Polysiloxane-based heat preservation composition suitable for metal substrate, coating and preparation method thereof
Technical Field
The invention belongs to the field of coatings, and particularly relates to a polysiloxane-based heat-insulating composition suitable for a metal substrate, a coating and a preparation method thereof.
Background
The main types of the existing coating on the metal surfaces of airplanes, ships and the like comprise chlorinated rubber paint, epoxy paint, alkyd paint and polyurethane paint, and the main types of the existing coating have some non-negligible disadvantages such as poor durability, solvent resistance, environmental protection and the like. Besides good solvent resistance and environmental protection, the polysiloxane coating also has the performances of corrosion resistance, drag reduction, easy cleaning, aging resistance and the like. However, the polysiloxane coating has limited application in the field of coating of aircrafts and ships because of insufficient durability and stability under special environments, especially high-temperature environments.
In addition, the conventional coating on the surface of the metal such as an airplane and a ship has a problem that the heat insulation performance is not excellent enough. Compatibility between the old and new coatings may also be a problem when the old coating is upgraded or repaired, and it is desirable to ensure seamless integration of the new coating with the existing system. These have placed higher demands on the coating of metal surfaces for aircraft, ships, etc.
CN114350256B provides a high temperature resistant high reflectivity coating component and preparation method, and coating and construction method thereof, which uses epoxy modified polysiloxane resin as main component and high reflection coating powder as main component to prepare coating with better high temperature resistant performance, but although the introduction of siloxane can improve toughness of coating to a certain extent, the characteristic of epoxy resin determines that the epoxy resin still has a certain brittleness problem, especially under low temperature or high load condition, and although polysiloxane can improve certain weather resistance, the epoxy resin can be aged rapidly under severe environmental conditions (such as strong ultraviolet or extreme temperature) such as high altitude, ocean, etc.
Disclosure of Invention
The invention provides a polysiloxane-based heat-insulating composition, a polysiloxane-based heat-insulating coating and a preparation method thereof, which are suitable for a metal substrate, and solve the problem that the existing composition for the metal surface is not excellent enough in high temperature resistance, mechanical property, heat-insulating property, ageing resistance and the like by preparing epoxy modified polysiloxane resin with a specific structure and polysiloxane modified filler, and mixing the epoxy modified polysiloxane resin with the polysiloxane modified filler in a certain proportion for preparing the composition.
In a first aspect, a polysiloxane-based insulating composition suitable for use in metal substrates is provided comprising an epoxy modified polysiloxane resin, a filler and a solvent, wherein the modified polysiloxane is present in an amount of 40 to 60wt% based on the total weight of the composition.
Further, the content of the filler is 20-40 wt% of the total weight of the composition, and the content of the solvent is 10-20 wt% of the total weight of the composition.
Further, the filler is a polysiloxane modified filler, and the polysiloxane is a styrene-maleic acid copolymer modified polysiloxane.
Furthermore, the solvent is at least one of water and ethanol, and the two solvents have better environmental protection property and can reduce the pollution to the environment.
Furthermore, the epoxy modified polysiloxane resin contains benzene rings and carboxyl branched chains and has a comb-shaped structure, and also contains polysiloxane chain segments;
The benzene ring can absorb ultraviolet rays, reduce the damage of the resin by the ultraviolet rays, improve the ageing resistance of the epoxy modified polysiloxane resin, ensure that the epoxy modified polysiloxane resin has higher adhesion even on the surface of a smoother metal substrate due to the existence of a hydrophobic structure and the existence of carboxyl groups, further strengthen the ageing resistance of the epoxy modified polysiloxane resin due to the good heat-resistant oxidization resistance of a polysiloxane chain segment, improve the solvent resistance of the epoxy modified polysiloxane resin due to the existence of epoxy groups, and further improve the compatibility due to the existence of carboxyl branched chains, reduce the phase separation problem of the coating, ensure that the coating is more uniform and stable and is easy to repair without interface problems.
