CN118934938A - A heavy-load synchronous multi-axle reduction gearbox for mobile transport equipment - Google Patents
A heavy-load synchronous multi-axle reduction gearbox for mobile transport equipment Download PDFInfo
- Publication number
- CN118934938A CN118934938A CN202411051901.3A CN202411051901A CN118934938A CN 118934938 A CN118934938 A CN 118934938A CN 202411051901 A CN202411051901 A CN 202411051901A CN 118934938 A CN118934938 A CN 118934938A
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- Prior art keywords
- stage
- gear
- heavy
- shaft
- pinion
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims abstract description 42
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 28
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 230000002457 bidirectional effect Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 238000009827 uniform distribution Methods 0.000 abstract 1
- 238000005265 energy consumption Methods 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/08—General details of gearing of gearings with members having orbital motion
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H2057/02086—Measures for reducing size of gearbox, e.g. for creating a more compact transmission casing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Retarders (AREA)
Abstract
The invention relates to the technical field of reduction boxes, in particular to a heavy-load synchronous multi-output shaft reduction box for mobile carrying equipment, which comprises a servo motor, wherein the output end of the servo motor is provided with a secondary planetary gear reducer, the output end direction of the second-stage planetary gear reducer is provided with a first-stage gear box assembly, and an intermediate transmission shaft penetrates through the first-stage gear box assembly. The reduction gearbox can ensure that no angle error occurs between a plurality of shafts even if the shafts bear bidirectional load during operation, ensure synchronous operation between a plurality of output shafts, ensure uniform distribution of contact stress between gears, ensure perfect balance of the strength of gears at all levels, reduce process cost and material requirements, realize synchronous operation of the plurality of output shafts, realize high transmission ratio of the whole system, have strong load capacity and extremely high rigidity of the transmission system, have compact integral structure and extremely small volume, and can bear bidirectional and alternating loads and simultaneously ensure rotation precision.
Description
Technical Field
The invention relates to the technical field of reduction boxes, in particular to a heavy-load synchronous multi-output shaft reduction box for mobile carrying equipment.
Background
The reduction gearbox is a power transmission mechanism, which utilizes a speed converter of a gear to reduce the revolution number of a motor to a required revolution number and obtain a mechanism with larger torque, and is widely used in a mechanism for transmitting power and motion.
However, the chain transmission of the existing reduction gearbox has return errors under alternating load; the synchronous belt transmission generates an angle error under the condition of alternating load and has larger size; the accumulation of backlash between different stages of a tandem cylindrical gear drive under bi-directional loading will result in unavoidable angular errors, and as load builds up between each stage, gear contact stress will be multiplied, with poor load capacity.
Disclosure of Invention
The invention aims to provide a heavy-load synchronous multi-output shaft reduction gearbox for mobile carrying equipment, so as to solve the problem that the reduction gearbox design in the background art has defects.
In order to achieve the above purpose, the present invention provides the following technical solutions: a heavy-duty synchronous multi-output shaft reduction gearbox for a mobile carrying device, comprising:
The servo motor is provided with a secondary planetary gear reducer at the output end, a first-stage gear box assembly is arranged in the direction of the output end of the secondary planetary gear reducer, an intermediate transmission shaft penetrates through the first-stage gear box assembly, and parallel shaft gear box assemblies are arranged at two ends of the intermediate transmission shaft;
The first-stage gear box assembly comprises a first box body, a first box cover is arranged on one side of the first box body, a driving rod is connected to the output end of the second-stage planetary gear reducer, a first-stage pinion is arranged on the outer wall of the driving rod, a second-stage large gear is meshed with the outer wall of the first-stage pinion, first bearings are arranged on two sides of the second-stage large gear, and an intermediate transmission shaft penetrates through the inside of the second-stage large gear;
The parallel shaft gear box assembly comprises a second box body, a second box cover is arranged on one side of the second box body, second pinion gears are arranged on the outer walls of two ends of the middle transmission shaft, second bearings are arranged on two sides of the second pinion gears, a third gear is meshed with one side outer wall of the second pinion gears, an output shaft penetrates through the inside of the third gear, a second third gear is meshed with the other side outer wall of the second pinion gears, a shaft rod penetrates through the inside of the second third gear, and a second output shaft penetrates through the inside of the second third gear.
