CN118953823B - Emulsion explosive packaging machine - Google Patents
Emulsion explosive packaging machine Download PDFInfo
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- CN118953823B CN118953823B CN202411469916.1A CN202411469916A CN118953823B CN 118953823 B CN118953823 B CN 118953823B CN 202411469916 A CN202411469916 A CN 202411469916A CN 118953823 B CN118953823 B CN 118953823B
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 65
- 239000002360 explosive Substances 0.000 title claims abstract description 49
- 239000000839 emulsion Substances 0.000 title claims abstract description 30
- 238000001514 detection method Methods 0.000 claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 25
- 230000002950 deficient Effects 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 12
- 230000007547 defect Effects 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract description 23
- 239000003814 drug Substances 0.000 abstract description 11
- 230000006698 induction Effects 0.000 abstract description 8
- 238000004458 analytical method Methods 0.000 abstract description 4
- 239000002923 metal particle Substances 0.000 abstract description 4
- 239000002245 particle Substances 0.000 abstract description 2
- 239000012634 fragment Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000007480 spreading Effects 0.000 description 5
- 238000003892 spreading Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000001804 emulsifying effect Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/34—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
- B65B43/36—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure applied pneumatically
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Basic Packing Technique (AREA)
Abstract
本发明属于乳化炸药包装技术领域，具体的说是一种乳化炸药包装机，包括：第一输送机；料仓，通过四个支柱固定在第一输送机顶部的一端检测单元；药卷经过检测板时，经过信号分析，若是存在金属碎屑，当金属颗粒经过通交流电的电感线圈时，金属碎屑内部形成电涡流，金属碎屑颗粒被磁化，磁化的碎屑会产生新的磁场，并且碎屑内部磁感应强度远大于内部涡流产生的磁感应强度，所以当金属碎屑经过电感线圈时，电感线圈的等效电感值增大，通过第一控制器控制开启第一电机，通过第一电机第一往复丝杆转动，第一往复丝杆带动第一移动板运动，第一移动板带动第一推板在第一导向杆水平运动，快速将药卷推出，移动板迅速复位；不含有金属碎屑的药卷继续输送。
The invention belongs to the technical field of emulsion explosive packaging, and specifically is an emulsion explosive packaging machine, comprising: a first conveyor; a silo, and a detection unit at one end fixed on the top of the first conveyor by four pillars; when a medicine roll passes through a detection plate, after signal analysis, if there is metal debris, when metal particles pass through an inductor coil passing alternating current, eddy currents are formed inside the metal debris, the metal debris particles are magnetized, the magnetized debris will generate a new magnetic field, and the magnetic induction intensity inside the debris is much greater than the magnetic induction intensity generated by the internal eddy current, so when the metal debris passes through the inductor coil, the equivalent inductance value of the inductor coil increases, and a first controller is controlled to start a first motor, and a first reciprocating screw of the first motor rotates, the first reciprocating screw drives a first moving plate to move, and the first moving plate drives a first push plate to move horizontally on a first guide rod, so that the medicine roll is quickly pushed out, and the moving plate is quickly reset; the medicine roll without metal debris continues to be conveyed.
Description
Technical Field
The invention belongs to the technical field of emulsion explosive packaging, and particularly relates to an emulsion explosive packaging machine.
Background
The emulsion explosive is a novel industrial explosive, has a special physical structure and special chemical property, needs to be manufactured into a long cylindrical shape during production, needs to package a plurality of cylindrical explosive strips after manufacturing and molding, and is high in production efficiency, high in product yield speed, difficult to realize efficient packaging by common manpower and needs to utilize mechanical equipment for packaging.
The Chinese patent with the bulletin number of CN111532505B discloses an automatic spreading device for emulsion explosive packages, which comprises a material strip conveying belt, a workbench and a finished product conveying belt, and is characterized in that the workbench is provided with a first workbench and a second workbench, the material strip conveying belt is arranged above one side of the first workbench, the finished product conveying belt is arranged at the end part of the second workbench, and the automatic spreading device further comprises a material strip sorting mechanism which is arranged on the first workbench, a bag spreading mechanism which is arranged on the second workbench, wherein the bag spreading mechanism comprises a driving assembly, a track member and a spreading assembly, and a bag taking mechanism which comprises a bracket and a bag taking assembly. Through utilizing rotatable bag opening mechanism, when its rotation, accomplish the opening action of fagging, it is little to guarantee that bag opening mechanism is its contact surface when just rotatory feeding bag, opens completely when rotatory in place and supports the material bag, has solved and has opened the mechanism and can not accurately get into the material bag and lead to the card bag, influences work efficiency's problem.
In the technology, the emulsion explosive enters the packaging bag through extrusion to form the cartridge, and because the emulsion explosive is possibly doped with metal scraps in the production process, the metal scraps and the emulsion explosive are mixed together, explosion can be caused when the emulsion explosive is impacted or rubbed in the packaging or transportation process, and potential safety hazards are brought, and the two ends of the cartridge are locked through the buckles, and the edges of the buckles are knocked out, so that the cartridge is not sealed well, is extruded easily in the transportation process, not only is the environment polluted easily, but also the power of the explosive cannot be realized.
