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CN119019848B - Flame-retardant temperature-resistant ultraviolet-resistant energy storage high-voltage wire harness and preparation process thereof - Google Patents

Flame-retardant temperature-resistant ultraviolet-resistant energy storage high-voltage wire harness and preparation process thereof Download PDF

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CN119019848B
CN119019848B CN202411479182.5A CN202411479182A CN119019848B CN 119019848 B CN119019848 B CN 119019848B CN 202411479182 A CN202411479182 A CN 202411479182A CN 119019848 B CN119019848 B CN 119019848B
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resistant
flame
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heat
wire harness
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CN119019848A (en
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朱禧楠
赵燕
秦和坡
杨晓平
邱资兴
陈绍明
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Guangdong Jianbao Cable Co ltd
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
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    • C08L83/06Polysiloxanes containing silicon bound to oxygen-containing groups
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/24Sheathing; Armouring; Screening; Applying other protective layers by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/28Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
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    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/292Protection against damage caused by extremes of temperature or by flame using material resistant to heat
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
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Abstract

本发明公开了一种阻燃耐温抗紫外线储能高压线束及其制备工艺,属于储能高压线束技术领域。所述储能高压线束包括由多股铜单丝复绞构成线芯,所述线芯外包裹阻燃耐温层,所述阻燃耐温层外包裹抗老化护套层,其特征在于,所述阻燃耐温层采用挤包连续硫化方式将改性硅橡胶料A紧密包裹于所述线芯外形成阻燃耐温层;所述抗老化护套层采用挤包连续硫化方式将改性硅橡胶料B紧密包裹于所述阻燃耐温层外形成抗老化护套层。通过对硅橡胶的不同改性获得具有优良阻燃耐温抗紫外线老化的储能高压线束。The present invention discloses a flame-retardant, heat-resistant, and UV-resistant energy storage high-voltage wire harness and a preparation process thereof, and belongs to the technical field of energy storage high-voltage wire harnesses. The energy storage high-voltage wire harness comprises a wire core composed of multiple strands of copper monofilaments twisted together, the wire core is wrapped with a flame-retardant and heat-resistant layer, and the flame-retardant and heat-resistant layer is wrapped with an anti-aging sheath layer, characterized in that the flame-retardant and heat-resistant layer adopts an extrusion continuous vulcanization method to tightly wrap the modified silicone rubber material A around the outside of the wire core to form a flame-retardant and heat-resistant layer; the anti-aging sheath layer adopts an extrusion continuous vulcanization method to tightly wrap the modified silicone rubber material B around the outside of the flame-retardant and heat-resistant layer to form an anti-aging sheath layer. An energy storage high-voltage wire harness with excellent flame retardancy, heat resistance, and UV aging resistance is obtained by different modifications of silicone rubber.

Description

Flame-retardant temperature-resistant ultraviolet-resistant energy storage high-voltage wire harness and preparation process thereof
Technical Field
The invention belongs to the technical field of energy storage high-voltage wire bundles, and particularly relates to a flame-retardant temperature-resistant ultraviolet-resistant energy storage high-voltage wire bundle and a preparation process thereof.
Background
With the increasing demand for electricity in today's society, high voltage wiring harnesses play a vital role in power transmission systems. However, conventional high-voltage wire harnesses often use silicone rubber as an insulating material, and although silicone rubber has a wide range of applications in many fields, silicone rubber has some significant drawbacks in terms of high temperature resistance, flame retardancy and ultraviolet resistance. These disadvantages limit the range of applications in harsh environments, making it impractical for use in certain applications. For example, under high temperature conditions, silicone rubber may soften or even melt, resulting in a decrease in its physical and mechanical properties and failure to continue to function properly. In addition, silicone rubber is also deficient in flame retardant properties and is easy to burn, which is a great risk in some environments where fire safety is required. Meanwhile, the silicon rubber has weak resistance to ultraviolet rays, and long-term exposure to ultraviolet rays accelerates the aging process of the silicon rubber, so that the service life of the high-voltage wire harness is shortened. Therefore, to overcome these deficiencies, it is desirable to modify silicone rubber or find other alternative materials to meet the needs of applications in harsh environments.
Disclosure of Invention
The invention aims to provide a flame-retardant temperature-resistant ultraviolet-resistant energy-storage high-voltage wire harness and a preparation process thereof, which are used for improving the flame-retardant temperature-resistant ultraviolet-resistant aging performance of silicone rubber.
The aim of the invention can be achieved by the following technical scheme:
The preparation process of the flame-retardant temperature-resistant ultraviolet-resistant energy storage high-voltage wire harness is characterized in that the flame-retardant temperature-resistant layer tightly wraps a modified silicone rubber material A outside the wire core in an extrusion continuous vulcanization mode, and the anti-aging sheath layer tightly wraps a modified silicone rubber material B outside the flame-retardant temperature-resistant layer in an extrusion continuous vulcanization mode to form the anti-aging sheath layer.
As a preferable technical scheme of the invention, the preparation method of the modified silicone rubber material A comprises the following steps:
A1, mixing 5,10,15, 20-tetra (4-vinyl phenyl) porphyrin, monovinyl end-capped polydimethylsiloxane and dibenzoyl peroxide, heating at 65 ℃ for 5-7h, and heating to 120 ℃ and preserving heat for 3-5h to obtain a material A;
A2, mixing the material A, dihydroxy polydimethylsiloxane, polymethyl hydrosilane, diethyl fumarate and a platinum catalyst, and stirring for 100-180min under the condition of vacuum degree (-0.02 MPa) - (-0.06 MPa) to obtain the modified silicone rubber material A.