Preferably, the output end of the servo motor is fixedly connected with the input end of the secondary planetary gear reducer.
Preferably, the output end of the secondary planetary gear reducer is fixedly connected with the driving rod, and the first box body is fixedly connected with the second box cover.
Preferably, the driving rod is fixedly connected with the primary pinion, and the first box cover is mounted on the first box body through bolts.
Preferably, the secondary large gear is fixedly connected with the middle transmission shaft, and the middle transmission shaft is rotationally connected with the first box cover through the first bearing.
Preferably, the middle transmission shaft is fixedly connected with the secondary pinion, and the second box cover is mounted on the second box body through bolts.
Preferably, the middle transmission shaft is in rotary connection with the second box cover through the second bearing, and the first tertiary gear is in fixed connection with the first output shaft.
Preferably, the second tertiary gear is fixedly connected with the shaft rod, and the second tertiary gear is fixedly connected with the second output shaft.
Preferably, the first output shaft, the shaft rod and the second output shaft are all in rotary connection with the second box body and the second box cover through the second bearing, and one side, far away from the first tertiary gear, of the second pinion is provided with four second tertiary gears.
Preferably, the second tertiary gears are meshed with each other, and the values of the backlash of the second tertiary gear and the first tertiary gear are not equal, but the sum of the backlash is equal.
Compared with the prior art, the invention has the beneficial effects that:
(1) The novel reduction gearbox is applied to mobile carrying equipment and used for driving a low-speed heavy-duty actuating mechanism, so that angle errors can be avoided even bearing bidirectional loads between a plurality of shafts in operation, synchronous operation among a plurality of output shafts is guaranteed, the thickness and the height of the gearbox are greatly reduced while the assembly precision is guaranteed due to a unique gearbox structure, contact stress is evenly distributed among gears is guaranteed, the intensity of each stage of gears is perfectly balanced, and the process cost and the material requirement are reduced.
(2) The novel reduction gearbox can realize synchronization of a plurality of output shafts, the transmission ratio of the whole system is very high, the load capacity is strong, the rigidity of the transmission system is very high, the whole structure is compact, the volume is very small, and the rotation precision can be ensured while bearing bidirectional and alternating loads.
Drawings
FIG. 1 is a schematic front view of the overall structure of the present invention;
FIG. 2 is a schematic cross-sectional view of a first stage gearbox assembly of the present invention;
FIG. 3 is an exploded schematic view of the first stage gearbox assembly of the present invention;
FIG. 4 is a schematic cross-sectional view of a parallel shaft gearbox assembly of the present invention;
FIG. 5 is an exploded schematic view of the parallel shaft gearbox assembly of the present invention;
fig. 6 is an exploded view of the overall structure of the present invention.
In the figure: 01. a servo motor; 02. a secondary planetary gear reducer; 03. a first stage gearbox assembly; 31. a first box body; 32. a first box cover; 33. a driving rod; 34. a primary pinion; 35. a secondary large gear; 36. a first bearing; 04. an intermediate transmission shaft; 05. a parallel shaft gearbox assembly; 51. a second box body; 52. a second box cover; 53. a secondary pinion; 54. a second bearing; 55. a first tertiary gear; 56. a first output shaft; 57. a second tertiary gear; 58. a shaft lever; 59. and a second output shaft.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, an embodiment of the present application is provided: the application discloses a heavy-load synchronous multi-output shaft reduction gearbox for mobile carrying equipment, wherein a servo motor 01, a secondary planetary gear reducer 02, a first bearing 36 and a second bearing 54 which are all directly purchased in the market are all of the prior art, and the principle and the connection mode of the servo motor, the second planetary gear reducer, the first bearing 36 and the second bearing 54 are all well known to those skilled in the art, so that the servo motor, the second planetary gear reducer, the first bearing 36 and the second bearing 54 are not described herein.
