CN119020933A - A padding device for improving the uniformity of the weft-direction padding of fabrics - Google Patents
A padding device for improving the uniformity of the weft-direction padding of fabrics Download PDFInfo
- Publication number
- CN119020933A CN119020933A CN202411452781.8A CN202411452781A CN119020933A CN 119020933 A CN119020933 A CN 119020933A CN 202411452781 A CN202411452781 A CN 202411452781A CN 119020933 A CN119020933 A CN 119020933A
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- China
- Prior art keywords
- roller
- fabric
- plate
- padding
- steam
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Links
- 239000004744 fabric Substances 0.000 title claims abstract description 153
- 238000004043 dyeing Methods 0.000 claims abstract description 35
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 6
- 238000005273 aeration Methods 0.000 claims description 24
- 238000007789 sealing Methods 0.000 claims description 20
- 238000001125 extrusion Methods 0.000 claims description 5
- 238000007598 dipping method Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 16
- 238000005096 rolling process Methods 0.000 abstract description 12
- 238000005470 impregnation Methods 0.000 abstract description 10
- 238000010521 absorption reaction Methods 0.000 abstract description 6
- 238000004804 winding Methods 0.000 abstract description 2
- 238000009792 diffusion process Methods 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000009980 pad dyeing Methods 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 101000901617 Notophthalmus viridescens Homeobox protein DLX-3 Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明公开了一种提高织物纬向的轧液均匀度的浸轧装置，其结构包括浸染箱、放卷辊、轧辊机构、干燥箱、电机箱、收卷辊，浸染箱左端上方安装有放卷辊，并且放卷辊位于轧辊机构左侧，本发明中织物穿过传导辊、导布板以及在固定辊和滚辊之间进行传导，织物在浸染箱内部进行浸渍的过程中，通过启动振荡电机带动偏心轴在振动槽板内部进行偏心转动，使得振动槽板带动导布板整体进行振动，让织物在传导的时候受到导布板的振动而产生扩张，提高浸染的时候布料吸收效率，加快织物的传输速度，通过导布板两侧边缘的限位侧板对织物两侧进行限位，防止振动的过程中导致织物发生偏移使得织物在浸染过程中更加均匀，提高织物的浸染效果。
The invention discloses an impregnation and rolling device for improving the uniformity of liquid rolling in the weft direction of a fabric. The structure of the impregnation and rolling device comprises an impregnation and dyeing box, an unwinding roller, a rolling mechanism, a drying box, a motor box and a winding roller. An unwinding roller is installed above the left end of the impregnation and dyeing box, and the unwinding roller is located on the left side of the rolling mechanism. In the invention, the fabric passes through a conducting roller, a cloth guide plate and is conducted between a fixed roller and a roller. During the impregnation of the fabric in the impregnation and dyeing box, an oscillating motor is started to drive an eccentric shaft to rotate eccentrically in a vibration slot plate, so that the vibration slot plate drives the cloth guide plate to vibrate as a whole, and the fabric is expanded by the vibration of the cloth guide plate during conduction, so that the fabric absorption efficiency during impregnation and dyeing is improved, and the transmission speed of the fabric is accelerated. The two sides of the fabric are limited by limiting side plates on the edges of the cloth guide plate on both sides to prevent the fabric from being offset during the vibration process, so that the fabric is more uniform during the impregnation and dyeing process, and the impregnation effect of the fabric is improved.
Description
Technical Field
The invention relates to the technical field of fabric padding, in particular to a padding device for improving the padding uniformity of the weft direction of a fabric.
Background
The pad dyeing is to dip the fabric in the dye liquor for a short time, then pad-press the fabric with a roller, squeeze the dye liquor into the tissues and gaps of the fabric, and pad-remove the redundant dye liquor at the same time, so that the dye is distributed on the fabric;
However, the existing fabric padding apparatuses have the following disadvantages: the fabric is impregnated in the dye liquor box, the fabric is conducted through the conducting roller, the time for pad dyeing impregnation of the fabric is short (generally only a few seconds or tens of seconds), the fabric is less in tissue and gaps caused by incomplete stretching extension when the fabric is conducted in the dye liquor, the expansibility of the fabric is poor, the absorption efficiency of the fabric to the dye liquor is reduced, the dye is difficult to squeeze into the tissue and gaps of the fabric by the pad rolling roller, and therefore the effect and uniformity of the dye of the fabric are reduced.
