Cabinet door sealing structure testing device and testing method
Technical Field
The invention relates to the technical field of furniture testing, in particular to a cabinet door sealing structure testing device and a testing method.
Background
In modern home life, the quality requirements of people on home products are continuously improved. For furniture such as a wardrobe and a cabinet, the sealing performance of the cabinet door directly influences the preservation environment of internal articles, and if the cabinet door is not sealed well in a humid area in the south, moisture is easy to enter, so that clothes can be mildewed. In order to meet the requirements of consumers on functions such as moisture resistance, insect prevention and dust prevention of furniture, furniture manufacturers need to ensure the effectiveness of a cabinet door sealing structure, development of cabinet door sealing structure testing technology is promoted, the variety of household products also increases the requirements on cabinet door sealing structure testing, from a traditional wood cabinet door to a modern glass cabinet door and a modern metal cabinet door, cabinet door sealing performance is an important index for measuring the quality of furniture, good sealing performance reflects the fineness degree of a furniture manufacturing process, in a high-end furniture market, the requirements of consumers on the quality of furniture are extremely high, the cabinet door with good sealing performance can increase the attractiveness and practicability of the furniture, the overall value of the furniture is improved, the cabinet door sealing performance is also a key factor for realizing the overall design function from the perspective of furniture design, such as moisture-proof and insect-proof storage furniture, and the design of the cabinet door with different sealing structures can be realized only by good sealing performance of the cabinet door with the corresponding testing technology is required to evaluate the sealing performance of the cabinet door with different sealing structures;
In the prior art, the touch sense and visual inspection in the visual inspection method adopted by the cabinet door sealing structure test depends on subjective judgment of inspectors, the inconsistency of test results can be caused by the difference of the subjective judgment, quantitative data about the sealing degree cannot be provided, in the existing physical test method, the pressure difference test method has certain destructiveness on the manufactured furniture, and the smoke test method damages the taste and the paint surface on the inner wall of the furniture, so that the capability of effectively testing the sealing property of the cabinet door is limited.
Disclosure of Invention
The invention aims to provide a cabinet door sealing structure testing device and a testing method, which are used for solving the problems in the background technology.
The cabinet door sealing structure testing device comprises a truss carrying mechanical arm, a detection mechanism, a controller, a workpiece conveying line, a gas supply device and an air filtering device, wherein the detection mechanism is arranged on the rear side of the truss carrying mechanical arm, the controller is arranged outside the detection mechanism through a bracket, the workpiece conveying line is arranged on the front side of the bottom end of the outer side of the truss carrying mechanical arm along the front-back direction, the workpiece conveying line is electrically connected with the controller, the gas supply device is arranged on the right side of the outer side of the detection mechanism, the gas supply device is electrically connected with the controller, the air filtering device is arranged on the rear side of the outer side of the detection mechanism, and the air filtering device is electrically connected with the controller.
The detection mechanism comprises a detection mechanism shell, a first mounting frame, an inner part, a first electric door, a second electric door, a telescopic conveying belt, an outer detection part, a gas injection device, a connecting valve pipe and a door opening part, wherein the detection mechanism shell is arranged at the front side of the inner side of the detection mechanism shell, the air filtering device extends into the rear top end of the inner cavity of the detection mechanism shell, the first mounting frame is arranged in the inner cavity of the detection mechanism shell, the inner part is arranged at the front side of the top end of the first mounting frame, the first electric door is arranged at the top of the front side of the detection mechanism shell, the first electric door is electrically connected with the controller, the second electric door is arranged at the bottom of the front side of the detection mechanism shell, the second electric door is electrically connected with the controller, the telescopic conveying belt is arranged at the front side of the inner side of the bottom of the first mounting frame in the front-rear direction, the outer detection part is arranged at the rear end of the inner side of the inner cavity of the first mounting frame, the gas injection device is arranged at the front side of the inner cavity right side of the detection mechanism shell, the gas injection device is arranged at the front side of the inner cavity of the detection mechanism shell, the gas injection device is electrically connected with the valve pipe and the valve pipe, the valve pipe is electrically connected with the inner cavity of the valve pipe is arranged at the front side of the inner cavity of the valve pipe, and the valve pipe is electrically connected with the valve pipe.