To this end, the invention provides an emulsion explosive packaging machine.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted by the invention for solving the technical problems is that the emulsifying explosive packaging machine comprises:
A first conveyor;
the bin is fixed at one end of the top of the first conveyor through four struts;
the detection unit is used for detecting defects of the emulsion explosive cartridge;
the detection unit comprises a detection plate and a scanner;
The two ends of the top of the first conveyor are symmetrically and fixedly connected with fixed plates, two ends of the bottom of the detection plate are respectively and fixedly connected with the fixed plates, an inductance coil is arranged at the bottom of the detection plate, a first controller is fixedly connected to the outer side wall of one fixed plate, a first mounting frame is fixedly connected to the side wall of the fixed plate far away from the storage bin, a first reciprocating screw rod is rotatably connected in the first mounting frame through a bearing, a first motor is fixedly connected to the side wall of the first mounting frame, an output shaft of the first motor is fixedly connected to one end of the first reciprocating screw rod, a first movable plate is connected to the first reciprocating screw rod in a threaded manner, a first push plate is fixedly connected to the bottom of the first movable plate, two first guide rods are connected to the first movable plate in a sliding manner, two ends of each first guide rod are fixedly connected to the first mounting frame, and the first controller is electrically connected with the first motor;
The top of the first conveyor is fixedly connected with a first fixing frame, the first fixing frame is arranged on one side, far away from the storage bin, of the detection plate, two scanners are symmetrically and fixedly connected to the bottom of the first fixing frame, and a second controller is fixedly connected to the outer side wall of the first fixing frame.
The first fixing frame is fixedly connected with a second mounting frame on the side wall far away from the detection plate, a second reciprocating screw rod is rotatably connected in the second mounting frame through a bearing, a second motor is fixedly connected on the side wall of the second mounting frame, an output shaft of the second motor is fixedly connected with one end of the second reciprocating screw rod, a second moving plate is connected onto the second reciprocating screw rod in a threaded mode, a second pushing plate is fixedly connected onto the bottom of the first moving plate, two second guide rods are connected onto the second moving plate in a sliding mode, two ends of each first guide rod are fixedly connected onto the second mounting frame, and the second controller is electrically connected with the second motor.
Preferably, two defective product boxes are arranged on one side of the first conveyor, the defective product boxes on the two sides are aligned with the first pushing plate and the second pushing plate respectively, the top ends of the defective product boxes are connected with buffer plates in a rotating mode through rotating shafts, two springs are fixedly connected to the bottoms of the buffer plates, and the bottoms of the springs are fixedly connected to the side walls of the defective product boxes.
Preferably, a workbench is arranged on one side, far away from the storage bin, of the first conveying belt, two limiting plates are fixedly connected to the workbench and aligned with the discharge end of the first conveying belt, a second electric push rod is fixedly connected to the top of the workbench, a top plate is fixedly connected to the output end of the second electric push rod, and the top plate is arranged between the two limiting plates.
Preferably, a notch is formed near the top of the limiting plate of the first conveyor and fixedly connected with an inclined plate, a photoelectric control mechanism is fixedly connected to the top of the inclined plate, and the photoelectric control mechanism is electrically connected with the second electric push rod.
The top of the workbench is provided with a placing groove, a rotating plate is connected in the placing groove through a rotating shaft in a rotating mode, the top of the workbench is provided with a groove, a gear is fixedly connected in the rotating shaft extending to the groove, a third electric push rod is fixedly connected in the groove, the output end of the electric push rod is fixedly connected with a rack, the rack is meshed with the gear, the bottom of the rack is fixedly connected with a limiting block, and the limiting block slides at the bottom of the groove.
The side plate is arranged on one side of the workbench far away from the second electric push rod, a disc is connected in the side plate in a rotating way through a bearing, four through holes are formed in the inner circumference of the disc in an arrangement way, four bag supporting frames are fixedly connected to the side wall of the through holes far away from the workbench, the through holes are respectively matched with a top plate and a bag supporting frame in a connecting way, an installation seat is fixedly connected to the side wall, close to the workbench, of the side plate, a telescopic air gun is fixedly connected to the top end of the installation seat, the air outlet end of the telescopic air gun is inserted into the through holes, a third motor is fixedly connected to the installation seat, the output shaft of the third motor is fixedly connected to the disc through the installation seat, and a second conveyor is arranged below the bag supporting frames.
The two sides of the second conveyor far away from the side plates are respectively provided with a bag storage box, the top ends of the bag storage boxes are symmetrically and fixedly connected with two cross bars, two layers of bag conveying rollers are respectively arranged in the cross bars, the top and the bottom of each cross bar are respectively and fixedly connected with a fixed seat, the middle parts of the fixed seats are respectively and fixedly connected with a fourth electric push rod, the output ends of the fourth electric push rods are respectively and fixedly connected with a movable box, two movable boxes are symmetrically and fixedly connected with air cylinders, the output ends of the air cylinders extend into the movable boxes and are fixedly connected with lifting plates, the lifting plates are fixedly connected with two suction nozzles, and the suction nozzles are respectively and fixedly connected with the movable boxes in a sliding manner.
