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CN118926149B - A mechanical chain surface oil cleaning device and use method thereof - Google Patents

A mechanical chain surface oil cleaning device and use method thereof Download PDF

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Publication number
CN118926149B
CN118926149B CN202411426060.XA CN202411426060A CN118926149B CN 118926149 B CN118926149 B CN 118926149B CN 202411426060 A CN202411426060 A CN 202411426060A CN 118926149 B CN118926149 B CN 118926149B
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CN
China
Prior art keywords
cleaning
chain
lifting frame
shaft
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202411426060.XA
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Chinese (zh)
Other versions
CN118926149A (en
Inventor
戴龙杰
刘毅
仲鑫
章佳莹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Choho Chain Drive Co ltd
Original Assignee
Qingdao Choho Chain Drive Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Qingdao Choho Chain Drive Co ltd filed Critical Qingdao Choho Chain Drive Co ltd
Priority to CN202411426060.XA priority Critical patent/CN118926149B/en
Publication of CN118926149A publication Critical patent/CN118926149A/en
Application granted granted Critical
Publication of CN118926149B publication Critical patent/CN118926149B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/20Controlling water pollution; Waste water treatment
    • Y02A20/204Keeping clear the surface of open water from oil spills

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention relates to the technical field of cleaning equipment and discloses equipment for cleaning greasy dirt on the surface of a mechanical chain and a use method thereof, wherein the equipment for cleaning the greasy dirt on the surface of the mechanical chain comprises a cleaning machine, the cleaning machine comprises a cleaning box, lifting frames are arranged on the cleaning box, driving shafts are symmetrically arranged on the lifting frames, chain wheels are arranged on the driving shafts, and chains are arranged on the two groups of chain wheels; the block separation mechanism comprises a first partition plate arranged in the cleaning box, and overflow ports are symmetrically formed in the lifting frame. According to the invention, the cleaning box is divided into two areas, so that the greasy dirt floating on the upper surface of the cleaning liquid can be conveniently discharged into the overflow port, and the greasy dirt on the upper surface of the cleaning liquid can be intensively discharged through the overflow port, so that the greasy dirt on the surface of the liquid can be effectively prevented from being attached to the chain when the chain moves from the cleaning box, and the cleaning efficiency is improved.

Description

Mechanical chain surface oil stain cleaning equipment and use method thereof
Technical Field
The invention relates to the technical field of cleaning equipment, in particular to equipment for cleaning greasy dirt on the surface of a mechanical chain and a using method thereof.
Background
The mechanical chain is a mechanical transmission device formed by sequentially connecting a plurality of metal links, and the basic components of the chain comprise chain links, pin shafts and rollers. Links are the main part of the chain, connected together by pins and rollers, for transmitting power and motion. It is widely used in various industrial machines and equipment such as engine systems for bicycles, motorcycles, automobiles, industrial conveyors, elevators, and the like. The mechanical chain can bear a large load and effectively transmit power over a long distance.
At present, chains are often used in industrial production as transmissions, and mechanical chains often require periodic lubrication to reduce friction and wear. However, lubricating oil or grease may accumulate on the surface of the chain during use. Over time, these lubricants can mix dust and other contaminants and form greasy dirt. Therefore, there is a need for cleaning equipment to clean the surfaces of mechanical chains of oil and other contaminants to increase the useful life and efficiency of the chain.
However, when the chain is cleaned, oil stains floating on the water surface can be reattached to the chain, so that the chain still has pollution after being cleaned. The reasons behind this phenomenon are mainly related to the physical properties of the oil stains and the cleaning process. Greasy dirt is significantly less dense than water, so they naturally float on the water surface, forming a thin oil film. Meanwhile, because the oil stain has certain adhesiveness, when the chain passes through the oil film, the oil stain on the water surface is easily transferred and adsorbed on the surface of the chain. Especially in the case of rough surface or tiny grooves on the chain, the greasy dirt can be adsorbed on the chain again, resulting in secondary pollution.
Disclosure of Invention
The invention provides a cleaning device for oil stains on the surface of a mechanical chain and a use method thereof, which solve the technical problem that the oil stains are easily transferred and adsorbed on the surface of the chain in the related art, so that secondary pollution is caused.
The invention provides a cleaning device for oil stains on the surface of a mechanical chain, which comprises a cleaning machine, wherein the cleaning machine comprises a cleaning box, a lifting frame is arranged on the cleaning box, the cleaning box is connected with the lifting frame through lifting components, driving shafts are symmetrically arranged on the lifting frame, chain wheels are arranged on the driving shafts, chains are placed on the two groups of chain wheels, a driving source is arranged in the lifting frame, one end of the driving shaft, which is far away from the chain wheels, penetrates through a bearing of the lifting frame to be connected with a connecting seat, the connecting seat is connected with the cleaning box through a first telescopic component, a block separation mechanism comprises a first separation plate arranged in the cleaning box, a guide groove is formed in the first separation plate, a second separation plate is connected in a sliding manner in the guide groove, overflow openings are symmetrically formed in the lifting frame, a guide plate is arranged in the lifting frame, an overflow space is formed between the guide plate and the top end inside the lifting frame, a drain pipe is further arranged on the guide plate, and one end, which is far away from the guide plate, penetrates through the lifting frame to the upper surface of the lifting frame.
