CN118915842A - Microenvironment regulation and control system suitable for fresh-keeping of aquatic products cold chain commodity circulation - Google Patents
Microenvironment regulation and control system suitable for fresh-keeping of aquatic products cold chain commodity circulation Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及冷链环境调控技术领域,具体为一种适用于水产品冷链物流保鲜的微环境调控系统。The present invention relates to the technical field of cold chain environment regulation and control, and in particular to a microenvironment regulation and control system suitable for cold chain logistics preservation of aquatic products.
背景技术Background Art
水产品的冷链物流,是指水产品捕捞后,在产品加工、贮藏、运输、分销、零售等环节始终处于适宜的低温控制下,最大限度地保证水产品品质和质量安全、减少损耗、防止污染的特殊供应链系统,水产品冷链体系是适应鲜活水产品物流的一种特殊要求,水产品冷链物流包括对货品的冷藏(冻)加工、冷藏(冻)存储、冷藏(冻)运输及配送、冷藏(冻)销售四个部分,其中冷藏运输及配送环节是目前冷链物流的热点。The cold chain logistics of aquatic products refers to a special supply chain system in which the aquatic products are kept under appropriate low temperature control during the product processing, storage, transportation, distribution and retail stages after they are caught, so as to maximize the quality and safety of aquatic products, reduce losses and prevent pollution. The aquatic product cold chain system is a special requirement for the logistics of fresh aquatic products. The aquatic product cold chain logistics includes four parts: refrigerated (frozen) processing, refrigerated (frozen) storage, refrigerated (frozen) transportation and distribution, and refrigerated (frozen) sales. Among them, refrigerated transportation and distribution are currently the hot spots of cold chain logistics.
现有冷链车厢制冷调控准确度不高,由于安装的单个温湿度传感器只能反映其安装位置局部温湿度,不能反映整个冷库的综合温度,如申请号为202010989262.0所述的一种基于物联网控制的冷链物流商品存储环境智能调控系统,其通过冷库温度区域划分模块对存储冷链物流商品的冷库进行若干梯级温度区间对应的各温度子区域划分,并通过环境参数采集模块对各温度子区域进行各环境参数采集,同时对采集的各环境参数进行处理得到各梯级温度区间对应的各环境参数综合对比差值,进而结合智能调控终端对需要调控的梯级温度区间对应的需要调控的环境参数进行调控,实现了对冷链物流商品存储环境的智能调控,使调控后的冷库环境能够满足所有冷链物流商品存储需求。The accuracy of existing cold chain compartment refrigeration control is not high, because the installed single temperature and humidity sensor can only reflect the local temperature and humidity at its installation location, and cannot reflect the comprehensive temperature of the entire cold storage. For example, an intelligent control system for the storage environment of cold chain logistics commodities based on Internet of Things control as described in application number 202010989262.0 divides the cold storage for storing cold chain logistics commodities into several temperature sub-areas corresponding to the step temperature intervals through the cold storage temperature area division module, and collects the environmental parameters of each temperature sub-area through the environmental parameter collection module, and processes the collected environmental parameters to obtain the comprehensive comparison difference of the environmental parameters corresponding to each step temperature interval, and then combines with the intelligent control terminal to control the environmental parameters corresponding to the step temperature interval that needs to be regulated, thereby realizing intelligent control of the storage environment of cold chain logistics commodities, so that the regulated cold storage environment can meet the storage needs of all cold chain logistics commodities.
基于对上述资料的检索,可以看出,现有冷链车厢在运输过程中仍然存在温度控制不够精准的问题,即其只能够对冷链车厢内部的温度进行调控,缺乏对其运输产品内部温度的有效把控,持续的恒温调控,导致冷链运输耗能严重,为此,特提出一种适用于水产品冷链物流保鲜的微环境调控系统。Based on the retrieval of the above information, it can be seen that the existing cold chain compartments still have the problem of inaccurate temperature control during transportation, that is, they can only regulate the temperature inside the cold chain compartments, lack of effective control over the internal temperature of the transported products, and continuous constant temperature regulation, resulting in serious energy consumption in cold chain transportation. For this reason, a microenvironment control system suitable for cold chain logistics preservation of aquatic products is proposed.
发明内容Summary of the invention
针对现有技术的不足,本发明提供了一种适用于水产品冷链物流保鲜的微环境调控系统,解决了上述背景技术中提出的问题。In view of the deficiencies in the prior art, the present invention provides a microenvironment control system suitable for cold chain logistics and preservation of aquatic products, which solves the problems raised in the above-mentioned background technology.