Disclosure of Invention
The technical scheme adopted for realizing the technical purpose of the invention is as follows: the utility model provides an improve padding device of padding liquid degree of consistency of fabric latitudinal direction, its structure includes dip dyeing case, unreel roller, roll mechanism, drying cabinet, motor case, wind-up roll, the unreel roller is installed to dip dyeing case left end top to unreel roller is located roll mechanism left side, its characterized in that: the first outer side of the supporting plate arranged on the roller mechanism is arranged in the middle of the upper end of the dip dyeing box in a clamping way through a clamping plate, the clamping plate is fixedly locked with the upper end of the dip dyeing box through a screw, the steam box arranged on the roller mechanism is fixedly arranged on the upper end face of the supporting plate, the first bottom of the supporting plate is provided with a tensioning mechanism and a second supporting plate, the inside of a fixed roller arranged on the tensioning mechanism is in through connection with the inside of the steam box through a hose, meanwhile, a hidden guide cavity in the second supporting plate is in through connection with the inside of the steam box, a transmission roller is arranged at the second bottom of the supporting plate, and the lower end of the second supporting plate is also provided with an oscillating mechanism;
An eccentric shaft is arranged at the axle center of an oscillating motor arranged on the oscillating mechanism and is arranged in the vibrating trough plate in a clearance fit manner, the vibrating trough plate is fixedly arranged at the back of the cloth guide plate, and limit side plates are arranged at the edges of two sides of the cloth guide plate;
The fabric is conducted through the conducting roller in the dip dyeing box, and the eccentric shaft is driven to eccentrically rotate in the vibrating trough plate through the starting oscillating motor, so that the vibrating trough plate drives the cloth guide plate to integrally vibrate, the fabric is vibrated by the cloth guide plate to expand in the conducting process, the cloth absorption efficiency in dip dyeing is improved, the transmission speed of the fabric can be accelerated, meanwhile, the two sides of the fabric are limited through the limiting side plates at the edges of the two sides of the cloth guide plate, and the fabric is prevented from shifting in the vibrating process.
As a further improvement of the invention, the tensioning mechanism is also provided with a lower connecting plate, the fixed roller is arranged right above the rolling roller arranged on the tensioning mechanism through the lower connecting plate, the dye liquor is extruded into the tissues and the gaps of the fabrics through the extrusion fit of the fixed roller and the rolling roller, the inside of the fixed roller is also provided with an air nozzle, the steam generated in the steam box is conducted into the inside of the fixed roller through a hose and is sprayed downwards from the air nozzle to the upper surface of the fabrics, so that the tissues and the gaps of the fabrics are enlarged, and the effect that the dye is extruded into the tissues and the gaps of the fabrics is improved;
The stretching mechanism is further provided with a rotating shaft rod, a cam, a positioning frame, a telescopic rod and a hot-joint roller, the rotating shaft rod penetrates through the center of the roller shaft and is connected with the lower end of the lower connecting plate, the rotating shaft rod is connected with cam transmission through a belt, the cam is installed inside the positioning frame, the positioning frame is welded on the outer side of the lower end of the lower connecting plate, the telescopic rod is installed at the position inside the positioning frame and is provided with a spring, the telescopic rod can elastically stretch and retract inside the positioning frame through the spring, the cam abuts against one end of the telescopic rod located inside the positioning frame, the other end of the telescopic rod is connected with the hot-joint roller, when the roller rotates to extrude fabrics, the rotating shaft rod rotates under the transmission of the belt, the cam rotates to push the telescopic rod to elastically stretch and retract inside the positioning frame, and the hot-joint roller moves inside and outside the roller in the same horizontal direction.
As a further improvement of the invention, the hot joint roller consists of an air duct, a telescopic hose, a sealing joint and a rotary roller, wherein the upper end of the air duct is arranged on the fixed roller through the sealing joint, steam in the fixed roller is sealed and conducted into the air duct through the sealing joint, meanwhile, the telescopic hose is arranged in the middle of the air duct, the lower end of the air duct is arranged at the axis of the edge of the rotary roller through the sealing joint, meanwhile, the rotary roller is connected to the other end of the telescopic rod, and the steam can be stably and hermetically conducted into the rotary roller when the telescopic rod drives the rotary roller to move inwards and outwards through elastic stretching extension of the telescopic hose.