As a preferable technical scheme of the invention, the preparation method of the modified silicone rubber material B comprises the following steps:
B1, mixing sodium metasilicate nonahydrate and deionized water, stirring for 20-30min, heating to 80 ℃, adding cerium chloride solution, and stirring for 70-90min to obtain a material a;
B2, introducing carbon dioxide-nitrogen mixed gas into the material a until the pH value of the system is 8, standing for 30-40min, carrying out suction filtration, and taking a solid phase to obtain a material B;
Mixing the material B with deionized water, stirring for 10-20min, adjusting the pH to 6, preserving the temperature at 80 ℃ for 30-40min, carrying out suction filtration, taking solid phase for washing, drying, and roasting at 250-300 ℃ for 3-5h to obtain a material C;
Mixing the material C, absolute ethyl alcohol and kh-550 solution, stirring for 3-4 hours at 35-45 ℃, carrying out suction filtration, taking a solid phase for washing, and drying to obtain a material d;
mixing zinc nitrate hexahydrate, methanol and a material d, stirring for 10-12 hours, adding 2-methylimidazole, performing ultrasonic dispersion for 15-25 minutes, standing at room temperature for 24 hours, performing centrifugal separation, taking a solid phase for washing, and drying to obtain a material e;
B6, mixing tetramethoxysilane, hexamethyldisiloxane and ammonia water, stirring for 8-10h, standing, and carrying out vacuum rotary evaporation on the oil phase at 70 ℃ for 2h to obtain a material f;
B7, mixing 1, 2-epoxy-4-vinylcyclohexane, trimethoxysilane and a platinum catalyst, connecting a drying tower, isolating moisture, reacting for 24 hours, performing rotary evaporation at 100 ℃ in vacuum, and performing reduced pressure distillation to obtain a material g;
B8, mixing the material f, the material g, methanol and ammonia water, stirring for 10-12h, and performing reduced pressure distillation at 100 ℃ to obtain a material h;
And B9, mixing the material e and n-butanol, performing ultrasonic dispersion for 15-25min, adding the material h, and preserving heat at 60-80 ℃ for 20-30min to obtain the modified silicone rubber material B.
In the step B1, the proportioning ratio of the sodium metasilicate nonahydrate, the deionized water and the cerium chloride solution is 90-95 g/1L/40-50 mL, and the concentration of the cerium chloride solution is 0.3mol/L.
In the step B2, the volume ratio of carbon dioxide to nitrogen in the carbon dioxide-nitrogen mixed gas is 1:3.
In the step B3, the mass ratio of the material B to the deionized water is 8-10:1000.
In the step B4, the proportioning ratio of the material c, the absolute ethyl alcohol and the kh-550 solution is 4-6g, 20-30mL and 3-4mL, and the volume fraction of the kh-550 solution is 2%.
As a preferable technical scheme of the invention, in the step B5, the mass ratio of the zinc nitrate hexahydrate to the methanol to the material d to the 2-methylimidazole is 0.27-0.29:60-70:0.082-0.093:0.16-0.17.
In the step B6, the proportioning ratio of the tetramethoxysilane, the hexamethyldisiloxane and the ammonia water is 152-155g:128-132g:60g, and the mass fraction of the ammonia water is 1%.
In the step B7, the mass ratio of the 1, 2-epoxy-4-vinylcyclohexane, trimethoxysilane and platinum catalyst is 28-30:18-22:0.1-0.2.
In the step B8, the mass ratio of the material f to the material g to the methanol to the ammonia water is 4.8-5.2:30-40:40-50:2-3, and the mass fraction of the ammonia water is 8%.
In the step B9, the mass ratio of the material e to the n-butanol to the material h is 1-2:8-10:14-16.
As a preferable technical scheme of the invention, in the step A1, the mass ratio of the 5,10,15, 20-tetra (4-vinyl phenyl) porphyrin, the monovinyl end-capped polydimethylsiloxane and the dibenzoyl peroxide is 3-4:0.6-0.8:0.02-0.03.
In the step A2, the mass ratio of the material A to the dihydroxypolydimethylsiloxane to the polymethylhydrosilane to the diethylfumarate to the platinum catalyst is 2-5:30-40:2-3:0.2-0.4:0.13-0.15.
The flame-retardant, temperature-resistant and ultraviolet-resistant energy-storage high-voltage wire harness prepared by the preparation process.
The invention has the beneficial effects that:
According to the flame-retardant temperature-resistant ultraviolet-resistant energy-storage high-voltage wire harness and the preparation process thereof disclosed by the invention, 5,10,15, 20-tetra (4-vinyl phenyl) porphyrin with inert gas generated by burning doped N and mono-vinyl end-capped polydimethylsiloxane are copolymerized, and then the coupling agent is compounded with silicone rubber, so that the entanglement of a crosslinked structure of a modified system is increased, the structure is more compact, a formed carbon layer is more compact, a denser crosslinked network is formed, inert gas is released by decomposition under a high-temperature environment through the introduction of N hetero atoms, a matrix is dehydrated and carbonized, so that the ablation resistance and flame retardant performance of the material are improved, the SiO 2-CeO2 compound formed by carbonization coprecipitation is embedded in a SiO 2 skeleton, the ultraviolet-resistant efficiency reduction caused by the agglomeration problem among the nano particles of CeO 2 is overcome, and meanwhile, the epoxy group modified silicone rubber is introduced, so that the prepared metal skeleton and epoxy group are regularly arranged in the system through ring-opening polymerization, and the impact resistance and ultraviolet-resistant protection effects are improved. The energy-storage high-voltage wire harness with excellent flame retardance, temperature resistance, ultraviolet resistance and aging resistance is obtained through different modifications of the silicon rubber.
