invention clearer and more definite, and the invention is further described in detail below by referring to the accompanying drawings and examples.
In the description of the present invention, it should be understood that the terms "mounted," "connected," and the like should be construed broadly, and that the specific meaning of the terms in the present invention may be understood by those skilled in the art according to the specific circumstances.
Referring to fig. 1, the present invention provides an energy-saving refrigeration system, which includes a control device, a first evaporator 1, a second evaporator 2, a first condensing mechanism, a second condensing mechanism, and a first power mechanism, a first compression mechanism, a second power mechanism and a second compression mechanism which are electrically connected with the control device respectively, wherein the first evaporator 1 and the second evaporator 2 are sequentially arranged along a wind inlet and outlet direction, the first evaporator 1, the first compression mechanism and the first condensing mechanism are connected to form a first refrigeration loop, and the first evaporator 1, the first power mechanism and the first condensing mechanism are connected to form a second refrigeration loop; the second evaporator 2, the second compression mechanism and the second condensation mechanism are connected to form a third refrigeration circuit, and the second evaporator 2, the second power mechanism and the second condensation mechanism are connected to form a fourth refrigeration circuit.
The application discloses an energy-saving refrigeration system, which is characterized in that air is pre-cooled through a first evaporator 1, and the air is further cooled through a second evaporator 2, so that the air supply temperature can meet the requirement of environmental comfort, and the energy-saving refrigeration system has the advantages of high temperature control precision and good temperature control effect; further, the two evaporators are arranged in parallel front and back along the air inlet and outlet direction instead of up and down, so that the two evaporators can correspondingly connected refrigerating systems can execute different modes at the same time, namely, the working modes of the two compression mechanisms and the two power mechanisms can be flexibly adjusted, the energy-saving refrigerating system can execute various working modes, the working flexibility of the energy-saving refrigerating system is improved, the natural cold source of the power mechanism can be fully utilized, and the energy consumption of the energy-saving refrigerating system in working is greatly reduced.
Further, referring to fig. 1, the energy-saving refrigeration system further includes a first fan 7, a first temperature sensor, a second temperature sensor, a first temperature sensor and a second temperature sensor electrically connected to the control device, respectively; the first fan 7 is arranged on the air outlet side of the second evaporator 2; the first temperature sensor and the first temperature and humidity sensor are respectively arranged on the air inlet side of the first evaporator 1, the first temperature sensor is used for acquiring return air temperature, and the first temperature and humidity sensor is used for acquiring return air temperature and humidity; the second temperature sensor and the second temperature and humidity sensor are respectively arranged on the air outlet side of the first fan 7, the second temperature sensor is used for acquiring air supply temperature, and the second temperature and humidity sensor is used for acquiring air supply temperature and humidity.
In this embodiment, the first fan 7 is a centrifugal fan.
Further, referring to fig. 1, the first compression mechanism and the second compression mechanism have the same structure, the first compression mechanism includes an oil return capillary 51, a first filter 52, an oil separator 53, and a compressor 54 and a first check valve 55 that are electrically connected to the control device, respectively, an input end of the compressor 54 is connected to an output end of the first evaporator 1, an output end of the compressor 54 is connected to an input end of the oil separator 53, an output end of the oil separator 53 is connected to an input end of the first condensation mechanism, an output end of the first condensation mechanism is connected to an input end of the first check valve 55, and an output end of the first check valve 55 is connected to an input end of the first evaporator 1; the oil separator 53 is connected to an oil return end of the compressor 54 through the first filter 52 and the oil return capillary 51.