As a further improvement of the invention, the rotary roller is provided with a hollow roller body, the lower end of the air duct is arranged at the axle center of the edge of the hollow roller body through a sealing joint, the hollow roller body is internally provided with an air inlet pipe, the edge of the hollow roller body is hinged with one end of the heat conducting plate through a torsion shaft, the top of the air inlet pipe is fixed with the other end of the heat conducting plate, steam in the hollow roller body is discharged onto the heat conducting plate through the air inlet pipe, and the heat conducting plate can swing at the edge of the hollow roller body through elastic torsion applied by the torsion shaft.
As a further improvement of the invention, the lower end of the second supporting plate is also provided with an aeration mechanism, the aeration mechanism comprises a shunt pipe, a connecting plate and a collecting plate, the upper end of the shunt pipe is communicated with a hidden guide cavity in the second supporting plate, the lower end of the shunt pipe is communicated with the end part of the collecting plate, the collecting plate is arranged under the guide roller through the connection of the connecting plate and the bottom of the second supporting plate, and steam in the steam box is discharged into the collecting plate along the hidden guide cavity through the shunt pipes at the two sides.
As a further improvement of the invention, the collecting plate is also provided with the knocking block and the aeration plate, the knocking block is installed inside the collecting plate through shaft connection, the aeration plate is embedded on the upper surface of the collecting plate, the knocking block can be driven to rotate around the shaft to collide and knock the aeration plate when steam enters the collecting plate, meanwhile, the aeration plate is positioned under the transmission roller, the aeration plate is made of rubber materials, the resistance loss to steam discharge is small, the diameter of generated bubbles is small and the diffusion is even, and the generated bubbles act on the lower surface of the fabric.
The invention has the beneficial effects that:
1. the fabric passes through the transmission roller, the cloth guide plate and is conducted between the fixed roller and the rolling roller, in the process that the fabric is immersed in the dip dyeing box, the vibration motor is started to drive the eccentric shaft to eccentrically rotate in the vibration groove plate, so that the vibration groove plate drives the whole cloth guide plate to vibrate, the fabric is expanded due to the vibration of the cloth guide plate in the transmission process, the cloth absorption efficiency in dip dyeing is improved, the transmission speed of the fabric is accelerated, the two sides of the fabric are limited by the limiting side plates at the edges of the two sides of the cloth guide plate, and the fabric is prevented from shifting in the vibration process;
2. The roller rotates to extrude the fabric, the rotating shaft rod rotates to enable the cam to rotate under the transmission of the belt, the cam rotates to push the telescopic rod to elastically stretch and retract in the positioning frame, the hot-joint roller moves inwards and outwards in the same horizontal direction of the roller, the hot-joint roller on two sides carries out extrusion fit on the fabric by the outer top of the fabric and the fixed roller and the roller, so that the stretching and stretching effects of the fabric are achieved, the tissues and gaps of the fabric are enlarged, meanwhile, steam generated in the upper steam box is transmitted into the fixed roller through the transmission of a hose, and is sprayed downwards from the air nozzle to the upper surface of the fabric, so that the tissues and the gaps of the fabric are enlarged, and the effect that dye is extruded into the tissues and the gaps of the fabric is improved;
3. The steam in the fixed roller can be stably and hermetically conducted into the rotary roller, the steam is increased through the steam pressure after entering the rotary roller, the steam in the hollow roller body is discharged onto the heat conducting plate through the air inlet pipe, the heat conducting plate can swing at the edge of the hollow roller body through the elastic torsion applied by the torsion shaft, the supporting force of the hollow roller body on the fabric is increased, the effect of conducting heat to the lower surface of the fabric is improved, and the tissues and gaps of the fabric are enlarged;
4. The steam inside the steam box is discharged into the collecting plate along the hidden guide cavities through the shunt tubes on two sides, the knocking block can be driven to rotate around the shaft to collide and knock the aeration plate when the steam enters the collecting plate, meanwhile, the aeration plate is positioned under the guide rollers and is made of rubber, the resistance loss to steam discharge is small, the produced air bubbles are small in diameter and uniform in diffusion, the air bubbles act on the lower surface of the fabric, the fabric is more uniform in the dip dyeing process, and the dip dyeing effect of the fabric is improved.
Drawings
Fig. 1 is a schematic structural view of a padding apparatus for improving the uniformity of padding liquid in the weft direction of a fabric according to the present invention.
Fig. 2 is a schematic perspective view of a roll mechanism according to the present invention.
Fig. 3 is a schematic structural view of the tensioning mechanism of the present invention.
Fig. 4 is a schematic structural view of the oscillating mechanism of the present invention.
