CN118942809B

CN118942809B - Electron beam poling device

Info

Publication number: CN118942809B
Application number: CN202411418546.9A
Authority: CN
Inventors: 蔡家滨; 谭卓涯; 郭俊茹; 王朋朋; 姜佩佩; 朱永会
Original assignee: Qingdao Longtian Electronic Technology Co ltd
Current assignee: Qingdao Longtian Electronic Technology Co ltd
Priority date: 2024-10-12
Filing date: 2024-10-12
Publication date: 2025-03-18
Anticipated expiration: 2044-10-12
Also published as: CN118942809A

Abstract

The present invention belongs to the technical field of electronic wiring harnesses, and specifically discloses an electronic wiring harness tube threading device, including a main body box, a wire box fixedly provided at one end of the main body box, a wire outlet hole provided on the surface of the wire box, a recovery groove provided on the inner wall of the wire outlet hole, a non-return mechanism installed inside the recovery groove, a sliding table slidably provided above the main body box, an outer frame provided on the end face of the sliding table close to the wire box, a clamping mechanism movably provided inside the outer frame, a movable groove provided at the other end of the sliding table, a push plate movably provided inside the movable groove. In the present invention, under the action of a cylinder, the output end of the cylinder drives the push plate to move inside the movable groove, so that the sliding table can slide above the main body box, and in conjunction with the clamping mechanism and the non-return mechanism, the device can realize semi-automatic production, ensure high working efficiency, and facilitate batch processing.

Description

Electron beam poling device

Technical Field

The invention belongs to the field of ‌ ‌ electronic wire harnesses, and particularly discloses an electronic wire harness tube penetrating device.

Background

‌ ‌ An electronics harness is comprised of ‌ wires, ‌ terminals, ‌ plastic, and the like, for connecting and transmitting electrical signals, power signals, and a combination of a set of wires and connectors for control signals. In order to improve the use safety of the electronic wire harness, the electronic wire harness needs to be passed through a water pipe in a specific occasion, and the water pipe provides a physical barrier for the electronic wire harness so as to prevent damage caused by external force, mechanical equipment, treading or other physical factors. Especially in building site, workshop or underground environment, the electric wire receives external impact or extrusion easily, and the protective measure of water pipe can effectively avoid the damage of electric wire crust to avoid electric wire short circuit or electric accident's emergence ‌.

The existing electron beam threading pipe is usually a manual threading pipe, the electron beam and the pipeline are required to be aligned manually, the electron beam is fed into the pipeline gradually, time and labor are wasted, and the electronic beam threading pipe is not suitable for batch processing.

Disclosure of Invention

In view of the above, the present invention provides an electronic wire harness tube threading device to solve the problems that in the prior art, manual tube threading is usually performed manually, an electronic wire harness is required to be aligned with a pipeline, and then the electronic wire harness is gradually fed into the pipeline, which is time-consuming and labor-consuming and is not suitable for batch processing.

In order to achieve the above purpose, the invention provides an electronic wire harness tube penetrating device, which comprises a main body box, wherein one end of the main body box is fixedly provided with a wire mounting box, the inside of the wire mounting box is rotatably provided with a I-shaped disc, the center of the I-shaped disc is fixedly provided with a center rod, the end face of the center rod penetrates through the wire mounting box, the surface of the wire mounting box is provided with a wire outlet hole, the inner wall of the wire outlet hole is provided with a recovery groove, the inside of the recovery groove is provided with a check mechanism, the upper part of the main body box is slidably provided with a sliding table, the end face of the sliding table, which is close to the wire mounting box, is provided with an outer frame, the inside of the outer frame is movably provided with a clamping mechanism, the other end of the sliding table is provided with a movable groove, the inside of the movable groove is movably provided with a pushing plate, the inside of the main body box is provided with a cylinder, the output end of the cylinder penetrates through the main body box to be connected to the bottom of the pushing plate, the surface of the sliding table is fixedly provided with a supporting table, and the surface of the supporting table is provided with a pipe fitting.

In the above technical scheme, preferably, the sliding groove is formed in the upper surface of the main body box, the guide roller is mounted at one end, away from the line box, inside the sliding groove, and the bottom surface of the sliding table is close to the guide roller, and the sliding block is fixedly arranged at the bottom of the outer frame and mounted in the sliding groove in a sliding fit manner.