Detailed Description
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description is given below with reference to the embodiments, structures, features and effects according to the present invention.
Example 1a flame retardant temperature resistant ultraviolet resistant energy storage high voltage wire harness and its preparation process, comprising the following steps:
The energy storage high-voltage wire harness comprises a wire core formed by twisting a plurality of strands of copper monofilaments, wherein a flame-retardant temperature-resistant layer is wrapped outside the wire core, and an anti-aging sheath layer is wrapped outside the flame-retardant temperature-resistant layer;
the preparation method of the modified silicone rubber material A comprises the following steps:
A1, mixing 5,10,15, 20-tetra (4-vinylphenyl) porphyrin, monovinyl end-capped polydimethylsiloxane and dibenzoyl peroxide, heating at 65 ℃ for 5 hours, heating to 120 ℃ and preserving heat for 3 hours to obtain a material A, wherein the mass ratio of the 5,10,15, 20-tetra (4-vinylphenyl) porphyrin, monovinyl end-capped polydimethylsiloxane to the dibenzoyl peroxide is 3:0.6:0.02;
A2, mixing the material A, the dihydroxy polydimethylsiloxane, the polymethyl hydrosilane, the diethyl fumarate and the platinum catalyst, and stirring for 100min under the condition of the vacuum degree of-0.02 MPa to obtain the modified silicone rubber material A, wherein the mass ratio of the material A to the dihydroxy polydimethylsiloxane to the polymethyl hydrosilane to the diethyl fumarate to the platinum catalyst is 2:30:2:0.2:0.13;
the preparation method of the modified silicone rubber material B comprises the following steps:
B1, mixing sodium metasilicate nonahydrate and deionized water, stirring for 20min, heating to 80 ℃, adding cerium chloride solution, and stirring for 70min to obtain a material a, wherein the proportioning ratio of the sodium metasilicate nonahydrate to the deionized water to the cerium chloride solution is 90g:1L:40mL, and the concentration of the cerium chloride solution is 0.3mol/L;
b2, introducing a carbon dioxide-nitrogen mixed gas into the material a until the pH value of the system is 8, standing for 30min, carrying out suction filtration, and taking a solid phase to obtain a material B, wherein the volume ratio of carbon dioxide to nitrogen in the carbon dioxide-nitrogen mixed gas is 1:3;
Mixing the material B with deionized water, stirring for 10min, adjusting the pH to 6, preserving the heat at 80 ℃ for 30min, carrying out suction filtration, taking solid phase for washing, drying, and roasting at 250 ℃ for 3h to obtain a material C, wherein the mass ratio of the material B to the deionized water is 8:1000;
Mixing the material C, the absolute ethyl alcohol and the kh-550 solution, stirring for 3 hours at 35 ℃, carrying out suction filtration, taking a solid phase, washing, and drying to obtain a material d, wherein the proportioning ratio of the material C to the absolute ethyl alcohol to the kh-550 solution is 4g to 20mL to 3mL, and the volume fraction of the kh-550 solution is 2%;
Mixing zinc nitrate hexahydrate, methanol and a material d, stirring for 10 hours, adding 2-methylimidazole, performing ultrasonic dispersion for 15 minutes, standing at room temperature for 24 hours, performing centrifugal separation, taking a solid phase, washing, and drying to obtain a material e, wherein the mass ratio of the zinc nitrate hexahydrate to the methanol to the material d to the 2-methylimidazole is 0.27:60:0.082:0.16;
b6, mixing tetramethoxysilane, hexamethyldisiloxane and ammonia water, stirring for 8 hours, standing, taking an oil phase, and carrying out vacuum rotary evaporation at 70 ℃ for 2 hours to obtain a material f, wherein the proportioning ratio of the tetramethoxysilane, the hexamethyldisiloxane and the ammonia water is 152g to 128g to 60g, and the mass fraction of the ammonia water is 1%;
B7, mixing 1, 2-epoxy-4-vinylcyclohexane, trimethoxysilane and a platinum catalyst, connecting a drying tower, isolating moisture, reacting for 24 hours, performing rotary evaporation at 100 ℃ in vacuum, and performing reduced pressure distillation to obtain a material g, wherein the mass ratio of the 1, 2-epoxy-4-vinylcyclohexane, trimethoxysilane and the platinum catalyst is 28:18:0.1;
B8, mixing the material f, the material g, the methanol and the ammonia water, stirring for 10 hours, and distilling at 100 ℃ under reduced pressure to obtain a material h, wherein the mass ratio of the material f to the material g to the methanol to the ammonia water is 4.8:30:40:2, and the mass fraction of the ammonia water is 8%;
And B9, mixing the material e and n-butanol, performing ultrasonic dispersion for 15min, adding the material h, and performing heat preservation at 60 ℃ for 20min to obtain the modified silicone rubber material B, wherein the mass ratio of the material e to the n-butanol to the material h is 1:8:14.