Fig. 5 is a schematic structural view of the stretching mechanism of the present invention.
FIG. 6 is a schematic view of the structure of the thermal roller of the present invention.
Fig. 7 is a schematic view showing the internal structure of the rotating roller of the present invention.
Fig. 8 is a schematic view of the internal structure of the aeration mechanism of the present invention.
In the figure: the dyeing machine comprises a dyeing box-1, an unreeling roller-2, a roller mechanism-3, a drying box-4, a motor box-5, a wind-up roller-6, a steam box-31, a supporting plate-32, a clamping plate-33, screws-34, a tensioning mechanism-35, a lower connecting plate-351, a fixing roller-352, an air nozzle-353, a stretching mechanism-354, a supporting plate-36, a hidden guide cavity-361, a conducting roller-37, an aeration mechanism-371, an oscillating mechanism-38, an oscillating motor-381, an eccentric shaft-382, an oscillating groove plate-383, a cloth guide plate-384, a limit side plate-385, a roller-3541, a rotating shaft-3542, a cam-3543, a positioning frame-3544, a telescopic rod-3545, a hot connecting roller-3546, an air duct-5461, a telescopic hose-5462, a sealing joint-5463, a rotating roller-5464, a hollow roller-4641, an air inlet pipe-4642, a plate-4643, a torsion shaft-4644, a shunt tube-3711, a joining plate-3712, a collecting plate-3713, a collecting plate-3714, a beating plate-3715 and a beating plate-Z.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
example 1:
As shown in fig. 1 to 5:
The invention relates to a padding device for improving the padding uniformity of a fabric in the weft direction, which structurally comprises a dip dyeing box 1, an unreeling roller 2, a roller mechanism 3, a drying box 4, a motor box 5 and a winding roller 6, wherein the unreeling roller 2 is arranged above the left end of the dip dyeing box 1, and the unreeling roller 2 is positioned at the left side of the roller mechanism 3, and is characterized in that: the outer side of a first supporting plate 32 arranged on the roller mechanism 3 is arranged in the middle of the upper end of the dip dyeing box 1 in a clamping way through a clamping plate 33, the clamping plate 33 is fixedly locked with the upper end of the dip dyeing box 1 through a screw 34, a steam box 31 arranged on the roller mechanism 3 is fixedly arranged on the upper end face of the first supporting plate 32, a tensioning mechanism 35 and a second supporting plate 36 are arranged at the bottom of the first supporting plate 32, the inside of a fixed roller 352 arranged on the tensioning mechanism 35 is in through connection with the inside of the steam box 31 through a hose, meanwhile, a hidden guide cavity 361 in the second supporting plate 36 is in through connection with the inside of the steam box 31, a guide roller 37 is arranged at the bottom of the second supporting plate 36, and an oscillating mechanism 38 is also arranged at the lower end of the second supporting plate 36;
an eccentric shaft 382 is arranged at the axle center of an oscillating motor 381 arranged on the oscillating mechanism 38, the eccentric shaft 382 is arranged inside a vibrating trough plate 383 in a clearance fit manner, the vibrating trough plate 383 is fixedly arranged on the back of a cloth guide plate 384, and limit side plates 385 are arranged at the edges of two sides of the cloth guide plate 384;
the fabric Z is conducted through the conducting roller 37 in the dip dyeing box 1, and meanwhile the oscillating motor 381 is started to drive the eccentric shaft 382 to eccentrically rotate in the vibrating groove plate 383, so that the vibrating groove plate 383 drives the whole cloth guide plate 384 to vibrate, the fabric Z is expanded due to the vibration of the cloth guide plate 384 in the conducting process, the cloth absorption efficiency in dip dyeing is improved, the transmission speed of the fabric Z can be accelerated, the two sides of the fabric Z are limited through the limiting side plates 385 at the edges of the two sides of the cloth guide plate 384, and the fabric Z is prevented from being offset in the vibrating process.