In the above technical scheme, preferably, the fixture includes the centre gripping box, centre department of centre gripping box runs through and is provided with the perforation, the both sides of perforation slide and are provided with the grip block, grip box surface and be located perforated up and down terminal surface fixed mounting has the center board, the grip block with be connected with first extension spring between the center board, two backstop are installed to the inner wall symmetry of outer frame, the backstop with the grip block is corresponding, just the terminal surface of backstop is provided with the hypotenuse, the surface of grip block is provided with the recess, the recess inner wall be provided with the inclined plane corresponding to the hypotenuse, the grip box is close to the surface mounting of backstop has the mounting panel, the mating holes has been seted up at the middle part of mounting panel, the grip box other end just is located perforated up and down terminal surface is provided with the locating plate, two rotate between the locating plate and install two pressure roller, two pressure roller symmetry are installed perforated both sides.

In the above technical scheme, preferably, sliding rollers are mounted at the upper end and the lower end of the clamping box, the sliding rollers are close to the outer frame, limit strips are fixedly arranged at four end corners of the clamping box, limit grooves are formed in the inner wall of the outer frame, and the end parts of the limit strips are slidably clamped in the limit grooves.

In the above technical solution, preferably, the diameter of the pipe is larger than the diameter of the through hole, and the end of the pipe is close to the positioning plate.

In the above technical scheme, preferably, a stabilizing strip is mounted in the movable groove, and the middle part of the pushing plate is movably sleeved on the surface of the stabilizing strip.

In the above technical solution, preferably, the non-return mechanism includes a locking plate, an end of the locking plate is mounted in the recovery tank through a rotating shaft, a second spring is disposed at the other end of the recovery tank, and an end of the second spring is connected to the locking plate.

Compared with the prior art, the invention has the following beneficial effects:

Under the effect of cylinder, the output of cylinder drives the fly leaf and removes in the movable groove inside to the sliding table can slide in the top of main part box, and cooperation fixture and check mechanism, the device can realize semi-automatization production, can cup joint the pipe fitting at the electron pencil surface fast, and work efficiency is high, and labour saving and time saving is convenient for batch processing.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present invention;

FIG. 2 is a schematic view of a clamping mechanism according to the present invention;

FIG. 3 is a schematic view of another view angle clamping mechanism according to the present invention;

FIG. 4 is a schematic view of a clamping mechanism when the clamping blocks of the invention are opened;

FIG. 5 is an enlarged view of the invention at A in FIG. 1;

fig. 6 is a front cross-sectional view of the cartridge of the present invention;

fig. 7 is an enlarged view of the present invention at B in fig. 6.

The device comprises a main body box 1, a sliding groove 2, a sliding table 3, a sliding block 4, a guide roller 5, a guide roller 6, an outer frame 7, a rear stop block 8, a clamping mechanism 9, a clamping box 10, a clamping block 11, a central plate 12, a first tension spring 13, a perforation 14, a sliding roller 15, a positioning plate 16, a pressure roller shaft 17, a mounting plate 18, a matching hole 19, a limiting strip 20, a supporting table 21, a pipe fitting 22, a movable groove 23, a pushing plate 24, a stabilizing strip 25, a wire box 26, a central rod 27, an H-shaped disc 28, a wire hole 29, a check mechanism 30, a recovery groove 31, a clamping plate 32 and a second spring.

Detailed Description

In order that the above-recited objects, features and advantages of the present invention will be more clearly understood, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than as described herein, and therefore the present invention is not limited to the specific embodiments disclosed below.