Example 2
A flame-retardant temperature-resistant ultraviolet-resistant energy-storage high-voltage wire harness and a preparation process thereof comprise the following steps:
The energy storage high-voltage wire harness comprises a wire core formed by twisting a plurality of strands of copper monofilaments, wherein a flame-retardant temperature-resistant layer is wrapped outside the wire core, and an anti-aging sheath layer is wrapped outside the flame-retardant temperature-resistant layer;
the preparation method of the modified silicone rubber material A comprises the following steps:
A1, mixing 5,10,15, 20-tetra (4-vinylphenyl) porphyrin, monovinyl end-capped polydimethylsiloxane and dibenzoyl peroxide, heating at 65 ℃ for 6 hours, heating to 120 ℃ and preserving heat for 4 hours to obtain a material A, wherein the mass ratio of the 5,10,15, 20-tetra (4-vinylphenyl) porphyrin, monovinyl end-capped polydimethylsiloxane to the dibenzoyl peroxide is 3.5:0.7:0.025;
A2, mixing the material A, the dihydroxy polydimethylsiloxane, the polymethyl hydrosilane, the diethyl fumarate and the platinum catalyst, and stirring for 140min under the condition that the vacuum degree is-0.04 MPa to obtain the modified silicone rubber material A, wherein the mass ratio of the material A to the dihydroxy polydimethylsiloxane to the polymethyl hydrosilane to the diethyl fumarate to the platinum catalyst is 4:35:2.5:0.3:0.14;
the preparation method of the modified silicone rubber material B comprises the following steps:
B1, mixing sodium metasilicate nonahydrate and deionized water, stirring for 25min, heating to 80 ℃, adding cerium chloride solution, and stirring for 80min to obtain a material a, wherein the proportioning ratio of the sodium metasilicate nonahydrate, the deionized water and the cerium chloride solution is 92g:1L:45mL, and the concentration of the cerium chloride solution is 0.3mol/L;
B2, introducing a carbon dioxide-nitrogen mixed gas into the material a until the pH value of the system is 8, standing for 35min, carrying out suction filtration, and taking a solid phase to obtain a material B, wherein the volume ratio of carbon dioxide to nitrogen in the carbon dioxide-nitrogen mixed gas is 1:3;
Mixing the material B with deionized water, stirring for 15min, adjusting the pH value to 6, preserving the heat at 80 ℃ for 35min, carrying out suction filtration, taking solid phase for washing, drying, and roasting at 280 ℃ for 4h to obtain a material C, wherein the mass ratio of the material B to the deionized water is 9:1000;
Mixing the material C, the absolute ethyl alcohol and the kh-550 solution, stirring for 3.5 hours at 40 ℃, carrying out suction filtration, taking a solid phase, washing, and drying to obtain a material d, wherein the proportioning ratio of the material C to the absolute ethyl alcohol to the kh-550 solution is 5g to 25mL to 3.5mL, and the volume fraction of the kh-550 solution is 2%;
mixing zinc nitrate hexahydrate, methanol and a material d, stirring for 11 hours, adding 2-methylimidazole, performing ultrasonic dispersion for 20 minutes, standing at room temperature for 24 hours, performing centrifugal separation, taking a solid phase, washing, and drying to obtain a material e, wherein the mass ratio of the zinc nitrate hexahydrate to the methanol to the material d to the 2-methylimidazole is 0.28:65:0.087:0.165;
b6, mixing tetramethoxysilane, hexamethyldisiloxane and ammonia water, stirring for 9 hours, standing, taking an oil phase, and carrying out vacuum rotary evaporation at 70 ℃ for 2 hours to obtain a material f, wherein the proportioning ratio of the tetramethoxysilane, the hexamethyldisiloxane and the ammonia water is 153g:130g:60g, and the mass fraction of the ammonia water is 1%;
B7, mixing 1, 2-epoxy-4-vinylcyclohexane, trimethoxysilane and a platinum catalyst, connecting a drying tower, isolating moisture, reacting for 24 hours, performing rotary evaporation at 100 ℃ in vacuum, and performing reduced pressure distillation to obtain a material g, wherein the mass ratio of the 1, 2-epoxy-4-vinylcyclohexane, trimethoxysilane and the platinum catalyst is 29:20:0.15;
b8, mixing the material f, the material g, methanol and ammonia water, stirring for 11 hours, and distilling at 100 ℃ under reduced pressure to obtain a material h, wherein the mass ratio of the material f to the material g to the methanol to the ammonia water is 5.0:35:45:2.5, and the mass fraction of the ammonia water is 8%;
And B9, mixing the material e and n-butanol, performing ultrasonic dispersion for 20min, adding the material h, and performing heat preservation at 70 ℃ for 25min to obtain the modified silicone rubber material B, wherein the mass ratio of the material e to the n-butanol to the material h is 1.5:9:15.