The tensioning mechanism 35 is further provided with a lower connecting plate 351, the fixed roller 352 is arranged right above the rolling roller 3541 arranged on the stretching mechanism 354 through the lower connecting plate 351, dye liquor is extruded into tissues and gaps of the fabric Z through extrusion fit of the fixed roller 352 and the rolling roller 3541, the fixed roller 352 is internally provided with an air nozzle 353, steam generated in the steam box 31 is conducted into the fixed roller 352 through a hose and is sprayed downwards from the air nozzle 353 to the upper surface of the fabric Z, so that the tissues and the gaps of the fabric Z are enlarged, and the effect that dye is extruded into the tissues and the gaps of the fabric Z is improved;
The stretching mechanism 354 is further provided with a rotating shaft rod 3542, a cam 3543, a positioning frame 3544, a telescopic rod 3545 and a hot-joint roller 3546, the rotating shaft rod 3542 penetrates through the axis of the roller 3541 to be connected with the lower end of the lower connecting plate 351, the rotating shaft rod 3542 is in transmission connection with the cam 3543 through a belt, the cam 3543 is arranged inside the positioning frame 3544, meanwhile, the positioning frame 3544 is welded on the outer side of the lower end of the lower connecting plate 351, a spring is arranged at the position where the telescopic rod 3545 is arranged inside the positioning frame 3544, the telescopic rod 3545 can elastically stretch and retract inside the positioning frame 3544 through the spring, the cam 3543 abuts against one end of the telescopic rod 3545 positioned inside the positioning frame 3544, and the other end of the telescopic rod 3545 is connected with the hot-joint roller 3546;
When the roller 3541 rotates to extrude the fabric Z, the rotating shaft rod 3542 rotates under the transmission of the belt, the cam 3543 rotates to push the telescopic rod 3545 to elastically stretch and retract in the positioning frame 3544, so that the hot-joint roller 3546 moves in and out in the same horizontal direction of the roller 3541, the hot-joint roller 3546 on two sides pushes the fabric Z outwards, and the fixed roller 352 and the roller 3541 are matched with the fabric Z in an extrusion mode, so that the stretching and stretching effects of the fabric Z are achieved, and tissues and gaps of the fabric Z are enlarged.
Specific use and action of the embodiment:
In the invention, one end of a fabric Z on an unreeling roller 2 is put into a dip-dyeing box 1 and passes through a roller mechanism 3 and a drying box 4 to be reeled on a wind-up roller 6, the fabric Z passes through a transmission roller 37, a cloth guide plate 384 and is conducted between a fixed roller 352 and a rolling roller 3541, in the process of dipping the fabric Z in the dip-dyeing box 1, an oscillating motor 381 is started to drive an eccentric shaft 382 to eccentrically rotate in a vibrating groove plate 383, so that the vibrating groove plate 383 drives the whole cloth guide plate 384 to vibrate, the fabric Z is expanded due to the vibration of the cloth guide plate 384 in the process of conducting, the cloth absorption efficiency in the dip-dyeing is improved, the transmission speed of the fabric Z is accelerated, the two sides of the fabric Z are limited by limit side plates 385 at the two side edges of the cloth guide plate 384, the fabric Z is prevented from being deflected in the process of vibrating, simultaneously, the roller 3541 rotates to extrude the fabric Z, the rotating shaft rod 3542 rotates under the transmission of a belt, the cam 3543 rotates to push the telescopic rod 3545 to elastically stretch and contract in the positioning frame 3544, the hot-joint roller 3546 moves in and out in the same horizontal direction of the roller 3541, the hot-joint roller 3546 on two sides pushes the fabric Z outwards and the fixed roller 352 and the roller 3541 are matched with the fabric Z in a pressing mode, so that the stretching and stretching effect of the fabric Z is achieved, the tissues and gaps of the fabric Z are enlarged, meanwhile, steam generated by the inner operation of the upper steam box 31 enters the fixed roller 352 through the transmission of a hose, the steam is sprayed downwards from the air nozzle 353 to the upper surface of the fabric Z, the tissues and the gaps of the fabric Z are enlarged, the effect that dye is extruded into the tissues and the gaps of the fabric Z is improved, the fabric Z is more uniform in the dip dyeing process, the dip-dyeing effect of the fabric Z is improved.
Example 2:
As shown in fig. 6 to 8:
The thermal connection roller 3546 is composed of an air duct 5461, a flexible hose 5462, a sealing joint 5463 and a rotating roller 5464, the upper end of the air duct 5461 is installed on the fixed roller 352 through the sealing joint 5463, steam inside the fixed roller 352 is conducted into the air duct 5461 in a sealing mode through the sealing joint, meanwhile, the flexible hose 5462 is arranged in the middle of the air duct 5461, the lower end of the air duct 5461 is installed at the axis of the edge of the rotating roller 5464 through the sealing joint 5463, meanwhile, the rotating roller 5464 is connected to the other end of the telescopic rod 3545, and when the telescopic rod 3545 drives the rotating roller 5464 to conduct internal and external movement through elastic stretching of the flexible hose 5462, steam can be conducted into the rotating roller 5464 in a stable sealing mode.