In a second aspect, the present invention provides a method of preparing a polysiloxane-based insulating composition suitable for use in a metal substrate, comprising:
and uniformly mixing the epoxy modified polysiloxane resin, the filler and the solvent to obtain the epoxy modified polysiloxane resin.
Further, the epoxy modified polysiloxane resin is obtained by reacting a derivative of styrene containing hydroxyl groups, maleic acid, hydroxy acrylate, silica sol, epoxy resin and tripropylene glycol diacrylate.
Further, the preparation method of the epoxy modified polysiloxane comprises the following steps:
Step1, mixing a derivative of hydroxyl-containing styrene, maleic acid and hydroxy acrylate, adding an initiator to perform polymerization reaction to obtain a hydroxyl-containing styrene-maleic acid copolymer, and performing polymerization reaction on the derivative of hydroxyl-containing styrene, maleic acid and hydroxy acrylate in the presence of the initiator to obtain a styrene-maleic acid copolymer, wherein a large amount of hydroxyl groups are introduced into the prepared styrene-maleic acid copolymer through the step;
Step 2, uniformly mixing an organosilicon intermediate with silica sol, standing, adding the styrene-maleic acid copolymer containing hydroxyl groups obtained in the step 1 for reaction to obtain styrene-maleic acid copolymer modified polysiloxane, wherein the introduced hydroxyl groups are subjected to crosslinking reaction with high-activity silica hydroxyl groups on the silica sol to introduce a styrene-maleic acid polymer into a polysiloxane polymer chain segment;
And step 3, adding epoxy resin and tripropylene glycol diacrylate into the styrene-maleic acid copolymer modified polysiloxane obtained in the step 2, and heating for reaction under the protection of nitrogen to obtain the epoxy modified polysiloxane resin.
Further, the derivative of the styrene containing the hydroxyl group in the step 1 is at least one selected from the group consisting of p-hydroxystyrene, 4-acetoxystyrene and 4-t-butoxyacyloxystyrene, and the substances are selected so as to introduce the hydroxyl group.
Further, the hydroxy acrylate in the step 1 is hydroxyethyl acrylate or hydroxypropyl acrylate, and the substances are selected so as to introduce hydroxy groups.
Further, the organosilicon intermediate in the step 2 is at least one selected from a dimethylcyclosiloxane mixed ring (DMC), hexamethylcyclotrisiloxane (D3), octamethyl cyclotetrasiloxane (D4) and decamethyl cyclopentasiloxane (D5).
Further, the molar ratio of the derivative of styrene containing hydroxyl groups, maleic acid and hydroxy acrylate in step 1 is (1-3): 1-2): 1.
Further, the temperature of the reaction in the step 1 is 80-90 ℃ and the time is 1-3h.
Further, the mass ratio of the organic silicon to the silica sol in the step 2 is 5 (2-6).
Further, the standing time in the step 2 is 40-60 ℃ and the temperature is 0.5-1h, and the standing time is not too long, so that the silica sol can be gel to a larger extent, and the subsequent mixing and reaction are not facilitated.
Further, the mass ratio of the hydroxyl-containing styrene-maleic acid copolymer to the silicone intermediate added in step 2 is (1-3): 1.
Further, the temperature of the reaction in the step 2 is 70-85 ℃ and the time is 1.5-2.5h.
Further, the mass ratio of the styrene-maleic acid copolymer modified polysiloxane, the epoxy resin and the tripropylene glycol diacrylate added in the step 3 is (5-7): 1:1.
Further, the temperature of the heating reaction in the step 3 is 70-90 ℃ and the time is 1.5-2.5h.
Further, the initiator in the step 1 is at least one of azobisisobutyronitrile and benzoyl peroxide.