The inner part comprises a mechanical arm, a first clamping module, two wireless chargers and an inner releasing unit, wherein the mechanical arm is arranged in the middle of the front end of the detection mechanism shell and is electrically connected with the controller, the first clamping module is arranged on the rear side of the moving end of the mechanical arm and is electrically connected with the controller, the number of the two wireless chargers is two, the two wireless chargers are respectively arranged at the left end and the right end of the inner side of the clamping end of the first clamping module and are electrically connected with the controller, and the inner releasing unit is clamped on the inner side of the first clamping module.
The internal release unit comprises a box shell, two charging receivers, a tripod, a second mounting frame, a sub-control module, a battery module, a network module, a gas storage bottle, a first air pump, a gas discharge module, a second air pump and a butt joint, wherein the box shell can be detachably clamped on the inner side of the first clamping module, the two charging receivers are respectively arranged on the left side and the right side of the outer part of the box shell and can be in contact with a wireless charger, the tripod is mounted in the middle of the bottom end of the box shell, the second mounting frame is mounted on the left side of an inner cavity of the box shell along the up-down direction, the sub-control module is mounted on the top of the right side of the second mounting frame, the battery module is mounted on the bottom of the right side of the second mounting frame and is electrically connected with the sub-control module, the battery module is electrically connected with the sub-control module, the network module is arranged on the right side of the second mounting frame and is positioned on the inner side of the battery module, the network module can be remotely connected with a controller, the network module is mounted on the bottom of the inner cavity of the box shell, the gas storage bottle is mounted on the top of the inner cavity of the first air pump through the first air pump, the gas discharge module is mounted on the top of the inner cavity of the box shell, the gas storage bottle is electrically connected with the top of the gas storage bottle through the gas discharge module, the air outlet of the second air pump can be connected with the air inlet of the gas storage bottle through a pipeline, the second air pump is electrically connected with the sub-control module, the butt joint is arranged at the bottom end of the inner cavity of the box body shell and positioned on the right side of the gas storage bottle, the rear end of the butt joint extends out of the box body shell, and the butt joint is connected with the air inlet of the second air pump through a pipeline.
The external detection component comprises a third installation frame, two guide rail frames, a roller moving frame, an installation groove plate, a first electric telescopic rod, a scissor type lifting frame, a second electric telescopic rod and a roller disc, wherein the third installation frame is arranged on the rear side of the inner side of the first clamping module along the up-down direction, the two guide rail frames are respectively arranged at the bottoms of the left end and the right end of the inner side of the third installation frame along the up-down direction, the roller moving frame is inserted into the inner sides of the left guide rail frame and the right guide rail frame, the installation groove plate is arranged at the bottom end of the inner side of the roller moving frame, the first electric telescopic rod is respectively arranged at the left side and the right side of the bottom end of the inner side of the third installation frame along the up-down direction, the telescopic ends of the first electric telescopic rod are connected with the outer side of the roller moving frame, the scissor type lifting frame is electrically connected with a controller, the two electric telescopic rods are respectively arranged at the front side of the bottom of the inner cavity of the installation groove plate along the up-down direction, the two electric telescopic rods are respectively arranged at the two electric telescopic rods are respectively, the two electric telescopic rods are respectively arranged at the bottom ends of the inner cavity bottoms of the inner cavity of the installation groove plate, and the inner cavity, and the two electric telescopic rods are respectively arranged at the two electric telescopic rods are respectively, and the two telescopic rods are connected with the left and the telescopic rods through the telescopic rods and the telescopic rod.
Preferably, the external detection component further comprises a fourth mounting frame, a guide rail assembly, a screw assembly, a first motor, a frame, an air inlet head and a gas capturing sensor; the number of the fourth installation frames is two, and the two fourth installation frames are respectively arranged above the middle parts of the left end and the right end of the inner side of the third installation frame along the up-down direction; the number of the guide rail assemblies is two, and the two guide rail assemblies are respectively arranged at the inner sides of the left fourth installation frame and the right fourth installation frame along the up-down direction; the number of the screw rod assemblies is two, the two screw rod assemblies are respectively arranged on the inner sides of the left and right fourth installation racks in the up-down direction and are positioned on the inner sides of the left and right guide rail assemblies, the number of the first motors is two, the two first motors are respectively arranged on the inner sides of the top ends of the left and right fourth installation racks, the rotating ends of the first motors are connected with the tops of screw rod axes of the screw rod assemblies, the first motors are electrically connected with the controller, the frame is arranged on the inner sides of the limit ends of the left and right guide rail assemblies, the left and right sides of the frame are respectively connected with screw nuts of the left and right screw rod assemblies, the number of the air inlet heads is a plurality of the air inlet heads are circumferentially arranged on the inner sides of the frame at intervals, the gas capturing sensor is arranged in the middle of the front side of the frame, and the frame is connected with the air inlet heads.