为实现以上目的,本发明通过以下技术方案予以实现:一种适用于水产品冷链物流保鲜的微环境调控系统,包括冷链控温平台,所述冷链控温平台包括温度监测单元、温差比对单元、制冷控制单元和冷链整理单元,所述温度监测单元与温差比对单元对接,所述温差比对单元与制冷控制单元对接,所述制冷控制单元与冷链整理单元对接。To achieve the above objectives, the present invention is implemented through the following technical solutions: a microenvironment regulation system suitable for cold chain logistics preservation of aquatic products, including a cold chain temperature control platform, the cold chain temperature control platform includes a temperature monitoring unit, a temperature difference comparison unit, a refrigeration control unit and a cold chain sorting unit, the temperature monitoring unit is connected to the temperature difference comparison unit, the temperature difference comparison unit is connected to the refrigeration control unit, and the refrigeration control unit is connected to the cold chain sorting unit.
本发明进一步设置为:所述温度监测单元包括环周温度监测模块和内温计算模块,所述环周温度监测模块与内温计算模块对接。The present invention is further configured as follows: the temperature monitoring unit includes a peripheral temperature monitoring module and an internal temperature calculation module, and the peripheral temperature monitoring module is connected to the internal temperature calculation module.
本发明进一步设置为:所述环周温度监测模块用于在冷链车厢的所有内壁上布设矩阵分布的温度检测器,用于获取冷链车厢内壁所在面的实时温度;The present invention is further configured as follows: the circumferential temperature monitoring module is used to arrange temperature detectors distributed in a matrix on all inner walls of the cold chain compartment, so as to obtain the real-time temperature of the surface where the inner wall of the cold chain compartment is located;
所述内温计算模块用于在冷链车厢中装载有水产品保鲜箱时,根据实时温度计算水产品保鲜箱的内部温度:The internal temperature calculation module is used to calculate the internal temperature of the aquatic product fresh-keeping box according to the real-time temperature when the aquatic product fresh-keeping box is loaded in the cold chain carriage:
ΔT=Tout-Tin ΔT= Tout - Tin
式中,k为水产品保鲜箱的导热系数,Tout为对应冷链车厢内壁第n面的实时温度,Tin为水产品保鲜箱朝向冷链车厢内壁第n面的内部温度,δ为水产品保鲜箱箱壁的厚度,Q为水产品保鲜箱箱壁的热流率,q为热流密度,A为水产品保鲜箱箱壁的表面积。Wherein, k is the thermal conductivity of the aquatic product preservation box, T out is the real-time temperature of the nth surface of the inner wall of the corresponding cold chain compartment, Tin is the internal temperature of the nth surface of the inner wall of the aquatic product preservation box facing the cold chain compartment, δ is the thickness of the aquatic product preservation box wall, Q is the heat flux rate of the aquatic product preservation box wall, q is the heat flux density, and A is the surface area of the aquatic product preservation box wall.
本发明进一步设置为:所述温差比对单元包括内外温度比较模块、标准温度拟定模块和制冷目标拟定模块,所述内外温度比较模块与标准温度拟定模块对接,所述标准温度拟定模块与制冷目标拟定模块对接。The present invention is further configured as follows: the temperature difference comparison unit includes an internal and external temperature comparison module, a standard temperature setting module and a refrigeration target setting module, the internal and external temperature comparison module is connected to the standard temperature setting module, and the standard temperature setting module is connected to the refrigeration target setting module.
本发明进一步设置为:所述内外温度比较模块用于将水产品保鲜箱靠近冷链车厢内壁一侧的内部温度与水产品保鲜箱内部所需的标准温度进行比对,在内部温度高于标准温度时,发出制冷请求,在内部温度低于或者等于标准温度时,不会发出制冷请求;The present invention is further configured as follows: the internal and external temperature comparison module is used to compare the internal temperature of the aquatic product preservation box on the side close to the inner wall of the cold chain compartment with the standard temperature required inside the aquatic product preservation box, and when the internal temperature is higher than the standard temperature, a refrigeration request is issued, and when the internal temperature is lower than or equal to the standard temperature, no refrigeration request is issued;
所述标准温度拟定模块用于接收制冷请求,并根据内部温度和标准温度的差值计算需要从水产品保鲜箱内部移除的热负荷:The standard temperature setting module is used to receive a refrigeration request and calculate the heat load that needs to be removed from the inside of the aquatic product fresh-keeping box according to the difference between the internal temperature and the standard temperature:
Q=A×K×ΔT×nQ=A×K×ΔT×n
式中,Q为热负荷,K为传热系数,n为开门修正系数;In the formula, Q is the heat load, K is the heat transfer coefficient, and n is the door opening correction coefficient;
所述制冷目标拟定模块用于根据热负荷和冷链车厢制冷输出功率进行制冷时长计算:The refrigeration target setting module is used to calculate the refrigeration time according to the heat load and the refrigeration output power of the cold chain compartment:
式中,t为目标制冷时长,Pcool为冷链车厢制冷输出功率。Where t is the target cooling time, and P cool is the cooling output power of the cold chain compartment.