Further, the addition amount of the initiator in the step 1 is 4-8% of the total mass of the styrene derivative, the maleic acid and the hydroxyl acrylate, the addition amount of the initiator is not less than 4%, when the addition amount of the initiator is small, the polymerization rate is low, but the molecular weight of the polymer is high, and finally the molecular weight of the prepared epoxy modified polysiloxane resin is high, so that the viscosity is low.
Further, the polysiloxane modified filler is obtained by modifying the surface of the filler by polysiloxane.
Further, the preparation method of the polysiloxane modified filler comprises the following steps:
Step one, preparing polysiloxane;
And step two, according to the mass ratio of (0.5-2) to (2.5-4) of the filler to (15-30) of the silane coupling agent to the polysiloxane to water, sequentially adding the silane coupling agent, the polysiloxane and the water into the filler, and heating to 50-80 ℃ to react for 1-3 hours to obtain the polysiloxane modified filler.
The silane coupling agent can be crosslinked with organic substances and inorganic substances at the same time, after the silane coupling agent is added, active groups are contained on the filler, the combination with polysiloxane is tighter, the structural stability of the filler is improved, the obtained filler is not easy to peel off from the polysiloxane under stronger impact, in addition, the crosslinking reaction between the silane coupling agent and the filler and the polysiloxane is beneficial to improving mechanical properties such as toughness and the like of the filler, the coating of the polysiloxane on the surface of the filler is beneficial to the compatibility and wettability of the filler and epoxy modified polysiloxane resin with the epoxy modified polysiloxane resin, the mixing is beneficial to, and the adhesive force of the prepared coating on a metal substrate can be improved.
Furthermore, the filler is at least one selected from wollastonite, mica powder and ceramic particles, has good temperature resistance, and can be better suitable for severe environments such as high altitude, deep sea and the like.
Further, the polysiloxane styrene-maleic acid copolymer modified polysiloxane in the first step is prepared by the following steps:
step 1, mixing a derivative of styrene containing hydroxyl, maleic acid and hydroxy acrylate, and then adding an initiator to perform polymerization reaction to obtain a styrene-maleic acid copolymer containing hydroxyl;
And 2, uniformly mixing the organosilicon intermediate with the silica sol, standing, and adding the hydroxyl-containing styrene-maleic acid copolymer obtained in the step 1 for reaction to obtain the styrene-maleic acid copolymer modified polysiloxane.
Still further, the molar ratio of the derivative of hydroxyl-containing styrene, maleic acid and hydroxy acrylate in step 1 is (1-3): 1-2): 1.
Still further, the reaction in step 1 is carried out at a temperature of 80-90℃for a period of 1-3 hours.
Further, the mass ratio of the organic silicon to the silica sol in the step 2 is 5 (2-6).
Still further, the time of the standing in the step2 is 40-60 ℃ and the temperature is 0.5-1h.
Still further, the mass ratio of the hydroxyl group-containing styrene-maleic acid copolymer to the silicone intermediate added in step 2 is (1-3): 1.
Still further, the reaction in step 2 is carried out at a temperature of 70-85℃for a period of 1.5-2.5 hours.
Further, the initiator in the step 1 is at least one of azobisisobutyronitrile and benzoyl peroxide.
Further, the initiator in step 1 is added in an amount of 4 to 8% by mass of the total mass of the styrene derivative, maleic acid and hydroxy acrylate.
In a third aspect, the present invention provides a coating prepared from the composition described above.
In a fourth aspect, the invention provides a method for preparing a coating, comprising the steps of coating the composition on the surface of a metal substrate, and drying for more than 1 week at room temperature.
In a fifth aspect, the present invention provides the use of the above composition in aircraft and marine equipment.