As a further optimization scheme of the invention, when the chain is assembled on the chain wheel, an upper parallel section and a lower parallel section are formed, cleaning mechanisms are arranged on the upper side and the lower side of the parallel section, each cleaning mechanism comprises cleaning rollers arranged on the upper side and the lower side of the parallel section of the chain, a connecting rod is connected to an upper bearing of each cleaning roller, a connecting plate is arranged inside each lifting frame, the connecting plates are fixedly connected with the connecting rods, and the connecting plates are connected with the lifting frames through second telescopic assemblies.
As a further optimization scheme of the invention, a brush head cleaning space is formed between one side of the first partition plate far away from the lifting frame and the cleaning box, a brushing mechanism is arranged in the brush head cleaning space, the brushing mechanism comprises a plurality of groups of cleaning openings which are arranged on the first partition plate, the cleaning openings correspond to the positions of the cleaning rollers one by one, and a plurality of groups of cleaning openings are provided with diaphragms.
As a further optimization scheme of the invention, the cleaning opening is provided with the brush cylinder, a plurality of groups of convex strips are arranged in the brush cylinder, and a plurality of groups of water permeable holes are also formed in the brush cylinder and used for discharging wastewater in the brush cylinder outwards.
As a further optimization scheme of the invention, a blocking mechanism is arranged on the driving shaft and comprises two groups of second baffles arranged on the driving shaft, the second baffles are positioned on two sides of the chain wheel, a plurality of groups of spray heads are arranged on one side, close to the chain wheel, of each second baffle, a fixing seat is arranged on each spray head and is arranged on each second baffle, a connecting shaft is connected to a bearing on each fixing seat and is fixedly connected with each spray head, and torsion springs are further arranged on the connecting shafts.
As a further optimization scheme of the invention, one side of the second baffle, which is far away from the chain wheel, is provided with a stop block, the stop block is provided with abutting plates with the same number as the spray heads, and the second baffle is provided with notches which are in one-to-one correspondence with the positions of the abutting plates.
As a further optimization scheme of the invention, a first spline shaft and a second spline shaft are arranged in the driving shaft, a sliding shaft is arranged on the first spline shaft, a shaft sleeve is arranged on the second spline shaft, the second spline shaft and the shaft sleeve are both in sliding connection with the outer part of the sliding shaft, spline grooves matched with the first spline shaft and the second spline shaft are formed in the driving shaft, two groups of moving plates are arranged in the lifting frame, two groups of sliding rails are symmetrically arranged on the moving plates, guide blocks are connected onto the sliding rails in a sliding manner, and supporting plates are arranged on the guide blocks and are respectively connected with the sliding shaft and the shaft sleeve through bearings.
As a further optimization scheme of the invention, swing arms are arranged between the two groups of moving plates, a rotating shaft is arranged on the swing arms, gears are further arranged on the rotating shaft, rack plates are connected to the gears in a meshed mode, and the inside of the lifting frame is connected with the rack plates through a third telescopic assembly.
As a further optimization scheme of the invention, two groups of moving plates are internally and slidably connected with slide bars, two ends of each slide bar are fixedly arranged on the lifting frame, a spring is further arranged on each slide bar, one end of each spring is fixedly connected with the moving plate, and the other end of each spring is fixedly connected with the lifting frame.
The invention also provides a using method of the mechanical chain surface oil stain cleaning equipment, which is used for the mechanical chain surface oil stain cleaning equipment and comprises the following steps:
Step one, assembling a chain on a chain wheel, and controlling the chain wheel to tighten the chain;
step two, controlling the lifting frame to descend so that the lifting frame is positioned in the cleaning box, controlling the chain wheel to rotate, and carrying out rotary cleaning on the chain;
Step three, brushing the chain by the cleaning roller while rotating and cleaning the chain, and adjusting the contact area between the cleaning roller and the chain by controlling the longitudinal displacement of the cleaning roller so as to keep the cleaning roller clean all the time;
When the cleaning roller cleans the chain, the second partition plate divides the cleaning box into two independent areas to isolate oil stains in the two areas;
fifthly, discharging the oil stain on the upper layer of the water surface through an overflow port;
step six, controlling the lifting frame to ascend to reset the lifting frame, controlling the two groups of second baffles to be far away from the chain wheel, flushing the joint of the chain wheel and the chain through the spray head, and discharging oil stains;
and seventhly, detaching the cleaned chain from the chain wheel.
The invention has the beneficial effects that the cleaning box is divided into two areas, so that the oil stain floating on the upper surface of the cleaning liquid can be conveniently discharged into the overflow port, the oil stain on the upper surface of the cleaning liquid can be intensively discharged through the overflow port, the phenomenon that the oil stain on the surface of the liquid is attached to the chain when the chain moves from the cleaning box is effectively avoided, and the cleaning efficiency is improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic cross-sectional view of the present invention;
FIG. 3 is a schematic diagram of a fault condition structure of the present invention;
FIG. 4 is a schematic view of a block spacing mechanism according to the present invention;
FIG. 5 is an enlarged view of the structure of FIG. 4A in accordance with the present invention;
FIG. 6 is a schematic perspective view of a brush cylinder according to the present invention;
FIG. 7 is a schematic view of the three-dimensional structure of the lifting frame of the invention;
FIG. 8 is a partial perspective view of the lift frame of the present invention;
FIG. 9 is a schematic view of a partial perspective of a barrier mechanism of the present invention;
FIG. 10 is a schematic view of a partial three-dimensional exploded view of the barrier mechanism of the present invention;
fig. 11 is a schematic partial perspective view of a blocking mechanism according to the present invention.