Wherein, the rotating roller 5464 is provided with a hollow roller body 4641, the lower end of the air duct 5461 is installed at the axle center of the edge of the hollow roller body 4641 through a sealing joint 5463, and the inside of the hollow roller body 4641 is provided with an air inlet pipe 4642, meanwhile, the edge of the hollow roller body 4641 is hinged with one end of the heat conducting plate 4643 through a torsion shaft 4644, the top of the air inlet pipe 4642 is fixed with the other end of the heat conducting plate 4643, the steam inside the hollow roller body 4641 is discharged onto the heat conducting plate 4643 through the air inlet pipe 4642, and the elastic torsion applied by the torsion shaft 4644 enables the heat conducting plate 4643 to swing at the edge of the hollow roller body 4641, so that the supporting force of the hollow roller body 4641 on the conduction of the fabric Z is increased, and meanwhile, the effect of conducting heat to the lower surface of the fabric Z is improved, and the tissues and gaps of the fabric Z are enlarged.
Wherein, aeration mechanism 371 is still installed to backup pad two 36 lower extreme, and aeration mechanism 371 includes shunt tubes 3711, linking board 3712, collects board 3713, shunt tubes 3711 upper end and the inside hidden guide chamber 361 of backup pad two 36 link up and are connected to shunt tubes 3711 lower extreme is linked up with collecting board 3713 tip, links up through linking board 3712 and backup pad two 36 bottom and installs collecting board 3713 under the deflector roller 37, and inside steam box 31 is discharged into collecting board 3713 along hiding guide chamber 361 through shunt tubes 3711 of both sides.
Wherein, still be equipped with on the collection board 3713 and strike piece 3714 and aeration board 3715, strike piece 3714 and install inside collection board 3713 through the hub connection, and aeration board 3715 inlays at collection board 3713 upper surface, can drive when steam enters into collection board 3713 inside and strike the piece 3714 and collide with the aeration board 3715 around the rotation of axle, aeration board 3715 is in under the deflector roll 37 simultaneously, aeration board 3715 adopts EPDM rubber material, resistance loss to steam exhaust is little, the bubble diameter that produces is little and the diffusion is even, act on fabric Z lower surface, make fabric Z more even in the dip dyeing process, improve fabric Z's dip dyeing effect.
Specific use and action of the embodiment:
According to the invention, when the telescopic rod 3545 drives the rotating roller 5464 to move inside and outside, elastic stretching extension is carried out in the air duct 5461 through the telescopic hose 5462, meanwhile, the sealing joint 5463 can rotate in a fixed shaft, the air duct 5461 is ensured to be connected between the fixed roller 352 and the rotating roller 5464 in a sealing mode, steam in the fixed roller 352 can be stably and hermetically conducted into the rotating roller 5464, the steam is increased through the steam pressure after entering into the rotating roller 5464, the steam in the hollow roller 4641 is discharged onto the heat conducting plate 4643 through the air inlet pipe 4642, the elastic torsion applied by the torsion shaft 4644 enables the heat conducting plate 4643 to swing at the edge of the hollow roller 4641, the supporting force of the hollow roller 4641 on the fabric Z is increased, meanwhile, the effect of conducting heat to the lower surface of the fabric Z is improved, the tissue and gaps of the fabric Z are enlarged, the steam in the steam box 31 is discharged into the collecting plate 3713 along the hidden guide cavity through the shunt pipes 3711 on two sides, the steam can drive the shaft 3714 to be discharged into the collecting plate 3713, the air conducting plate 3715 to be uniformly impact the fabric Z, and the impact on the surface of the fabric Z is carried out, the fabric is evenly, and the fabric is more impact on the surface of the fabric Z is reduced, and the fabric is uniformly impact on the surface of the fabric is well, and the fabric is more air-dyed.
By utilizing the technical scheme of the invention or under the inspired by the technical scheme of the invention, a similar technical scheme is designed by a person skilled in the art, so that the technical effects are achieved, and the technical scheme falls into the protection scope of the invention.