Preferably, the blanking roller is rotatably connected in the bin through a rotating shaft, a plurality of arc grooves are formed in the circumference of the outer side of the blanking roller in an arrangement mode, and a driving motor is arranged on one side of the blanking roller.
Preferably, a second fixing frame is fixedly connected to one end, far away from the storage bin, of the top of the first conveyor, a first electric push rod is fixedly connected to the top of the fixing frame, and a baffle is fixedly connected to the output end of the first electric push rod.
The beneficial effects of the invention are as follows:
1. According to the emulsion explosive packaging machine, through the cooperation of the detection plate, the first push plate and the first controller, when the explosive cartridge passes through the detection plate, through signal analysis, if metal fragments exist, when metal particles pass through the inductance coil powered with alternating current, electric vortex is formed in the metal fragments, the metal fragments are magnetized, the magnetized fragments can generate a new magnetic field, the magnetic induction intensity in the fragments is far greater than that of the internal vortex, so that when the metal fragments pass through the inductance coil, the equivalent inductance value of the inductance coil is increased, the first motor is controlled to be started through the first controller, the first reciprocating screw of the first motor rotates, the first reciprocating screw drives the first moving plate to move, the first moving plate drives the first push plate to horizontally move on the first guide rod to rapidly push out the explosive cartridge, the moving plate rapidly resets, and the explosive cartridge without the metal fragments continues to be conveyed.
2. According to the emulsion explosive packaging machine, through the cooperation of the photoelectric control mechanism, the rotating plate and the top plate, qualified explosive rolls on the first conveyor slide through the inclined plate and slide from the photoelectric control mechanism through the inclined plate, the photoelectric control mechanism counts, the number of the explosive rolls reaches the set number, the explosive rolls slide on the rotating plate through the inclined plate, the third electric push rod is electrically connected with the photoelectric control mechanism, when the number of the explosive rolls reaches the set value, the opening of the third electric push rod is controlled, the rack is driven to move through the third electric push rod, the rack moves in the horizontal direction through the limiting block, the gear is driven to rotate through the rotating shaft, the rotating plate rotates to be flush with the workbench, and then the explosive rolls at the top can be pushed through the top plate, and the rotating plate is rotated to the position below the inclined plate again.
3. According to the emulsion explosive packaging machine, through the cooperation of the bag supporting frame and the disc, the packaging bag is sleeved on the bag supporting frame above, then the telescopic air gun is driven to inflate the packaging bag, so that the packaging bag bulges, the disc is driven to rotate through the output shaft of the third motor, when the disc rotates and the workbench is level, the top plate is driven to push out the explosive roll from the limiting plate through the second electric push rod, the explosive roll enters the packaging bag on the bag supporting frame through the through hole and is pushed and falls on the second conveyor, in the rotating process of the disc, the packaging bag is sleeved on the bag supporting frame and the explosive roll is pushed into the packaging bag at the same time, the operation is orderly, the packaging efficiency is improved, and the packaging of the packaging bag on the second conveyor can be completed through heat sealing.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic view of a cross-section of a silo in accordance with the invention;
FIG. 3 is a schematic view of the structure of the detecting plate in the present invention;
FIG. 4 is a schematic diagram of the structure of the scanner of the present invention;
FIG. 5 is a schematic view of the structure of the section of the defective bin of the present invention;
FIG. 6 is a schematic view of the structure of the rotating plate of the present invention;
FIG. 7 is a schematic view of the structure of the gear and rack of the present invention;
FIG. 8 is a schematic view of the structure of the bag support of the present invention;
FIG. 9 is a schematic view of the structure of the pouch case of the present invention;
FIG. 10 is a schematic view of the structure of the suction nozzle in the present invention;
in the figure, 1, a first conveyor; 11, a pillar; 12, a storage bin; 13, a blanking roller, 14, an arc groove, 2, a fixed plate, 21, a detection plate, 22, a first mounting frame, 23, a first controller, 24, a first reciprocating screw, 25, a first guide rod, 26, a first push plate, 27, a first moving plate, 28, a first motor, 3, a first mounting frame, 31, a scanner, 32, a second mounting frame, 33, a second controller, 34, a second reciprocating screw, 35, a second guide rod, 36, a second push plate, 37, a second moving plate, 38, a second motor, 4, a second mounting frame, 41, a first electric push rod, 42, a baffle plate, 5, a defective product box, 51, a buffer plate, 52, a spring, 6, a workbench, 61, a second electric push rod, 62, a top plate, 63, a limiting plate, 64, a sloping plate, 65, a photoelectric control mechanism, 66, a rotating plate, 661, a groove 662, a third electric push rod, 663, 664, a gear, 665, a limiting block, 7, a side plate, 71, a disc, 72, a bag support frame, 73, 74, a first electric push rod, a telescopic cylinder, 75, a telescopic cylinder, a box, a lifting box, a 8, a movable box, a lifting box, a 8, a third electric push rod, a lifting box, a 8, a lifting box, a spring, a fixed box, a lifting box, a seat, a 8, a lifting box, a 9, a buffer box, a lifting box, a spring, a6, a working box, a lifting box, a lifting box, a and a lifting box, a and a, a lifting box, a and a lifting.