Compared with the prior art, the invention has the beneficial effects that:
The invention provides a polysiloxane-based heat-insulating composition suitable for a metal substrate, and the added epoxy modified polysiloxane resin contains polysiloxane chain segments, epoxy groups and benzene rings, so that the heat-insulating composition has better ageing resistance, corrosion resistance, weather resistance and other properties, and the prepared composition has better high-temperature resistance, ageing resistance, corrosion resistance, solvent resistance and other properties;
The epoxy modified polysiloxane resin contains hydrophilic groups and hydrophobic groups, so that the epoxy modified polysiloxane resin has good compatibility and wettability in both organic and aqueous systems, can greatly reduce the mixing time, can effectively reduce the compatibility problem between new and old coatings during repairing the old coatings, and has high adhesive force on metal substrates;
in addition, as the silica aerogel is introduced into the epoxy modified polysiloxane resin through the crosslinking reaction between the silica sol, the organic silicon and the hydroxyl-containing styrene-maleic acid copolymer, the silica aerogel can be toughened, and the network structure formed by crosslinking and the rich pore structure of the silica aerogel enable the composition to have better heat preservation and insulation properties on the basis of improving the stability of the structure;
The Si-O bond is introduced, and the variation range of the bond energy and the bond angle of the Si-O bond is large, so that the prepared composition has excellent solvent resistance, high temperature resistance and low temperature resistance, can better resist the impact of high altitude and underwater severe environments on a coating prepared by using the composition, and is further beneficial to prolonging the service life of the prepared coating;
the preparation method of the composition provided by the invention is simple and easy to operate, is convenient to apply, and has a good application prospect.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The manufacturers of some of the reagents used in the examples and comparative examples of the present invention are shown in the following table, and the other reagents not provided for the manufacturers are all common chemical reagents.
Sequence number |
Reagent(s) |
Manufacturer' s |
1 |
Silane coupling agent |
Nanjing dawn chemical industry group |
2 |
Organosilicon intermediates |
Shandong the Eastern Mountain organosilicon materials Co.Ltd |
3 |
Silica sol |
Zhejiang Yuda chemical Co., ltd |
Example 1
1. Preparation of epoxy modified polysiloxanes
Step 1, mixing p-hydroxystyrene, maleic acid and hydroxyethyl acrylate in a molar ratio of 2:1:1, adding azodiisobutyronitrile accounting for 4% of the total mass of the p-hydroxystyrene, the maleic acid and the hydroxyethyl acrylate, and reacting for 2 hours at 80 ℃ to obtain a styrene-maleic acid copolymer containing hydroxyl;
Step 2, uniformly mixing DMC and silica sol according to a mass ratio of 5:2, standing for 0.5h at a temperature of 50 ℃, adding the hydroxyl-containing styrene-maleic acid copolymer obtained in the step 1 into DMC according to a mass ratio of 2:1, and reacting for 2h at a temperature of 75 ℃ to obtain styrene-maleic acid copolymer modified polysiloxane;
and 3, adding epoxy resin and tripropylene glycol diacrylate into the styrene-maleic acid copolymer modified polysiloxane obtained in the step 2 according to the mass ratio of the styrene-maleic acid copolymer modified polysiloxane to the epoxy resin and tripropylene glycol diacrylate of 6:1:1, and heating to 80 ℃ for reaction for 2 hours under the protection of nitrogen to obtain the epoxy modified polysiloxane resin.
2. Preparation of polysiloxane modified filler
According to the mass ratio of wollastonite to vinyl triethoxysilane to styrene-maleic acid copolymer modified polysiloxane prepared in the step 2 to deionized water of 10:1:4:20, sequentially adding vinyl triethoxysilane, the styrene-maleic acid copolymer modified polysiloxane prepared in the step 2 and deionized water into wollastonite, and heating to 60 ℃ to react for 2 hours to obtain polysiloxane modified filler.
3. Preparation of the composition
And (3) uniformly mixing 55 parts of the epoxy modified polysiloxane resin, 30 parts of the polysiloxane modified filler and 15 parts of deionized water to obtain the composition.
4. Preparation of the coating
The composition was coated on the surface of a metal substrate, dried at room temperature for 1 week to obtain the coating, and then subjected to performance test.