In the present embodiment, when the first compression mechanism is operated, the refrigerant evaporates in the first evaporator 1, absorbing heat of the surrounding environment, thereby lowering the temperature of the evaporator and its surrounding environment; the evaporated refrigerant gas is sucked by the compressor 54 and compressed into a high-temperature and high-pressure gas by the mechanical action of the compressor 54; the high-temperature and high-pressure refrigerant gas enters an oil separator 53, the separated lubricating oil is filtered by a first filter 52, impurities are removed, and the lubricating oil flows back to an oil return end of a compressor 54 through an oil return capillary tube 51, so that the recycling of the lubricating oil is realized; the high-temperature and high-pressure refrigerant gas subjected to oil separation enters a first condensing mechanism, heat exchange is carried out on the refrigerant gas and a cooling medium in the condenser 31, heat is released, the refrigerant gas is condensed into high-pressure liquid, the condensed high-pressure liquid flows to the first check valve 55 through a system pipeline, is throttled by a first throttling mechanism, is converted into low-temperature and low-pressure wet steam or liquid drop mixture, and then returns to the first evaporator 1, so that refrigeration cycle is realized.
Further, referring to fig. 1, the first power mechanism and the second power mechanism have the same structure, the first power mechanism includes a liquid storage tank 41, a fluorine pump 42 and a second one-way valve 43, which are electrically connected to the control device, respectively, the output end of the first evaporator 1 is connected to the input end of the second one-way valve 43, the output end of the second one-way valve 43 is connected to the input end of the first condensation mechanism, the output end of the second condensation mechanism is connected to the input end of the liquid storage tank 41, and the output end of the liquid storage tank 41 is connected to the input end of the first evaporator 1 through the fluorine pump 42.
In the present embodiment, when the first power mechanism is operated, the liquid refrigerant is pressurized from the liquid tank 41 via the fluorine pump 42 and then enters the first evaporator 1, where it absorbs heat and evaporates to become gaseous; the gaseous refrigerant then enters the first condensing mechanism through the second check valve 43, and is condensed in a liquid state by heat release in the condenser 31 included in the first condensing mechanism; finally, the liquid refrigerant returns to the liquid storage tank 41 to wait for the next circulation, so that the refrigeration cycle is realized, and the machine room return air is precooled or cooled through the phase change of the refrigerant and the heat transfer.
Further, referring to fig. 1, the first condensation mechanism and the second condensation mechanism have the same structure, the first condensation mechanism includes a condenser 31, a second fan 32, and a second filter 33, the input end of the condenser 31 is connected to the output end of the oil separator 53 and the output end of the second check valve 43, the output end of the condenser 31 is connected to the input end of the second filter 33, and the output end of the second filter 33 is connected to the input end of the liquid storage tank 41 and the input end of the first check valve 55.
In this embodiment, the second fan 32 is an axial flow fan; the first condensing mechanism further comprises a spraying part electrically connected with the control device, and the spraying part is matched with the second fan 32 and used for realizing cooling and heat release of the refrigerant in the condenser 31 and ensuring normal and orderly operation of the refrigeration cycle.
Further, referring to fig. 1, the energy-saving refrigeration system further includes a first throttling mechanism, a second throttling mechanism, a third temperature sensor 81 and a fourth temperature sensor 82 electrically connected to the control device, respectively; the third temperature sensor 81 is disposed at the output side of the first evaporator 1, and is configured to detect the temperature of the refrigerant output from the first evaporator 1; the fourth temperature sensor 82 is disposed at the output side of the second evaporator 2, and is configured to detect the temperature of the refrigerant output from the second evaporator 2; the input end of the first throttling mechanism is connected with the output end of the first compression mechanism or the output end of the first power mechanism, and the output end of the first throttling mechanism is connected with the input end of the first evaporator 1; the input end of the second throttling mechanism is connected with the output end of the second compression mechanism or the output end of the second power mechanism, and the output end of the second throttling mechanism is connected with the input end of the second evaporator 2.
Further, referring to fig. 1, the first throttle mechanism and the second throttle mechanism have the same structure, the first throttle mechanism includes a dry filter 61 and an electronic expansion valve 62, the output end of the fluorine pump 42 and the output end of the first check valve 55 are respectively connected with the input end of the dry filter 61, the output end of the dry filter 61 is connected with the input end of the electronic expansion valve 62, and the output end of the electronic expansion valve 62 is connected with the input end of the first evaporator 1.
