Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a modified plastic composite master batch with various functions, good mechanical properties, good flame retardance, good thermal aging resistance and sufficient antibacterial property and a preparation method thereof.
The modified plastic composite master batch comprises, by weight, 50-70 parts of a functional polycondensate, 5-7 parts of 3-trimethylol methylamine-2-hydroxy propane sulfonic acid, 1-3 parts of 1,2, 4-trimellitic anhydride acyl chloride, 2-4 parts of pentafluorobenzoyl chloride, 0.3-0.5 part of polyphosphoric acid, 0.5-1 part of phosphorus pentoxide, 0.5-1 part of a catalyst, 1-3 parts of a coupling agent, 20-30 parts of an inorganic filler, 1-3 parts of polyurethane biguanide, 1-3 parts of tea polyphenol, 0.5-1 part of an antioxidant, 3-5 parts of an environment-friendly plasticizer and 0.5-1 part of a lubricant, wherein the functional polycondensate is prepared by polycondensation of 2, 7-dihydroxy-9-fluorenone and 4,4 '-bis (4-chlorobenzenesulfone) -1,1' -biphenyl.
Preferably, the preparation method of the functional polycondensate comprises the following steps of uniformly mixing 2, 7-dihydroxy-9-fluorenone, 4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, cesium carbonate, dimethyl sulfoxide and toluene, adding the mixture into a reaction kettle connected with a water separator, replacing air in the kettle with nitrogen, stirring and reacting for 2-4 hours at 130-140 ℃ under the protection of nitrogen, removing water and toluene generated in the reaction process through the water separator, heating to 160-170 ℃, continuing stirring and reacting for 12-16 hours, cooling to room temperature, precipitating in water, washing the precipitated polymer with ethanol for 3-6 times, and finally drying to constant weight in a vacuum drying box at 90-95 ℃ to obtain the functional polycondensate.
Preferably, the mol ratio of the 2, 7-dihydroxyl-9-fluorenone to the 4,4 '-bis (4-chlorophenylsulfone) -1,1' -biphenyl to the cesium carbonate to the dimethyl sulfoxide to the toluene is 1:1 (1-2): 10-20): 5.
Preferably, the catalyst is a mixture formed by mixing anhydrous ferric chloride and anhydrous zinc chloride according to the mass ratio of (1-2): 1.
Preferably, the coupling agent is at least one of a silane coupling agent KH550, a silane coupling agent KH560 and a silane coupling agent KH 570.
Preferably, the inorganic filler is a mixture formed by mixing boron fiber, graphene oxide and nano zinc oxide according to the mass ratio of (2-4) to (1) (0.8-1.2).
Preferably, the average diameter of the boron fiber is 3-9 mu m, the length of the boron fiber is 1-5mm, the graphene oxide is single-layer graphene oxide, the particle size of the graphene oxide is 0.5-5 mu m, the thickness of the graphene oxide is 0.8-1.2 nm, and the particle size of the nano zinc oxide is 10-80nm.
Preferably, the antioxidant is at least one of antioxidant 1010, antioxidant 1076 and antioxidant 168.
Preferably, the environment-friendly plasticizer is epoxidized soybean oil.
Preferably, the lubricant is at least one of pentaerythritol stearate and ethylene bis-stearamide.
The invention further provides a preparation method of the modified plastic composite master batch, which comprises the following steps of uniformly mixing all raw materials to obtain a mixed material, adding the mixed material into a double-screw extruder, and extruding and granulating to obtain the modified plastic composite master batch.
Due to the application of the technical scheme, the invention has the following beneficial effects:
(1) The preparation method of the modified plastic composite master batch disclosed by the invention can be used for extruding and granulating after uniformly mixing all the raw materials, does not need special equipment, has the advantages of low investment, low energy consumption and labor intensity, small influence on environment, high preparation efficiency and high finished product qualification rate, is suitable for continuous large-scale production, and has higher popularization and application values.
