CN118977096B - Automatic production equipment and method for anchorage clamping piece - Google Patents
Automatic production equipment and method for anchorage clamping piece Download PDFInfo
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- CN118977096B CN118977096B CN202411465651.8A CN202411465651A CN118977096B CN 118977096 B CN118977096 B CN 118977096B CN 202411465651 A CN202411465651 A CN 202411465651A CN 118977096 B CN118977096 B CN 118977096B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
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Abstract
The automatic production equipment for the anchorage clamping pieces relates to the technical field of production of the anchorage clamping pieces and comprises a cutting feeding mechanism, a transferring mechanism, a batch fixing mechanism, a turning mechanism, a hole machining mechanism, a cutting mechanism, a transferring mechanism, a supporting frame, a plurality of intermittent inclined sliding plates, a turning mechanism, a moving assembly, a rotating assembly, a fixing clamping rod and an extrusion assembly, wherein the cutting feeding mechanism, the transferring mechanism, the batch fixing mechanism and the turning mechanism are sequentially in butt joint, the turning mechanism is arranged on the side edge of the transferring mechanism, the hole machining mechanism and the cutting mechanism are arranged on the batch fixing mechanism, the cutting feeding mechanism comprises an inclined slideway, a feeding disc fixedly arranged on the inclined slideway, a cutting assembly, a butt joint plate rotatably arranged on the inclined slideway, the transferring mechanism comprises a support and a blocking frame slidingly arranged on the support, the support is provided with a plurality of intermittent inclined sliding plates in butt joint with the butt joint plate, the turning mechanism corresponds to the inclined sliding plates and comprises a turning tool, the moving assembly, the turning assembly is used for driving the turning tool to move, the turning assembly is used for fixing small cylinder, the pressing assembly is used for fixing small cylinder, and the batch fixing assembly is composed of a transporting slideway, an upper clamping plate and a lower clamping plate slidingly arranged on the transporting assembly.
Description
Technical Field
The invention relates to the technical field of production of anchor clamping pieces, in particular to an anchor clamping piece automatic production device and method.
Background
The clamping piece in the clamping piece type anchorage device anchors the steel stranded wire in the conical hole of the anchorage plate by utilizing the wedging principle of the conical hole, and generally adopts a two-piece structure, and a small hollow truncated cone with a small top and a large bottom is formed by relatively splicing two pieces, and the hollow interior of the clamping piece cylinder body is provided with internal threads. During production of the clamping piece, firstly, raw materials are processed into a small circular truncated cone, then drilling and thread processing are carried out on the small circular truncated cone, and finally, sawing is carried out on the small circular truncated cone with the hole processed, so that the small circular truncated cone is divided into two parts to form the clamping piece.
However, the steps of the current clip production are relatively independent, various processed blanks need to be manually transferred, each procedure needs to be manually participated, and the production efficiency is low. In order to improve the production efficiency of the clamping pieces, it is necessary to invent an automatic production device for the clamping pieces of the anchorage devices, so that the automatic production of the clamping pieces is realized, and the labor is saved.
Disclosure of Invention
Aiming at the problems, the invention provides an automatic production device for an anchor clamping piece, which adopts the following technical scheme:
An automatic production device for anchor clamping pieces comprises a cutting feeding mechanism, a transferring mechanism, a batch fixing mechanism, a turning mechanism, a hole machining mechanism and a cutting mechanism, wherein the cutting feeding mechanism, the transferring mechanism and the batch fixing mechanism are sequentially in butt joint;
the cutting and feeding mechanism comprises an inclined slideway, a feeding disc fixedly arranged on the inclined slideway, a first mounting frame fixedly arranged on the feeding disc, a cutting assembly arranged on the first mounting frame and used for cutting a raw material column into small columns, and an abutting plate rotatably arranged on the inclined slideway;
the transfer mechanism comprises a bracket and a blocking frame which is slidably arranged on the bracket, wherein a plurality of inclined sliding plates which are intermittently in butt joint with the butt joint plates are arranged on the bracket;
The turning mechanism is arranged corresponding to the inclined slide plate and comprises turning tools, a moving assembly for driving the turning tools to move, a rotating assembly for extracting small cylinders on the inclined slide plate and driving the small cylinders to rotate and conveying the turned small round table bodies to the inclined slide plate, a fixed clamping rod for fixing the small cylinders and an extrusion assembly for driving the fixed clamping rod to move;
The batch fixing mechanism comprises a transportation slideway, an upper clamping plate and a lower clamping plate which are slidably arranged on the transportation slideway, and a pushing assembly for pushing the small round table body on the transportation slideway to move.