In this embodiment, the main function of the filter drier 61 is to remove moisture, impurities, oil stains, etc. in the refrigeration system, so as to ensure the inside of the system to be clean and operate normally; the electronic expansion valve 62 automatically adjusts the opening of its valve according to the operation condition of the system and the demand of the refrigerating capacity, thereby precisely controlling the flow rate and the evaporating temperature of the refrigerant.
Referring to fig. 2 to 4, the present invention also correspondingly provides a control method of an energy-saving refrigeration system, which further includes a fifth temperature sensor for detecting an outdoor ambient temperature and a third temperature sensor 81 for detecting a temperature of the refrigerant outputted from the first evaporator 1; the control method is used for realizing the working control of the energy-saving refrigeration system, and comprises the following steps:
101. Acquiring the outdoor environment real-time temperature fed back by a fifth temperature sensor, the refrigerant real-time temperature fed back by a third temperature sensor 81, the real-time return air temperature fed back by a first temperature sensor, the real-time return air temperature and humidity fed back by the first temperature and humidity sensor and the real-time supply air temperature and humidity fed back by a second temperature and humidity sensor;
102. Calculating a first switching temperature and a second switching temperature according to the real-time temperature, the real-time return air temperature and the real-time supply air temperature and humidity of the refrigerant;
In this embodiment, the first switching temperature and the second switching temperature are calculated by a function related to a load factor, where the function of the load factor is obtained by fitting a plurality of determined sets of different outdoor temperatures with the load factor, and a curve obtained by fitting is a linear function related to the load factor; for example, a first switching temperature = refrigerant real-time temperature++ x preset wind wall load factor; wherein X is a load factor, x=actual refrigerating capacity/designed refrigerating capacity, wherein actual refrigerating capacity=enthalpy value of air supply and return air, the enthalpy value of air supply and return air can be calculated according to the real-time return air temperature and the real-time air supply temperature, and the air quantity can be calculated according to the real-time rotating speed of the first fan 7; the preset return air temperature and the preset air wall load coefficient can be preset according to design parameters of the energy-saving refrigeration system and use requirements of use scenes.
103. And comparing the first switching temperature, the second switching temperature and the outdoor environment real-time temperature, and adjusting the working state of the energy-saving refrigeration system according to the comparison result.
According to the control method of the energy-saving refrigeration system, the optimal switching temperature point is accurately calculated based on the real-time air supply temperature and the real-time load rate of the equipment, so that the system can automatically adjust the operation strategy according to different load conditions, the stability and the efficiency of equipment operation are improved, the application range of a natural mode is wider, namely, a natural cold source is more reasonably and fully utilized, and more comfortable and convenient use experience is provided for users.
Further, referring to fig. 3, the comparing the first switching temperature, the second switching temperature and the outdoor environment real-time temperature, and adjusting the working state of the energy-saving refrigeration system according to the comparison result specifically includes:
201. In a preset first detection time, if the real-time temperature of the outdoor environment is continuously less than the first switching temperature and is more than or equal to the second switching temperature, controlling the energy-saving refrigeration system to enter a mixed mode, and controlling the first power mechanism to start and the second compression mechanism to start working; at this time, the second check valve 43 of the first power mechanism is opened, and the first check valve 55 of the first compression mechanism is closed; the corresponding one-way valve of the second power mechanism is closed, and the corresponding one-way valve of the second compression mechanism is opened.
In this embodiment, the preset first detection time is 3 minutes.
In the present embodiment, when the hybrid mode is entered, the first evaporator 1, the first power mechanism, the first condensing mechanism, and the first throttle mechanism constitute a refrigeration circuit of the first evaporator 1; the second evaporator 2, the second compression mechanism, the second condensation mechanism, and the second throttle mechanism constitute a refrigeration circuit of the second evaporator 2.