100, Cleaning machine; 101, a cleaning box; 102, lifting frames; 103, lifting assembly, 104, drive shaft, 105, sprocket, 106, chain, 107, drive source, 108, connection holder, 109, first telescoping assembly, 110, chute, 111, first baffle, 112, controller, 113, first water inlet, 114, second water inlet, 115, first water outlet, 116, second water outlet, 200, block partition mechanism, 201, first partition plate, 202, second partition plate, 203, opening, 204, overflow port, 205, deflector, 206, drain pipe, 300, cleaning mechanism, 301, cleaning roller, 302, connecting rod, 303, connecting plate, 304, second telescoping assembly, 400, brushing mechanism, 401, cleaning port, 402, diaphragm, 403, brush cylinder, 404, ribs, 405, water permeable hole, 500, blocking mechanism, 501, second baffle, 502, spray head, 503, fixed seat, 504, connecting shaft, 505, torsion spring, 506, stopper, 507, abutment plate, 508, notch, 509, first shaft, 510, second spline shaft, 511, sliding shaft, 512, shaft sleeve, 513, 514, guide block, 516, slide rail, 521, slide rail assembly, 521, slide rail assembly.
Detailed Description
The subject matter described herein will now be discussed with reference to example embodiments. It is to be understood that these embodiments are merely discussed so that those skilled in the art may better understand and implement the subject matter described herein and that changes may be made in the function and arrangement of the elements discussed without departing from the scope of the disclosure herein. Various examples may omit, replace, or add various procedures or components as desired. In addition, features described with respect to some examples may be combined in other examples as well.
According to fig. 1, fig. 2, fig. 3 and fig. 8, a cleaning device for greasy dirt on the surface of a mechanical chain comprises a cleaning machine 100, wherein the cleaning machine 100 comprises a cleaning box 101, a lifting frame 102 is arranged on the cleaning box 101, and the cleaning box 101 is connected with the lifting frame 102 through a lifting assembly 103. In this embodiment, the lifting assembly 103 is preferably a first cylinder, and when the first cylinder is used as the lifting assembly 103, the first cylinder is provided with two groups, symmetrically installed on the cleaning tank 101, and the telescopic end of the first cylinder is fixedly connected with the lifting frame 102. When the first cylinder performs telescopic movement, the lifting frame 102 is controlled to move up and down.
The lifting frame 102 is symmetrically provided with a driving shaft 104, the driving shaft 104 is provided with chain wheels 105, and two groups of chain wheels 105 are provided with chains 106. A driving source 107 is provided in the lifting frame 102 to control one of the driving shafts 104 to rotate. The driving source 107 is preferably a motor, and when the motor rotates, the driving shaft 104 is controlled to rotate, so that the chain wheel 105 drives the chain 106 to rotate, and the chain 106 moves during cleaning, thereby improving cleaning efficiency.
Wherein, the end of drive shaft 104 that is far away from sprocket 105 passes crane 102 bearing connection and is connected with connecting seat 108, and is connected through first flexible subassembly 109 between connecting seat 108 and the washing case 101. The first telescopic assembly 109 is preferably a second cylinder, and when the second cylinder is used as the first telescopic assembly 109, the number of the second cylinders is the same as that of the connecting seats 108, the second cylinders are installed on the lifting frame 102, and the telescopic ends of the second cylinders are fixedly connected with the connecting seats 108. When the second cylinder performs telescopic movement, the control connection seat 108 performs synchronous movement, so that the distance between the two groups of driving shafts 104 is enlarged and reduced, and the chain wheel 105 is controlled to tighten the chain 106, thereby facilitating cleaning.
Specifically, the inside symmetry of crane 102 has offered the spout 110 with drive shaft 104 position one-to-one, and be sliding connection between spout 110 and the drive shaft 104, be equipped with first baffle 111 on the spout 110, and first baffle 111 passes spout 110 and connecting seat 108 fixed connection, when control drive shaft 104 carries out telescopic motion, drive shaft 104 slides the removal in spout 110 to through the effect of first baffle 111, be used for carrying out the separation to the rivers in the washing case 101, avoid the liquid in the washing case 101 to get into the crane 102.
Further, a controller 112 for controlling and driving the cleaning machine 100 is mounted on the cleaning tank 101. The cleaning tank 101 is further provided with a first water inlet 113, a second water inlet 114, a first water outlet 115 and a second water outlet 116, which are used for supplying water and discharging water in the cleaning tank 101, so that the waste water after the internal cleaning is replaced conveniently.