The cutting assembly comprises a cutting knife rotatably arranged on the sliding plate and a cutting motor fixedly arranged on the sliding plate, and the output end of the cutting motor is fixedly connected with the cutting knife coaxially.
Further, the baffle frame is fixedly provided with baffles corresponding to the inclined sliding plates, and when the baffle frame moves, the baffles gradually drop the small round table bodies one by one.
Further, the moving assembly comprises a moving frame, a moving cylinder with a telescopic end fixedly connected with the moving frame and a moving screw rod arranged on the moving frame, and the turning tool is slidably arranged on the moving frame and is in threaded connection with the moving screw rod.
Further, the rotating assembly comprises a rotating main shaft, an extracting rod coaxially and slidably arranged in the rotating main shaft, a suction head fixedly arranged on the extracting rod, an extracting cylinder coaxially and rotatably connected with the extracting rod at the telescopic end, and a rotating motor for driving the rotating main shaft to rotate.
The fixed clamping rod is provided with an inclined surface, a wedge-shaped cavity is arranged on the inclined surface of the extrusion ring corresponding to the fixed clamping rod, and the end of the inclined surface of the fixed clamping rod corresponds to the wedge-shaped cavity and stretches into the wedge-shaped cavity.
Further, the transportation slideway comprises an inclined part and a horizontal part which are communicated, and the cross sections of the inclined part and the horizontal part are wide at the upper part and narrow at the lower part.
Further, the pushing assembly comprises a rack push rod intermittently penetrating through the transportation slideway, a driving gear meshed with a rack on the rack push rod, and a driving motor with an output end fixedly connected with the driving gear coaxially.
Further, the hole processing mechanism comprises a second mounting frame fixedly mounted on the transportation slideway, a sliding block slidingly mounted on the second mounting frame, a pushing cylinder fixedly mounted on the second mounting frame and fixedly connected with the sliding block, a lifting cylinder III and a lifting cylinder IV fixedly mounted on the sliding block in parallel, a drilling motor fixedly mounted on the three telescopic ends of the lifting cylinder, a tapping motor fixedly mounted on the four telescopic ends of the lifting cylinder, a drilling head fixedly mounted on the output end of the drilling motor, and a tap head fixedly mounted on the output end of the tapping motor.
Further, the slitting mechanism comprises a rotating frame which is rotatably arranged on the transportation slideway, a slitting knife which is rotatably arranged on the rotating frame, a rotating cylinder which is rotatably arranged on the bracket and is rotatably connected with the rotating frame at the telescopic end, and a slitting motor which is fixedly arranged on the rotating frame and is synchronously connected with the slitting knife at the output end.
An automatic production method of an anchor clamping piece comprises the following steps:
S1, pushing a raw material column on a feeding disc to move, starting a cutting motor to drive a cutting knife to rotate, and enabling a sliding plate to reciprocate, wherein the cutting knife cuts the raw material column into small columns;
s2, the small cylinder rolls on the corresponding inclined sliding plate and is blocked by the baffle of the blocking frame, the extraction cylinder is started, the extraction rod moves towards the bracket, the suction head adsorbs the corresponding small cylinder, and then the extraction cylinder drives the extraction rod to move reversely, the small cylinder is extracted and moves between the fixed clamping rods;
S3, starting a rotating motor, rotating a main shaft to drive the small cylinder to rotate, starting a moving cylinder and a moving screw rod, moving a turning tool and turning the small cylinder;
S4, after turning is finished, the turning tool stops moving, the rotating main shaft stops rotating, the fixed clamping rod loosens the turned small round platform body, the extraction cylinder drives the extraction rod to move towards the support, the extraction rod conveys the small round platform body to the original inclined sliding plate, and then the suction head loosens the small round platform body and returns to the original position;
S5, starting a driving motor, moving a rack push rod, pushing the fallen small round table between an upper clamping plate and a lower clamping plate once when the small round table falls down, and repeating the steps for a plurality of times until the small round table is filled between the upper clamping plate and the lower clamping plate;
S6, starting a pushing cylinder, moving a sliding block, driving a drilling head to drill by a lifting cylinder III and a drilling motor, and driving a tap head to carry out thread processing by a lifting cylinder IV and a tapping motor until each small round platform body fixed is subjected to hole processing;
S7, starting a rotating cylinder to drive a rotating frame to rotate, simultaneously starting a slitting motor to rotate a slitting knife, moving the slitting knife and rotating the slitting knife to slit the fixed small round table body, and dividing the small round table body into two clamping pieces;
s8, the upper clamping plate and the lower clamping plate are mutually far away, the split clamping plates are loosened, the clamping plates are still embedded in the horizontal part of the transportation slideway, the driving motor is started, the rack push rod pushes the clamping plates, the clamping plates are pushed out of the horizontal part, and then the clamping plates are collected and tidied.