Example 2
1. Preparation of epoxy modified polysiloxane resins
Step 1, mixing 4-acetoxystyrene, maleic acid and hydroxypropyl acrylate according to a molar ratio of 3:2:1, and then adding benzoyl peroxide according to 6% of the total mass of the 4-acetoxystyrene, the maleic acid and the hydroxypropyl acrylate to react for 1h at 90 ℃ to obtain a styrene-maleic acid copolymer containing hydroxyl;
Step 2, uniformly mixing D3 and silica sol according to the mass ratio of D3 to silica sol of 5:4, standing for 1h at the temperature of 60 ℃, and adding the hydroxyl-containing styrene-maleic acid copolymer obtained in the step 1 into D3 according to the mass ratio of 3:1, wherein the hydroxyl-containing styrene-maleic acid copolymer reacts for 2.5h at the temperature of 70 ℃ to obtain styrene-maleic acid copolymer modified polysiloxane;
And 3, adding epoxy resin and tripropylene glycol diacrylate into the styrene-maleic acid copolymer modified polysiloxane obtained in the step 2 according to the mass ratio of the styrene-maleic acid copolymer modified polysiloxane to the epoxy resin and tripropylene glycol diacrylate of 5:1:1, and heating to 70 ℃ for reaction for 2.5 hours under the protection of nitrogen to obtain the epoxy modified polysiloxane resin.
2. Preparation of polysiloxane modified filler
And (2) adding vinyl trimethoxy silane, the styrene-maleic acid copolymer modified polysiloxane prepared in the step (2) and deionized water into the ceramic particles in sequence according to the mass ratio of 10:2.5:15, and heating to 50 ℃ for reaction for 3 hours to obtain the polysiloxane modified filler.
3. Preparation of the composition
And (3) uniformly mixing 60 parts of the epoxy modified polysiloxane resin, 20 parts of the polysiloxane modified filler and 20 parts of ethanol to obtain the composition.
4. Preparation of the coating
The composition was coated on the surface of a metal substrate, dried at room temperature for 1 week to obtain the coating, and then subjected to performance test.
Example 3
1. Preparation of epoxy modified polysiloxane resins
Step 1, mixing 4-tert-butoxyacyloxy styrene, maleic acid and hydroxyethyl acrylate according to a molar ratio of 1:1:1, and then adding azodiisobutyronitrile according to 8% of the total mass of the 4-tert-butoxyacyloxy styrene, the maleic acid and the hydroxyethyl acrylate to react for 3 hours at 85 ℃ to obtain a styrene-maleic acid copolymer containing hydroxyl;
step 2, uniformly mixing D4 and silica sol according to a mass ratio of 5:6, standing for 1h at a temperature of 40 ℃, and adding the hydroxyl-containing styrene-maleic acid copolymer obtained in the step 1 into D4 according to a mass ratio of 1:1, wherein the hydroxyl-containing styrene-maleic acid copolymer reacts for 1.5h at a temperature of 85 ℃ to obtain styrene-maleic acid copolymer modified polysiloxane;
And 3, adding epoxy resin and tripropylene glycol diacrylate into the styrene-maleic acid copolymer modified polysiloxane obtained in the step 2 according to the mass ratio of the styrene-maleic acid copolymer modified polysiloxane to the epoxy resin and tripropylene glycol diacrylate of 7:1:1, and heating to 90 ℃ for reaction for 2 hours under the protection of nitrogen to obtain the epoxy modified polysiloxane resin.
2. Preparation of polysiloxane modified filler:
and (2) adding 3-aminopropyl triethoxysilane, the styrene-maleic acid copolymer modified polysiloxane prepared in the step (2) and deionized water into the mica powder in sequence according to the mass ratio of the styrene-maleic acid copolymer modified polysiloxane to water of 10:0.5:3:30, and heating to 80 ℃ to react for 1h to obtain the polysiloxane modified filler.
3. Preparation of the composition
And uniformly mixing 40 parts of the epoxy modified polysiloxane resin, 40 parts of the polysiloxane modified filler and 20 parts of water to obtain the composition.