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 10, an emulsifying explosive packing machine according to an embodiment of the present invention includes a first conveyor 1; the detection unit comprises a detection plate 21 and a scanner 31, wherein the detection unit is fixed at one end of the top of a first conveyor 1 through four struts 11 and is used for detecting defects of emulsion explosive cartridges, the detection plate 2 is symmetrically and fixedly connected to two ends of the top of the first conveyor 1, the two ends of the bottom of the detection plate 21 are fixedly connected to the fixed plate 2 respectively, an inductance coil is mounted at the bottom of the detection plate 21, a first controller 23 is fixedly connected to the outer side wall of one of the fixed plates 2, a first mounting frame 22 is fixedly connected to the side wall of the two fixed plates 2 far from the storage frame 12, a first reciprocating screw 24 is rotatably connected to the first mounting frame 22 through a bearing, a first motor 28 is fixedly connected to the side wall of the first mounting frame 22, an output shaft of the first motor 28 is fixedly connected to one end of the first reciprocating screw 24, a first moving plate 27 is connected to the first reciprocating screw 24 in a threaded mode, a first pushing plate 26 is fixedly connected to the bottom of the first moving plate 27, two first guide rods 25 are fixedly connected to the side walls of the first moving plate 27, a first fixing frame 3 is fixedly connected to the two sides of the first guide rods 25, two guide rods are fixedly connected to the first fixing frames 3 are fixedly connected to the first mounting frame 3, and the two sides of the first fixing frame 33 are fixedly connected to the first fixing frame 3.
The emulsion explosive enters the packaging bag to form the explosive roll through extrusion, and because the emulsion explosive is possibly doped with metal scraps in the production process, the metal scraps and the emulsion explosive are mixed together, and the explosion can be caused when the emulsion explosive is impacted or rubbed in the packaging or transportation process, so that potential safety hazards are brought;
When the detection unit provided by the invention is used, a cartridge is fed from a storage bin 12 to a first conveyor 1, the cartridge is conveyed through the first conveyor 1, when the cartridge passes through a detection plate 21, if metal chips exist through signal analysis, when metal particles pass through an inductance coil powered with alternating current, electric vortex is formed in the metal chips, the metal chip particles are magnetized, the magnetized chips can generate a new magnetic field, the magnetic induction intensity in the chips is far greater than that in the internal vortex, so that when the metal chips pass through the inductance coil, the equivalent inductance value of the inductance coil is increased, a first motor 28 is controlled to be started through a first controller 23, a first reciprocating screw 24 is rotated through the first motor 28, the first reciprocating screw 24 drives a first moving plate 27 to move, and the first moving plate 27 drives a first push plate 26 to horizontally move on a first guide rod 25 so as to quickly push the cartridge out, and the moving plate quickly resets;
when the scanner 31 detects that the buckle is out of order when the cartridge continues to be conveyed through the scanner 31, the cartridge is pushed out by the second controller 33, and the cartridge qualified in the buckle is conveyed continuously.
As shown in fig. 1 and 4, a second mounting frame 32 is fixedly connected to a side wall of the first fixing frame 3 far away from the detection plate 21, a second reciprocating screw rod 34 is rotatably connected to the second mounting frame 32 through a bearing, a second motor 38 is fixedly connected to the side wall of the second mounting frame 32, an output shaft of the second motor 38 is fixedly connected to one end of the second reciprocating screw rod 34, a second moving plate 37 is in threaded connection with the second reciprocating screw rod 34, a second push plate 36 is fixedly connected to the bottom of the first moving plate 27, two second guide rods 35 are slidably connected to the second moving plate 37, two ends of the first guide rod 25 are fixedly connected to the second mounting frame 32, and the second controller 33 is electrically connected with the second motor 38.
When the second push plate 36 provided by the invention is used, when the scanner 31 detects that a buckle is in a problem, a signal is transmitted to the second controller 33, the second motor 38 is started through the second controller 33, the second reciprocating screw 34 is driven to rotate through the second motor 38, the second reciprocating screw 34 drives the second moving plate 37 to move, the second moving plate 37 slides on the second guide rod 35, the second moving plate 37 is limited in the horizontal direction through the second guide rod 35, the second moving plate 37 drives the second push plate 36 to move, the second push plate 36 pushes out the cartridge, and then the second push plate 36 is reset.
As shown in fig. 1 and 5, two defective product boxes 5 are arranged on one side of the first conveyor 1, the defective product boxes 5 on two sides are aligned with the first push plate 26 and the second push plate 36 respectively, the top ends of the defective product boxes 5 are connected with a buffer plate 51 through rotating shafts in a rotating mode, two springs 52 are fixedly connected to the bottoms of the buffer plate 51, and the bottoms of the springs 52 are fixedly connected to the side walls of the defective product boxes 5.
When the buffer plate 51 provided by the invention is used, when unqualified cartridges are pushed to the defective bin 5, the buffer plate 51 has the functions of buffering and reciprocating shaking around a rotating shaft under the action of the spring 52 through the buffer plate 51, so that the cartridges slowly slide down to the defective bin 5 by virtue of the buffer plate 51, the cartridges containing metal scraps are prevented from collision, and meanwhile, the overflow of the blocked unqualified products in the defective bin 5 is reduced.