Due to the adoption of the technical scheme, the invention has the following advantages:
1. According to the invention, through the matched design of the cutting feeding mechanism, the transferring mechanism, the turning mechanism, the batch fixing mechanism, the hole machining mechanism and the cutting mechanism, the automatic production of the anchorage clamping piece is realized, the automatic transmission among all production links of cutting feeding, turning, hole machining, cutting and the like is realized, the manual participation is not needed, the manpower is saved, and the production efficiency is effectively improved.
2. The turning mechanism is provided with a plurality of groups, can turn a plurality of small cylinders at the same time, improves the turning efficiency, and can ensure that small round platforms fall onto a transportation slideway one by one through the design of the blocking frame, so that the following procedures are not influenced by the simultaneous falling of the small round platforms.
3. According to the batch fixing mechanism, batch fixing can be carried out on small circular truncated cones, and after the hole machining mechanism performs drilling and thread machining, the slitting mechanism can slit a plurality of small circular truncated cones which are fixed in batch at one time, so that the slitting efficiency is effectively improved.
Drawings
Fig. 1 to 5 are schematic views of the overall structure of the present invention.
Fig. 6 is a schematic diagram of the assembly structure of the frame, the cutting and feeding mechanism, the transfer mechanism and the turning mechanism of the present invention.
Fig. 7 is a schematic diagram of the assembly structure of the frame, the cutting and feeding mechanism and the transfer mechanism of the present invention.
FIG. 8 is a schematic diagram of the assembly structure of the batch fixing mechanism, the hole processing mechanism and the slitting mechanism of the present invention.
Fig. 9 is a schematic structural view of a cutting and feeding mechanism according to the present invention.
Fig. 10 is a schematic structural view of the transfer mechanism of the present invention.
Fig. 11 is a schematic structural view of the turning mechanism of the present invention.
Fig. 12-16 are schematic views of a part of the turning mechanism according to the present invention.
Fig. 17 is a schematic structural view of a transport chute in the batch fixing mechanism of the present invention.
FIG. 18 is a schematic view of the section A-A and section B-B of FIG. 17 in accordance with the present invention.
Fig. 19 to 24 are schematic views of part of the structure of the batch fixing mechanism of the present invention.
FIG. 25 is a schematic view of a hole processing mechanism according to the present invention.
Fig. 26 is a schematic view of the assembled structure of the slitting mechanism and the frame, support, and transport slide of the present invention.
Fig. 27 is a schematic structural view of the slitting mechanism of the present invention.
FIG. 28 is a schematic diagram showing the connection between the control terminal and the electrical device according to the present invention.
Reference numerals:
1-a cutting and feeding mechanism, 101-a feeding disc, 102-a first mounting frame (1021-a sliding plate), 103-a cutting assembly (1031-a cutting knife; 1032-a cutting motor), 104-a first lifting cylinder, 105-an inclined slideway, 106-a butt joint plate and 107-a butt joint motor;
2-transfer mechanism, 201-bracket (2011-first tilting slide plate, 2012-second tilting slide plate, 2013-third tilting slide plate), 202-second lifting cylinder, 203-blocking frame (2031-first baffle plate, 2032-second baffle plate, 2033-third baffle plate);
3-turning mechanism, 301-moving assembly (3011-moving cylinder, 3012-moving screw, 3013-moving frame), 302-turning tool, 303-rotating assembly (3031-rotating spindle, 3032-rotating motor, 3033-driving gear, 3034-driven gear, 3035-extracting rod, 3036-suction head, 3037-extracting cylinder), 304-extruding assembly (3041-linkage ring, 3042-extruding ring, 3043-extruding cylinder), 305-fixed clamping rod, 306-supporting frame one, 307-supporting frame two;
4-batch fixing mechanism, 401-transportation slide (4011-inclined part; 4012-horizontal part), 402-upper clamping plate, 403-lower clamping plate, 404-linkage rod, 405-linkage cylinder, 406-rack push rod (4061-push block), 407-driving gear and 408-driving motor;
5-hole processing mechanism, 501-second mounting frame, 502-sliding block, 503-drilling head, 504-tap head, 505-drilling motor, 506-tapping motor, 507-third lifting cylinder, 508-fourth lifting cylinder and 509-pushing cylinder;
6-slitting mechanism, 601-rotating frame, 602-rotating cylinder, 603-slitting motor and 604-slitting knife;
7-a frame;
8-control terminal.