(2) The invention discloses a modified plastic composite master batch which is prepared from the following raw materials, by weight, 50-70 parts of a functional polycondensate, 5-7 parts of 3-trimethylol methylamine-2-hydroxy propane sulfonic acid, 1-3 parts of 1,2, 4-trimellitic anhydride acyl chloride, 2-4 parts of pentafluorobenzoyl chloride, 0.3-0.5 part of polyphosphoric acid, 0.5-1 part of phosphorus pentoxide, 0.5-1 part of a catalyst, 1-3 parts of a coupling agent, 20-30 parts of an inorganic filler, 1-3 parts of polyurethane biguanide, 1-3 parts of tea polyphenol, 0.5-1 part of an antioxidant, 3-5 parts of an environment-friendly plasticizer and 0.5-1 part of a lubricant, wherein the functional polycondensate is prepared from 2, 7-dihydroxy-9-fluorenone and 4,4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl through polycondensation reaction. Through the mutual cooperation and coaction of the raw materials, the prepared modified plastic composite master batch can simultaneously realize the functional advantages of good mechanical properties, good flame retardance, good thermal aging resistance, sufficient antibacterial property and the like, and the polar groups of hydroxymethyl and anhydride are introduced through 3-trimethylol methylamine-2-hydroxy propane sulfonic acid, 1,2, 4-trimellitic anhydride acyl chloride, so that the compatibility between the functional polycondensate and other raw materials is improved, and the performance stability and the comprehensive performance of the plastic product are improved when the master batch is used.
(3) The invention discloses a modified plastic composite master batch, which is prepared from 2, 7-dihydroxy-9-fluorenone and 4,4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl through polycondensation reaction. Fluorenone, phenylsulfone, phenyl ether and biphenyl structures are simultaneously introduced into a polymer molecular structure, and the fluorenone, phenylsulfone, phenyl ether and biphenyl structures and the trimellitic anhydride and pentafluorobenzene structures introduced by other raw materials are endowed with excellent mechanical properties, heat aging resistance and flame retardance under the multiple effects of electronic effect, steric effect, conjugation effect and the like, and the combination addition of the polyurethane biguanide, tea polyphenol, graphene oxide and nano zinc oxide can improve the antibacterial property of the product.
(4) The invention discloses a modified plastic composite master batch, wherein the inorganic filler is a mixture formed by mixing boron fibers, graphene oxide and nano zinc oxide according to the mass ratio of (2-4) to (1) (0.8-1.2). Through reasonable selection of the composition, the inorganic filler is matched with other raw materials after being added into the masterbatch preparation raw material, so that the masterbatch is good in compatibility, and mechanical properties and antibacterial property can be improved.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the invention. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
Example 1
The modified plastic composite master batch comprises, by weight, 50 parts of a functional polycondensate, 5 parts of 3-trimethylol methylamine-2-hydroxy propane sulfonic acid, 1 part of 1,2, 4-trimellitic anhydride acyl chloride, 2 parts of pentafluorobenzoyl chloride, 0.3 part of polyphosphoric acid, 0.5 part of phosphorus pentoxide, 0.5 part of a catalyst, 1 part of a coupling agent, 20 parts of an inorganic filler, 1 part of polyurethane biguanide, 1 part of tea polyphenol, 0.5 part of an antioxidant, 3 parts of an environment-friendly plasticizer and 0.5 part of a lubricant, wherein the functional polycondensate is prepared from 2, 7-dihydroxy-9-fluorenone and 4,4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl through polycondensation reaction.