As shown in fig. 1 and 6, a workbench 6 is arranged on one side, away from the storage bin 12, of the first conveyor belt, two limiting plates 63 are fixedly connected to the workbench 6, the limiting plates 63 are aligned with the discharge end of the first conveyor 1, a second electric push rod 61 is fixedly connected to the top of the workbench 6, a top plate 62 is fixedly connected to the output end of the second electric push rod 61, and the top plate 62 is arranged between the two limiting plates 63.
When the limiting plate 63 provided by the invention is used, the cartridges are output from the output end of the first conveyor 1 to the workbench 6, and the cartridges are orderly arranged by the limitation of the limiting plate 63, so that a plurality of cartridges are conveniently arranged together for packaging.
As shown in fig. 1 and 6, a notch is formed near the top of the limiting plate 63 of the first conveyor 1, and an inclined plate 64 is fixedly connected to the top of the inclined plate 64, a photoelectric control mechanism 65 is fixedly connected to the top of the inclined plate 64, and the photoelectric control mechanism 65 is electrically connected to the second electric push rod 61.
When the photoelectric control mechanism 65 provided by the invention is used, qualified medicine rolls on the first conveyor 1 slide through the inclined plate 64, slide from the photoelectric control mechanism 65 through the inclined plate 64, the photoelectric control mechanism 65 counts, and when the number reaches the set number, the second electric push rod 61 can be driven to push the medicine rolls.
As shown in fig. 6 and 7, a placing groove is formed in the top of the workbench 6, a rotating plate 66 is rotatably connected in the placing groove through a rotating shaft, a groove 661 is formed in the top of the workbench 6, the rotating shaft extends into the groove 661 and is fixedly connected with a gear 664, a third electric push rod 662 is fixedly connected in the groove 661, the output end of the electric push rod is fixedly connected with a rack 663, the rack 663 is meshed with the gear 664, a limiting block 665 is fixedly connected to the bottom of the rack 663, and the limiting block 665 slides on the bottom of the groove 661.
When the gear 664 and the rack 663 provided by the invention are used, the medicine rolls slide on the rotating plate 66 through the inclined plate 64, the third electric push rod 662 is electrically connected with the photoelectric control mechanism 65, when the number of medicine rolls reaches a set value, the opening of the third electric push rod 662 is controlled, the rack 663 is driven to move by the third electric push rod 662, the rack 663 is driven to move in the horizontal direction by the limiting block 665, the rack 663 drives the gear 664 to rotate, the gear 664 drives the rotating plate 66 to rotate through the rotating shaft, the rotating plate 66 rotates to be flush with the workbench 6, and then the medicine rolls at the top can be pushed through the top plate 62, and then the rotating plate 66 rotates to the lower part of the inclined plate 64 again.
As shown in fig. 1 and 8, a side plate 7 is arranged at one side of the workbench 6 far away from the second electric push rod 61, a disc 71 is rotatably connected in the side plate 7 through a bearing, four through holes 73 are formed in the inner circumference of the disc 71 in an arrangement mode, four bag supporting frames 72 are fixedly connected to the side wall of the through holes 73 far away from the workbench 6, the through holes 73 are respectively matched with the top plate 62 and the bag supporting frame in a connecting mode, an installation seat 74 is fixedly connected to the side wall of the side plate 7 close to the workbench 6, a telescopic air gun 75 is fixedly connected to the top end of the installation seat 74, an air outlet end of the telescopic air gun 75 is inserted into the through holes 73, a third motor 76 is fixedly connected to the installation seat 74, an output shaft of the third motor 76 is fixedly connected to the disc 71 through the installation seat 74, and a second conveyor 9 is arranged below the bag supporting frames 72.
When the bag supporting frame 72 and the disc 71 are used, the packaging bag is sleeved on the bag supporting frame 72 above, then the telescopic air gun 75 is driven to inflate the packaging bag, so that the packaging bag bulges, the disc 71 is driven to rotate through the output shaft of the third motor 76 by driving the third motor 76, when the packaging bag rotates to be level with the workbench 6, the top plate 62 is driven to push out the medicine roll from the limiting plate 63 through the second electric push rod 61, the medicine roll enters the packaging bag on the bag supporting frame 72 through the through hole 73 and is pushed to fall on the second conveyor 9, the packaging bag sleeved on the bag supporting frame 72 and the medicine roll pushed into the packaging bag can be simultaneously carried out in the rotating process of the disc 71, the operation is orderly, the packaging efficiency is improved, and the packaging bag on the second conveyor 9 can be packaged through heat sealing.