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be embodied in many other forms than described herein, and persons skilled in the art will be able to make similar modifications without departing from the spirit of the invention, so that the invention is not limited to the specific embodiments disclosed below.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "in", "out", "front", "rear", etc. are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in place when the inventive product is used, are merely for convenience in describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention.
Examples:
The embodiment is used for automatic production of anchor clamping pieces, as shown in fig. 1-5 and 28, the anchor clamping piece automatic production equipment comprises a cutting feeding mechanism 1, a transferring mechanism 2, a turning mechanism 3, a batch fixing mechanism 4, a hole machining mechanism 5, a slitting mechanism 6, a frame 7 and a control end 8, wherein the cutting feeding mechanism 1, the transferring mechanism 2 and the batch fixing mechanism 4 are in butt joint in sequence, the cutting feeding mechanism 1 and the transferring mechanism 2 are arranged on the frame 7, the turning mechanism 3 is provided with three groups which are respectively arranged on the left side and the right side of the transferring mechanism 2 in a left-right-left mode, the turning mechanisms 3 are arranged on the frame 7, and the hole machining mechanism 5 and the slitting mechanism 6 are arranged above the batch fixing mechanism 4.
As shown in fig. 6-7 and 9, the cutting and feeding mechanism 1 comprises a feeding disc 101, a first mounting frame 102, a cutting assembly 103, a first lifting cylinder 104, an inclined slideway 105, an abutting plate 106 and an abutting motor 107, wherein the inclined slideway 105 is inclined from front to back and is fixedly arranged on the frame 7, the feeding disc 101 is fixedly arranged at the front end of the inclined slideway 105, the first mounting frame 102 is fixedly arranged at a discharging position of the feeding disc 101, the first mounting frame 102 is slidably provided with a sliding plate 1021, the first lifting cylinder 104 is fixedly arranged on the first mounting frame 102, the telescopic end of the first lifting cylinder is fixedly connected with the sliding plate 1021, the cutting assembly 103 comprises a cutting knife 1031 and a cutting motor 1032, the cutting knife 1031 is rotatably arranged on the sliding plate 1021, the output end of the cutting motor 1032 is fixedly arranged on the sliding plate 1021 and is fixedly connected with the cutting knife 1031 coaxially, the abutting plate 106 is rotatably arranged at the rear end of the inclined slideway 105, and the abutting motor 107 is fixedly arranged on the inclined slideway 105, and the output end of the abutting plate 106 is fixedly connected with the abutting plate 106.
Specifically, during feeding, the raw material column enters the feeding tray 101 and passes through the first mounting frame 102, the first lifting cylinder 104 drives the cutting knife 1031 on the sliding plate 1021 to move towards the raw material column, meanwhile, the cutting motor 1032 drives the cutting knife 1031 to rotate, the cutting knife 1031 cuts the raw material column into small columns, the cut small columns slide to the abutting plate 106 along the inclined slide way 105, the abutting motor 107 drives the abutting plate 106 to rotate, and the abutting plate 106 conveys the small columns to different positions of the transfer mechanism 2.