Example 3
A flame-retardant temperature-resistant ultraviolet-resistant energy-storage high-voltage wire harness and a preparation process thereof comprise the following steps:
The energy storage high-voltage wire harness comprises a wire core formed by twisting a plurality of strands of copper monofilaments, wherein a flame-retardant temperature-resistant layer is wrapped outside the wire core, and an anti-aging sheath layer is wrapped outside the flame-retardant temperature-resistant layer;
the preparation method of the modified silicone rubber material A comprises the following steps:
A1, mixing 5,10,15, 20-tetra (4-vinylphenyl) porphyrin, monovinyl end-capped polydimethylsiloxane and dibenzoyl peroxide, heating at 65 ℃ for 7 hours, heating to 120 ℃ and preserving heat for 5 hours to obtain a material A, wherein the mass ratio of the 5,10,15, 20-tetra (4-vinylphenyl) porphyrin, monovinyl end-capped polydimethylsiloxane to the dibenzoyl peroxide is 4:0.8:0.03;
A2, mixing the material A, the dihydroxy polydimethylsiloxane, the polymethyl hydrosilane, the diethyl fumarate and the platinum catalyst, and stirring for 180min under the condition of the vacuum degree of-0.06 MPa to obtain the modified silicone rubber material A, wherein the mass ratio of the material A to the dihydroxy polydimethylsiloxane to the polymethyl hydrosilane to the diethyl fumarate to the platinum catalyst is 5:40:3:0.4:0.15;
the preparation method of the modified silicone rubber material B comprises the following steps:
b1, mixing sodium metasilicate nonahydrate and deionized water, stirring for 30min, heating to 80 ℃, adding cerium chloride solution, and stirring for 90min to obtain a material a, wherein the proportioning ratio of the sodium metasilicate nonahydrate to the deionized water to the cerium chloride solution is 95g:1L:50mL, and the concentration of the cerium chloride solution is 0.3mol/L;
b2, introducing a carbon dioxide-nitrogen mixed gas into the material a until the pH value of the system is 8, standing for 40min, carrying out suction filtration, and taking a solid phase to obtain a material B, wherein the volume ratio of carbon dioxide to nitrogen in the carbon dioxide-nitrogen mixed gas is 1:3;
Mixing the material B with deionized water, stirring for 20min, adjusting the pH to 6, preserving the heat at 80 ℃ for 40min, carrying out suction filtration, taking solid phase for washing, drying, and roasting at 300 ℃ for 5h to obtain a material C, wherein the mass ratio of the material B to the deionized water is 10:1000;
Mixing the material C, the absolute ethyl alcohol and the kh-550 solution, stirring for 4 hours at 45 ℃, carrying out suction filtration, taking a solid phase, washing, and drying to obtain a material d, wherein the proportioning ratio of the material C to the absolute ethyl alcohol to the kh-550 solution is 6g to 30mL to 4mL, and the volume fraction of the kh-550 solution is 2%;
Mixing zinc nitrate hexahydrate, methanol and a material d, stirring for 12 hours, adding 2-methylimidazole, performing ultrasonic dispersion for 25 minutes, standing at room temperature for 24 hours, performing centrifugal separation, taking a solid phase, washing, and drying to obtain a material e, wherein the mass ratio of the zinc nitrate hexahydrate to the methanol to the material d to the 2-methylimidazole is 0.29:70:0.093:0.17;
B6, mixing tetramethoxysilane, hexamethyldisiloxane and ammonia water, stirring for 10 hours, standing, taking an oil phase, and carrying out vacuum rotary evaporation at 70 ℃ for 2 hours to obtain a material f, wherein the proportioning ratio of the tetramethoxysilane, the hexamethyldisiloxane and the ammonia water is 155g to 132g to 60g, and the mass fraction of the ammonia water is 1%;
B7, mixing 1, 2-epoxy-4-vinylcyclohexane, trimethoxysilane and a platinum catalyst, connecting a drying tower, isolating moisture, reacting for 24 hours, performing rotary evaporation at 100 ℃ in vacuum, and performing reduced pressure distillation to obtain a material g, wherein the mass ratio of the 1, 2-epoxy-4-vinylcyclohexane, trimethoxysilane and the platinum catalyst is 30:22:0.2;
b8, mixing the material f, the material g, the methanol and the ammonia water, stirring for 12 hours, and distilling at 100 ℃ under reduced pressure to obtain a material h, wherein the mass ratio of the material f to the material g to the methanol to the ammonia water is 5.2:40:50:3, and the mass fraction of the ammonia water is 8%;
And B9, mixing the material e and n-butanol, performing ultrasonic dispersion for 25min, adding the material h, and performing heat preservation at 80 ℃ for 30min to obtain the modified silicone rubber material B, wherein the mass ratio of the material e to the n-butanol to the material h is 2:10:16.
Comparative example 1
The difference from example 2 is that the modified silicone gum A was prepared without modification of 5,10,15, 20-tetrakis (4-vinylphenyl) porphyrin with monovinyl-terminated polydimethylsiloxane and that 5,10,15, 20-tetrakis (4-vinylphenyl) porphyrin was directly added to step A2.
Comparative example 2
The difference from example 2 is that material A is not added during the preparation of the modified silicone rubber material A.
Comparative example 3
The difference from example 2 is that only nitrogen is introduced in step B2 during the preparation of the modified silicone rubber material B.