An electron beam threading device as shown in fig. 1-7 comprises a main body box 1, wherein one end of the main body box 1 is fixedly provided with a wire box 25, the inside of the wire box 25 is rotatably provided with a I-shaped disc 27, the center of the I-shaped disc 27 is fixedly provided with a center rod 26, the end face of the center rod 26 penetrates through the wire box 25, a worker can install the I-shaped disc 27 which is bundled with electron beams in the wire box 25, the surface of the wire box 25 is provided with a wire outlet hole 28, the inner wall of the wire outlet hole 28 is provided with a recovery groove 30, the inside of the recovery groove 30 is provided with a check mechanism 29, the upper part of the main body box 1 is slidably provided with a sliding table 3, the end face of the sliding table 3, which is close to the wire box 25, is provided with an outer frame 6, the inside of the outer frame 6 is movably provided with a clamping mechanism 8, the movable groove 22 has been seted up to the other end of sliding table 3, the inside activity of movable groove 22 is provided with the fly leaf 23, the inside of main part box 1 is provided with the cylinder, the cylinder output runs through main part box 1 and connects in the bottom of fly leaf 23, the fixed surface of sliding table 3 installs the support platform 20, the surface of support platform 20 is provided with pipe fitting 21, under the effect of cylinder, the output of cylinder drives the fly leaf 23 and removes in the inside of movable groove 22, thereby sliding table 3 can slide in the top of main part box 1, the device realizes semi-automatization production under fixture 8 and check mechanism 29's cooperation, can cup joint pipe fitting 21 at the electron pencil surface fast, work efficiency is high, labour saving and time saving, the batch processing of being convenient for.

The sliding tray 2 has been seted up to the upper surface of main part box 1, guide roller 5 is installed to the inside one end of keeping away from the line box 25 of sliding tray 2, and guide roller 5 is close to the bottom surface of sliding table 3, the fixed sliding block 4 that is provided with in bottom of outer frame 6, sliding block 4 sliding fit installs in sliding tray 2, under the effect of guide roller 5, can guarantee the slip direction of sliding table 3, and reduce the power that sliding table 3 needs when the slip, improve work efficiency, and through sliding block 4 sliding fit in sliding tray 2, can guarantee the stability of sliding table 3 during the use.

The clamping mechanism 8 comprises a clamping box 9, a perforation 13 is arranged at the center of the clamping box 9 in a penetrating way, clamping blocks 10 are arranged on two sides of the perforation 13 in a sliding way, a central plate 11 is fixedly arranged on the surface of the clamping box 9 and positioned on the upper end face and the lower end face of the perforation 13, a first tension spring 12 is connected between the clamping blocks 10 and the central plate 11, under the action of the first tension spring 12, the two clamping blocks 10 can move towards the inside of the clamping box 9, so that the end heads of an electronic wire harness can be clamped and fixed by the end parts of the two clamping blocks 10, two rear stop blocks 7 are symmetrically arranged on the inner wall of the outer frame 6, the rear stop blocks 7 correspond to the clamping blocks 10, oblique edges are arranged on the end faces of the rear stop blocks 7, grooves are formed on the surfaces of the clamping blocks 10, oblique edges of the end faces of the rear stop blocks 7 have the effect of extrusion on the oblique edges when the pipe fitting 21 extrudes the whole clamping box 9, the two clamping blocks 10 can be pushed to two ends of the clamping box 9 at the same time, at the moment, the two clamping blocks 10 have no clamping and fixing effect on the electronic wire harness, the surface of the clamping box 9 close to the rear stop block 7 is provided with a mounting plate 17, the middle part of the mounting plate 17 is provided with a matching hole 18, the other end of the clamping box 9 and the upper end surface and the lower end surface of the perforation 13 are provided with positioning plates 15, two pressure roll shafts 16 are rotatably arranged between the two positioning plates 15, the two pressure roll shafts 16 are symmetrically arranged at two sides of the perforation 13, the pressure roll shafts 16 can limit and guide the running direction of the electronic wire harness, the end part of the electronic wire harness can penetrate through the perforation 13, when a cylinder drives a pushing plate 23 to move towards the direction of the wire harness box 25, the pushing plate 23 moves in the movable groove 22 at first, the surface of the pushing plate 23 can push the whole pipe fitting 21 towards the clamping mechanism 8, at this moment, the whole clamping mechanism 8 moves to the depth of the outer frame 6, the inclined edges of the end faces of the rear stop blocks 7 have an extrusion effect on the inclined surfaces, two clamping blocks 10 can be pushed to two ends of the clamping box 9 at the same time, at this moment, the two clamping blocks 10 do not have clamping and fixing effects on the electronic wire harness, the air cylinder continues to drive the pushing plate 23 to move towards the direction of the wire box 25, at this moment, the pushing plate 23 can drive the sliding table 3 to integrally displace, because the end part of the electronic wire harness is not fixed, when the sliding table 3 integrally moves towards the direction of the wire box 25, the pipe fitting 21 can be gradually sleeved on the outer surface of the electronic wire harness, then the air cylinder drives the pushing plate 23 to move towards the opposite direction of the wire box 25, the pushing plate 23 moves in the movable groove 22 firstly, at this moment, the pushing plate 23 does not push the extrusion effect on the pipe fitting 21, at the same time, the pulling force of the first tension spring 12 can simultaneously move the two clamping blocks 10 towards the center of the clamping box 9, the end part of the electronic wire harness can be clamped and fixed, the air cylinder continues to drive the pushing plate 23 to move towards the opposite direction of the wire box 25, and under the clamping effect of the two clamping blocks 10, the surface of the electronic wire harness can be wound on the surface of the electronic wire harness can be pulled out rapidly, and the whole body 21 can move towards the opposite direction of the wire harness 25, and the whole body can also move towards the direction of the wire harness.