As shown in fig. 6-7 and10, the transfer mechanism 2 comprises a bracket 201, a lifting cylinder two 202 and a blocking frame 203, wherein the bracket 201 is fixedly arranged on the frame 7, a first tilting slide 2011, a second tilting slide 2012 and a third tilting slide 2013 which incline from front to back are sequentially and fixedly arranged on the bracket 201 from top to bottom, the butt plate 106 can be in butt joint with the first tilting slide 2011, the second tilting slide 2012 and the third tilting slide 2013 in turn in the rotating process, the left ends of the first tilting slide 2011 and the third tilting slide 2013 are provided with inlets and outlets corresponding to the two groups of turning mechanisms 3 positioned on the left side, the right end of the second tilting slide 2012 is provided with inlets and outlets corresponding to the group of turning mechanisms 3 positioned on the right side, the blocking frame 203 is slidably arranged on the rear end of the bracket 201, the lifting cylinder two 202 is fixedly arranged on the bracket 201, and the telescopic end is fixedly connected with the blocking frame 203, and the blocking frame 203 is sequentially provided with a baffle 2031, a baffle 2032 and a baffle 2033 from top to bottom corresponding to the first tilting slide 2011, the second tilting slide 2012 and the third tilting slide 2013;
Specifically, the rotating butt plate 106 is in butt joint with the first inclined slide 2011, the second inclined slide 2012 and the third inclined slide 2013 in sequence, so that the small columns on the butt plate 106 respectively enter the first inclined slide 2011, the second inclined slide 2012 and the third inclined slide 2013, the small columns roll backwards along the corresponding inclined slide, the small columns on the first inclined slide 2011, the second inclined slide 2012 and the third inclined slide 2013 are blocked by the first baffle 2031, the second baffle 2032 and the third baffle 2033 respectively, the turning mechanisms 3 on two sides respectively pull the small columns out for turning through corresponding inlets and outlets and push the turned small round platforms back to the corresponding inclined slide, the lifting cylinder 202 drives the blocking frame 203 to move up and down, when the blocking frame 203 moves up, the three turned small round platforms sequentially fall down to the batch fixing mechanism 4, when the third baffle 2033 is separated from the small round platforms on the third inclined slide 2013, the second baffle 2032 and the first baffle 2031 still block the corresponding small round platforms 2032 and separate from the small round platforms on the second inclined slide 2012, and the small round platforms 2031 still fall down to the batch fixing mechanism is ensured.
As shown in fig. 6 and fig. 11-16, each set of turning mechanisms 3 comprises a moving assembly 301, a turning tool 302, a rotating assembly 303, an extrusion assembly 304, a fixed clamping rod 305, a first support frame 306 and a second support frame 307, wherein the first support frame 306 and the second support frame 307 are fixedly arranged on the frame 7;
The moving assembly 301 is used for driving a turning tool 302 to move, and comprises a moving cylinder 3011, a moving screw 3012 and a moving frame 3013, wherein the moving frame 3013 is horizontally and slidably arranged on a first support frame 306 in a front-back direction, the moving cylinder 3011 is fixedly arranged on the first support frame 306, a telescopic end of the moving cylinder is fixedly connected with the moving frame 3013, the moving screw 3012 is arranged on the moving frame 3013 in a left-right direction, and the turning tool 302 is slidably arranged on the moving frame 3013 and is in threaded connection with the moving screw 3012;
The rotating assembly 303 comprises a rotating main shaft 3031, a rotating motor 3032, a driving gear 3033, a driven gear 3034, a suction rod 3035, a suction head 3036 and a suction cylinder 3037, wherein the rotating main shaft 3031 is horizontally arranged in a left-right direction and is rotatably mounted on a second support frame 307, the rotating motor 3032 is fixedly mounted on the second support frame 307, the output end of the rotating motor is coaxially and fixedly connected with the driving gear 3033, the driven gear 3034 is coaxially and fixedly mounted on the rotating main shaft 3031 and is meshed with the driving gear 3033, the rotating main shaft 3031 is hollow, the suction rod 3035 is coaxially and slidingly mounted inside the rotating main shaft 3031, the suction head 3036 is fixedly mounted on one end, close to the support 201, of the suction head 3035, and the suction cylinder 3037 is horizontally and fixedly mounted on the second support frame 307, and the telescopic end of the suction head enters the rotating main shaft 3031 and is coaxially and rotatably connected with one end, far from the support 201, of the suction rod 3035;
the suction head 3036 adopts an electromagnet, and can actively adsorb the small cylinder and the small round table body after being electrified;
The fixed clamping rods 305 are three and are circumferentially and uniformly arranged on one end of the rotating main shaft 3031 close to the bracket 201, and each fixed clamping rod 305 slides along the radial direction and is elastically arranged on the rotating main shaft 3031 through a compression spring (not shown);