Comparative example 4
The difference from example 2 is that the preparation method of the modified silicone rubber material B includes the following steps:
B1, mixing sodium metasilicate nonahydrate and deionized water, stirring for 25min, heating to 80 ℃, adding cerium chloride solution, and stirring for 80min to obtain a material a, wherein the proportioning ratio of the sodium metasilicate nonahydrate, the deionized water and the cerium chloride solution is 92g:1L:45mL, and the concentration of the cerium chloride solution is 0.3mol/L;
B2, introducing a carbon dioxide-nitrogen mixed gas into the material a until the pH value of the system is 8, standing for 35min, carrying out suction filtration, and taking a solid phase to obtain a material B, wherein the volume ratio of carbon dioxide to nitrogen in the carbon dioxide-nitrogen mixed gas is 1:3;
Mixing the material B with deionized water, stirring for 15min, adjusting the pH value to 6, preserving the heat at 80 ℃ for 35min, carrying out suction filtration, taking solid phase for washing, drying, and roasting at 280 ℃ for 4h to obtain a material C, wherein the mass ratio of the material B to the deionized water is 9:1000;
Mixing the material C, the absolute ethyl alcohol and the kh-550 solution, stirring for 3.5 hours at 40 ℃, carrying out suction filtration, taking a solid phase, washing, and drying to obtain a material d, wherein the proportioning ratio of the material C to the absolute ethyl alcohol to the kh-550 solution is 5g to 25mL to 3.5mL, and the volume fraction of the kh-550 solution is 2%;
mixing zinc nitrate hexahydrate, methanol and a material d, stirring for 11 hours, adding 2-methylimidazole, performing ultrasonic dispersion for 20 minutes, standing at room temperature for 24 hours, performing centrifugal separation, taking a solid phase, washing, and drying to obtain a material e, wherein the mass ratio of the zinc nitrate hexahydrate to the methanol to the material d to the 2-methylimidazole is 0.28:65:0.087:0.165;
b6, mixing tetramethoxysilane, hexamethyldisiloxane and ammonia water, stirring for 9 hours, standing, taking an oil phase, and carrying out vacuum rotary evaporation at 70 ℃ for 2 hours to obtain a material f, wherein the proportioning ratio of the tetramethoxysilane, the hexamethyldisiloxane and the ammonia water is 153g:130g:60g, and the mass fraction of the ammonia water is 1%;
B7, mixing the material f, the epoxy resin E51, the methanol and the ammonia water, stirring for 11 hours, and carrying out reduced pressure distillation at 100 ℃ to obtain a material h, wherein the mass ratio of the material f to the material g to the methanol to the ammonia water is 5.0:35:45:2.5, and the mass fraction of the ammonia water is 8%;
and B8, mixing the material e and n-butanol, performing ultrasonic dispersion for 20min, adding the material h, and performing heat preservation at 70 ℃ for 25min to obtain the modified silicone rubber material B, wherein the mass ratio of the material e to the n-butanol to the material h is 1.5:9:15.
Performance testing
1) 100 Parts of modified silicone rubber A prepared in example 1, example 2, example 3, comparative example 1 and comparative example 2 were respectively taken, 4 parts of hydroxy silicone oil and 0.5 part of calcium stearate were respectively added into a vacuum kneader, stirred and kneaded at normal pressure and a temperature of 70 ℃, agglomerated, then kneaded for 20 minutes, heated to 110 ℃, banburying for 1.5 hours under a vacuum of-0.8 MPa, then cooled and parked for 24 hours, a rubber compound was obtained, vulcanized for 5 minutes at 165 ℃, and then vulcanized for 2 hours at 180 ℃, and flame-retardant performance test was performed, and the test results are shown in the following Table 1.
TABLE 1
As can be seen from Table 1, the flame-retardant and heat-resistant layer prepared from the modified silicone rubber material A prepared in the embodiment 1, the embodiment 2 and the embodiment 3 has good flame-retardant effect, and the 5,10,15, 20-tetra (4-vinylphenyl) porphyrin with inert gas generated by burning doped N and mono-vinyl end-capped polydimethylsiloxane is copolymerized and compounded with the silicone rubber through the coupling agent, so that the entanglement of the crosslinking structure of the modified system is increased, the structure is more compact, the formed carbon layer is more compact, a denser crosslinking network is formed, and the inert gas is released by decomposition under the high-temperature environment through the introduction of N hetero atoms, so that the ablation resistance and flame retardance of the material are improved.
2) 100 Parts of modified silicone rubber B prepared in example 1, example 2, example 3 and comparative example 4 are respectively taken, 4 parts of hydroxyl silicone oil and 0.5 part of calcium stearate are respectively added into a vacuum kneader, stirred and kneaded at normal pressure and 70 ℃ for agglomeration, and then continuously kneaded for 20 minutes at the temperature of 70 ℃, heated to 110 ℃, banburying for 1.5 hours at the vacuum degree of-0.8 MPa, then cooled and parked for 24 hours to obtain a rubber compound, vulcanized for 5 minutes at 165 ℃ and vulcanized for 2 hours at 180 ℃ to obtain an anti-aging sheath layer, and ultraviolet resistance and aging resistance are tested, and the test results are shown in the following table 2.
TABLE 2
As can be seen from Table 2, the anti-aging sheath layer prepared from the modified silicone rubber material B prepared in the embodiment 1, the embodiment 2 and the embodiment 3 has good anti-ultraviolet and anti-impact protection effects, the SiO 2-CeO2 compound formed by carbonization coprecipitation is characterized in that nano particles of CeO 2 are embedded in a SiO 2 skeleton, so that the reduction of ultraviolet resistance efficiency caused by the agglomeration problem among the nano particles of CeO 2 is overcome, and epoxy modified silicone rubber is introduced, so that the prepared metal skeleton and epoxy are arranged in a system through an open loop polymerization rule, and the anti-impact and anti-ultraviolet protection effects are improved.
The present invention is not limited in any way by the above-described preferred embodiments, but is not limited to the above-described preferred embodiments, and any person skilled in the art will appreciate that the present invention can be embodied in the form of a program for carrying out the method of the present invention, while the above disclosure is directed to equivalent embodiments capable of being modified or altered in some ways, it is apparent that any modifications, equivalent variations and alterations made to the above embodiments according to the technical principles of the present invention fall within the scope of the present invention.