Comprising the following steps: the servo motor 01, the output end of the servo motor 01 is provided with a second-stage planetary gear reducer 02, the direction of the output end of the second-stage planetary gear reducer 02 is provided with a first-stage gear box assembly 03, an intermediate transmission shaft 04 penetrates through the first-stage gear box assembly 03, the intermediate transmission shaft 04 can drive a second-stage pinion 53 to rotate when rotating, the second-stage pinion 53 can drive a first-stage gear 55 and a second-stage gear 57 to rotate, and parallel shaft gear box assemblies 05 are arranged at two ends of the intermediate transmission shaft 04;
The first-stage gearbox assembly 03 comprises a first-stage gearbox body 31, a first-stage box cover 32 is arranged on one side of the first-stage gearbox body 31, a driving rod 33 is connected to the output end of the second-stage planetary gear reducer 02, the driving rod 33 can drive a first-stage pinion 34 to rotate, the first-stage pinion 34 drives a second-stage large gear 35 to rotate, the first-stage pinion 34 is arranged on the outer wall of the driving rod 33, the second-stage large gear 35 is meshed with the outer wall of the first-stage pinion 34, the second-stage large gear 35 can drive an intermediate transmission shaft 04 to rotate, the intermediate transmission shaft 04 drives the second-stage pinion 53 to rotate, first bearings 36 are arranged on two sides of the second-stage large gear 35, friction can be reduced by the first bearings 36, accordingly, rotation is smoother, energy consumption is reduced, and the intermediate transmission shaft 04 penetrates through the interior of the second-stage large gear 35;
The parallel shaft gearbox assembly 05 comprises a second box body 51, a second box cover 52 is arranged on one side of the second box body 51, a second pinion 53 is arranged on the outer walls of two ends of the middle transmission shaft 04, second bearings 54 are arranged on two sides of the second pinion 53, friction can be relieved by the second bearings 54, accordingly rotation is smoother, energy consumption is reduced, a first tertiary gear 55 is meshed with the outer wall of one side of the second pinion 53, a first output shaft 56 penetrates through the inner portion of the first tertiary gear 55, a second tertiary gear 57 is meshed with the outer wall of the other side of the second pinion 53, power can be transmitted between the second tertiary gears 57, and further the second output shaft 59 is driven to rotate, a shaft 58 penetrates through the inner portion of the third tertiary gear 57, and a second output shaft 59 penetrates through the inner portion of the third tertiary gear 57.
Further, the output end of the servo motor 01 is fixedly connected with the input end of the secondary planetary gear reducer 02, so that the servo motor 01 can drive the secondary planetary gear reducer 02 to operate, and the output end of the secondary planetary gear reducer 02 further drives the driving rod 33 to rotate.
Further, the output end of the second-stage planetary gear reducer 02 is fixedly connected with the driving rod 33, so that the servo motor 01 can transmit power to the driving rod 33 through the second-stage planetary gear reducer 02 to drive the driving rod 33 to rotate, the first box 31 is fixedly connected with the second box cover 52, and firmness of the first box 31 and the second box cover 52 is ensured.
Further, the driving rod 33 is fixedly connected with the primary pinion 34, so that the driving rod 33 can drive the primary pinion 34 to rotate, the primary pinion 34 drives the secondary large gear 35 to rotate, the first box cover 32 is mounted on the first box body 31 through a bolt, and the first box cover 32 is conveniently detached by unscrewing the bolt.
Further, the second large gear 35 is fixedly connected with the intermediate transmission shaft 04, so that the second large gear 35 can drive the intermediate transmission shaft 04 to rotate, the intermediate transmission shaft 04 drives the second small gear 53 to rotate, the intermediate transmission shaft 04 is rotationally connected with the first box cover 32 through the first bearing 36, and the first bearing 36 can reduce friction, so that the rotation is smoother and the energy consumption is reduced.