本发明进一步设置为:所述制冷控制单元包括环周制冷布设模块和梯度制冷控制模块,所述环周制冷布设模块与梯度制冷控制模块对接。The present invention is further configured as follows: the refrigeration control unit includes a circumferential refrigeration layout module and a gradient refrigeration control module, and the circumferential refrigeration layout module is connected to the gradient refrigeration control module.
本发明进一步设置为:所述环周制冷布设模块用于在冷链车厢的所有内壁上布设制冷输出端口,用于从冷链车厢内壁所在面进行制冷;The present invention is further configured as follows: the circumferential refrigeration layout module is used to layout refrigeration output ports on all inner walls of the cold chain compartment, and is used to perform refrigeration from the surface where the inner wall of the cold chain compartment is located;
所述梯度制冷控制模块用于控制制冷输出端口进行目标制冷时长的制冷。The gradient cooling control module is used to control the cooling output port to perform cooling for a target cooling time.
本发明进一步设置为:所述冷链整理单元包括制冷调整统计模块、异常次数判断模块和制冷异常判断模块,所述制冷调整统计模块与异常次数判断模块对接,所述异常次数判断模块与制冷异常判断模块对接。The present invention is further configured as follows: the cold chain sorting unit includes a refrigeration adjustment statistics module, an abnormal number judgment module and a refrigeration abnormality judgment module, the refrigeration adjustment statistics module is connected to the abnormal number judgment module, and the abnormal number judgment module is connected to the refrigeration abnormality judgment module.
本发明进一步设置为:所述制冷调整统计模块用于在完成一次冷链运输后,对冷链车厢不同内壁处制冷输出端口的输出时长信息,以及制冷输出端口的启动次数信息;The present invention is further configured as follows: the refrigeration adjustment statistics module is used to obtain output duration information of refrigeration output ports at different inner walls of the cold chain compartment and startup times information of the refrigeration output ports after completing one cold chain transportation;
所述异常次数判断模块用于建立冷链车厢内壁对称面的关联关系,并根据关联关系进行两个内壁对应制冷输出端口的输出时长信息和启动次数信息的差值计算;The abnormal number judgment module is used to establish an association relationship between the symmetrical surfaces of the inner wall of the cold chain compartment, and calculate the difference between the output duration information and the start-up number information of the refrigeration output ports corresponding to the two inner walls according to the association relationship;
所述制冷异常判断模块用于在差值计算结果处于预设标准误差值范围内时,判断冷链车厢制冷正常,反之,在差值计算结果超出预设标准误差值范围内时,判断对应制冷输出端口输出时长信息和启动次数信息较高的内壁所在制冷输出端口出现制冷故障。The refrigeration abnormality judgment module is used to judge that the refrigeration of the cold chain compartment is normal when the difference calculation result is within the preset standard error value range. Conversely, when the difference calculation result exceeds the preset standard error value range, it is judged that a refrigeration failure occurs at the refrigeration output port where the inner wall with higher output duration information and start-up number information of the corresponding refrigeration output port is located.