The preparation method of the functional polycondensate comprises the following steps of uniformly mixing 2, 7-dihydroxy-9-fluorenone, 4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, cesium carbonate, dimethyl sulfoxide and toluene, adding the mixture into a reaction kettle connected with a water separator, replacing air in the kettle with nitrogen, stirring the mixture for 2 hours at the temperature of 130 ℃ under the protection of the nitrogen, removing water and toluene generated in the reaction process through the water separator, heating the mixture to 160 ℃, continuously stirring the mixture for 12 hours, cooling the mixture to room temperature, precipitating the mixture in water, washing the precipitated polymer with ethanol for 3 times, and finally drying the washed polymer in a vacuum drying box at 90 ℃ to constant weight, thereby obtaining the functional polycondensate, wherein the molar ratio of the 2, 7-dihydroxy-9-fluorenone, the 4,4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, cesium carbonate, dimethyl sulfoxide and toluene is 1:1:1:10:5, and the catalyst is anhydrous ferric chloride and anhydrous zinc chloride which are mixed according to the mass ratio of 1:1. The molar ratio of the structural units introduced by 2, 7-dihydroxy-9-fluorenone, 4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, respectively, in the functional polycondensate was about 1:1 as calculated by elemental analysis and weight change, which was the same as the theoretical value, and was measured by GPC test, M n=14829g/mol,MW/Mn =1.359.
The coupling agent is a silane coupling agent KH550, the inorganic filler is a mixture formed by mixing boron fibers, graphene oxide and nano zinc oxide according to a mass ratio of 2:1:0.8, the average diameter of the boron fibers is 3 mu m, the length of the boron fibers is 1mm, the graphene oxide is single-layer graphene oxide, the particle size of the graphene oxide is 0.5 mu m, the thickness of the graphene oxide is 0.8nm, the particle size of the nano zinc oxide is 10nm, the antioxidant is 1010, the environment-friendly plasticizer is epoxy soybean oil, and the lubricant is pentaerythritol stearate.
The preparation method of the modified plastic composite master batch comprises the following steps of uniformly mixing all raw materials to obtain a mixed material, adding the mixed material into a double-screw extruder, and extruding and granulating to obtain the modified plastic composite master batch, wherein the extrusion temperature of the double-screw extruder is 240 ℃, and the screw rotating speed is 190rpm.
Example 2
The modified plastic composite master batch comprises 55 parts by weight of a functional polycondensate, 5.5 parts by weight of 3-trimethylol methylamine-2-hydroxy propane sulfonic acid, 1.5 parts by weight of 1,2, 4-trimellitic anhydride acyl chloride, 2.5 parts by weight of pentafluorobenzoyl chloride, 0.35 part by weight of polyphosphoric acid, 0.6 part by weight of phosphorus pentoxide, 0.6 part by weight of a catalyst, 1.5 parts by weight of a coupling agent, 23 parts by weight of an inorganic filler, 1.5 parts by weight of polyurethane biguanide, 1.5 parts by weight of tea polyphenol, 0.6 part by weight of an antioxidant, 3.5 parts by weight of an environment-friendly plasticizer and 0.6 part by weight of a lubricant, wherein the functional polycondensate is prepared by polycondensation of 2, 7-dihydroxy-9-fluorenone and 4,4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl.
The preparation method of the functional polycondensate comprises the following steps of uniformly mixing 2, 7-dihydroxy-9-fluorenone, 4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, cesium carbonate, dimethyl sulfoxide and toluene, adding the mixture into a reaction kettle connected with a water separator, replacing air in the kettle with nitrogen, stirring and reacting for 2.5 hours at the temperature of 133 ℃ under the protection of the nitrogen, removing water and toluene generated in the reaction process through the water separator, heating to 163 ℃, continuing stirring and reacting for 13 hours, cooling to room temperature, precipitating in the water, washing the precipitated polymer with ethanol for 4 times, and finally drying to constant weight at the temperature of 91 ℃ in a vacuum drying box to obtain the functional polycondensate, wherein the molar ratio of 2, 7-dihydroxy-9-fluorenone, 4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, cesium carbonate, dimethyl sulfoxide and toluene is 1:1:2:13:5.
