Disclosure of Invention
The invention aims to provide a andalusite refractory material containing Ti 2O3 and a preparation method thereof. The andalusite refractory material containing Ti 2O3 prepared by the invention has the advantages of low creep property, good thermal shock resistance, high density, high strength, high permeation erosion resistance and the like.
In order to achieve the above purpose, the present invention provides the following technical solutions:
One of the technical schemes of the invention is as follows: the andalusite refractory material containing Ti 2O3 is provided, and comprises the following raw materials in parts by weight:
69-90 parts of andalusite, 10-31 parts of mixed fine powder and 3.5 parts of phenolic resin binder;
The mixed fine powder comprises the following components in percentage by mass: 3 titanium dioxide and aluminum metal powder.
Preferably, the andalusite has the following particle size and corresponding mass fraction: 15 to 25 parts of andalusite particles with the granularity of 0 to 1mm and not 0, 15 to 25 parts of andalusite particles with the granularity of 1 to 3mm, and 19 to 40 parts of andalusite particles with the granularity of 3 to 5mm.
Preferably, the granularity of the titanium dioxide is less than or equal to 45 mu m.
Preferably, the granularity of the metal aluminum powder is less than or equal to 45 mu m.
The second technical scheme of the invention is as follows: the preparation method of the andalusite refractory material containing Ti 2O3 comprises the following steps:
and mixing the raw materials, pressing and forming to obtain a green body, and sintering to obtain the andalusite refractory material containing Ti 2O3.
Preferably, the sintering is carried out in a protective atmosphere at a temperature of 1300-1700 ℃ for 3-10 hours.
The beneficial technical effects of the invention are as follows:
the invention designs a preparation method of a andalusite refractory material containing Ti 2O3. In the high-temperature sintering process, the metal aluminum powder is used as a reducing agent to react with titanium dioxide (6 TiO 2+2Al=Al2O3+3Ti2O3, which is about 800 ℃), so as to generate finely dispersed Ti 2O3 and Al 2O3 in situ. On one hand, the generated Al 2O3 is further reacted with the silicon-rich glass phase of andalusite to generate the secondary mullite, so that the bonding strength of the system is improved. On the other hand, the Ti 2O3 which is generated in situ and is finely dispersed is uniformly dispersed at the mullite grain boundary in an independent phase form, is hardly dissolved into mullite, can inhibit anisotropic growth of mullite crystals, promote densification of materials, reduce porosity (see figure 2) and improve permeation erosion resistance of the mullite.
The Ti 2O3 phase is mainly introduced to inhibit anisotropic development of mullite crystals, prevent the development of the mullite crystals from generating a long columnar morphology to influence densification, namely Ti 2O3 is distributed at mullite grain boundaries to inhibit radial development of the mullite crystals, and change the morphology of the mullite crystals to enable the mullite crystals to grow into grains which are easy to realize densification. However, in order to achieve the object of dispersing Ti 2O3 in mullite grain boundaries to inhibit the growth thereof, ti 2O3 is required to be of a small size on the micrometer/nanometer scale and to be highly uniformly dispersed. If the micron/nano-scale Ti 2O3 particles are directly introduced, uniform dispersion and distribution at mullite grain boundaries are difficult to achieve.
In the high-temperature service process of the andalusite refractory material, ti 2O3 can further react with C, N 2 and the like in the system to generate non-oxide reinforcing phases such as TiC, tiN or Ti (C, N) solid solution and the like with high melting point, high heat conduction and high corrosion resistance in situ, so that the corrosion resistance, thermal shock resistance and high-temperature strength of the material can be improved.
The andalusite refractory material containing Ti 2O3 prepared by the invention has the advantages of low creep property, good thermal shock resistance, high density, high strength, high permeation erosion resistance and the like.
Detailed Description
Various exemplary embodiments of the invention will now be described in detail, which should not be considered as limiting the invention, but rather as more detailed descriptions of certain aspects, features and embodiments of the invention. It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
In addition, for numerical ranges in this disclosure, it is understood that each intermediate value between the upper and lower limits of the ranges is also specifically disclosed. Every smaller range between any stated value or stated range, and any other stated value or intermediate value within the stated range, is also encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included or excluded in the range.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although only preferred methods and materials are described herein, any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention.
The terms "comprising," "including," "having," "containing," and the like as used herein are open-ended terms, meaning including, but not limited to.
The particle size and the corresponding parts by weight of andalusite used in the following examples and comparative examples of the present invention are as follows: 25 parts of andalusite particles with the particle size of 0-1mm and not 0, 25 parts of andalusite particles with the particle size of 1-3mm and 30 parts of andalusite particles with the particle size of 3-5 mm.
The particle size of the titanium pigment used in the following examples and comparative examples of the present invention was 45. Mu.m.
The particle size of the aluminum powder used in each of the following examples and comparative examples of the present invention is 45. Mu.m.
The normal temperature in the invention is calculated according to the temperature of 20-30 ℃ unless otherwise specified.
The raw materials used in the following examples and comparative examples of the present invention are all commercially available products.
FIG. 1 is a schematic illustration of the preparation flow of examples 1-3.
Example 1
The andalusite refractory material comprises the following raw materials in parts by mass:
69 parts of andalusite, 28 parts of titanium dioxide, 3 parts of metal aluminum powder and 3.5 parts of phenolic resin binder.