本发明还公开了一种适用于水产品冷链物流保鲜的微环境调控系统的使用方法,具体包括以下步骤:The present invention also discloses a method for using a microenvironment control system suitable for cold chain logistics preservation of aquatic products, which specifically comprises the following steps:
S1、温度监测:在冷链车厢的所有内壁上布设矩阵分布的温度监测器,获取冷链车厢内壁所在面的实时温度在冷链车厢中装载有水产品保鲜箱时,内温计算模块根据实时温度计算水产品保鲜箱的内部温度:S1. Temperature monitoring: Temperature monitors are arranged in a matrix distribution on all inner walls of the cold chain compartment to obtain the real-time temperature of the inner wall of the cold chain compartment. When aquatic product fresh-keeping boxes are loaded in the cold chain compartment, the internal temperature calculation module calculates the internal temperature of the aquatic product fresh-keeping boxes according to the real-time temperature:
ΔT=Tout-Tin ΔT= Tout - Tin
式中,k为水产品保鲜箱的导热系数,Tout为对应冷链车厢内壁第n面的实时温度,Tin为水产品保鲜箱朝向冷链车厢内壁第n面的内部温度,δ为水产品保鲜箱箱壁的厚度,Q为水产品保鲜箱箱壁的热流率,q为热流密度,A为水产品保鲜箱箱壁的表面积;Wherein, k is the thermal conductivity of the aquatic product preservation box, T out is the real-time temperature of the nth surface of the inner wall of the corresponding cold chain compartment, Tin is the internal temperature of the aquatic product preservation box facing the nth surface of the inner wall of the cold chain compartment, δ is the thickness of the aquatic product preservation box wall, Q is the heat flow rate of the aquatic product preservation box wall, q is the heat flux density, and A is the surface area of the aquatic product preservation box wall;
S2、温差比对:将水产品保鲜箱靠近冷链车厢内壁一侧的内部温度与水产品保鲜箱内部所需的标准温度进行比对,在内部温度高于标准温度时,内外温度比较模块发出制冷请求,在内部温度低于或者等于标准温度时,不会发出制冷请求,标准温度拟定模块接收制冷请求,并根据内部温度和标准温度的差值计算需要从水产品保鲜箱内部移除的热负荷:S2. Temperature difference comparison: Compare the internal temperature of the aquatic product preservation box on the side close to the inner wall of the cold chain compartment with the standard temperature required inside the aquatic product preservation box. When the internal temperature is higher than the standard temperature, the internal and external temperature comparison module issues a refrigeration request. When the internal temperature is lower than or equal to the standard temperature, no refrigeration request is issued. The standard temperature setting module receives the refrigeration request and calculates the heat load that needs to be removed from the aquatic product preservation box based on the difference between the internal temperature and the standard temperature:
Q=A×K×ΔT×nQ=A×K×ΔT×n
式中,Q为热负荷,K为传热系数,n为开门修正系数;In the formula, Q is the heat load, K is the heat transfer coefficient, and n is the door opening correction coefficient;
利用制冷目标拟定模块根据热负荷和冷链车厢制冷输出功率进行制冷时长计算:The refrigeration target setting module is used to calculate the refrigeration time based on the heat load and the refrigeration output power of the cold chain compartment:
式中,t为目标制冷时长,Pcool为冷链车厢制冷输出功率;In the formula, t is the target cooling time, P cool is the cooling output power of the cold chain compartment;
S3、制冷控制:在冷链车厢的所有内壁上布设制冷输出端口,从冷链车厢内壁所在面进行制冷,利用梯度制冷控制模块控制制冷输出端口进行目标制冷时长的制冷;S3, refrigeration control: Refrigeration output ports are arranged on all inner walls of the cold chain compartment, refrigeration is performed from the surface where the inner wall of the cold chain compartment is located, and the gradient refrigeration control module is used to control the refrigeration output ports to perform refrigeration for the target refrigeration time;
S4、冷链整理:在完成一次冷链运输后,制冷调整统计模块对冷链车厢不同内壁处制冷输出端口的输出时长信息,以及制冷输出端口的启动次数信息,建立冷链车厢内壁对称面的关联关系,异常次数判断模块根据关联关系进行两个内壁对应制冷输出端口的输出时长信息和启动次数信息的差值计算,在差值计算结果处于预设标准误差值范围内时,制冷异常判断模块判断冷链车厢制冷正常,反之,在差值计算结果超出预设标准误差值范围内时,制冷异常判断模块判断对应制冷输出端口输出时长信息和启动次数信息较高的内壁所在制冷输出端口出现制冷故障。S4. Cold chain arrangement: After completing a cold chain transport, the refrigeration adjustment statistics module establishes an association relationship between the symmetrical surfaces of the inner walls of the cold chain compartment based on the output duration information of the refrigeration output ports at different inner walls of the cold chain compartment and the start-up number information of the refrigeration output ports. The abnormal number judgment module calculates the difference between the output duration information and the start-up number information of the refrigeration output ports corresponding to the two inner walls according to the association relationship. When the difference calculation result is within the preset standard error value range, the refrigeration abnormality judgment module determines that the refrigeration of the cold chain compartment is normal. Conversely, when the difference calculation result exceeds the preset standard error value range, the refrigeration abnormality judgment module determines that a refrigeration fault has occurred in the refrigeration output port of the inner wall where the output duration information and the start-up number information of the corresponding refrigeration output port are higher.