202. In a preset first detection time, if the real-time temperature of the outdoor environment is continuously less than the second switching temperature, controlling the energy-saving refrigeration system to enter a natural mode, and controlling the first power mechanism and the second power mechanism to start working; at this time, the second check valve 43 of the first power mechanism is opened, and the first check valve 55 of the first compression mechanism is closed; the check valve corresponding to the second power mechanism is opened, and the check valve corresponding to the second compression mechanism is closed.
In the present embodiment, when the natural mode is entered, the first evaporator 1, the first power mechanism, the first condensing mechanism, and the first throttle mechanism constitute a refrigeration circuit of the first evaporator 1; the second evaporator 2, the second power mechanism, the second condensing mechanism and the second throttle mechanism constitute a refrigeration circuit of the second evaporator 2.
203. In a preset first detection time, if the real-time temperature of the outdoor environment is continuously higher than a first switching temperature, controlling the energy-saving refrigeration system to enter a refrigeration mode, and controlling the first compression mechanism and the second compression mechanism to start working; at this time, the second check valve 43 of the first power mechanism is closed, and the first check valve 55 of the first compression mechanism is opened; the corresponding one-way valve of the second power mechanism is closed, and the corresponding one-way valve of the second compression mechanism is opened.
In the present embodiment, when the cooling mode is entered, the first evaporator 1, the first compression mechanism, the first condensation mechanism, and the first throttle mechanism constitute a cooling circuit of the first evaporator 1; the second evaporator 2, the second compression mechanism, the second condensation mechanism, and the second throttle mechanism constitute a refrigeration circuit of the second evaporator 2.
Further, referring to fig. 4, the first power mechanism includes a liquid storage tank 41, a fluorine pump 42 and a second one-way valve 43 electrically connected to the control device, wherein an output end of the first evaporator 1 is connected to an input end of the second one-way valve 43, an output end of the second one-way valve 43 is connected to an input end of the first condensation mechanism, an output end of the second condensation mechanism is connected to an input end of the liquid storage tank 41, and an output end of the liquid storage tank 41 is connected to an input end of the first evaporator 1 through the fluorine pump 42; the control of the energy-saving refrigeration system to enter a hybrid mode specifically comprises the following steps:
301. acquiring the operating frequency of the fluorine pump 42;
302. When the operating frequency of the fluorine pump 42 is equal to the preset maximum operating frequency, acquiring the real-time air supply temperature fed back by the second temperature sensor;
303. and in a preset second detection time, if the real-time air supply temperature is not less than the preset temperature suitable range, controlling the energy-saving refrigeration system to enter a refrigeration mode, stopping the first power mechanism, and starting the first compression mechanism.
In this embodiment, the second detection time may be 3 minutes, and the preset temperature suitable range and the preset maximum operating frequency may be preset according to design parameters of the energy-saving refrigeration system and use requirements of a use scenario.
In the embodiment, when the energy-saving refrigeration system is in the natural mode, in a preset second detection time, if the real-time air supply temperature is not less than a preset temperature suitable range, controlling the energy-saving refrigeration system to enter a mixed mode; after entering the mixed mode, in a preset second detection time, if the real-time air supply temperature is not less than a preset temperature proper range, controlling the energy-saving refrigeration system to enter a refrigeration mode; when the energy-saving type refrigerating system enters the refrigerating mode, if the real-time air supply temperature is smaller than the preset temperature proper range in the preset second detection time, controlling the energy-saving type refrigerating system to enter the mixing mode; and after the hybrid mode is entered, controlling the energy-saving refrigeration system to enter a natural mode if the real-time air supply temperature is smaller than the preset temperature suitable range in the preset second detection time.
It will be understood that equivalents and modifications will occur to those skilled in the art based on the present invention and its spirit, and all such modifications and substitutions are intended to be included within the scope of the present invention.