According to fig. 2, 3 and 4, a block separation mechanism 200 is provided in the cleaning tank 101 to separate the upper surface of the cleaning liquid in the cleaning tank 101, so as to facilitate centralized discharge of the oil stains, and prevent the adhesion of the oil stains on the surface when the chain 106 is removed from the cleaning tank 101. Specifically, the block separation mechanism 200 includes a first partition plate 201 installed in the cleaning tank 101, a guide groove is formed in the first partition plate 201, a second partition plate 202 is slidably connected in the guide groove, and an opening 203 through which the chain 106 passes is formed in the second partition plate 202.
It should be understood that when the lifting frame 102 moves to the inside of the washing tank 101, the first partition plate 201 and the second partition plate 202 are closed, dividing the washing tank 101 into two areas, one area being a heavy pollution area and the other area being a light pollution area. And, the lifting frame 102 is symmetrically provided with overflow ports 204, and the overflow ports 204 respectively correspond to the heavy pollution area and the light pollution area. The two areas do not need to be completely sealed, but only need to separate the upper surface of the cleaning liquid, so that the greasy dirt floating on the upper surface of the cleaning liquid can be conveniently discharged into the overflow port 204.
Further, a guide plate 205 is installed in the lifting frame 102, and an overflow space is formed between the guide plate 205 and the top end inside the lifting frame 102, a drain pipe 206 is further installed on the guide plate 205, and one end, far away from the guide plate 205, of the drain pipe 206 penetrates through the lifting frame 102 to extend to the upper surface of the lifting frame 102 and is used for being connected with an external pipeline, so that oil stains inside are conveniently discharged outwards.
To sum up, it should be noted that, by closing the first partition plate 201 and the second partition plate 202, the cleaning tank 101 is divided into two independent areas, so that the oil stain on the upper surface of the cleaning liquid can be intensively discharged through the overflow port 204, thereby effectively avoiding the adhesion of the oil stain on the liquid surface with the chain 106 when the chain 106 moves from the cleaning tank 101, and improving the cleaning efficiency.
Referring to fig. 7 and 8, when the chain 106 is assembled to the sprocket 105, upper and lower parallel sections are formed, and both upper and lower sides of the parallel sections are provided with a cleaning mechanism 300, so that the oil dirt adsorbed on the chain 106 is cleaned by the cleaning mechanism 300.
Specifically, the cleaning mechanism 300 includes cleaning rollers 301 disposed on upper and lower sides of a parallel section of the chain 106, a connecting rod 302 is connected to the cleaning rollers 301 through bearings, a connecting plate 303 is disposed inside the lifting frame 102, the connecting plate 303 is fixedly connected with the connecting rod 302, the connecting plate 303 is connected with the lifting frame 102 through a second telescopic assembly 304, the second telescopic assembly 304 is preferably a third cylinder, the third cylinder is mounted on the lifting frame 102, and a telescopic end of the third cylinder is fixedly connected with the connecting plate 303.
When the chain 106 is moving, the chain 106 contacts the cleaning roller 301, so that the bristles on the cleaning roller 301 can pass through the inside of the chain 106, thereby cleaning the oil dirt remained in the inside of the chain 106. When the chain 106 is moved, the cleaning roller 301 rotates in synchronization with the movement of the chain 106, and performs a cleaning operation on the chain 106. And, at the time of cleaning the chain 106, the connection plate 303 is driven to move by the third cylinder so that the cleaning roller 301 is longitudinally moved outside the chain 106. That is, new brushing areas are continuously provided on the cleaning roller 301 to contact the chain 106, so that the repeated contact of the greasy dirt with the chain 106 is avoided, and the cleaning roller 301 is kept clean.
Further, as shown in fig. 4, 5 and 6, a brush head cleaning space is formed between the side of the first partition plate 201 away from the lifting frame 102 and the cleaning tank 101, and a brushing mechanism 400 is provided in the brush head cleaning space to clean the cleaning roller 301 by the brushing mechanism 400. Wherein the second water inlet 114 and the second water outlet 116 are in communication with the head cleaning space.
The brushing mechanism 400 comprises a plurality of groups of cleaning openings 401 which are arranged on the first partition plate 201, the cleaning openings 401 correspond to the cleaning rollers 301 one by one, the plurality of groups of cleaning openings 401 are provided with diaphragms 402, the diaphragms 402 comprise a plurality of groups of diaphragm petals, and the plurality of groups of diaphragm petals are distributed in an annular structure. When the third cylinder drives the cleaning roller 301 to move towards the cleaning port 401, the cleaning roller 301 is pressed by the cleaning roller 301 to open the diaphragm 402, so that the diaphragm 402 wraps the cleaning roller 301, and the cleaning roller 301 is driven to rotate in the moving process of the chain 106, so that the cleaning roller 301 rotates when being positioned in the cleaning port 401.
It should be noted that the cleaning opening 401 is provided with a brush cylinder 403, and a plurality of groups of protruding strips 404 are arranged in the brush cylinder 403, and a plurality of groups of water permeable holes 405 are also arranged in the brush cylinder 403 for discharging the waste water in the brush cylinder 403. When the cleaning roller 301 rotates, the bristles on the cleaning roller 301 contact the protruding strips 404, and the cleaning roller 301 is rubbed by the cleaning liquid in the cleaning space of the brush head and the action of the protruding strips 404, so that the cleaning roller 301 is cleaned.