本发明提供了一种适用于水产品冷链物流保鲜的微环境调控系统。具备以下有益效果:The present invention provides a microenvironment control system suitable for cold chain logistics and preservation of aquatic products. It has the following beneficial effects:
(1)本发明通过在冷链车厢所有内壁上布设温度监测器和制冷输出端口,实现对冷链车厢所有内壁的制冷控制及温度监测,并且通过对应内壁温度的检测结果,判断冷链运输产品的内部温度,结合与产品所需标准温度的比对结果对制冷输出端口进行目标制冷时长的控制,这样不仅可以保证产品运输质量,还可以有效降低冷链车辆的耗能,为水产品提供节能且高质量的冷链运输条件。(1) The present invention realizes refrigeration control and temperature monitoring of all inner walls of the cold chain compartment by disposing temperature monitors and refrigeration output ports on all inner walls of the cold chain compartment, and judges the internal temperature of the cold chain transported product through the detection result of the corresponding inner wall temperature, and controls the target refrigeration time of the refrigeration output port in combination with the comparison result with the standard temperature required by the product. This can not only ensure the product transportation quality, but also effectively reduce the energy consumption of the cold chain vehicle, and provide energy-saving and high-quality cold chain transportation conditions for aquatic products.
(2)本发明通过在完成一次冷链运输后,根据制冷输出端口的输出时长信息,以及制冷输出端口的启动次数信息,对冷链车厢内部制冷是否异常的判断,以实现冷链车辆制冷效果的自检,为制冷提前检修提供有效的数据支持。(2) After completing a cold chain transport, the present invention determines whether the refrigeration inside the cold chain compartment is abnormal based on the output duration information of the refrigeration output port and the number of startup times of the refrigeration output port, thereby realizing self-inspection of the refrigeration effect of the cold chain vehicle and providing effective data support for early maintenance of the refrigeration.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的系统原理框图;Fig. 1 is a system principle block diagram of the present invention;
图2为本发明温度监测单元的系统原理框图;FIG2 is a system principle block diagram of a temperature monitoring unit of the present invention;
图3为本发明温差比对单元的系统原理框图;FIG3 is a system principle block diagram of a temperature difference comparison unit of the present invention;
图4为本发明制冷控制单元的系统原理框图;FIG4 is a system principle block diagram of a refrigeration control unit of the present invention;
图5为本发明冷链整理单元的系统原理框图。FIG5 is a system principle block diagram of the cold chain sorting unit of the present invention.
图中:In the figure:
1、冷链控温平台;2、温度监测单元;3、温差比对单元;4、制冷控制单元;5、冷链整理单元;6、环周温度监测模块;7、内温计算模块;8、内外温度比较模块;9、标准温度拟定模块;10、制冷目标拟定模块;11、环周制冷布设模块;12、梯度制冷控制模块;13、制冷调整统计模块;14、异常次数判断模块;15、制冷异常判断模块。1. Cold chain temperature control platform; 2. Temperature monitoring unit; 3. Temperature difference comparison unit; 4. Refrigeration control unit; 5. Cold chain sorting unit; 6. Peripheral temperature monitoring module; 7. Internal temperature calculation module; 8. Internal and external temperature comparison module; 9. Standard temperature setting module; 10. Refrigeration target setting module; 11. Peripheral refrigeration layout module; 12. Gradient refrigeration control module; 13. Refrigeration adjustment statistics module; 14. Abnormal number judgment module; 15. Refrigeration abnormality judgment module.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-5,本发明实施例提供以下技术方案:Referring to Figures 1-5, the embodiment of the present invention provides the following technical solutions:
实施例一、Embodiment 1
一种适用于水产品冷链物流保鲜的微环境调控系统,包括由温度监测单元2、温差比对单元3和制冷控制单元4组成的冷链控温平台1,A microenvironment control system suitable for cold chain logistics and preservation of aquatic products, comprising a cold chain temperature control platform 1 composed of a temperature monitoring unit 2, a temperature difference comparison unit 3 and a refrigeration control unit 4,
作为优选方案,温度监测单元2包括环周温度监测模块6和内温计算模块7,环周温度监测模块6用于在冷链车厢的所有内壁上布设矩阵分布的温度监测器,用于获取冷链车厢内壁所在面的实时温度;As a preferred solution, the temperature monitoring unit 2 includes a circumferential temperature monitoring module 6 and an inner temperature calculation module 7. The circumferential temperature monitoring module 6 is used to arrange matrix-distributed temperature monitors on all inner walls of the cold chain compartment to obtain the real-time temperature of the inner wall of the cold chain compartment;
环周温度监测模块6与内温计算模块7对接,内温计算模块7用于在冷链车厢中装载有水产品保鲜箱时,根据实时温度计算水产品保鲜箱的内部温度:The peripheral temperature monitoring module 6 is connected to the internal temperature calculation module 7. The internal temperature calculation module 7 is used to calculate the internal temperature of the aquatic product fresh-keeping box according to the real-time temperature when the aquatic product fresh-keeping box is loaded in the cold chain compartment:
ΔT=Tout-Tin ΔT= Tout - Tin
式中,k为水产品保鲜箱的导热系数,Tout为对应冷链车厢内壁第n面的实时温度,Tin为水产品保鲜箱朝向冷链车厢内壁第n面的内部温度,δ为水产品保鲜箱箱壁的厚度,Q为水产品保鲜箱箱壁的热流率,q为热流密度,A为水产品保鲜箱箱壁的表面积。Wherein, k is the thermal conductivity of the aquatic product preservation box, T out is the real-time temperature of the nth surface of the inner wall of the corresponding cold chain compartment, Tin is the internal temperature of the nth surface of the inner wall of the aquatic product preservation box facing the cold chain compartment, δ is the thickness of the aquatic product preservation box wall, Q is the heat flux rate of the aquatic product preservation box wall, q is the heat flux density, and A is the surface area of the aquatic product preservation box wall.