The door opening component comprises a fixed frame, a rotating frame, a third electric telescopic rod, a fixed seat, an installation seat, a connecting rotating shaft, a connecting rod, a second motor, a rotating rod, a spring telescopic rod, a driven rod, a second clamping module and a bracket, wherein the fixed frame is installed on the front side of the middle part of the right side of an inner cavity of a shell of the detection mechanism along the left-right direction, the rotating frame is rotationally connected to the left side of the inner side of the fixed frame along the left-right direction through a pin shaft, one end of the third electric telescopic rod is rotationally connected to the right side of the inner side of the fixed frame through a pin shaft seat, the other end of the third electric telescopic rod is rotationally connected with the inner side of the rotating frame through a pin shaft, the third electric telescopic rod is electrically connected with a controller, the fixed seat is installed on the left side of the rear side of the fixed seat along the upper-lower direction, the installation seat is installed on the rear side of the fixed seat along the front-rear direction, the connecting rotating shaft is rotationally connected with the middle part of the installation seat through a bearing, one end of the connecting rod is installed on the front side of the outer side of the axle center of the connecting rotating shaft, the second motor is installed on the bottom of the right side of the installation seat along the right side of the mounting seat, the second motor is electrically connected with a controller, one end of the rotating rod is installed on the other end of the second motor is rotationally connected with the other end of the second motor through a pin shaft, the other end of the rotating end of the second motor is rotationally connected with the second telescopic rod is installed on the right end of the outer side of the second clamping module through a pin shaft, the other end of the connecting pin shaft is electrically connected to the other end, which is electrically connected with the other end of the other end, and the other end, which is installed on the front side.
Compared with the prior art, the invention has the beneficial effects that:
1. The detection gas stored in the gas supply device is filled into the second gas pump through the butt joint, the second gas pump is filled into the gas storage bottle to be stored after pressurizing the gas, the third electric telescopic rod stretches and drives the rotating frame to rotate backwards on the inner side of the fixed frame, the second clamping module moves to the outer side of the workpiece cabinet door handle and clamps the workpiece cabinet door handle, the inner side of the bracket contacts with the outer side of the workpiece cabinet door handle, the second motor drives the rotating rod to rotate circumferentially, one end of the connecting rod moves circumferentially under the cooperation of the spring telescopic rod, the other end of the connecting rod drives the connecting rotating shaft to rotate on the inner side of the mounting seat, the connecting rotating shaft drives the driven rod to drive the second clamping module and the bracket to rotate downwards, the workpiece cabinet door handle is pressed downwards under the cooperation of the second clamping module and the bracket to be unlocked, the third electric telescopic rod shortens and drives the rotating frame to rotate forwards on the inner side of the fixed frame, the workpiece cabinet door is overturned outwards under the cooperation of the second clamping module and the bracket, and the mechanical arm is put the internal release unit into the workpiece inside under the cooperation of the first clamping module.
2. The detection gas stored in the gas storage bottle is pumped into the gas discharge module through the first air pump, so that the gas discharge module releases the detection gas in the gas storage bottle into the inner cavity of the workpiece, the first motors on the left side and the right side drive the screw rods in the screw rod assemblies at corresponding positions to rotate, the screw rod nut driving frame in the screw rod assemblies moves up and down on the outer side of the workpiece, the gas inlet head sucks the detection gas leaked from the inner part of the workpiece and discharges the detection gas into the gas capture sensor, the gas capture sensor sends the detected gas data into the controller, and the controller detects the leakage degree and the leakage position of the workpiece according to an internal algorithm so as to obtain the tightness test data of the workpiece.