The extrusion assembly 304 is used for driving the fixed clamping rod 305 to move, and comprises a linkage ring 3041, an extrusion ring 3042 and an extrusion cylinder 3043, wherein the extrusion ring 3042 is coaxially and slidably arranged on the rotating main shaft 3031, the linkage ring 3041 is coaxially and rotatably arranged on the extrusion ring 3042, the two extrusion cylinders 3043 are horizontally and fixedly arranged on the second support frame 307, the telescopic end of the extrusion cylinder 3043 is fixedly connected with the linkage ring 3041, the inclined surface of the extrusion ring 3042 corresponding to the fixed clamping rod 305 is provided with a wedge-shaped cavity, and the inclined surface of the fixed clamping rod 305 is correspondingly extended into the wedge-shaped cavity;
Specifically, the suction cylinder 3037 drives the suction rod 3035 and the suction head 3036 to move, and the suction head 3036 adsorbs a small cylinder or a small round platform body, when the suction head 3036 adsorbs the small cylinder from the corresponding inclined slide plate, the suction rod 3035 moves to the outer side of the bracket 201, the small cylinder moves to between three fixed clamping rods 305 to wait for turning, the turned small round platform body is adsorbed by the suction head 3036 again, the suction rod 3035 moves to the inner side of the bracket 201, and the small round platform body moves to the original inclined slide plate;
The extrusion cylinder 3043 drives the linkage ring 3041 to move, the linkage ring 3041 drives the extrusion ring 3042 to move, when the extrusion ring 3042 approaches the support 201, the fixed clamping rods 305 are extruded (the compression springs are compressed) and move along the radial direction circle center, and the three fixed clamping rods 305 jointly act to clamp the small cylinder or the small round table body;
The moving cylinder 3011 drives the moving frame 3013 to move, the moving screw 3012 drives the turning tool 302 to move so that the turning tool 302 can move in the horizontal plane, the rotating motor 3032 drives the driving gear 3033 to rotate, the driving gear 3033 drives the driven gear 3034 to rotate, the driven gear 3034 drives the rotating main shaft 3031 to rotate, when the small cylinder is clamped by the fixed clamping rod 305, the small cylinder can rotate along with the rotating main shaft 3031, at the moment, the turning tool 302 moves in the horizontal plane and turns the small cylinder, the small cylinder is turned into a small round table, and an annular groove is turned on the wider end of the small round table.
As shown in fig. 4-5, 8 and 17-24, the batch fixing mechanism 4 comprises a transportation slideway 401, an upper clamping plate 402, a lower clamping plate 403, a linkage rod 404, a linkage cylinder 405, a rack push rod 406, a driving gear 407 and a driving motor 408, wherein the transportation slideway 401 comprises a tilting part 4011 and a horizontal part 4012 which are communicated, the tilting part 4011 tilts back and forth, and the forefront end is fixedly connected with the bracket 201, the cross sections of the tilting part 4011 and the horizontal part 4012 are both wide at the upper part and narrow at the lower part, when a small round platform falls onto the tilting part 4011, the direction is changed due to the influence of the gravity center, and finally the small round platform is embedded on the tilting part 4011 in a form of being wide at the upper part and narrow at the lower part, and the small round platform is not dropped all the time in the process of moving from the tilting part 4011 to the horizontal part 4012;
Two groups of fixing components are symmetrically arranged on the horizontal part 4012 of the transport slide way 401, support rods are arranged on the transport slide way 401 corresponding to the fixing components, each group of fixing components comprises an upper clamping plate 402 and a lower clamping plate 403 which are slidably arranged on the support rods, and a pair of linkage rods 404 which are rotatably connected with each other at the center, wherein both ends of each linkage rod 404 are respectively slidably and rotatably connected with the upper clamping plate 402 and the lower clamping plate 403 (a linkage chute is arranged at the end part of each linkage rod 404, and a pin roll which is slidably and rotatably arranged in the corresponding linkage chute is fixedly arranged at the end part of each upper clamping plate 402 and the lower clamping plate 403);
The rack push rod 406 is horizontally and slidably arranged at the bottom of the frame 7 in a front-back direction, the driving gear 407 is rotatably arranged at the bottom of the frame 7 and is meshed with a rack on the rack push rod 406, the driving motor 408 is fixedly arranged at the bottom of the frame 7, and the output end of the driving motor is fixedly connected with the driving gear 407 in a coaxial way;
Specifically, the small round platform body slides from the corresponding inclined sliding plate to the inclined part 4011 of the transportation slide way 401 and is embedded in the inclined part 4011 in a mode of being wide at the upper part and narrow at the lower part, the driving motor 408 drives the driving gear 407 to rotate, the driving gear 407 drives the rack push rod 406 to move, the push block 4061 enters the avoidance chute and pushes the small round platform body, the small round platform body is pushed to the horizontal part 4012 from the inclined part 4011, when the telescopic end of the linkage cylinder 405 stretches and contracts, the corresponding two linkage rods 404 can be driven to rotate around the center, the pin shafts on the linkage rods 404 slide in the corresponding linkage slide grooves and rotate, so that the upper clamp plate 402 and the lower clamp plate 403 are driven to be close to or far away from each other, the small round platform body on the horizontal part 4012 can be fixed by the upper clamp plate 402 and the lower clamp plate 403 being far away from each other, and the small round platform body on the horizontal part 4012 can be pushed by the push block 4061.