Claims (6)
1. The utility model provides an improve padding device of fabric latitudinal padding liquid degree of consistency, its structure includes dip dyeing case (1), unreel roller (2), roll mechanism (3), drying cabinet (4), motor case (5), wind-up roll (6), unreel roller (2) are installed to dip dyeing case (1) left end top to unreel roller (2) are located roll mechanism (3) left side, its characterized in that: the outer side of a first supporting plate (32) arranged on the roller mechanism (3) is clamped and installed in the middle of the upper end of the dip dyeing box (1) through a clamping plate (33), the clamping plate (33) is locked and fixed with the upper end of the dip dyeing box (1) through a screw (34), a steam box (31) arranged on the roller mechanism (3) is fixedly installed on the upper end face of the first supporting plate (32), a tensioning mechanism (35) and a second supporting plate (36) are installed at the bottom of the first supporting plate (32), a fixed roller (352) arranged on the tensioning mechanism (35) is internally and fixedly connected with the steam box (31) through a hose, a hidden guide cavity (361) in the second supporting plate (36) is internally and fixedly connected with the steam box (31), a transmission roller (37) is arranged at the bottom of the second supporting plate (36), and an oscillating mechanism (38) is also installed at the lower end of the second supporting plate (36);
An eccentric shaft (382) is arranged at the axis of an oscillating motor (381) arranged on the oscillating mechanism (38), the eccentric shaft (382) is installed inside a vibrating trough plate (383) in a clearance fit mode, the vibrating trough plate (383) is fixedly installed on the back of a cloth guide plate (384), and limit side plates (385) are arranged at the edges of two sides of the cloth guide plate (384);
The fabric (Z) is conducted through the conducting roller (37) in the inside dipping process of the dip dyeing box (1), and meanwhile the eccentric shaft (382) is driven to eccentrically rotate in the vibrating groove plate (383) through the starting of the oscillating motor (381), so that the vibrating groove plate (383) drives the whole cloth guide plate (384) to vibrate, the fabric (Z) is expanded due to vibration of the cloth guide plate (384) in the conducting process, and meanwhile two sides of the fabric (Z) are limited through limiting side plates (385) at the edges of two sides of the cloth guide plate (384).
2. A padding apparatus for improving the uniformity of a padding liquid in the weft direction of a fabric as set forth in claim 1, wherein: the tensioning mechanism (35) is further provided with a lower connecting plate (351), a fixed roller (352) is arranged right above a roller (3541) arranged on the tensioning mechanism (354) through the lower connecting plate (351), dye liquor is extruded into tissues and gaps of a fabric (Z) through extrusion fit of the fixed roller (352) and the roller (3541), an air nozzle (353) is further arranged in the fixed roller (352), and steam generated in the steam box (31) enters the fixed roller (352) through hose conduction and is sprayed downwards from the air nozzle (353) to the upper surface of the fabric (Z);
Still be equipped with rotatory axostylus axostyle (3542), cam (3543), locating frame (3544), telescopic link (3545), hot joint roller (3546) on stretching mechanism (354), rotatory axostylus axostyle (3542) runs through in roller (3541) axle center department and is connected with lower fishplate bar (351) lower extreme, rotatory axostylus axostyle (3542) are connected with cam (3543) transmission through the belt, and cam (3543) are installed in locating frame (3544) inside, and locating frame (3544) welding is in lower fishplate bar (351) lower extreme outside simultaneously, telescopic link (3545) are equipped with the spring in the inside position of locating frame (3544), make telescopic link (3545) can carry out elasticity flexible in locating frame (3544) inside through the spring, cam (3543) offsets with telescopic link (3545) one end that is located locating frame (3544) inside to be connected with hot joint roller (3546) on telescopic link (3545) the other end.
3. A padding apparatus for improving the uniformity of a padding liquid in the weft direction of a fabric as claimed in claim 2, wherein: the hot-joint roller (3546) comprises an air duct (5461), a telescopic hose (5462), a sealing joint (5463) and a rotating roller (5464), wherein the upper end of the air duct (5461) is arranged on the fixed roller (352) through the sealing joint (5463), steam inside the fixed roller (352) is conducted into the air duct (5461) through the sealing joint, meanwhile, the middle part of the air duct (5461) is provided with the telescopic hose (5462), the lower end of the air duct (5461) is arranged at the axle center of the edge of the rotating roller (5464) through the sealing joint (5463), and meanwhile, the rotating roller (5464) is connected to the other end of the telescopic rod (3545).