The movable roller 14 is installed at the upper and lower both ends of centre gripping box 9, movable roller 14 press close to in outer frame 6, four terminal angle departments of centre gripping box 9 are fixed to be provided with spacing 19, the spacing groove has been seted up to the inner wall of outer frame 6, the tip slip joint of spacing 19 is in the spacing inslot, under movable roller 14's effect, can guarantee the route of centre gripping box 9 slip operation, reduce the power that centre gripping box 9 slides and need, simultaneously under spacing 19, the effect of spacing groove, further guarantee centre gripping box 9 stability when removing, avoid centre gripping box 9 to appear crooked condition.

The diameter of the pipe 21 is larger than the diameter of the through hole 13, and the end of the pipe 21 is abutted against the positioning plate 15, so that the end of the pipe 21 can directly push the positioning plate 15, preventing the pipe 21 from affecting the operation of the pressure roller shaft 16.

The inside of the movable groove 22 is provided with a stabilizing strip 24, and the middle part of the pushing plate 23 is movably sleeved on the surface of the stabilizing strip 24, so that the stability and the safety of the pushing plate 23 in use are ensured.

The check mechanism 29 includes a locking plate 31, the end of the locking plate 31 is mounted in the recovery tank 30 through a rotating shaft, a second spring 32 is arranged at the other end of the recovery tank 30, the end of the second spring 32 is connected to the locking plate 31, the second spring 32 has a pushing effect on the locking plate 31, the end of the locking plate 31 is pushed outwards, and therefore the surface of the electronic wire harness is extruded, the electronic wire harness can be prevented from moving reversely under the action of the check mechanism 29, and meanwhile the electronic wire harness between the check mechanism 29 and the clamping mechanism 8 can be guaranteed to be in a straightened state.

Working principle: firstly, an I-shaped disc 27 for bundling an electronic wire harness is arranged in a wire box 25, then the end of the electronic wire harness penetrates through a wire outlet hole 28 and penetrates through a through hole 13, then a worker places a pipe fitting 21 on the surface of a supporting table 20, then when a cylinder drives a pushing plate 23 to move towards the wire box 25, the pushing plate 23 firstly moves in a movable groove 22, the surface of the pushing plate 23 can push the whole pipe fitting 21 towards a clamping mechanism 8, the clamping mechanism 8 moves towards the deep part of an outer frame 6 under the action of a sliding roller 14, the inclined edge of the end face of a rear stop 7 has an extrusion effect on an inclined plane, two clamping blocks 10 can push the two clamping blocks 10 towards the two ends of the clamping box 9 at the same time, the two clamping blocks 10 have no clamping and fixing effect on the electronic wire harness, the cylinder continues to drive the pushing plate 23 to move towards the wire box 25, the pushing plate 23 can drive the sliding table 3 to move wholly at the same time, because the end of the electronic wire harness is not fixed, when the whole sliding table 3 moves towards the direction of the wire box 25, the pipe fitting 21 can be gradually sleeved on the outer surface of the electronic wire harness, then when the air cylinder drives the pushing plate 23 to move towards the opposite direction of the wire box 25, the pushing plate 23 moves in the movable groove 22 first, at the moment, the pushing plate 23 does not push and squeeze the pipe fitting 21, meanwhile, the pulling force of the first tension spring 12 can move the two clamping blocks 10 towards the center of the clamping box 9 at the same time, so that the end of the electronic wire harness can be clamped and fixed by the end of the two clamping blocks 10, the air cylinder continuously drives the pushing plate 23 to move towards the opposite direction of the wire box 25, the electronic wire harness wound on the surface of the I-shaped disc 27 can be continuously pulled outwards under the clamping action of the two clamping blocks 10, and meanwhile, the whole sliding table 3 also moves towards the opposite direction of the wire box 25, can wear electron pencil inside pipe fitting 21 fast, at last because push plate 23 does not have the extrusion effect to pipe fitting 21, can be through the manual one side that promotes pipe fitting 21 to push plate 23 of staff for can reserve certain distance between pipe fitting 21 and the fixture 8, the staff can cut the electron pencil between pipe fitting 21 and the fixture 8, takes out pipe fitting 21 again, and work efficiency is high, and labour saving and time saving is convenient for batch processing.