Claims (8)

1.一种阻燃耐温抗紫外线储能高压线束的制备工艺,其特征在于,所述储能高压线束包括由多股铜单丝复绞构成线芯,所述线芯外包裹阻燃耐温层,所述阻燃耐温层外包裹抗老化护套层,其特征在于,所述阻燃耐温层采用挤包连续硫化方式将改性硅橡胶料A紧密包裹于所述线芯外形成阻燃耐温层;所述抗老化护套层采用挤包连续硫化方式将改性硅橡胶料B紧密包裹于所述阻燃耐温层外形成抗老化护套层;1. A preparation process for a flame-retardant, heat-resistant, and UV-resistant energy-storage high-voltage wire harness, characterized in that the energy-storage high-voltage wire harness comprises a wire core composed of multiple strands of copper monofilaments twisted together, the wire core is wrapped with a flame-retardant and heat-resistant layer, and the flame-retardant and heat-resistant layer is wrapped with an anti-aging sheath layer, characterized in that the flame-retardant and heat-resistant layer is formed by tightly wrapping a modified silicone rubber material A around the wire core by extrusion and continuous vulcanization to form a flame-retardant and heat-resistant layer; the anti-aging sheath layer is formed by tightly wrapping a modified silicone rubber material B around the flame-retardant and heat-resistant layer by extrusion and continuous vulcanization to form an anti-aging sheath layer; 所述改性硅橡胶料A的制备方法包括以下步骤:The preparation method of the modified silicone rubber material A comprises the following steps: A1、取5,10,15,20-四(4-乙烯基苯基)卟啉、单乙烯基封端聚二甲基硅氧烷、过氧化二苯甲酰混合,于65℃加热5-7h,升温至120℃保温3-5h,得到物料A;A1. Mix 5,10,15,20-tetrakis(4-vinylphenyl)porphyrin, monovinyl-terminated polydimethylsiloxane and dibenzoyl peroxide, heat at 65°C for 5-7h, raise the temperature to 120°C and keep warm for 3-5h to obtain material A; A2、取所述物料A、二羟基聚二甲基硅氧烷、聚甲基氢硅烷、富马酸二乙酯、铂催化剂混合,于真空度为(-0.02MPa)-(-0.06MPa)的条件下搅拌100-180min,即得所述改性硅橡胶料A;A2, taking the material A, dihydroxy polydimethylsiloxane, polymethylhydrogensilane, diethyl fumarate, and platinum catalyst, mixing, and stirring for 100-180 minutes under the condition of vacuum degree of (-0.02MPa)-(-0.06MPa), the modified silicone rubber material A is obtained; 所述改性硅橡胶料B的制备方法包括以下步骤:The preparation method of the modified silicone rubber material B comprises the following steps: B1、取九水偏硅酸钠、去离子水混合,搅拌20-30min,升温至80℃,加入氯化铈溶液,搅拌70-90min,得到物料a;B1. Mix sodium metasilicate nonahydrate and deionized water, stir for 20-30 minutes, heat to 80°C, add cerium chloride solution, stir for 70-90 minutes to obtain material a; B2、向所述物料a通入二氧化碳-氮气混合气体至体系pH为8,静置30-40min,抽滤,取固相得到物料b;B2, introducing carbon dioxide-nitrogen mixed gas into the material a until the pH of the system is 8, standing for 30-40 minutes, filtering, and taking the solid phase to obtain material b; B3、取所述物料b、去离子水混合,搅拌10-20min,调节pH为6,于80℃保温30-40min,抽滤,取固相洗涤,干燥,于250-300℃焙烧3-5h,得到物料c;B3, take the material b, mix with deionized water, stir for 10-20min, adjust the pH to 6, keep warm at 80°C for 30-40min, filter, wash the solid phase, dry, and calcine at 250-300°C for 3-5h to obtain material c; B4、取所述物料c、无水乙醇、kh-550溶液混合,于35-45℃搅拌3-4h,抽滤,取固相洗涤,干燥,得到物料d;B4, take the material c, anhydrous ethanol, and KH-550 solution, mix them, stir them at 35-45°C for 3-4h, filter them, wash the solid phase, and dry them to obtain material d; B5、取六水合硝酸锌、甲醇、物料d混合,搅拌10-12h,加入2-甲基咪唑,超声分散15-25min,室温静置24h,离心分离,取固相洗涤,干燥,得到物料e;B5. Mix zinc nitrate hexahydrate, methanol and material d, stir for 10-12 hours, add 2-methylimidazole, ultrasonically disperse for 15-25 minutes, stand at room temperature for 24 hours, centrifuge, wash and dry the solid phase to obtain material e; B6、取四甲氧基硅烷、六甲基二硅氧烷、氨水混合,搅拌8-10h,静置,取油相于70℃真空旋蒸2h,得到物料f;B6, tetramethoxysilane, hexamethyldisiloxane and ammonia water were mixed, stirred for 8-10 hours, allowed to stand, and the oil phase was vacuum evaporated at 70°C for 2 hours to obtain material f; B7、取1,2-环氧-4-乙烯基环己烷、三甲氧基硅烷、铂催化剂混合,连接干燥塔,隔绝水分反应24h,真空100℃旋蒸,减压蒸馏,得到物料g;B7, take 1,2-epoxy-4-vinylcyclohexane, trimethoxysilane, and platinum catalyst, mix them, connect them to a drying tower, isolate them from moisture and react for 24 hours, vacuum evaporation at 100°C, and vacuum distillation to obtain material g; B8、取所述物料f、物料g、甲醇、氨水混合,搅拌10-12h,于100℃减压蒸馏,得到物料h;B8. Mix the material f, material g, methanol and aqueous ammonia, stir for 10-12 hours, and distill under reduced pressure at 100° C. to obtain material h; B9、取所述物料e、正丁醇混合,超声分散15-25min,加入所述物料h,于60-80℃保温20-30min,即得所述改性硅橡胶料B。