4. A padding apparatus for improving the uniformity of a padding liquid in the weft direction of a fabric according to claim 3, wherein: the rotary roller (5464) is provided with a hollow roller body (4641), the lower end of the air duct (5461) is arranged at the axis of the edge of the hollow roller body (4641) through a sealing joint (5463), an air inlet pipe (4642) is arranged in the hollow roller body (4641), the edge of the hollow roller body (4641) is hinged with one end of a heat conducting plate (4643) through a torsion shaft (4644), and the top of the air inlet pipe (4642) is fixed with the other end of the heat conducting plate (4643).
5. A padding apparatus for improving the uniformity of a padding liquid in the weft direction of a fabric as set forth in claim 1, wherein: the utility model discloses a steam box, including backup pad two (36), backup pad two (36) lower extreme still installs aeration mechanism (371), aeration mechanism (371) include shunt tubes (3711), link up board (3712), collect board (3713), shunt tubes (3711) upper end is link up with inside hidden guide cavity (361) of backup pad two (36) to shunt tubes (3711) lower extreme is link up with collecting board (3713) tip mutually, links up through link up board (3712) and backup pad two (36) bottom and will collect board (3713) and install under deflector roll (37), through shunt tubes (3711) of both sides with steam box (31) inside steam drain into collecting board (3713) along hiding guide cavity (361).
6. A padding apparatus for improving the uniformity of a padding liquid in the weft direction of a fabric as set forth in claim 5, wherein: the collecting plate (3713) is further provided with a knocking block (3714) and an aeration plate (3715), the knocking block (3714) is installed inside the collecting plate (3713) through shaft connection, the aeration plate (3715) is embedded on the upper surface of the collecting plate (3713), and when steam enters the collecting plate (3713), the knocking block (3714) can be driven to rotate around the shaft to collide and knock the aeration plate (3715), and meanwhile the aeration plate (3715) is located under the transmission roller (37).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411452781.8A CN119020933B (en) | 2024-10-17 | 2024-10-17 | Padding device for improving weft-wise padding uniformity of fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411452781.8A CN119020933B (en) | 2024-10-17 | 2024-10-17 | Padding device for improving weft-wise padding uniformity of fabric |
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| CN119020933A true CN119020933A (en) | 2024-11-26 |
| CN119020933B CN119020933B (en) | 2025-02-14 |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB952681A (en) * | 1962-01-24 | 1964-03-18 | Samcoe Holding Corp | Method and apparatus for treating fabrics |
| US3995457A (en) * | 1974-04-30 | 1976-12-07 | Shigeru Kinomoto | Continuous padding type dyeing machine |
| US4078403A (en) * | 1975-05-31 | 1978-03-14 | Johannes Kutz | Apparatus for the lingering treatment of textile webs |
| CN211171214U (en) * | 2019-12-16 | 2020-08-04 | 吕国营 | Padding and drying combined device for fabric dyeing and finishing |
| CN212223326U (en) * | 2020-04-28 | 2020-12-25 | 衢州市虹华印染有限公司 | Soft mangle for cloth |
| CN212223324U (en) * | 2020-04-14 | 2020-12-25 | 常熟市进鸿纺针纺织有限公司 | Padding device for producing knitted fabrics |
| WO2022174464A1 (en) * | 2021-02-22 | 2022-08-25 | 苏州昇特智能科技有限公司 | Calender with good fabric calendering effect |
-
2024
- 2024-10-17 CN CN202411452781.8A patent/CN119020933B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB952681A (en) * | 1962-01-24 | 1964-03-18 | Samcoe Holding Corp | Method and apparatus for treating fabrics |
| US3995457A (en) * | 1974-04-30 | 1976-12-07 | Shigeru Kinomoto | Continuous padding type dyeing machine |
| US4078403A (en) * | 1975-05-31 | 1978-03-14 | Johannes Kutz | Apparatus for the lingering treatment of textile webs |
| CN211171214U (en) * | 2019-12-16 | 2020-08-04 | 吕国营 | Padding and drying combined device for fabric dyeing and finishing |
| CN212223324U (en) * | 2020-04-14 | 2020-12-25 | 常熟市进鸿纺针纺织有限公司 | Padding device for producing knitted fabrics |
| CN212223326U (en) * | 2020-04-28 | 2020-12-25 | 衢州市虹华印染有限公司 | Soft mangle for cloth |
| WO2022174464A1 (en) * | 2021-02-22 | 2022-08-25 | 苏州昇特智能科技有限公司 | Calender with good fabric calendering effect |
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| Publication number | Publication date |
|---|---|
| CN119020933B (en) | 2025-02-14 |
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