The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims.

Claims

1. The utility model provides an electron beam poling device, includes main part box (1), its characterized in that, main part box (1) one end is fixed to be provided with wiring box (25), the inside rotation of wiring box (25) is provided with worker's shape dish (27), the center department fixed mounting of worker's shape dish (27) has center pole (26), just the terminal surface of center pole (26) run through in wiring box (25), wire hole (28) have been seted up to the surface of wiring box (25), recovery groove (30) have been seted up to the inner wall of wire hole (28), the internally mounted of recovery groove (30) has check mechanism (29), the top of main part box (1) is provided with sliding table (3) in a sliding manner, sliding table (3) are close to the terminal surface mounting of wiring box (25) has outer frame (6), the inside activity of outer frame (6) is provided with fixture (8), the other end of sliding table (3) has seted up movable groove (22), the inside activity of movable groove (22) is provided with impeller plate (23), the inside of main part box (25) has check mechanism (3), the inside of stretching out of cylinder (3) is provided with fixed in supporting plate (20), the surface of the supporting table (20) is provided with a pipe fitting (21);

the utility model provides a clamping mechanism (8) is including centre gripping box (9), centre department of centre gripping box (9) runs through and is provided with perforation (13), the both sides slip of perforation (13) are provided with grip block (10), grip box (9) surface just is located the up and down terminal surface fixed mounting of perforation (13) has center board (11), grip block (10) with be connected with first extension spring (12) between center board (11), two backstop (7) are installed to the inner wall symmetry of outer frame (6), backstop (7) with grip block (10) are corresponding, just the terminal surface of backstop (7) is provided with the hypotenuse, the surface of grip block (10) is provided with the recess, the recess inner wall be provided with the inclined plane that the hypotenuse corresponds, grip box (9) are close to the surface mounting of backstop (7) has mounting panel (17), the mid-mounting hole (18) have been seted up to the centre gripping box (9) other end just be located the up of the up terminal surface symmetry of perforation (13) is provided with two locating plates (15) are installed two between two roll axle (16) are installed in the symmetry (16).

2. The device for threading the electronic wire harness according to claim 1, wherein a sliding groove (2) is formed in the upper surface of the main body box (1), a guide roller (5) is installed at one end, away from the wire box (25), inside the sliding groove (2), the bottom surface of the sliding table (3) is close to the guide roller (5), a sliding block (4) is fixedly arranged at the bottom of the outer frame (6), and the sliding block (4) is installed in the sliding groove (2) in a sliding fit manner.

3. The device for threading the electronic wire harness according to claim 1, wherein sliding rollers (14) are mounted at the upper end and the lower end of the clamping box (9), the sliding rollers (14) are close to the outer frame (6), limit strips (19) are fixedly arranged at four end corners of the clamping box (9), limit grooves are formed in the inner wall of the outer frame (6), and the end portions of the limit strips (19) are slidably clamped in the limit grooves.

4. An electron beam threading device according to claim 1, characterized in that the diameter of the tube member (21) is larger than the diameter of the through hole (13), and that the end of the tube member (21) is close to the positioning plate (15).

5. An electronic wire harness tube penetrating device according to claim 1, wherein a stabilizing strip (24) is installed in the movable groove (22), and the middle part of the pushing plate (23) is movably sleeved on the surface of the stabilizing strip (24).

6. An electron beam threading device according to claim 1, characterized in that the non-return mechanism (29) comprises a locking plate (31), the end of the locking plate (31) is mounted in the recovery groove (30) through a rotating shaft, the other end of the recovery groove (30) is provided with a second spring (32), and the end of the second spring (32) is connected to the locking plate (31).