The catalyst is a mixture formed by mixing anhydrous ferric chloride and anhydrous zinc chloride according to a mass ratio of 1.3:1, the coupling agent is silane coupling agent KH560, the inorganic filler is a mixture formed by mixing boron fibers, graphene oxide and nano zinc oxide according to a mass ratio of 2.5:1:0.9, the average diameter of the boron fibers is 4 mu m, the length of the boron fibers is 2mm, the graphene oxide is single-layer graphene oxide, the particle size is 2 mu m, the thickness of the graphene oxide is 0.9nm, the particle size of the nano zinc oxide is 20nm, the antioxidant is 1076, the environment-friendly plasticizer is epoxy soybean oil, and the lubricant is ethylene bis stearamide.
The preparation method of the modified plastic composite master batch comprises the following steps of uniformly mixing all raw materials to obtain a mixed material, adding the mixed material into a double-screw extruder, and extruding and granulating to obtain the modified plastic composite master batch, wherein the extrusion temperature of the double-screw extruder is 240 ℃, and the screw rotating speed is 200rpm.
Example 3
The modified plastic composite master batch comprises, by weight, 60 parts of a functional polycondensate, 6 parts of 3-trimethylol methylamine-2-hydroxy propane sulfonic acid, 2 parts of 1,2, 4-trimellitic anhydride acyl chloride, 3 parts of pentafluorobenzoyl chloride, 0.4 part of polyphosphoric acid, 0.75 part of phosphorus pentoxide, 0.75 part of a catalyst, 2 parts of a coupling agent, 25 parts of an inorganic filler, 2 parts of polyurethane biguanide, 2 parts of tea polyphenol, 0.8 part of an antioxidant, 4 parts of an environment-friendly plasticizer and 0.7 part of a lubricant, wherein the functional polycondensate is prepared from 2, 7-dihydroxy-9-fluorenone and 4,4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl through polycondensation reaction.
The preparation method of the functional polycondensate comprises the following steps of uniformly mixing 2, 7-dihydroxy-9-fluorenone, 4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, cesium carbonate, dimethyl sulfoxide and toluene, adding the mixture into a reaction kettle connected with a water separator, replacing air in the kettle with nitrogen, stirring and reacting for 3 hours at 135 ℃ under the protection of nitrogen, removing water and toluene generated in the reaction process through the water separator, heating to 165 ℃, continuously stirring and reacting for 14 hours, cooling to room temperature, precipitating in water, washing the precipitated polymer with ethanol for 5 times, and finally drying to constant weight in a vacuum drying oven at 93 ℃, thereby obtaining the functional polycondensate, wherein the molar ratio of the 2, 7-dihydroxy-9-fluorenone, the 4,4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, cesium carbonate, dimethyl sulfoxide and toluene is 1:1:5:1.5.
The catalyst is a mixture formed by mixing anhydrous ferric chloride and anhydrous zinc chloride according to a mass ratio of 1.5:1, the coupling agent is a silane coupling agent KH570, the inorganic filler is a mixture formed by mixing boron fibers, graphene oxide and nano zinc oxide according to a mass ratio of 3:1:1, the average diameter of the boron fibers is 6 mu m, the length of the boron fibers is 3.5mm, the graphene oxide is single-layer graphene oxide, the particle size is 3 mu m, the thickness of the graphene oxide is 1nm, the particle size of the nano zinc oxide is 50nm, the antioxidant is antioxidant 168, the environment-friendly plasticizer is epoxy soybean oil, and the lubricant is pentaerythritol stearate.
The preparation method of the modified plastic composite master batch comprises the following steps of uniformly mixing all raw materials to obtain a mixed material, adding the mixed material into a double-screw extruder, and extruding and granulating to obtain the modified plastic composite master batch, wherein the extrusion temperature of the double-screw extruder is 240 ℃, and the screw rotating speed is 210rpm.