According to fig. 9 and 10, the blocking mechanism 500 is disposed on the driving shaft 104, and is used for shielding the outer surface of the sprocket 105, so as to avoid a great deal of contact between the oil dirt and the surface of the sprocket 105 during cleaning, and to cause the sprocket 105 to throw out the dirt during rotation, so that the dirt is attached to the chain 106. Wherein, separation mechanism 500 is including setting up two sets of second baffles 501 on drive shaft 104, and second baffles 501 are located the both sides of sprocket 105, one side that second baffles 501 is close to sprocket 105 is equipped with multiunit shower nozzle 502, and be equipped with fixing base 503 on the shower nozzle 502, and fixing base 503 installs on second baffles 501, the bearing is connected with connecting axle 504 on the fixing base 503, and connecting axle 504 and shower nozzle 502 fixed connection, still be equipped with torsional spring 505 on the connecting axle 504, and the one end of torsional spring 505 is connected with fixing base 503, the other end and the shower nozzle 502 fixed connection of torsional spring 505, through the setting of torsional spring 505, the shower nozzle 502 of being convenient for rotates to reset, make second baffles 501 can laminate with sprocket 105, shelter from the sprocket 105 outside.
It should be noted that, an annular liquid supply pipe may be installed on the second baffle 501, and the liquid supply operation is performed on the nozzle 502 through an annular liquid supply pipe connecting hose, and when the driving shaft 104 rotates, a sliding ring may be disposed on the annular liquid supply pipe, so that the sliding ring is connected with an external pipe, thereby realizing the liquid supply problem on the nozzle 502. Next, the showerhead 502 may be supplied with liquid by a rotary liquid supply apparatus. The rotary liquid supply device is a prior art well known to those skilled in the art, and will not be described in detail herein.
Specifically, a stop block 506 is arranged on one side, far away from the sprocket 105, of the second baffle plate 501, abutting plates 507, the number of which is the same as that of the spray heads 502, are arranged on the stop block 506, notches 508 corresponding to the positions of the abutting plates 507 one by one are formed in the second baffle plate 501, when the second baffle plate 501 moves towards the position of the stop block 506, when the abutting plates 507 pass through the notches 508 to contact with the spray heads 502, the spray heads 502 rotate on the fixed seat 503 through the connecting shafts 504, the positions of the spray heads 502 are adjusted in angle, and the spray heads 502 are aligned with the connection positions of the sprocket 105 and the chains 106, so that the chains 106 are conveniently washed.
Further, a first spline shaft 509 and a second spline shaft 510 are arranged in the driving shaft 104, a sliding shaft 511 is mounted on the first spline shaft 509, a shaft sleeve 512 is mounted on the second spline shaft 510, the second spline shaft 510 and the shaft sleeve 512 are both connected to the outer portion of the sliding shaft 511 in a sliding manner, spline grooves matched with the first spline shaft 509 and the second spline shaft 510 are formed in the driving shaft 104, and one sliding shaft 511 is fixedly connected with an output shaft of the driving source 107. That is, when the first spline shaft 509 and the second spline shaft 510 are driven to move, the first spline shaft 509 and the second spline shaft 510 move inside the spline grooves. When the drive shaft 104 rotates, the first spline shaft 509 and the second spline shaft 510 can still slide in the spline grooves.
It should be understood that the second baffle 501 is further provided with a plurality of connection blocks 513, the connection blocks 513 penetrate through the driving shaft 104 to be fixedly connected with the first spline shaft 509 and the second spline shaft 510 respectively, and the driving shaft 104 is further provided with a moving groove adapted to the connection blocks 513. When the first spline shaft 509 and the second spline shaft 510 move inside the driving shaft 104, the second shutter 501 can be synchronously driven to move synchronously by the arrangement of the connection block 513, thereby facilitating shielding and flushing operations of the chain 106.
In addition, as shown in fig. 11, two groups of moving plates 514 are provided in the lifting frame 102, two groups of sliding rails 515 are symmetrically installed on the moving plates 514, guide blocks 516 are slidably connected to the sliding rails 515, support plates 517 are installed on the guide blocks 516, and the support plates 517 are respectively in bearing connection with the sliding shafts 511 and the shaft sleeves 512. In this embodiment, the two sets of moving plates 514 are slidably connected with a sliding rod 518, two ends of the sliding rod 518 are fixedly mounted on the lifting frame 102, a spring 519 is further disposed on the sliding rod 518, one end of the spring 519 is fixedly connected with the moving plates 514, and the other end of the spring 519 is fixedly connected with the lifting frame 102.
It should be noted that, a swing arm 520 is disposed between the two sets of moving plates 514, two ends of the swing arm 520 are rotatably connected with rollers 521 through supports, a rotating shaft 522 is mounted on the swing arm 520, the rotating shaft 522 is connected with the lifting frame 102 through bearings, a gear 523 is further mounted on the rotating shaft 522, a rack plate 524 is engaged and connected on the gear 523, and the lifting frame 102 is connected with the rack plate 524 through a third telescopic component 525. The third telescopic component 525 is preferably a fourth air cylinder, and the fourth air cylinder is installed inside the lifting frame 102, and the telescopic end of the fourth air cylinder is fixedly connected with the rack plate 524.