Further, the intermediate transmission shaft 04 is fixedly connected with the secondary pinion 53, so that the secondary pinion 53 can be driven to rotate when the intermediate transmission shaft 04 rotates, the secondary pinion 53 can drive the first tertiary gear 55 and the second tertiary gear 57 to rotate, the second box cover 52 is mounted on the second box body 51 through bolts, and the second box cover 52 can be conveniently detached by unscrewing the bolts.
Further, the intermediate transmission shaft 04 is rotationally connected with the second case cover 52 through the second bearing 54, and the second bearing 54 can reduce friction, so that the rotation is smoother and the energy consumption is reduced, the first tertiary gear 55 is fixedly connected with the first output shaft 56, and the first tertiary gear 55 is ensured to drive the first output shaft 56 to rotate.
Further, the second tertiary gear 57 is fixedly connected with the shaft lever 58, and the second tertiary gear 57 is fixedly connected with the second output shaft 59, so that the second tertiary gear 57 can drive the second output shaft 59 to rotate.
Further, the first output shaft 56, the shaft rod 58 and the second output shaft 59 are all rotationally connected with the second box 51 and the second box cover 52 through the second bearing 54, the second bearing 54 can reduce friction, so that rotation is smoother and energy consumption is reduced, four second-stage gears 57 are arranged on one side, away from the first-stage gear 55, of the second-stage pinion 53, the shaft rod 58 penetrates through the inside of the three second-stage gears 57, which are close to the second-stage pinion 53, and the second output shaft 59 penetrates through the inside of the second-stage gear 57.
Further, the second tertiary gears 57 are meshed with each other, so that power can be transmitted between the second tertiary gears 57, the second output shaft 59 is driven to rotate, the values of the backlash of the second tertiary gears 57 and the first tertiary gears 55 are unequal, the sum of the backlash is equal, the return errors of the two sides are equal, and angles of all the output shafts are equal.
Working principle: when the device is used, the servo motor 01 firstly inputs an angle, the servo motor 01 drives the second-stage planetary gear reducer 02 to move, the output end of the second-stage planetary gear reducer 02 drives the driving rod 33 to rotate, the driving rod 33 drives the first-stage pinion 34 to rotate, the first-stage pinion 34 drives the second-stage large gear 35 to rotate, the second-stage large gear 35 drives the middle transmission shaft 04 to rotate, the middle transmission shaft 04 drives the second-stage pinion 53 to rotate, the second-stage pinion 53 drives the first-stage gear 55 and the second-stage gear 57 to rotate, the first-stage gear 55 drives the first output shaft 56 to rotate, the second-stage gear 57 drives the second-stage output shaft 59 to rotate, so that the four output shafts are driven to rotate, when the load direction is reversed, all gear pairs change the contact tooth profile positions, at the moment, the transmission return errors are twice the sum of the gear side gaps, and the return errors are equal due to the fact that the gear side gaps at two sides are controlled to be equal, and the angles of all output shafts are equal. The above is the whole working principle of the invention.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
Priority Applications (1)
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CN202411051901.3A CN118934938A (en) | 2024-08-01 | 2024-08-01 | A heavy-load synchronous multi-axle reduction gearbox for mobile transport equipment |
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CN202411051901.3A CN118934938A (en) | 2024-08-01 | 2024-08-01 | A heavy-load synchronous multi-axle reduction gearbox for mobile transport equipment |
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CN118934938A true CN118934938A (en) | 2024-11-12 |
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CN202411051901.3A Pending CN118934938A (en) | 2024-08-01 | 2024-08-01 | A heavy-load synchronous multi-axle reduction gearbox for mobile transport equipment |
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CN (1) | CN118934938A (en) |
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- 2024-08-01 CN CN202411051901.3A patent/CN118934938A/en active Pending
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