In summary, the invention adopts an automatic mode to place the detection gas release device in the furniture, collects the detection gas outside the furniture, and can calculate quantitative indexes such as leakage rate of the furniture according to the gas diffusion principle and the collected data such as gas concentration, volume and the like, thereby obtaining quantitative data of a cabinet door sealing structure, having no damage to the furniture and accurately positioning the part with poor sealing.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an exploded view of the detection mechanism of FIG. 1;
FIG. 3 is an exploded view of the internal components of FIG. 2;
FIG. 4 is an exploded view of the internal release unit of FIG. 3;
FIG. 5 is an exploded view of the external sensing component of FIG. 2;
FIG. 6 is an enlarged view at A of FIG. 5;
FIG. 7 is an exploded view of the door opening assembly of FIG. 2;
fig. 8 is an enlarged view at B of fig. 7.
In the figure, 1, a truss carrying mechanical arm; 2, a detection mechanism; 21, a detection mechanism housing; 22, first mounting bracket, 23, first electric door, 24, second electric door, 25, telescopic conveyor belt, 26, gas injection device, 27, connecting valve tube, 3, inner part, 31, mechanical arm, 32, first clamping module, 33, wireless charger, 4, inner releasing unit, 41, case housing, 42, charging receiver, 43, tripod, 44, second mounting bracket, 45, sub control module, 46, battery module, 47, network module, 48, gas storage bottle, 49, first air pump, 410, gas discharge module, 411, second air pump, 412, butt joint, 5, external detecting part, 51, third mounting bracket, 52, guide rail bracket, 53, roller moving bracket, 54, mounting groove plate, 55, first electric telescopic rod, 56, scissor lift bracket, 57, second electric telescopic rod, 58, roller disc, 59, fourth mounting bracket, 510, guide rail assembly, 511, lead screw assembly, 512, first motor, 513, frame, 514, air inlet head, gas capture sensor, 6, 62, 61, 62, 611, 66, 67, 65, and other parts.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, the invention provides a cabinet door sealing structure testing device, which comprises a truss carrying mechanical arm 1, a detection mechanism 2, a controller 7, a workpiece conveying line 8, a gas supply device 9 and an air filtering device 10, wherein the truss carrying mechanical arm 1 is controlled by the controller 7 and can carry and move a workpiece to be detected on the surface of the workpiece conveying line 8 after clamping, the detection mechanism 2 is arranged on the rear side of the truss carrying mechanical arm 1, the controller 7 is arranged outside the detection mechanism 2 through a bracket, a logic program and a detection algorithm are arranged inside the controller 7, the workpiece conveying line 8 is arranged on the front side of the outer bottom end of the truss carrying mechanical arm 1 along the front-rear direction, the workpiece conveying line 8 is electrically connected with the controller 7, the workpiece conveying line 8 is controlled by the controller 7 and can carry out moving conveying of the workpiece to be detected on the tail end of the workpiece conveying line from the rear side to the front side, the gas supply device 9 is arranged on the right side of the outer side of the detection mechanism 2, the gas supply device 9 is controlled by the controller 7 and started, different types of detected gas can be stored inside the gas supply device 9 according to actual needs, the gas can be detected by the outside, the gas supply device 10 is not detected by the gas supply device, and the air filtering device is electrically connected with the air filtering device 10 is arranged on the outer side of the outer filter device 10, and the outer filter device is electrically connected with the outer filter device 10, and the outer filter device is electrically damaged, the outer filter device is arranged on the outer side of the outer filter device 10, and the outer filter device is electrically connected with the outer filter device 10.