4. Preparation of the coating
The composition was coated on the surface of a metal substrate, dried at room temperature for 1 week to obtain the coating, and then subjected to performance test.
Example 4
1. Preparation of epoxy modified polysiloxane resins
Step 1, mixing p-hydroxystyrene, maleic acid and hydroxyethyl acrylate in a molar ratio of 2:1:1, adding azodiisobutyronitrile accounting for 4% of the total mass of the p-hydroxystyrene, the maleic acid and the hydroxyethyl acrylate, and reacting for 2 hours at 80 ℃ to obtain a styrene-maleic acid copolymer containing hydroxyl;
Uniformly mixing DMC and silica sol according to a mass ratio of 5:2, standing for 0.5h at a temperature of 50 ℃, adding the hydroxyl-containing styrene-maleic acid copolymer obtained in the step 1 into DMC according to a mass ratio of 2:1, and reacting for 2h at a temperature of 75 ℃ to obtain styrene-maleic acid copolymer modified polysiloxane;
and 3, adding epoxy resin and tripropylene glycol diacrylate into the styrene-maleic acid copolymer modified polysiloxane obtained in the step 2 according to the mass ratio of the styrene-maleic acid copolymer modified polysiloxane to the epoxy resin and tripropylene glycol diacrylate of 6:1:1, and heating to 80 ℃ for reaction for 2 hours under the protection of nitrogen to obtain the epoxy modified polysiloxane resin.
2. Preparation of the composition
And mixing 55 parts of the epoxy modified polysiloxane resin, 30 parts of wollastonite and 15 parts of water uniformly to obtain the composition.
3. Preparation of the coating
The composition was coated on the surface of a metal substrate, dried at room temperature for 1 week to obtain the coating, and then subjected to performance test.
Comparative example 1
1. Preparation of epoxy modified polysiloxane resins
Step 1, mixing p-hydroxystyrene, maleic acid and hydroxyethyl acrylate in a molar ratio of 2:1:1, adding azodiisobutyronitrile accounting for 4% of the total mass of the p-hydroxystyrene, the maleic acid and the hydroxyethyl acrylate, and reacting for 2 hours at 80 ℃ to obtain a styrene-maleic acid copolymer containing hydroxyl;
Step 2, adding the hydroxyl-containing styrene-maleic acid copolymer obtained in the step 1 into DMC according to the mass ratio of the hydroxyl-containing styrene-maleic acid copolymer to DMC of 2:1, and reacting for 2 hours at 75 ℃ to obtain styrene-maleic acid copolymer modified polysiloxane;
and 3, adding epoxy resin and tripropylene glycol diacrylate into the styrene-maleic acid copolymer modified polysiloxane obtained in the step 2 according to the mass ratio of the styrene-maleic acid copolymer modified polysiloxane to the epoxy resin and tripropylene glycol diacrylate of 6:1:1, and heating to 80 ℃ for reaction for 2 hours under the protection of nitrogen to obtain the epoxy modified polysiloxane resin.
2. Preparation of polysiloxane modified filler
The polysiloxane modified filler was prepared in the same manner as in example 1.
3. Preparation of the composition
The preparation of the composition was the same as in example 1.
4. Preparation of the coating
The coating was prepared as in example 1.