According to fig. 11, the swing arm 520 and the moving plate 514 are in default states, when the third telescopic assembly 525 is driven to perform telescopic motion, the rack plate 524 is engaged with the gear 523, the swing arm 520 is controlled to rotate, the swing arm 520 presses the moving plate 514, the springs 519 are elastically deformed, and therefore positions of the two groups of second baffles 501 close to the sprocket 105 are controlled, and the second baffles 501 cover the sprocket 105. And when two groups of second baffles 501 need to be far away from the surface of the chain wheel 105, the swing arm 520 is driven to reset through the third telescopic component 525, and the spring 519 controls the moving plate 514 to return to the initial position under the action of elastic restoring force, so that the two groups of second baffles 501 are far away, the spray head 502 can flush the chain wheel 105 and the chain 106, the chain 106 can flush the chain wheel 105 and the chain 106 after the cleaning in the cleaning box 101 is finished, and when the water surface is removed through the lifting frame 102, the chain wheel 105 and the chain 106 are flushed again through the spray head 502, so that the attachment of greasy dirt is avoided.
According to the application method of the oil stain cleaning equipment for the surface of the mechanical chain shown in the accompanying drawings from 1 to 11, the method comprises the following steps:
step one, assembling a chain 106 on a chain wheel 105, and controlling the chain wheel 105 to tighten the chain 106;
Step two, controlling the lifting frame 102 to descend so that the lifting frame 102 is positioned in the cleaning box 101, controlling the chain wheel 105 to rotate, and cleaning the chain 106 in a rotating way;
Step three, when the chain 106 is rotated and cleaned, the cleaning roller 301 brushes the chain 106, and the contact area between the cleaning roller 301 and the chain 106 is adjusted by controlling the longitudinal displacement of the cleaning roller 301, so that the cleaning roller 301 is always clean;
step four, when the cleaning roller 301 cleans the chain 106, the second partition board 202 divides the cleaning box 101 into two independent areas, and oil stains in the two areas are isolated;
Fifthly, discharging the oil stain on the upper layer of the water surface through the overflow port 204;
Step six, controlling the lifting frame 102 to ascend to reset the lifting frame 102, controlling the two groups of second baffles 501 to be far away from the chain wheel 105, flushing the joint of the chain wheel 105 and the chain 106 through the spray head 502, and discharging oil stains;
and step seven, the cleaned chain 106 is detached from the chain wheel 105.
The embodiment has been described above with reference to the present embodiment, but the embodiment is not limited to the above embodiment, which is only illustrative and not restrictive, and many forms can be made by those skilled in the art, which are included in the protection of the present embodiment, in light of the present embodiment.

Claims (3)

1.一种机械链条表面油污清洁设备,其特征在于,包括:1. A mechanical chain surface oil cleaning device, characterized by comprising: 清洗机(100),所述清洗机(100)包括清洗箱(101),且清洗箱(101)上设有升降架(102),所述清洗箱(101)与升降架(102)之间通过升降组件(103)相连接,所述升降架(102)上对称设有驱动轴(104),且驱动轴(104)上安装有链轮(105),两组链轮(105)上放置有链条(106),所述升降架(102)内设有驱动源(107),所述驱动轴(104)远离链轮(105)的一端穿过升降架(102)轴承连接有连接座(108),且连接座(108)与清洗箱(101)之间通过第一伸缩组件(109)相连接;A cleaning machine (100), the cleaning machine (100) comprising a cleaning box (101), wherein a lifting frame (102) is provided on the cleaning box (101), the cleaning box (101) and the lifting frame (102) are connected via a lifting assembly (103), a driving shaft (104) is symmetrically provided on the lifting frame (102), a sprocket (105) is mounted on the driving shaft (104), a chain (106) is placed on two sets of sprockets (105), a driving source (107) is provided in the lifting frame (102), an end of the driving shaft (104) away from the sprocket (105) passes through a bearing of the lifting frame (102) and is connected to a connecting seat (108), and the connecting seat (108) and the cleaning box (101) are connected via a first telescopic assembly (109); 区块分隔机构(200),所述区块分隔机构(200)包括安装在清洗箱(101)内的第一分隔板(201),且第一分隔板(201)上开设有导槽,所述导槽内滑动连接有第二分隔板(202),所述升降架(102)上对称开设有溢流口(204);A block partition mechanism (200), the block partition mechanism (200) comprising a first partition plate (201) installed in the cleaning box (101), a guide groove being provided on the first partition plate (201), a second partition plate (202) being