As a preferred embodiment, as shown in fig. 2, the detecting mechanism 2 includes a detecting mechanism housing 21, a first mounting frame 22, an inner member 3, a first electric door 23, a second electric door 24, a telescopic conveyor 25, an outer detecting member 5, a gas injecting device 26, a connecting valve tube 27, and a door opening member 6; the detection mechanism 2 comprises a detection mechanism housing 21 arranged at the rear outside of the truss handling mechanical arm 1, an air filtering device 10 extending into the rear top end of the inner cavity of the detection mechanism housing 21, a first mounting frame 22 arranged in the inner cavity of the detection mechanism housing 21, an inner part 3 arranged at the front side of the top end of the first mounting frame 22, a first electric door 23 arranged at the top of the front side of the detection mechanism housing 21, the first electric door 23 electrically connected with the controller 7, a second electric door 24 arranged at the bottom of the front side of the detection mechanism housing 21, the second electric door 24 electrically connected with the controller 7, the self-opening and closing of the outer part 5 arranged at the bottom of the inner side of the first mounting frame 22, a telescopic conveyor 25 electrically connected with the controller 7, the telescopic conveyor 25 controlled by the controller 7, the telescopic conveyor 25 capable of realizing self-telescopic and self-surface workpiece conveying movement from rear to front, the outer part 5 arranged at the front side of the inner side of the first mounting frame 22, a gas injector 26 electrically connected with the air injector 26 arranged at the front top end of the inner side of the detection mechanism housing 21, the gas injection device 26 is controlled by the controller 7, detection gas stored in the gas supply device 9 can be poured into the butt joint 412 through the connecting valve tube 27, the connecting valve tube 27 is arranged in the inner cavity of the right bottom end groove of the detection mechanism shell 21, the connecting valve tube 27 is respectively connected with the gas supply device 9 and the gas injection device 26 through pipelines, the connecting valve tube 27 is electrically connected with the controller 7, the connecting valve tube 27 is controlled by the controller 7 to realize opening and closing of the connecting valve tube, and the door opening part 6 is arranged on the front side of the middle part of the right side of the inner cavity of the detection mechanism shell 21.
As shown in fig. 3, the internal component 3 further includes a mechanical arm 31, a first clamping module 32, two wireless chargers 33 and an internal releasing unit 4, the mechanical arm 31 is mounted at the middle of the front end of the detection mechanism housing 21, the mechanical arm 31 is electrically connected with the controller 7, the mechanical arm 31 is controlled by the controller 7 to drive the first clamping module 32 to move in a multi-angle direction, the first clamping module 32 is arranged at the rear side of the moving end of the mechanical arm 31, the first clamping module 32 is electrically connected with the controller 7, the first clamping module 32 is controlled by the controller 7 to clamp the outer side of the box body housing 41, the two wireless chargers 33 are respectively arranged at the left end and the right end of the inner side of the clamping end of the first clamping module 32, the wireless chargers 33 are electrically connected with the controller 7, the wireless chargers 33 are controlled by the controller 7 to be in contact with the charging receiver 42 to realize charging operation of the battery module 46, and the internal releasing unit 4 is clamped at the inner side of the first clamping module 32.
As a preferred embodiment, as shown in fig. 4, the internal release unit 4 includes a case housing 41, a charge receiver 42, a tripod 43, a second mounting frame 44, a sub-control module 45, a battery module 46, a network module 47, a gas storage bottle 48, a first gas pump 49, a gas discharge module 410, a second gas pump 411, and an abutment 412; the box body shell 41 can be detachably clamped on the inner side of the first clamping module 32, the number of the charging receivers 42 is two, the two charging receivers 42 are respectively arranged on the left side and the right side of the outer part of the box body shell 41, the charging receivers 42 can be in contact with the wireless charger 33, the tripod 43 is arranged in the middle of the bottom end of the box body shell 41, the second mounting frame 44 is arranged on the left side of an inner cavity of the box body shell 41 along the up-down direction, the sub control module 45 is arranged on the right top of the second mounting frame 44, a preset program is arranged in the sub control module 45, the battery module 46 is arranged on the bottom of the right side of the second mounting frame 44, the battery module 46 is electrically connected with the sub control module 45, the battery module 46 is electrically connected with the charging receivers 42, the battery module 46 supplies power for electric devices in the inner releasing unit 4, the network module 47 is arranged on the right side of the sub control module 45 and the inner side of the battery module 46, the network module 47 can be in remote network connection with the controller 7, the network module 47 is electrically connected with the sub control module 45, the sub control module 45 is electrically connected with the controller 7 through the network module 47, the sub control module 45 is electrically connected with the air pump 48 through the network module 47 and the air pump 48, the air pump 48 is arranged on the inner cavity of the air pump shell 41 and the air pump shell is electrically connected with the air pump shell 41 through the air inlet 49, the first air pump 49 is controlled by the sub-control module 45 to pump air in the air storage bottle 48 into the air discharge module 410, the air discharge module 410 is arranged at the top opening of the box body shell 41, the air discharge module 410 can be connected with the air outlet of the first air pump 49 through a pipeline, the air discharge module 410 is electrically connected with the sub-control module 45, the air discharge module 410 is controlled by the sub-control module 45 to discharge air from the internal fan and release the air into the inner cavity of the workpiece, the second air pump 411 is arranged at the front side of the bottom end of the inner cavity of the box body shell 41, the air outlet of the second air pump 411 can be connected with the air inlet of the air storage bottle 48 through a pipeline, the second air pump 411 is electrically connected with the sub-control module 45, the second air pump 411 can be used for pressurizing air in the butt joint 412 and then filling the air storage bottle 48, the butt joint 412 is arranged at the bottom end of the inner cavity of the box body shell 41 and is positioned at the right side of the air storage bottle 48, the rear end of the butt joint 412 extends out of the box body shell 41, and the butt joint 412 is connected with the air inlet of the second air pump 411 through a pipeline.