As shown in fig. 1 and 9, a bag storage box 8 is arranged on one side of the second conveyor 9 far away from the side plate 7, two cross bars 81 are symmetrically and fixedly connected to the top end of the bag storage box 8, two upper and lower bag conveying rollers 82 are respectively arranged in the cross bars 81, fixed seats 83 are respectively and fixedly connected to the top and bottom of the two cross bars 81, a fourth electric push rod 84 is fixedly connected to the middle of the fixed seats 83, movable boxes 85 are fixedly connected to the output ends of the fourth electric push rod 84, air cylinders 851 are symmetrically and fixedly connected to the two movable boxes 85, lifting plates 853 are fixedly connected to the output ends of the air cylinders 851 extending into the movable boxes 85, two suction nozzles 852 are fixedly connected to the lifting plates 853, and the suction nozzles 852 are respectively and slidably connected to the movable boxes 85.
When the bag conveying roller 82 and the suction nozzle 852 are used, a packaging bag is output from the bag storage box 8 and conveyed through the bag conveying roller 82, when a bag is required to be sleeved, the air cylinder 851 is started, the air cylinder 851 drives the suction nozzle 852 to move towards the packaging bag through the lifting plate 853 to suck the packaging bag, at the moment, the fourth electric push rod 84 is started, the fourth electric push rod 84 drives the movable box 85, the suction nozzle 852 and the packaging bag to move forwards, the packaging bag is separated towards two sides through the air cylinder 851, the opening of the packaging bag is enabled, and the fourth electric push rod 84 sleeves the opened packaging bag on the bag supporting frame 72, so that the effects of bagging and bag supporting are achieved.
As shown in fig. 1 and 2, a blanking roller 13 is rotatably connected in the storage bin 12 through a rotating shaft, a plurality of arc grooves 14 are formed in the outer circumference of the blanking roller 13 in a arrayed mode, and a driving motor is arranged on one side of the blanking roller 13.
When the blanking roller 13 provided by the invention is used, the driving motor is started, the blanking roller 13 is driven to rotate by the driving motor, the blanking roller 13 drives the arc-shaped groove 14 to rotate, the explosive rolls in the bin 12 fall into the arc-shaped groove 14 and rotate to the bottom of the blanking roller 13 along with the arc-shaped groove 14, and finally fall onto the first conveyor 1, so that orderly feeding of the explosive rolls is realized, and the detection is convenient.
As shown in FIG. 1, a second fixing frame 4 is fixedly connected to one end, far away from the storage bin 12, of the top of the first conveyor 1, a first electric push rod 41 is fixedly connected to the top of the fixing frame, and a baffle 42 is fixedly connected to the output end of the first electric push rod 41.
When the baffle plate 42 provided by the invention is used, the first electric push rod 41 is electrically connected with the photoelectric control mechanism 65, and when the number of cartridges reaches a set value, the baffle plate 42 is moved downwards by opening the first electric push rod 41, so that the delivery of the cartridges is blocked, and the cartridges are prevented from being accumulated on the workbench 6.
The working principle is that by starting a driving motor, the driving motor drives a discharging roller 13 to rotate, the discharging roller 13 drives an arc groove 14 to rotate, a cartridge in a storage bin 12 falls into the arc groove 14 and rotates to the bottom of the discharging roller 13 along with the arc groove 14, and finally falls onto a first conveyor 1, so that orderly feeding of the cartridge is realized;
The cartridge is fed from the storage bin 12 to the first conveyor 1, the cartridge is conveyed through the first conveyor 1, when the cartridge passes through the detection plate 21, through signal analysis, if metal chips exist, when metal particles pass through the induction coil which is electrified with alternating current, electric vortex is formed in the metal chips, the metal chips are magnetized, the magnetized chips generate a new magnetic field, the magnetic induction intensity in the chips is far greater than that of the internal vortex, so that when the metal chips pass through the induction coil, the equivalent inductance value of the induction coil is increased, the first motor 28 is controlled to be started through the first controller 23, the first reciprocating screw 24 rotates through the first motor 28, the first reciprocating screw 24 drives the first moving plate 27 to move, the first moving plate 27 drives the first push plate 26 to horizontally move at the first guide rod 25, the cartridge is rapidly pushed out, and the moving plate is rapidly reset;
When the cartridge continues to be conveyed through the scanner 31 and the scanner 31 detects that a buckle is wrong, the cartridge is pushed out by the second controller 33, the second motor 38 is started, the second motor 38 drives the second reciprocating screw rod 34 to rotate, the second reciprocating screw rod 34 drives the second movable plate 37 to move, the second movable plate 37 slides on the second guide rod 35, the second movable plate 37 is limited in the horizontal direction by the second guide rod 35, the second movable plate 37 drives the second push plate 36 to move, the second push plate 36 pushes out the cartridge, then the second push plate 36 is reset, and the cartridge qualified in the buckle is conveyed continuously;
Qualified cartridges on the first conveyor 1 slide through the inclined plate 64, slide from the photoelectric control mechanism 65 through the inclined plate 64, the photoelectric control mechanism 65 counts, when the number reaches the set number, which means that the number of cartridges is reached, the cartridges slide on the rotating plate 66 through the inclined plate 64, the third electric push rod 662 is electrically connected with the photoelectric control mechanism 65, when the number of cartridges reaches the set value, the opening of the third electric push rod 662 is controlled, the rack 663 is driven by the third electric push rod 662 to move, the rack 663 moves in the horizontal direction through the limiting block 665, the rack 663 drives the gear 664 to rotate, the gear 664 drives the rotating plate 66 to rotate through the rotating shaft, the rotating plate 66 rotates to be flush with the workbench 6, the cartridges on the top can be pushed through the top plate 62, and then the rotating plate 66 rotates to the lower part of the inclined plate 64 again;