slidably connected in the guide groove, and overflow ports (204) being symmetrically provided on the lifting frame (102); 当升降架(102)移动至清洗箱(101)内部时,第一分隔板(201)和第二分隔板(202)闭合,将清洗箱(101)分为两个区域,这两个区域并不需要完全密封,只需要将清洗液的上表面进行分隔开即可,从而便于将漂浮于清洗液上表面的油污排放至溢流口(204)内;When the lifting frame (102) moves into the interior of the cleaning box (101), the first partition plate (201) and the second partition plate (202) are closed, dividing the cleaning box (101) into two areas. The two areas do not need to be completely sealed, and only need to separate the upper surface of the cleaning liquid, so as to facilitate the discharge of oily dirt floating on the upper surface of the cleaning liquid into the overflow port (204); 所述升降架(102)内安装有导流板(205),且导流板(205)与升降架(102)内部顶端形成溢流空间,所述导流板(205)上还安装有排水管(206),且排水管(206)远离所述导流板(205)的一端穿过所述升降架(102)延伸至所述升降架(102)的上表面;A guide plate (205) is installed in the lifting frame (102), and the guide plate (205) and the top of the lifting frame (102) form an overflow space. A drainage pipe (206) is also installed on the guide plate (205), and an end of the drainage pipe (206) away from the guide plate (205) passes through the lifting frame (102) and extends to the upper surface of the lifting frame (102); 当链条(106)装配至链轮(105)上时形成上下两个平行段,且平行段的上下两侧皆设有清洁机构(300),所述清洁机构(300)包括设于链条(106)平行段上下两侧的清洁辊(301),且清洁辊(301)上轴承连接有连接杆(302),所述升降架(102)内部设有连接板(303),且连接板(303)与连接杆(302)之间为固定连接,所述连接板(303)与升降架(102)之间通过第二伸缩组件(304)相连接;When the chain (106) is assembled onto the sprocket (105), two upper and lower parallel sections are formed, and cleaning mechanisms (300) are provided on both upper and lower sides of the parallel sections, the cleaning mechanisms (300) comprising cleaning rollers (301) provided on both upper and lower sides of the parallel section of the chain (106), and the bearings on the cleaning rollers (301) are connected to connecting rods (302), a connecting plate (303) is provided inside the lifting frame (102), and the connecting plate (303) and the connecting rod (302) are fixedly connected, and the connecting plate (303) and the lifting frame (102) are connected via a second telescopic assembly (304); 所述第一分隔板(201)远离升降架(102)的一侧与清洗箱(101)之间形成刷头清洗空间,且刷头清洗空间内设有刷洗机构(400),所述刷洗机构(400)包括开设于第一分隔板(201)上的多组清洁口(401),且清洁口(401)与所述清洁辊(301)的位置一一对应,多组所述清洁口(401)上安装有隔膜(402);A brush head cleaning space is formed between the side of the first partition plate (201) away from the lifting frame (102) and the cleaning box (101), and a brushing mechanism (400) is provided in the brush head cleaning space. The brushing mechanism (400) comprises a plurality of groups of cleaning ports (401) opened on the first partition plate (201), and the positions of the cleaning ports (401) and the cleaning rollers (301) correspond one to one, and diaphragms (402) are installed on the plurality of groups of cleaning ports (401); 所述驱动轴(104)上设有阻隔机构(500),所述阻隔机构(500)包括设置于驱动轴(104)上的两组第二挡板(501),且第二挡板(501)位于所述链轮(105)的两侧,所述第二挡板(501)靠近所述链轮(105)的一侧设有多组喷头(502),且喷头(502)上设有固定座(503),并且固定座(503)安装在第二挡板(501)上,所述固定座(503)上轴承连接有连接轴(504),且连接轴(504)与喷头(502)固定连接,所述连接轴(504)上还设有扭簧(505);The driving shaft (104) is provided with a blocking mechanism (500), the blocking mechanism (500) comprising two groups of second baffles (501) arranged on the driving shaft (104), and the second baffles (501) are located on both sides of the sprocket (105), a plurality of groups of nozzles (502) are provided on the side of the second baffle (501) close to the sprocket (105), and a fixing seat (503) is provided on the nozzle (502), and the fixing seat (503) is installed on the second baffle (501), a connecting shaft (504) is connected to the bearing on the fixing seat (503), and the connecting shaft (504) is fixedly connected to the nozzle (502), and a torsion spring (505) is also provided on the connecting shaft (504); 所述第二挡板(501)远离所述链轮(105)的一侧设有挡块(506),且挡块(506)上安装有与喷头(502)数量相同的抵接板(507),所述第二挡板(501)上开设有与抵接板(507)位置一一对应的槽口(508);A stopper (506) is provided on a side of the second baffle plate (501) away from the sprocket wheel (105), and abutment plates (507) of the same number as the nozzles (502) are mounted on the stopper plate (506), and notches (508) corresponding to the positions of the abutment plates (507) are provided on the second baffle plate (501); 所述驱动轴(104)的内部设有第一花键轴(509)和第二花键轴(510),所述第一花键轴(509)上安装有滑动轴(511),所述第二花键轴(510)上安装有轴套(512),并且第二花键轴(510)和轴套(512)皆滑动连接于滑动轴(511)的外部,所述驱动轴(104)的内部开设有与所述第一花键轴(509)和第二花键轴(510)相适配的花键槽,所述升降架(102)内设有两组移动板(514),且移动板(514)上对称安装有两组滑轨(515),所述滑轨(515)上滑动连接有导块(516),且导块(516)上安装有支撑板(517),所述支撑板(517)分别与滑动轴(511)和轴套(512)轴承连接;A first spline shaft (509) and a second spline shaft (510) are provided inside the driving shaft (104); a