B9. Take the material e and n-butanol, mix them, and disperse them by ultrasonic for 15-25 minutes. Then, add the material h, and keep warm at 60-80° C. for 20-30 minutes to obtain the modified silicone rubber material B. 2.根据权利要求1所述的一种阻燃耐温抗紫外线储能高压线束的制备工艺,其特征在于,步骤B1中,所述九水偏硅酸钠、去离子水、氯化铈溶液的配量比为90-95g:1L:40-50mL;所述氯化铈溶液的浓度为0.3mol/L;步骤B2中,所述二氧化碳-氮气混合气体中二氧化碳、氮气的体积比为1:3。2. The preparation process of a flame-retardant, heat-resistant, UV-resistant, energy-storage high-voltage wire harness according to claim 1 is characterized in that, in step B1, the dosage ratio of sodium metasilicate nonahydrate, deionized water, and cerium chloride solution is 90-95g:1L:40-50mL; the concentration of the cerium chloride solution is 0.3mol/L; in step B2, the volume ratio of carbon dioxide to nitrogen in the carbon dioxide-nitrogen mixed gas is 1:3. 3.根据权利要求1所述的一种阻燃耐温抗紫外线储能高压线束的制备工艺,其特征在于,步骤B3中,所述物料b、去离子水的质量比为8-10:1000;步骤B4中,所述物料c、无水乙醇、kh-550溶液的配量比为4-6g:20-30mL:3-4mL;所述kh-550溶液的体积分数为2%。3. The preparation process of a flame-retardant, heat-resistant, UV-resistant, energy-storage high-voltage wire harness according to claim 1 is characterized in that, in step B3, the mass ratio of the material b and deionized water is 8-10:1000; in step B4, the amount ratio of the material c, anhydrous ethanol, and kh-550 solution is 4-6g:20-30mL:3-4mL; the volume fraction of the kh-550 solution is 2%. 4.根据权利要求1所述的一种阻燃耐温抗紫外线储能高压线束的制备工艺,其特征在于,步骤B5中,所述六水合硝酸锌、甲醇、物料d、2-甲基咪唑的质量比为0.27-0.29:60-70:0.082-0.093:0.16-0.17;步骤B6中,所述四甲氧基硅烷、六甲基二硅氧烷、氨水的配量比为152-155g:128-132g:60g;所述氨水的质量分数为1%。4. The preparation process of a flame-retardant, heat-resistant, UV-resistant, energy-storage high-voltage wire harness according to claim 1 is characterized in that, in step B5, the mass ratio of zinc nitrate hexahydrate, methanol, material d, and 2-methylimidazole is 0.27-0.29:60-70:0.082-0.093:0.16-0.17; in step B6, the dosage ratio of tetramethoxysilane, hexamethyldisiloxane, and ammonia water is 152-155g:128-132g:60g; the mass fraction of ammonia water is 1%. 5.根据权利要求1所述的一种阻燃耐温抗紫外线储能高压线束的制备工艺,其特征在于,步骤B7中,所述1,2-环氧-4-乙烯基环己烷、三甲氧基硅烷、铂催化剂的质量比为28-30:18-22:0.1-0.2;步骤B8中,所述物料f、物料g、甲醇、氨水的质量比为4.8-5.2:30-40:40-50:2-3;所述氨水的质量分数为8%;步骤B9中,所述物料e、正丁醇、物料h的质量比为1-2:8-10:14-16。5. The preparation process of a flame-retardant, heat-resistant, UV-resistant, energy-storage high-voltage wire harness according to claim 1, characterized in that, in step B7, the mass ratio of 1,2-epoxy-4-vinylcyclohexane, trimethoxysilane, and platinum catalyst is 28-30:18-22:0.1-0.2; in step B8, the mass ratio of material f, material g, methanol, and ammonia water is 4.8-5.2:30-40:40-50:2-3; the mass fraction of ammonia water is 8%; in step B9, the mass ratio of material e, n-butanol, and material h is 1-2:8-10:14-16. 6.根据权利要求1所述的一种阻燃耐温抗紫外线储能高压线束的制备工艺,其特征在于,步骤A1中,所述5,10,15,20-四(4-乙烯基苯基)卟啉、单乙烯基封端聚二甲基硅氧烷、过氧化二苯甲酰的质量比为3-4:0.6-0.8:0.02-0.03。6. The process for preparing a flame-retardant, heat-resistant, UV-resistant, energy-storage high-voltage wire harness according to claim 1, characterized in that, in step A1, the mass ratio of the 5,10,15,20-tetrakis(4-vinylphenyl)porphyrin, monovinyl-terminated polydimethylsiloxane, and dibenzoyl peroxide is 3-4:0.6-0.8:0.02-0.03. 7.根据权利要求1所述的一种阻燃耐温抗紫外线储能高压线束的制备工艺,其特征在于,步骤A2中,所述物料A、二羟基聚二甲基硅氧烷、聚甲基氢硅烷、富马酸二乙酯、铂催化剂的质量比为2-5:30-40:2-3:0.2-0.4:0.13-0.15。7. The preparation process of a flame-retardant, heat-resistant, UV-resistant, energy-storage high-voltage wire harness according to claim 1 is characterized in that, in step A2, the mass ratio of material A, dihydroxypolydimethylsiloxane, polymethylhydrogensilane, diethyl fumarate, and platinum catalyst is 2-5:30-40:2-3:0.2-0.4:0.13-0.15. 8.一种如权利要求1-7任一项所述的制备工艺制得的阻燃耐温抗紫外线储能高压线束。8. A flame-retardant, heat-resistant, UV-resistant, energy-storing high-voltage wire harness made by the preparation process according to any one of claims 1 to 7.
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