作为优选方案,温度监测单元2与温差比对单元3对接,温差比对单元3包括内外温度比较模块8、标准温度拟定模块9和制冷目标拟定模块10,内外温度比较模块8用于将水产品保鲜箱靠近冷链车厢内壁一侧的内部温度与水产品保鲜箱内部所需的标准温度进行比对,在内部温度高于标准温度时,发出制冷请求,在内部温度低于或者等于标准温度时,不会发出制冷请求;As a preferred solution, the temperature monitoring unit 2 is connected to the temperature difference comparison unit 3, and the temperature difference comparison unit 3 includes an internal and external temperature comparison module 8, a standard temperature setting module 9 and a refrigeration target setting module 10. The internal and external temperature comparison module 8 is used to compare the internal temperature of the aquatic product preservation box on the side close to the inner wall of the cold chain compartment with the standard temperature required inside the aquatic product preservation box. When the internal temperature is higher than the standard temperature, a refrigeration request is issued, and when the internal temperature is lower than or equal to the standard temperature, no refrigeration request is issued;
内外温度比较模块8与标准温度拟定模块9对接,标准温度拟定模块9用于接收制冷请求,并根据内部温度和标准温度的差值计算需要从水产品保鲜箱内部移除的热负荷:The internal and external temperature comparison module 8 is connected to the standard temperature setting module 9, which is used to receive a refrigeration request and calculate the heat load that needs to be removed from the inside of the aquatic product fresh-keeping box according to the difference between the internal temperature and the standard temperature:
Q=A×K×ΔT×nQ=A×K×ΔT×n
式中,Q为热负荷,K为传热系数,n为开门修正系数;In the formula, Q is the heat load, K is the heat transfer coefficient, and n is the door opening correction coefficient;
标准温度拟定模块9与制冷目标拟定模块10对接,制冷目标拟定模块10用于根据热负荷和冷链车厢制冷输出功率进行制冷时长计算:The standard temperature setting module 9 is connected to the refrigeration target setting module 10, and the refrigeration target setting module 10 is used to calculate the refrigeration time according to the heat load and the refrigeration output power of the cold chain compartment:
式中,t为目标制冷时长,Pcool为冷链车厢制冷输出功率。Where t is the target cooling time, and P cool is the cooling output power of the cold chain compartment.
作为优选方案,温差比对单元3与制冷控制单元4对接,制冷控制单元4包括环周制冷布设模块11和梯度制冷控制模块12,环周制冷布设模块11用于在冷链车厢的所有内壁上布设制冷输出端口,用于从冷链车厢内壁所在面进行制冷;As a preferred solution, the temperature difference comparison unit 3 is connected to the refrigeration control unit 4, and the refrigeration control unit 4 includes a circumferential refrigeration layout module 11 and a gradient refrigeration control module 12. The circumferential refrigeration layout module 11 is used to arrange refrigeration output ports on all inner walls of the cold chain compartment, and is used to refrigerate from the surface where the inner wall of the cold chain compartment is located;
环周制冷布设模块11与梯度制冷控制模块12对接,梯度制冷控制模块12用于控制制冷输出端口进行目标制冷时长的制冷。The circumferential cooling arrangement module 11 is connected to the gradient cooling control module 12, and the gradient cooling control module 12 is used to control the cooling output port to perform cooling for a target cooling time.