sliding shaft (511) is installed on the first spline shaft (509); a shaft sleeve (512) is installed on the second spline shaft (510); and both the second spline shaft (510) and the shaft sleeve (512) are slidably connected to the outside of the sliding shaft (511); a spline groove matching the first spline shaft (509) and the second spline shaft (510) is provided inside the driving shaft (104); two groups of moving plates (514) are provided inside the lifting frame (102); two groups of slide rails (515) are symmetrically installed on the moving plates (514); a guide block (516) is slidably connected to the slide rail (515); a support plate (517) is installed on the guide block (516); and the support plate (517) is respectively connected to the bearings of the sliding shaft (511) and the shaft sleeve (512); 两组所述移动板(514)之间设有摆臂(520),且摆臂(520)上安装有旋转轴(522),所述旋转轴(522)上还安装有齿轮(523),且齿轮(523)上啮合连接有齿条板(524),所述升降架(102)内部通过第三伸缩组件(525)与齿条板(524)相连接;A swing arm (520) is provided between the two groups of movable plates (514), and a rotating shaft (522) is installed on the swing arm (520), a gear (523) is also installed on the rotating shaft (522), and a rack plate (524) is meshingly connected to the gear (523), and the interior of the lifting frame (102) is connected to the rack plate (524) via a third telescopic assembly (525); 两组所述移动板(514)内部滑动连接有滑杆(518),且滑杆(518)的两端固定安装在升降架(102)上,所述滑杆(518)上还设有弹簧(519),且弹簧(519)的一端与移动板(514)固定连接,所述弹簧(519)的另一端与升降架(102)固定连接。The two groups of movable plates (514) are slidably connected with a sliding rod (518) inside, and both ends of the sliding rod (518) are fixedly mounted on the lifting frame (102). A spring (519) is also provided on the sliding rod (518), and one end of the spring (519) is fixedly connected to the movable plate (514), and the other end of the spring (519) is fixedly connected to the lifting frame (102). 2.根据权利要求1所述的一种机械链条表面油污清洁设备,其特征在于,所述清洁口(401)上安装有刷筒(403),且刷筒(403)内安装有多组凸条(404),所述刷筒(403)内还开设有多组透水孔(405),用于对刷筒(403)内的废水向外排出。2. A mechanical chain surface oil cleaning device according to claim 1, characterized in that a brush cylinder (403) is installed on the cleaning port (401), and a plurality of groups of convex strips (404) are installed in the brush cylinder (403), and a plurality of groups of water-permeable holes (405) are also provided in the brush cylinder (403) for discharging waste water in the brush cylinder (403) to the outside. 3.一种机械链条表面油污清洁设备的使用方法,用于如权利要求1-2任一项所述的一种机械链条表面油污清洁设备,其特征在于,包括如下步骤:3. A method for using a mechanical chain surface oil cleaning device, used for a mechanical chain surface oil cleaning device as claimed in any one of claims 1 to 2, characterized in that it comprises the following steps: 步骤一:将链条(106)装配至链轮(105)上,并控制链轮(105)对链条(106)进行绷紧;Step 1: Assemble the chain (106) onto the sprocket (105), and control the sprocket (105) to tighten the chain (106); 步骤二:控制升降架(102)下降,使升降架(102)位于清洗箱(101)内部,并控制链轮(105)旋转,对链条(106)进行旋转清洗;Step 2: Control the lifting frame (102) to descend so that the lifting frame (102) is located inside the cleaning box (101), and control the sprocket (105) to rotate to perform rotational cleaning on the chain (106); 步骤三:在对链条(106)旋转清洗的同时,清洁辊(301)对链条(106)进行刷洗,并通过控制清洁辊(301)进行纵向位移,调整清洁辊(301)与链条(106)接触区域,使清洁辊(301)始终保持洁净;Step 3: while the chain (106) is being rotated and cleaned, the cleaning roller (301) scrubs the chain (106), and by controlling the longitudinal displacement of the cleaning roller (301), the contact area between the cleaning roller (301) and the chain (106) is adjusted so that the cleaning roller (301) is always kept clean; 步骤四:当清洁辊(301)在对链条(106)进行清洗时,第二分隔板(202)将清洗箱(101)分为两个独立区域,将两个区域的油污进行隔离;Step 4: When the cleaning roller (301) is cleaning the chain (106), the second partition plate (202) divides the cleaning box (101) into two independent areas, isolating the oil stains in the two areas; 步骤五:通过溢流口(204)对水面上层油污进行排出;Step 5: Discharge the oil on the upper layer of the water surface through the overflow port (204); 步骤六:控制升降架(102)上升,使升降架(102)复位,控制两组第二挡板(501)远离链轮(105),并通过喷头(502)对链轮(105)和链条(106)连接处进行冲洗,将油污排出;Step 6: Control the lifting frame (102) to rise, reset the lifting frame (102), control the two sets of second baffles (501) to be away from the sprocket (105), and flush the connection between the sprocket (105) and the chain (106) through the nozzle (502) to discharge the oil stains; 步骤七:将清洗后的链条(106)从链轮(105)上拆下。Step 7: Remove the cleaned chain (106) from the sprocket (105).
CN202411426060.XA 2024-10-14 2024-10-14 A mechanical chain surface oil cleaning device and use method thereof Active CN118926149B (en)

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