As further preferable, as shown in FIGS. 5 and 6, the external detecting unit 5 includes a third mounting frame 51, a rail frame 52, a roller moving frame 53, a mounting groove plate 54, a first electric telescopic rod 55, a scissor lift 56, a second electric telescopic rod 57, a roller disc 58, a fourth mounting frame 59, a rail assembly 510, a screw assembly 511, a first motor 512, a frame 513, a second electric telescopic rod, An air intake head 514 and a gas capture sensor 515; the third mounting bracket 51 is mounted on the inner rear side of the first clamping module 32 in the up-down direction; the number of the guide rail frames 52 is two, and the two guide rail frames 52 are respectively arranged at the bottoms of the left end and the right end of the inner side of the third installation frame 51 along the up-down direction; the roller moving frame 53 is inserted into the inner sides of the left and right guide rail frames 52, the roller moving frame 53 can move up and down on the inner sides of the guide rail frames 52, the installation groove plate 54 is arranged at the inner side bottom end of the roller moving frame 53, the number of the first electric telescopic rods 55 is two, the two first electric telescopic rods 55 are respectively arranged at the left and right sides of the inner side bottom end of the third installation frame 51 along the up-down direction, the telescopic ends of the first electric telescopic rods 55 are connected with the outer sides of the roller moving frame 53, the first electric telescopic rods 55 are electrically connected with the controller 7, the first electric telescopic rods 55 are controlled by the controller 7 to extend and shorten, the scissor type lifting frame 56 is arranged at the front side of the inner cavity bottom of the installation frame 54, the scissor type lifting frame 56 can be folded and lifted by itself, one end of each second electric telescopic rod 57 is rotatably arranged at the left and right ends of the inner cavity bottom end of the installation frame 54 through a pin shaft seat, the telescopic ends of each second electric telescopic rod 57 are rotatably connected with the inner sides of the scissor type lifting frame 56 through pin shafts, the second electric telescopic rods 45 are electrically connected with the left and right ends of the scissor type lifting frame 56 through pin shafts, the number of the scissor type lifting frame 57 is respectively arranged at the left and right ends of the two upper ends of the installation frame 59, the scissor type lifting frame 56 is respectively, the number of the scissor type lifting frame 56 is respectively is controlled by the right lifting frame 59, the number of the scissor type lifting frame is controlled by the scissor type lifting frame is respectively, the scissor type lifting frame is controlled by the lifting frame 5, the lifting frame is by the lifting and the lifting frame is, and the lifting frame is the lifting, and the lifting frame is the lifting, and the lifting and, and the lifting and, the lifting and, and the and, the two guide rail assemblies 510 are respectively arranged on the inner sides of the left and right fourth installation racks 59 along the up-down direction, the guide rails in the guide rail assemblies 510 are arranged on the inner sides of the fourth installation racks 59 along the up-down direction, and the outer parts of the guide rails are sleeved with limit sliding blocks serving as limit ends; the number of the screw assemblies 511 is two, and the two screw assemblies 511 are respectively arranged on the inner sides of the left and right fourth mounting frames 59 along the up-down direction and on the inner sides of the left and right guide rail assemblies 510; the number of the first motors 512 is two, the two first motors 512 are respectively arranged at the inner sides of the top ends of the left and right fourth mounting frames 59, the rotating ends of the first motors 512 are connected with the top of the axis of the screw rod assembly 511, the first motors 512 are electrically connected with the controller 7, the first motors 512 are controlled by the controller 7 to drive the screw rod of the screw rod assembly 511 to rotate clockwise or anticlockwise, the frame 513 is arranged at the inner sides of the limiting ends of the left and right guide rail assemblies 510, the left and right sides of the frame 513 are respectively connected with screw nuts of the left and right screw rod assemblies 511, the number of the air inlet heads 514 is a plurality, the air inlet heads 514 are arranged at the inner sides of the frame 513 at intervals along the circumferential direction, the air inlet heads 514 are arranged at the middle