The packaging bag is output from the bag storage box 8, is conveyed through the bag conveying roller 82, when a bag needs to be sleeved, the air cylinder 851 is started, the air cylinder 851 drives the suction nozzle 852 to move towards the packaging bag simultaneously through the lifting plate 853, the packaging bag is sucked, the fourth electric push rod 84 is started at the moment, the fourth electric push rod 84 drives the movable box 85, the suction nozzle 852 and the packaging bag to move forwards, the packaging bag is separated towards two sides through the air cylinder 851, the opening of the packaging bag is achieved, the fourth electric push rod 84 sleeves the opened packaging bag on the bag supporting frame 72, and the effects of bagging and bag supporting are achieved;
The packaging bag is sleeved on the bag supporting frame 72 above, then the telescopic air gun 75 is driven to inflate the packaging bag, the packaging bag is inflated, the third motor 76 is driven, the disc 71 is driven to rotate through the output shaft of the third motor 76, when the rotation is level with the workbench 6, the second electric push rod 61 drives the top plate 62 to push out the cartridge from the limiting plate 63, the cartridge enters the packaging bag on the bag supporting frame 72 through the through hole 73 and is pushed to fall on the second conveyor 9, in the rotating process of the disc 71, the packaging bag is sleeved on the bag supporting frame 72 and the cartridge pushing into the packaging bag can be simultaneously carried out, the operation is orderly, the packaging efficiency is improved, and the packaging bag on the second conveyor 9 can be packaged through heat sealing.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. An emulsion explosive packaging machine comprising:
A first conveyor (1);
a stock bin (12) which is fixed at one end of the top of the first conveyor (1) through four supporting posts (11)
The detection unit is used for detecting defects of the emulsion explosive cartridge;
The device is characterized in that the detection unit comprises a detection plate (21) and a scanner (31);
The two ends of the top of the first conveyor (1) are symmetrically and fixedly connected with fixing plates (2), two ends of the bottom of the detection plate (21) are fixedly connected to the fixing plates (2) respectively, an inductance coil is arranged at the bottom of the detection plate (21), a first controller (23) is fixedly connected to the outer side wall of one of the fixing plates (2), a first mounting frame (22) is fixedly connected to the side wall, far away from the storage bin (12), of the two fixing plates (2), a first reciprocating screw (24) is rotatably connected in the first mounting frame (22) through a bearing, a first motor (28) is fixedly connected to the side wall of the first mounting frame (22), an output shaft of the first motor (28) is fixedly connected to one end of the first reciprocating screw (24), a first moving plate (27) is connected to the first reciprocating screw thread of the first reciprocating screw (24), a first push plate (26) is fixedly connected to the bottom of the first moving plate (27), two first guide rods (25) are connected to the first controller (23) in a sliding mode, and the two ends of the first guide rods (25) are electrically connected to the first controller (23);
the top of the first conveyor (1) is fixedly connected with a first fixing frame (3), the first fixing frame (3) is arranged on one side, far away from the storage bin (12), of the detection plate (21), two scanners (31) are symmetrically and fixedly connected to the bottom of the first fixing frame (3), and a second controller (33) is fixedly connected to the outer side wall of the first fixing frame (3);
A workbench (6) is arranged on one side, far away from the storage bin (12), of the first conveyor (1), two limiting plates (63) are fixedly connected to the workbench (6), the limiting plates (63) are aligned with the discharge end of the first conveyor (1), a second electric push rod (61) is fixedly connected to the top of the workbench (6), a top plate (62) is fixedly connected to the output end of the second electric push rod (61), and the top plate (62) is arranged between the two limiting plates (63);
A side plate (7) is arranged on one side, far away from the second electric push rod (61), of the workbench (6), a disc (71) is rotatably connected in the side plate (7) through a bearing, four through holes (73) are formed in the inner circumference of the disc (71), four bag supporting frames (72) are fixedly connected to the side wall, far away from the workbench (6), of the through holes (73), the through holes (73) are respectively matched with a top plate (62) and a bag supporting frame in a connecting mode, an installation seat (74) is fixedly connected to the side wall, close to the workbench (6), of the side plate (7), a telescopic air gun (75) is fixedly connected to the top end of the installation seat (74), an air outlet end of the telescopic air gun (75) is inserted into the through holes (73), a third motor (76) is fixedly connected to the installation seat (74), an output shaft of the third motor (76) is fixedly connected to the disc (71) through the installation seat (74), and a second conveyor (9) is arranged below the bag supporting frame (72);
the two-layer bag conveying device is characterized in that a bag storage box (8) is arranged on one side, far away from the side plate (7), of the second conveyor (9), two cross rods (81) are symmetrically and fixedly connected to the top end of the bag storage box (8), two layers of bag conveying rollers (82) are arranged in the cross rods (81), fixed seats (83) are fixedly connected to the top and the bottom of the two cross rods (81) respectively, a fourth electric push rod (84) is fixedly connected to the middle of the fixed seats (83), movable boxes (85) are fixedly connected to the output ends of the fourth electric push rod (84), air cylinders (851) are symmetrically and fixedly connected to the two movable boxes (85), lifting plates (853) are fixedly connected to the output ends of the air cylinders (851) and are fixedly connected to the movable boxes (85), and the two suction nozzles (852) are slidably connected to the movable boxes (85).