本实施例通过在冷链车厢所有内壁上布设温度监测器和制冷输出端口,实现对冷链车厢所有内壁的制冷控制及温度监测,并且通过对应内壁温度的检测结果,判断冷链运输产品的内部温度,结合与产品所需标准温度的比对结果对制冷输出端口进行目标制冷时长的控制,这样不仅可以保证产品运输质量,还可以有效降低冷链车辆的耗能,为水产品提供节能且高质量的冷链运输条件。This embodiment achieves refrigeration control and temperature monitoring of all inner walls of the cold chain compartment by disposing temperature monitors and refrigeration output ports on all inner walls of the cold chain compartment, and judges the internal temperature of the cold chain transported products through the detection results of the corresponding inner wall temperatures, and controls the target refrigeration time of the refrigeration output ports in combination with the comparison results with the standard temperature required by the products. This not only ensures the quality of product transportation, but also effectively reduces the energy consumption of cold chain vehicles, thereby providing energy-saving and high-quality cold chain transportation conditions for aquatic products.
实施例二、Embodiment 2
本实施例作为上一实施例的改进,一种适用于水产品冷链物流保鲜的微环境调控系统,还包括与制冷控制单元4对接的冷链整理单元5,冷链整理单元5包括制冷调整统计模块13、异常次数判断模块14和制冷异常判断模块15,制冷调整统计模块13用于在完成一次冷链运输后,对冷链车厢不同内壁处制冷输出端口的输出时长信息,以及制冷输出端口的启动次数信息;This embodiment is an improvement of the previous embodiment. It is a microenvironment control system suitable for cold chain logistics preservation of aquatic products. It also includes a cold chain sorting unit 5 connected to the refrigeration control unit 4. The cold chain sorting unit 5 includes a refrigeration adjustment statistics module 13, an abnormal number judgment module 14 and a refrigeration abnormality judgment module 15. The refrigeration adjustment statistics module 13 is used to output the output time information of the refrigeration output ports at different inner walls of the cold chain compartment after completing a cold chain transportation, and the number of startup times of the refrigeration output ports;
制冷调整统计模块13与异常次数判断模块14对接,异常次数判断模块14用于建立冷链车厢内壁对称面的关联关系,并根据关联关系进行两个内壁对应制冷输出端口的输出时长信息和启动次数信息的差值计算;The refrigeration adjustment statistics module 13 is connected to the abnormal number judgment module 14, and the abnormal number judgment module 14 is used to establish the association relationship between the symmetrical surfaces of the inner wall of the cold chain compartment, and calculate the difference between the output time information and the start-up number information of the refrigeration output ports corresponding to the two inner walls according to the association relationship;
异常次数判断模块14与制冷异常判断模块15对接,制冷异常判断模块15用于在差值计算结果处于预设标准误差值范围内时,判断冷链车厢制冷正常,反之,在差值计算结果超出预设标准误差值范围内时,判断对应制冷输出端口输出时长信息和启动次数信息较高的内壁所在制冷输出端口出现制冷故障。The abnormal number judgment module 14 is connected to the refrigeration abnormality judgment module 15. The refrigeration abnormality judgment module 15 is used to judge that the refrigeration of the cold chain compartment is normal when the difference calculation result is within the preset standard error value range. Conversely, when the difference calculation result exceeds the preset standard error value range, it is judged that a refrigeration failure occurs at the refrigeration output port where the inner wall with higher output duration information and start-up number information of the corresponding refrigeration output port is located.
实施例二相对于实施例一的优点在于:还可以通过控制数据的记录比对,实现对制冷效果的自检,为冷链车辆的制冷检修提供可靠数据支持。The advantage of the second embodiment over the first embodiment is that it is also possible to achieve self-inspection of the refrigeration effect by comparing the records of the control data, thereby providing reliable data support for the refrigeration maintenance of the cold chain vehicles.