As shown in fig. 8 and 25, the hole processing mechanism 5 comprises a second mounting frame 501, a sliding block 502, a drilling head 503, a tap head 504, a drilling motor 505, a tapping motor 506, a third lifting cylinder 507, a fourth lifting cylinder 508 and a pushing cylinder 509, wherein the second mounting frame 501 is fixedly mounted on the transportation slideway 401, the sliding block 502 is horizontally and slidably mounted on the second mounting frame 501 in a front-back direction and is positioned above the upper clamping plate 402, the pushing cylinder 509 is horizontally and fixedly mounted on the second mounting frame 501, the telescopic end is fixedly connected with the sliding block 502, the third lifting cylinder 507 and the fourth lifting cylinder 508 are vertically and fixedly mounted on the sliding block 502 in parallel, the third lifting cylinder 507 is positioned on the front side of the fourth lifting cylinder 508, the drilling motor 505 is fixedly mounted on the telescopic end of the third lifting cylinder 507, the tapping motor 506 is fixedly mounted on the telescopic end of the fourth lifting cylinder 508, the drilling head 503 is fixedly mounted on the output end of the drilling motor 505, and the tap head 504 is fixedly mounted on the output end of the tapping motor 506;
specifically, the pushing cylinder 509 drives the sliding block 502 to move, the drilling head 503 and the tap head 504 move along with the sliding block, the lifting cylinder three 507 drives the drilling head 503 to lift, the drilling motor 505 drives the drilling head 503 to rotate so as to perform drilling work, the lifting cylinder four 508 drives the tap head 504 to lift, and the tapping motor 506 drives the tap head 504 to rotate so as to perform thread machining.
As shown in fig. 8 and 26-27, the slitting mechanism 6 comprises a rotating frame 601, a rotating cylinder 602, a slitting motor 603 and a slitting knife 604, wherein one end of the rotating frame 601 is rotatably arranged on an inclined part 4011 of the transportation slideway 401, and the other end of the rotating frame is rotatably provided with the slitting knife 604;
Specifically, the telescopic end of the rotary cylinder 602 stretches to drive the rotary frame 601 to rotate around the connection point of the rotary frame and the transport slide way 401, so that the slitting knife 604 is driven to move, the slitting motor 603 drives the slitting knife 604 to rotate through a driving wheel and a driving belt, and the slitting knife 604 rotates while moving to slit the small round table body clamped by the upper clamping plate 402 and the lower clamping plate 403.
In this embodiment, the cutting motor 1032, the docking motor 107, the rotation motor 3032, the driving motor 408, the drilling motor 505, the tapping motor 506 and the slitting motor 603 are all servo motors, the lifting cylinder one 104, the lifting cylinder two 202, the moving cylinder 3011, the extracting cylinder 3037, the extruding cylinder 3043, the linkage cylinder 405, the lifting cylinder three 507, the lifting cylinder four 508, the pushing cylinder 509 and the rotation cylinder 602 are all servo motors, and the moving screw 3012 is a servo screw.
As shown in fig. 28, the control end 8 comprises a main controller, an interactive switch, an information transmission module, a storage module and a power module, wherein the main controller is electrically connected with the interactive switch, the information transmission module, the storage module, the power module, a cutting motor 1032, a lifting cylinder one 104, a docking motor 107, a lifting cylinder two 202, a moving cylinder 3011, a moving screw 3012, a rotating motor 3032, a suction head 3036, a drawing cylinder 3037, a pressing cylinder 3043, a linkage cylinder 405, a driving motor 408, a drilling motor 505, a tapping motor 506, a lifting cylinder three 507, a lifting cylinder four 508, a pushing cylinder 509, a rotating cylinder 602 and a slitting motor 603, the main controller is used for controlling the operation of the whole anchor clip automatic production device, the interactive switch is used for controlling the opening and closing of the anchor clip automatic production device, the information transmission module is used for transmitting information between the main controller and each electrical element, the power module is used for providing a stable power supply for the control end 8, and the storage module is used for storing operation information data of the whole anchor clip automatic production device.