2. The emulsion explosive packaging machine according to claim 1 is characterized in that a second mounting frame (32) is fixedly connected to the side wall, far away from the detection plate (21), of the first mounting frame (3), a second reciprocating screw rod (34) is rotatably connected to the second mounting frame (32) through a bearing, a second motor (38) is fixedly connected to the side wall of the second mounting frame (32), an output shaft of the second motor (38) is fixedly connected to one end of the second reciprocating screw rod (34), a second moving plate (37) is connected to the second reciprocating screw rod (34) in a threaded mode, a second pushing plate (36) is fixedly connected to the bottom of the first moving plate (27), two second guide rods (35) are connected to the second moving plate (37) in a sliding mode, and two ends of each first guide rod (25) are fixedly connected to the second mounting frame (32), and each second controller (33) is electrically connected to the second motor (38).
3. The emulsion explosive packaging machine according to claim 2 is characterized in that two defective product boxes (5) are arranged on one side of the first conveyor (1), the defective product boxes (5) on two sides are respectively aligned with the first pushing plate (26) and the second pushing plate (36), buffer plates (51) are rotatably connected to the top ends of the defective product boxes (5) through rotating shafts, two springs (52) are fixedly connected to the bottoms of the buffer plates (51), and the bottoms of the springs (52) are fixedly connected to the side walls of the defective product boxes (5).
4. The emulsion explosive packaging machine according to claim 1 is characterized in that a notch is formed in the top of the limiting plate (63) close to the first conveyor (1), an inclined plate (64) is fixedly connected with the notch, a photoelectric control mechanism (65) is fixedly connected with the top of the inclined plate (64), and the photoelectric control mechanism (65) is electrically connected with the second electric push rod (61).
5. The emulsion explosive packaging machine is characterized in that a placing groove is formed in the top of the workbench (6), a rotating plate (66) is connected in the placing groove in a rotating mode through a rotating shaft, a groove (661) is formed in the top of the workbench (6), the rotating shaft extends into the groove (661) and is fixedly connected with a gear (664), a third electric push rod (662) is fixedly connected in the groove (661), a rack (663) is fixedly connected to the output end of the electric push rod, the rack (663) is meshed with the gear (664), a limiting block (665) is fixedly connected to the bottom of the rack (663), and the limiting block (665) slides on the bottom of the groove (661).
6. The emulsion explosive packaging machine according to claim 1 is characterized in that a blanking roller (13) is rotatably connected in the storage bin (12) through a rotating shaft, a plurality of arc-shaped grooves (14) are formed in the outer side of the blanking roller (13) in a circumferential arrangement mode, and a driving motor is arranged on one side of the blanking roller (13).
7. The emulsion explosive packaging machine according to claim 6 is characterized in that a second fixing frame (4) is fixedly connected to one end, far away from a storage bin (12), of the top of the first conveyor (1), a first electric push rod (41) is fixedly connected to the top of the fixing frame, and a baffle (42) is fixedly connected to the output end of the first electric push rod (41).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202411469916.1A CN118953823B (en) | 2024-10-21 | 2024-10-21 | Emulsion explosive packaging machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202411469916.1A CN118953823B (en) | 2024-10-21 | 2024-10-21 | Emulsion explosive packaging machine |
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| CN118953823B true CN118953823B (en) | 2025-01-07 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111532505A (en) * | 2020-03-26 | 2020-08-14 | 浙江物产长鹏化工实业有限公司 | Automatic opening device and process for emulsion explosive package |
| CN219546006U (en) * | 2023-01-03 | 2023-08-18 | 贵州盘江民爆有限公司 | Emulsion explosive's conveying system |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA584969A (en) * | 1959-10-13 | C. Hengel Mathew | Explosive packing machine | |
| DE19947282A1 (en) * | 1999-09-30 | 2001-04-05 | Hauni Maschinenbau Ag | Process for the production of packs by wrapping a packaged product |
| CN203255368U (en) * | 2013-04-12 | 2013-10-30 | 天津宏泰化工有限公司 | Minor-diameter emulsion explosive material coil bagging device |
| AT519216A1 (en) * | 2016-09-19 | 2018-04-15 | Red Bull Gmbh | Method and device for the treatment of objects, with monitoring of objects |
| CN117284602A (en) * | 2023-10-11 | 2023-12-26 | 浙江永联民爆器材有限公司 | Emulsion explosive production line without fixed operators |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111532505A (en) * | 2020-03-26 | 2020-08-14 | 浙江物产长鹏化工实业有限公司 | Automatic opening device and process for emulsion explosive package |
| CN219546006U (en) * | 2023-01-03 | 2023-08-18 | 贵州盘江民爆有限公司 | Emulsion explosive's conveying system |
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