Comparative example 2
1. Preparation of epoxy modified polysiloxane resins
Step1, mixing styrene, maleic acid and ethyl acrylate according to the molar ratio of 2:1:1, adding azodiisobutyronitrile accounting for 4% of the total mass of the styrene, the maleic acid and the ethyl acrylate according to the addition amount of an initiator, and reacting for 2 hours at 80 ℃ to obtain a styrene-maleic acid copolymer;
Step 2, uniformly mixing DMC and silica sol according to a mass ratio of 5:2, standing for 0.5h at a temperature of 50 ℃, adding the styrene-maleic acid copolymer obtained in the step 1 into DMC according to a mass ratio of 2:1, and reacting for 2h at a temperature of 75 ℃ to obtain styrene-maleic acid copolymer modified polysiloxane;
and 3, adding epoxy resin and tripropylene glycol diacrylate into the styrene-maleic acid copolymer modified polysiloxane obtained in the step 2 according to the mass ratio of the styrene-maleic acid copolymer modified polysiloxane to the epoxy resin and tripropylene glycol diacrylate of 6:1:1, and heating to 80 ℃ for reaction for 2 hours under the protection of nitrogen to obtain the epoxy modified polysiloxane resin.
2. Preparation of polysiloxane modified filler
The polysiloxane modified filler was prepared in the same manner as in example 1.
3. Preparation of the composition
The preparation of the composition was the same as in example 1.
4. Preparation of the coating
The coating was prepared as in example 1.
Comparative example 3
1. Preparation of epoxy modified polysiloxane resins
The preparation of the epoxy-modified polysiloxane resin was the same as in example 1.
2. Preparation of polysiloxane modified filler
According to the mass ratio of wollastonite to polysiloxane to deionized water of 10:4:20, sequentially adding polysiloxane and deionized water into wollastonite, and heating to 60 ℃ for reaction for 2 hours to obtain polysiloxane modified filler, wherein the polysiloxane is styrene-maleic acid copolymer modified polysiloxane, and the preparation method is the same as that in the example 1.
3. Preparation of the composition
The preparation method of the composition was the same as in example 1.
4. Preparation of the coating
The preparation of the coating was the same as in example 1.
Performance testing
The performance test methods and results are shown in tables 1 and 2. Wherein:
1. Test of impact resistance (deformation 3.+ -. 0.3mm, 5/8", 134in-1 b) reference AAMA2605-17A, ASTM D2794-93 (2019);
2. The test of the hydrochloric acid resistance and the alkali resistance is referred to GB/T9274-1988, and the test method of the salt spray resistance (3000 h) is referred to GB/T1865-2007;
3. Test methods for detergent resistance (3%, 72 h) refer to AAMA2605-17A, ASTM D2244-16, water and oil contact angles refer to ASTM D7334-08 (2013);
4. The performance of the artificial weather aging resistance (3000 h), the test is carried out according to GB/T1865-2009 and the cyclic aging resistance test (25 times) is carried out according to GB/T1766;
5. hardness testing was performed with reference to GB/T6739-2006, and bending testing was performed with reference to GB/T6742-2007;
6. adhesion (pull-off method) test methods were performed with reference to GB/T5210-2006;
7. The wet heat resistance (3000 h) test method is referred to GB/T174-02007, and the wet cold resistance (12 times) test is referred to JG/T25-1999;