一种适用于水产品冷链物流保鲜的微环境调控系统的使用方法,具体包括以下步骤:A method for using a microenvironment control system suitable for cold chain logistics preservation of aquatic products, specifically comprising the following steps:
S1、温度监测:在冷链车厢的所有内壁上布设矩阵分布的温度监测器,获取冷链车厢内壁所在面的实时温度在冷链车厢中装载有水产品保鲜箱时,内温计算模块7根据实时温度计算水产品保鲜箱的内部温度:S1. Temperature monitoring: Temperature monitors are arranged in a matrix distribution on all inner walls of the cold chain compartment to obtain the real-time temperature of the inner wall of the cold chain compartment. When a fresh-keeping box for aquatic products is loaded in the cold chain compartment, the internal temperature calculation module 7 calculates the internal temperature of the fresh-keeping box for aquatic products according to the real-time temperature:
ΔT=Tout-Tin ΔT= Tout - Tin
式中,k为水产品保鲜箱的导热系数,Tout为对应冷链车厢内壁第n面的实时温度,Tin为水产品保鲜箱朝向冷链车厢内壁第n面的内部温度,δ为水产品保鲜箱箱壁的厚度,Q为水产品保鲜箱箱壁的热流率,q为热流密度,A为水产品保鲜箱箱壁的表面积;In the formula, k is the thermal conductivity of the aquatic product preservation box, Tout is the real-time temperature of the nth surface of the inner wall of the corresponding cold chain compartment, Tin is the internal temperature of the aquatic product preservation box facing the nth surface of the inner wall of the cold chain compartment, δ is the thickness of the aquatic product preservation box wall, Q is the heat flow rate of the aquatic product preservation box wall, q is the heat flux density, and A is the surface area of the aquatic product preservation box wall;
S2、温差比对:将水产品保鲜箱靠近冷链车厢内壁一侧的内部温度与水产品保鲜箱内部所需的标准温度进行比对,在内部温度高于标准温度时,内外温度比较模块8发出制冷请求,在内部温度低于或者等于标准温度时,不会发出制冷请求,标准温度拟定模块9接收制冷请求,并根据内部温度和标准温度的差值计算需要从水产品保鲜箱内部移除的热负荷:S2. Temperature difference comparison: compare the internal temperature of the aquatic product preservation box on the side close to the inner wall of the cold chain compartment with the standard temperature required inside the aquatic product preservation box. When the internal temperature is higher than the standard temperature, the internal and external temperature comparison module 8 issues a refrigeration request. When the internal temperature is lower than or equal to the standard temperature, no refrigeration request is issued. The standard temperature setting module 9 receives the refrigeration request and calculates the heat load that needs to be removed from the inside of the aquatic product preservation box according to the difference between the internal temperature and the standard temperature:
Q=A×K×ΔT×nQ=A×K×ΔT×n
式中,Q为热负荷,K为传热系数,n为开门修正系数;In the formula, Q is the heat load, K is the heat transfer coefficient, and n is the door opening correction coefficient;
利用制冷目标拟定模块10根据热负荷和冷链车厢制冷输出功率进行制冷时长计算:The refrigeration target setting module 10 is used to calculate the refrigeration time according to the heat load and the refrigeration output power of the cold chain compartment:
式中,t为目标制冷时长,Pcool为冷链车厢制冷输出功率;In the formula, t is the target cooling time, P cool is the cooling output power of the cold chain compartment;
S3、制冷控制:在冷链车厢的所有内壁上布设制冷输出端口,从冷链车厢内壁所在面进行制冷,利用梯度制冷控制模块12控制制冷输出端口进行目标制冷时长的制冷;S3, refrigeration control: refrigeration output ports are arranged on all inner walls of the cold chain compartment, refrigeration is performed from the surface where the inner wall of the cold chain compartment is located, and the gradient refrigeration control module 12 is used to control the refrigeration output ports to perform refrigeration for a target refrigeration time;
S4、冷链整理:在完成一次冷链运输后,制冷调整统计模块13对冷链车厢不同内壁处制冷输出端口的输出时长信息,以及制冷输出端口的启动次数信息,建立冷链车厢内壁对称面的关联关系,异常次数判断模块14根据关联关系进行两个内壁对应制冷输出端口的输出时长信息和启动次数信息的差值计算,在差值计算结果处于预设标准误差值范围内时,制冷异常判断模块15判断冷链车厢制冷正常,反之,在差值计算结果超出预设标准误差值范围内时,制冷异常判断模块15判断对应制冷输出端口输出时长信息和启动次数信息较高的内壁所在制冷输出端口出现制冷故障。S4. Cold chain arrangement: After completing a cold chain transport, the refrigeration adjustment statistics module 13 establishes an association relationship between the symmetrical surfaces of the inner walls of the cold chain compartment based on the output duration information of the refrigeration output ports at different inner walls of the cold chain compartment and the start-up number information of the refrigeration output ports. The abnormal number judgment module 14 calculates the difference between the output duration information and the start-up number information of the refrigeration output ports corresponding to the two inner walls according to the association relationship. When the difference calculation result is within the preset standard error value range, the refrigeration abnormality judgment module 15 determines that the refrigeration of the cold chain compartment is normal. Conversely, when the difference calculation result exceeds the preset standard error value range, the refrigeration abnormality judgment module 15 determines that a refrigeration failure occurs at the refrigeration output port of the inner wall where the output duration information and the start-up number information of the corresponding refrigeration output port are higher.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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