Example 4
The modified plastic composite master batch comprises, by weight, 65 parts of a functional polycondensate, 6.5 parts of 3-trimethylol methylamine-2-hydroxy propane sulfonic acid, 2.5 parts of 1,2, 4-trimellitic anhydride acyl chloride, 3.5 parts of pentafluorobenzoyl chloride, 0.45 part of polyphosphoric acid, 0.9 part of phosphorus pentoxide, 0.9 part of a catalyst, 2.5 parts of a coupling agent, 29 parts of an inorganic filler, 2.5 parts of polyurethane biguanide, 2.5 parts of tea polyphenol, 0.9 part of an antioxidant, 4.5 parts of an environment-friendly plasticizer and 0.9 part of a lubricant, wherein the functional polycondensate is prepared from 2, 7-dihydroxy-9-fluorenone and 4,4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl through polycondensation.
The preparation method of the functional polycondensate comprises the following steps of uniformly mixing 2, 7-dihydroxy-9-fluorenone, 4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, cesium carbonate, dimethyl sulfoxide and toluene, adding the mixture into a reaction kettle connected with a water separator, replacing air in the kettle with nitrogen, stirring and reacting for 3.5 hours at the temperature of 138 ℃ under the protection of the nitrogen, removing water and toluene generated in the reaction process through the water separator, heating to 168 ℃, continuously stirring and reacting for 15 hours, cooling to room temperature, precipitating in the water, washing the precipitated polymer with ethanol for 5 times, and finally drying to constant weight under the temperature of 94 ℃ in a vacuum drying box to obtain the functional polycondensate, wherein the molar ratio of the 2, 7-dihydroxy-9-fluorenone, the 4,4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, cesium carbonate, dimethyl sulfoxide and toluene is 1:1:8:18:5.
The catalyst is a mixture formed by mixing anhydrous ferric chloride and anhydrous zinc chloride according to the mass ratio of 1.8:1, the coupling agent is a mixture formed by mixing silane coupling agent KH550, silane coupling agent KH560 and silane coupling agent KH570 according to the mass ratio of 1:3:2, the inorganic filler is a mixture formed by mixing boron fiber, graphene oxide and nano zinc oxide according to the mass ratio of 3.5:1:1.1, the average diameter of the boron fiber is 8 mu m, the length is 4mm, the graphene oxide is single-layer graphene oxide, the particle size is 4.5 mu m, the thickness is 1.1nm, the particle size of the nano zinc oxide is 70nm, the antioxidant is a mixture formed by mixing antioxidant 1010, antioxidant 1076 and antioxidant 168 according to the mass ratio of 1:2:3, the environment-friendly plasticizer is epoxy soybean oil, and the lubricant is a mixture formed by mixing pentaerythritol stearate and ethylene bis stearamide according to the mass ratio of 3:5.
The preparation method of the modified plastic composite master batch comprises the following steps of uniformly mixing all raw materials to obtain a mixed material, adding the mixed material into a double-screw extruder, and extruding and granulating to obtain the modified plastic composite master batch, wherein the extrusion temperature of the double-screw extruder is 240 ℃, and the screw rotating speed is 210rpm.
Example 5
The modified plastic composite master batch comprises, by weight, 70 parts of a functional polycondensate, 7 parts of 3-trimethylol methylamine-2-hydroxy propane sulfonic acid, 3 parts of 1,2, 4-trimellitic anhydride acyl chloride, 4 parts of pentafluorobenzoyl chloride, 0.5 part of polyphosphoric acid, 1 part of phosphorus pentoxide, 1 part of a catalyst, 3 parts of a coupling agent, 30 parts of an inorganic filler, 3 parts of polyurethane-propyl biguanide, 3 parts of tea polyphenol, 1 part of an antioxidant, 5 parts of an environment-friendly plasticizer and 1 part of a lubricant, wherein the functional polycondensate is prepared from 2, 7-dihydroxy-9-fluorenone and 4,4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl through polycondensation reaction.