8. The thermal conductivity was tested with reference to GB 10295-2008.
TABLE 1
|
Impact resistance (deformation 3.+ -. 0.3mm, 5/8', 134in-1 b) |
Artificial weather aging resistant (5000 h) |
Hardness is not less than |
Bending test is less than or equal to |
Adhesion (pull open method)/Mpa |
Circulation aging test (25 times) |
Humidity and cold resistance (15 times) |
Example 1 |
No flaking off phenomenon |
Does not rust, bubble and fall off |
2H |
Level 1 |
8.1 |
Pulverizing to less than or equal to 2 grades, no rust, no foaming, no falling off, no cracking |
No abnormality |
Example 2 |
No flaking off phenomenon |
Does not rust, bubble and fall off |
2H |
Level 1 |
7.9 |
Pulverizing to less than or equal to 2 grades, no rust, no foaming, no falling off, no cracking |
No abnormality |
Example 3 |
No flaking off phenomenon |
Does not rust, bubble and fall off |
2H |
Level 1 |
7.8 |
Pulverizing to less than or equal to 2 grades, no rust, no foaming, no falling off, no cracking |
No abnormality |
Example 4 |
No flaking off phenomenon |
Does not rust, bubble and fall off |
3H |
Level 1 |
7.2 |
Pulverizing to less than or equal to 2 grades, no rust, slight foaming, no falling off and no cracking |
No abnormality |
Comparative example 1 |
No flaking off phenomenon |
Does not rust and foam |
2H |
Level 1 |
8.0 |
The pulverization is less than or equal to 2 grades, does not rust, foam and crack |
No abnormality |
Comparative example 2 |
Slight flaking off phenomenon |
Does not rust, does not foam, and slightly falls off |
2H |
Level 1 |
5.1 |
Pulverizing to powder of no more than 2 grades, no rust, no foaming, slight falling, no cracking |
Slightly fall off |
Comparative example 3 |
No flaking off phenomenon |
Does not rust, slightly foam and fall off |
2H |
Level 1 |
6.9 |
Pulverizing to less than or equal to 2 grades, no rust, no foaming, no falling off, no cracking |
No abnormality |
TABLE 2
|
Acid resistance |
Alkali resistance |
Detergent resistance (3%, 100 h) |
Contact angle of water |
Oil contact angle |
Salt spray resistance (3000 h) |
Circulation aging test (25 times) |
Humidity and cold resistance (12 times) |
Coefficient of thermal conductivity (W/(m.K)) |
Example 1 |
600H without abnormality |
480H without abnormality |
The coating has no flaking and no obvious appearance change |
125.7° |
112.3° |
Does not rust, bubble and fall off |
Pulverizing to less than or equal to 2 grades, no rust, no foaming, no falling off, no cracking |
No abnormality |
0.051 |
Example 2 |
600 H no abnormality |
480H without abnormality |
The coating has no flaking and no obvious appearance change |
120.8 |
110.7 |
Does not rust, bubble and fall off |
Pulverizing to less than or equal to 2 grades, no rust, no foaming, no falling off, no cracking |
No abnormality |
0.050 |
Example 3 |
600H without abnormality |
480H without abnormality |
The coating has no flaking and no obvious appearance change |
121.7 |
111.6 |
Does not rust, bubble and fall off |
Pulverizing to less than or equal to 2 grades, no rust, no foaming, no falling off, no cracking |
No abnormality |
0.048 |
Example 4 |
600H without abnormality |
480H without abnormality |
Slight flaking of the coating occurs |
110.5 |
101.6 |
Does not rust, bubble and fall off |
Pulverizing to less than or equal to 2 grades, no rust, no bubbling, no falling off, and cracking |
No abnormality |
0.061 |
Comparative example 1 |
600H without abnormality |
480H without abnormality |
The coating has no flaking and no obvious appearance change |
123.5 |
111.3 |
Does not rust, bubble and fall off |
Pulverizing to less than or equal to 2 grades, no rust, no foaming, no falling off, no cracking |
No abnormality |
0.085 |
Comparative example 2 |
600H without abnormality |
480H without abnormality |
Spalling of the coating |
120.6 |
109.8 |
Does not rust, slightly foams and does not fall off |
Pulverizing to less than or equal to 2 grades, no rust, no foaming, falling off and no cracking |
No abnormality |
0.057 |
Comparative example 3 |
600H without abnormality |
480H without abnormality |
The coating has no flaking and no obvious appearance change |
118.7 |
107.9 |
Does not rust, bubble and fall off |
Pulverizing to less than or equal to 2 grades, no rust, no bubbling, no falling off, and slight cracking |
No abnormality |
0.059 |
The test results show that the coating prepared by the composition provided by the invention is used for the metal surface, has stronger adhesive force, and in addition, the prepared coating also has excellent temperature resistance, ageing resistance, durability, solvent resistance, weather resistance, acid and alkali resistance, better mechanical property and heat insulation performance, can be better suitable for special environments such as air, underwater and the like, has potential application as a coating in the fields of aircrafts and ships, and has better application prospect.