part of the front side of the frame 513, the frame 513 is electrically connected with the air inlet heads 514, the air inlet heads 515 are electrically connected with the controller 7, the second air inlet sensors 515 are controlled by the controller 7 to start, and are capable of realizing data transmission and the controller 7, the data, the air inlet capture sensors identify gas types, the gas sensors sense the gas, the gas capture sensors sense the gas, the gas sensor and the gas concentration and the gas capture sensor 515 can be detected, and the time and the data are collected and the information are controlled to the inside the controller 7, the controller 7 receives the gas data from the gas capturing sensor 515 and converts the data into a numerical format capable of being calculated and analyzed, meanwhile, the controller 7 checks whether the data is wrong in the transmission process, if the wrong data is found, the data is marked or retransmission is requested, the controller 7 judges the leakage degree of the workpiece according to the received gas concentration data, if the gas capturing sensor 515 does not detect any leakage gas, namely, the gas concentration is zero in a standard test environment for a completely sealed workpiece, but if a certain concentration of gas is detected, the algorithm can determine the severity of the leakage according to a preset concentration-leakage degree relation curve, and when the gas inlet head 514 detects a higher concentration of gas in a certain direction, the controller 7 combines the position information of the gas inlet head 514 and a gas diffusion model, and the algorithm can infer the source position of the gas, namely, the leakage position according to the direction and the speed model of the gas diffusion.
As a preferred solution, as shown in fig. 7 and 8, the door opening part 6 includes a fixing frame 61, a rotating frame 62, a third electric telescopic rod 63, a fixing base 64, a mounting base 65, a connection rotating shaft 66, a connecting rod 67, a second motor 68, a rotating rod 69, a spring telescopic rod 610, a driven rod 611, a second clamping module 612 and a bracket 613; the fixing frame 61 is installed at the front side of the middle part of the right side of the inner cavity of the detection mechanism shell 21 along the left-right direction; the rotating frame 62 is rotationally connected to the left side of the inner side of the fixed frame 61 along the left-right direction through a pin shaft, one end of a third electric telescopic rod 63 is rotationally connected to the right side of the inner side of the fixed frame 61 through a pin shaft seat, the other end of the third electric telescopic rod 63 is rotationally connected with the inner side of the rotating frame 62 through a pin shaft, the third electric telescopic rod 63 is electrically connected with the controller 7, the third electric telescopic rod 63 is controlled to be lengthened and shortened by the controller 7, the rotating rod 69 can rotate by taking a pin shaft rotationally connected position on the inner side of the fixed frame 61 as an axis in the process of lengthening and shortening the third electric telescopic rod 63, the fixed seat 64 is arranged at the left end of the rear side of the fixed seat 64, the mounting seat 65 is arranged at the rear side of the fixed seat 64 along the up-down direction, the connecting rotating shaft 66 is rotationally connected to the middle of the mounting seat 65 through a bearing along the front-back direction, one end of the connecting rod 67 is arranged at the front side of the axis of the connecting shaft 66, the second motor 68 is arranged at the bottom of the right side of the mounting seat 65, the second motor 68 is electrically connected with the controller 7, the second motor 68 is controlled by the second motor 68 can rotate clockwise or anticlockwise, the second motor 68 can drive the rotating rod 69 by the second motor 68, one end of the rotating through the rotating shaft 69 is arranged at the front end of the spring 610, the other end of the spring telescopic rod 610 is rotatably connected with the other end of the connecting rod 67 through a pin shaft, one end of the driven rod 611 is arranged at the rear side outside the axis of the connecting rotating shaft 66, the second clamping module 612 is arranged at the rear side of the other end of the driven rod 611, the second clamping module 612 is electrically connected with the controller 7, the second clamping module 612 is controlled by the controller 7, the second clamping module 612 can clamp the outer side of a cabinet door handle of a workpiece, and the bracket 613 is arranged at the right side of the second clamping module 612.