The preparation method of the functional polycondensate comprises the following steps of uniformly mixing 2, 7-dihydroxy-9-fluorenone, 4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, cesium carbonate, dimethyl sulfoxide and toluene, adding the mixture into a reaction kettle connected with a water separator, replacing air in the kettle with nitrogen, stirring and reacting for 4 hours at 140 ℃ under the protection of nitrogen, removing water and toluene generated in the reaction process through the water separator, heating to 170 ℃, continuously stirring and reacting for 16 hours, cooling to room temperature, precipitating in water, washing the precipitated polymer with ethanol for 6 times, and finally drying to constant weight at 95 ℃ in a vacuum drying oven to obtain the functional polycondensate, wherein the molar ratio of 2, 7-dihydroxy-9-fluorenone, 4 '-bis (4-chlorophenyl sulfone) -1,1' -biphenyl, cesium carbonate, dimethyl sulfoxide and toluene is 1:1:2:20:5.
The catalyst is a mixture formed by mixing anhydrous ferric chloride and anhydrous zinc chloride according to a mass ratio of 2:1, the coupling agent is silane coupling agent KH550, the inorganic filler is a mixture formed by mixing boron fibers, graphene oxide and nano zinc oxide according to a mass ratio of 4:1:1.2, the average diameter of the boron fibers is 9 mu m, the length of the boron fibers is 5mm, the graphene oxide is single-layer graphene oxide, the particle size is 5 mu m, the thickness is 1.2nm, the particle size of the nano zinc oxide is 80nm, the antioxidant is 1010, the environment-friendly plasticizer is epoxy soybean oil, and the lubricant is ethylene bis stearamide.
The preparation method of the modified plastic composite master batch comprises the following steps of uniformly mixing all raw materials to obtain a mixed material, adding the mixed material into a double-screw extruder, and extruding and granulating to obtain the modified plastic composite master batch, wherein the extrusion temperature of the double-screw extruder is 240 ℃, and the screw rotating speed is 195rpm.
Comparative example 1
A modified plastic composite master batch and a preparation method thereof are basically the same as in example 1, except that pentafluorobenzoyl chloride and 3-trimethylol methylamine-2-hydroxypropanesulfonic acid are not added.
Comparative example 2
A modified plastic composite master batch and a preparation method thereof are basically the same as in example 1, except that 1,2, 4-trimellitic anhydride acid chloride is not added and graphene oxide is used for replacing nano zinc oxide.
In order to further illustrate the beneficial technical effects of the modified plastic composite master batch and the preparation method thereof according to each embodiment of the invention, the modified plastic composite master batch and the preparation method thereof according to the embodiments 1-5 and the comparative examples 1-2 are subjected to related performance tests, wherein the test methods are as follows:
(1) Tensile Properties tensile strength was measured according to GB/T1040.1-2018.
(2) Thermal aging resistance the thermal aging resistance is measured by measuring the tensile strength again after each modified plastic composite master batch product is put into hot air of 85 ℃ for artificial accelerated aging for 168 hours and cooled to room temperature, and the thermal aging resistance is better as the value of the retention rate of the tensile strength is larger.
(3) Flame retardance limiting oxygen index test was performed by the method in "GBT 2406.2-2009 plastics used oxygen index method to determine combustion behavior part 2: room temperature test".
(4) Antibacterial property the antibacterial property test is carried out on the product which is placed for 3 months at normal temperature after the preparation is finished by referring to the method of GB/T31402-2015, and the test strains are escherichia coli and staphylococcus aureus.
TABLE 1
As can be seen from Table 1, the modified plastic composite master batch according to each example of the present invention has better mechanical properties, more excellent thermal aging resistance, flame retardancy and antibacterial properties than the comparative example, and the combined use of pentafluorobenzoyl chloride, 3-trimethylol methylamine-2-hydroxypropanesulfonic acid, 1,2, 4-trimellitic anhydride acid chloride, graphene oxide and nano zinc oxide is beneficial for improving the above properties.
The above embodiments are provided for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and to implement the same, but are not intended to limit the scope of the present invention, and all equivalent changes or modifications according to the spirit of the present invention should be included in the scope of the present invention.