The operation method of the embodiment is as follows:
The first step, a manual or another pushing device pushes a raw material column on the feeding disc 101 to move, a cutting motor 1032 is started to drive a cutting knife 1031 to rotate, a lifting cylinder I104 drives a sliding plate 1021 to reciprocate, the cutting knife 1031 rotates and reciprocates to cut the raw material column into small columns, the small columns roll to an abutting plate 106 along an inclined slideway 105, the abutting motor 107 is started to drive the abutting plate 106 to rotate, and the abutting plate 106 sequentially conveys the small columns to an inclined slide I2011, an inclined slide II 2012 and an inclined slide III 2013;
The second step, the small column rolls on the corresponding inclined slide plate and is blocked by the blocking frame 203, the extracting cylinder 3037 is started, the extracting rod 3035 moves towards the bracket 201, the suction head 3036 adsorbs the corresponding small column, then the extracting cylinder 3037 drives the extracting rod 3035 to reversely move, the small column is extracted and moves between the fixed clamping rods 305, the extruding cylinder 3043 is started, the fixed clamping rods 305 clamp the small column, and the small column is fixed in the rotating main shaft 3031;
Starting a rotating motor 3032 and rotating a main shaft 3031 to drive the small cylinder to rotate, and simultaneously starting a moving cylinder 3011 and a moving screw 3012, and moving a turning tool 302 to turn the small cylinder;
Fourthly, after turning is finished, the turning tool 302 stops moving, the rotating main shaft 3031 stops rotating, the fixed clamping rod 305 loosens the turned small round platform, the extracting cylinder 3037 drives the extracting rod 3035 to move towards the bracket 201, the extracting rod 3035 conveys the small round platform to the original inclined sliding plate, and then the suction head 3036 loosens the small round platform and returns to the original position;
Fifthly, starting a driving motor 408, moving a rack push rod 406, pushing the fallen small round table between an upper clamping plate 402 and a lower clamping plate 403 (and corresponding to through holes on the upper clamping plate 402 and the lower clamping plate 403) once when the rack push rod 406 falls down by one small round table, repeating the steps for a plurality of times until the small round table is filled between the upper clamping plate 402 and the lower clamping plate 403, and then starting a linkage cylinder 405, and rotating a linkage rod 404, wherein the upper clamping plate 402 and the lower clamping plate 403 are mutually close to each other and clamp the small round table, so that the small round tables are fixed in batches;
Step six, starting a pushing cylinder 509 and moving a sliding block 502, driving a drilling head 503 to drill by a lifting cylinder III 507 and a drilling motor 505, and driving a tap head 504 to carry out thread processing by a lifting cylinder IV 508 and a tapping motor 506 until each small round platform body fixed is subjected to hole processing;
starting a rotary cylinder 602 to drive a rotary frame 601 to rotate, simultaneously starting a slitting motor 603 and a slitting knife 604 to rotate, moving the slitting knife 604 and rotating to slit the fixed small round table body to divide the small round table body into two clamping pieces, and returning the rotary frame 601 to the original position after the slitting is completed;
Eighth step, the linkage cylinder 405 drives the linkage rod 404 to rotate, the upper clamping plate 402 and the lower clamping plate 403 are mutually far away, the split clamping pieces are loosened, the clamping pieces are still embedded on the horizontal portion 4012 of the transportation slideway 401 at the moment, the driving motor 408 is started, the rack push rod 406 pushes the clamping pieces backwards, the clamping pieces are pushed out of the horizontal portion 4012, and then collection and arrangement of the clamping pieces are carried out;
the steps complete the automatic production of the anchorage clamping piece.
Claims (9)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109128834A (en) * | 2018-10-16 | 2019-01-04 | 何亚群 | A kind of threading apparatus of piston lever of reducer for automobile |
| CN116900721A (en) * | 2023-09-15 | 2023-10-20 | 江苏中鹏电气有限公司 | Turning device for aluminum alloy bridge frame |
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| JP4429946B2 (en) * | 2005-03-24 | 2010-03-10 | 株式会社森精機製作所 | Machine Tools |
| CN220240639U (en) * | 2021-07-06 | 2023-12-26 | 唐均华 | Multifunctional cutting and milling composite machining center |
| CN118456018B (en) * | 2024-05-16 | 2024-11-08 | 扬州扬子金属减震配件有限公司 | Full-automatic chipless pipe cutting and chamfering integrated machine |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128834A (en) * | 2018-10-16 | 2019-01-04 | 何亚群 | A kind of threading apparatus of piston lever of reducer for automobile |
| CN116900721A (en) * | 2023-09-15 | 2023-10-20 | 江苏中鹏电气有限公司 | Turning device for aluminum alloy bridge frame |
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