The working principle is as follows:
The method comprises the steps that firstly, a worker places a workpiece to be detected at the tail end of a workpiece conveying line 8, and the workpiece conveying line 8 conveys the workpiece to a designated position on the inner side of a truss conveying mechanical arm 1;
Opening a second electric door 24 to enable a telescopic conveying belt 25 to extend out of the inner cavity of the detection mechanism shell 21 to the rear of the inner side of the truss conveying mechanical arm 1, clamping and conveying a workpiece to the surface of the telescopic conveying belt 25 by the truss conveying mechanical arm 1, enabling the telescopic conveying belt 25 to shorten and move the workpiece to the inner cavity of the detection mechanism shell 21, enabling the second electric door 24 to seal the outer part of the detection mechanism shell 21 again, and enabling the telescopic conveying belt 25 to move and convey the workpiece to the surface of the roller disc 58;
The first electric telescopic rod 55 stretches to drive the roller moving frame 53, the roller moving frame 53 moves upwards to the tail end along the inner side of the guide rail frame 52, the second electric telescopic rod 57 stretches to drive the scissor type lifting frame 56 to fold, and the scissor type lifting frame 56 upwards lifts the roller disc 58 to a specified height position to be detected;
The mechanical arm 31 drives the first clamping module 32 to move the internal releasing unit 4 to the lower part of the gas injection device 26, so that the butt joint 412 in the internal releasing unit 4 is in butt joint with the gas injection device 26, the gas supply device 9 fills the detection gas stored in the internal part into the second air pump 411 through the butt joint 412, the second air pump 411 pressurizes the gas and fills the gas into the gas storage bottle 48 for storage, and the wireless chargers 33 on the left side and the right side charge the battery module 46 through contact with the charging receiver 42;
The third electric telescopic rod 63 drives the rotating frame 62 to rotate backwards inside the fixed frame 61, the second clamping module 612 moves to the outer side of the workpiece cabinet door handle and clamps the workpiece cabinet door handle, the inner side of the bracket 613 contacts with the outer side of the workpiece cabinet door handle, the second motor 68 drives the rotating rod 69 to rotate circumferentially, one end of the connecting rod 67 is driven to move circumferentially under the cooperation of the spring telescopic rod 610, the other end of the connecting rod 67 drives the connecting rotating shaft 66 to rotate inside the mounting seat 65, the connecting rotating shaft 66 drives the driven rod 611 to drive the second clamping module 612 and the bracket 613 to rotate downwards, the workpiece cabinet door handle is further pressed down under the cooperation of the second clamping module 612 and the bracket 613 to release the locking, and the third electric telescopic rod 63 shortens and drives the rotating frame 62 to rotate forwards inside the fixed frame 61, and then the workpiece cabinet door is turned outwards under the cooperation of the second clamping module 612 and the bracket 613 to open;
Step six, the mechanical arm 31 puts the internal release unit 4 into the workpiece under the cooperation of the first clamping module 32, and enables the first clamping module 32 to release the clamping state of the internal release unit 4, the door opening component 6 locks the workpiece cabinet door again after closing, and the controller 7 remotely controls the sub-control module 45 to start through the network module 47;
the first air pump 49 pumps the detection gas stored in the gas storage bottle 48 into the gas discharge module 410, and the gas discharge module 410 releases the detection gas in the gas storage bottle into the inner cavity of the workpiece;
Step eight, the first motors 512 on the left and right sides drive the screw rods inside the screw rod assemblies 511 at the corresponding positions to rotate, so that the screw rod nuts inside the screw rod assemblies 511 drive the frame 513 to move up and down outside the workpiece;
Step nine, the air inlet head 514 sucks and discharges the outer side of the workpiece into the gas capturing sensor 515, the gas capturing sensor 515 sends detected gas data into the controller 7, and the controller 7 detects the leakage degree and the leakage position of the workpiece according to an internal algorithm so as to obtain tightness test data of the workpiece;
And step ten, after the detection is finished, the door opening part 6 opens a workpiece cabinet door, the mechanical arm 31 clamps the workpiece inside release unit 4 under the cooperation of the first clamping module 32 and then takes out the workpiece, the air filtering equipment 10 filters and discharges the gas inside the detection mechanism shell 21, and the first electric door 23 is opened to enable a worker to take out the workpiece after the surface detection of the roller disc 58 is finished.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.