Preparation of andalusite refractory material:
mixing the raw materials, uniformly mixing to obtain pug, pressing and forming to obtain a green body, drying until the water content is less than 1.5wt.%, and placing into a tunnel kiln, and preserving the temperature for 10 hours at 1300 ℃ in an argon atmosphere to obtain the andalusite refractory material containing Ti 2O3.
The product of the embodiment has the apparent porosity of 11.3%, the volume density of 2.95g/cm 3, the normal-temperature compressive strength (according to national standard GBT 5072-2008 test) of 251MPa and the thermal shock stability cycle number (1100 ℃ and water cooling) of more than or equal to 28 times.
FIG. 2 is a graph of the microtopography of the product of example 1. Wherein, (a), (b), (c) and (d) are respectively microcosmic topography maps with different magnifications.
The region denoted by the reference numeral "1" in (c) and the region denoted by the reference numeral "2" in (d) of fig. 2 refer to Ti 2O3 occurrence regions.
Example 2
The andalusite refractory material comprises the following raw materials in parts by mass:
84.5 parts of andalusite, 14 parts of titanium dioxide, 1.5 parts of metal aluminum powder and 3.5 parts of phenolic resin binder.
Preparation of andalusite refractory material:
mixing the raw materials, uniformly mixing to obtain pug, pressing and forming to obtain a green body, drying until the water content is less than 1.5wt.%, and placing into a tunnel kiln, and preserving the temperature for 6 hours at 1500 ℃ in an argon atmosphere to obtain the andalusite refractory material containing Ti 2O3.
The product of the embodiment has the apparent porosity of 12.9%, the volume density of 2.92g/cm 3, the normal-temperature compressive strength (according to national standard GBT 5072-2008 test) of 219MPa and the thermal shock stability cycle number (1100 ℃ and water cooling) of more than or equal to 28 times.
Example 3
The andalusite refractory material comprises the following raw materials in parts by mass:
90 parts of andalusite, 9.3 parts of titanium dioxide, 1 part of metal aluminum powder and 3.5 parts of phenolic resin binder.
Preparation of andalusite refractory material:
Mixing the raw materials, uniformly mixing to obtain pug, pressing and forming to obtain a green body, drying until the water content is less than 1.5wt.%, and placing into a tunnel kiln, and preserving the temperature for 3 hours at 1700 ℃ in an argon atmosphere to obtain the andalusite refractory material containing Ti 2O3.
The product of the embodiment has the apparent porosity of 14.7%, the volume density of 2.90g/cm 3, the normal-temperature compressive strength (according to national standard GBT 5072-2008 test) of 221MPa and the thermal shock stability cycle number (1100 ℃ and water cooling) of more than or equal to 28 times.
Comparative example 1
The only difference from example 1 is that the addition of titanium pigment and metallic aluminum powder was omitted and the equal mass of andalusite was supplemented.
The product of the embodiment has the apparent porosity of 21.6%, the volume density of 2.61g/cm 3, the normal-temperature compressive strength (according to national standard GBT 5072-2008 test) of 112MPa and the thermal shock stability cycle number (1100 ℃ C., water cooling) of more than or equal to 25 times.
In comparative example 1, andalusite is used as a raw material, and mullite is formed along with larger volume expansion in the high-temperature sintering process; meanwhile, the mullite has no second phase for inhibiting the anisotropic growth of mullite crystals, the mullite grows in a long column shape, the densification is difficult, the volume density is low, and the apparent porosity is high.
Comparative example 2
The only difference from example 1 is that the addition of titanium dioxide was omitted and the equal mass of andalusite was replenished.
The product of the embodiment has the apparent porosity of 24.3%, the volume density of 2.31g/cm 3, the normal-temperature compressive strength (according to national standard GBT 5072-2008 test) of 67MPa and the thermal shock stability cycle number (1100 ℃ and water cooling) of more than or equal to 8.
Comparative example 3
The only difference from example 1 is that the addition of the metal aluminum powder was omitted and the andalusite of equal mass was replenished.
The product of the embodiment has the apparent porosity of 22.9%, the volume density of 2.23g/cm 3, the normal-temperature compressive strength (according to national standard GBT 5072-2008 test) of 53MPa and the thermal shock stability cycle number (1100 ℃ C., water cooling) of more than or equal to 7.
Comparative example 4
The andalusite refractory material comprises the following raw materials in parts by mass:
69 parts of andalusite, 8 parts of titanium dioxide, 23 parts of metal aluminum powder and 3.5 parts of phenolic resin binder.
The product of the embodiment has the apparent porosity of 19.8%, the volume density of 2.56g/cm 3, the normal-temperature compressive strength (according to national standard GBT 5072-2008 test) of 77MPa and the thermal shock stability cycle number (1100 ℃ and water cooling) of more than or equal to 9.
Comparative example 5
The difference from example 1 is only that titanium pigment is replaced with nano-sized titanium oxide powder of equal mass (average particle diameter 100 nm), and metal aluminum powder is replaced with alumina powder of equal mass (particle size 45 μm or less).
The product of the embodiment has the apparent porosity of 24.5%, the volume density of 2.67g/cm 3, the normal-temperature compressive strength (according to the national standard GBT 5072-2008 test) of 72MPa and the thermal shock stability cycle number (1100 ℃ and water cooling) of more than or equal to 10.
The above embodiments are only illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solutions of the present invention should fall within the protection scope defined by the claims of the present invention without departing from the design spirit of the present invention.