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CN118906594A - Polyimide composite film, preparation method thereof and flexible circuit board - Google Patents

Polyimide composite film, preparation method thereof and flexible circuit board Download PDF

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Publication number
CN118906594A
CN118906594A CN202410949201.XA CN202410949201A CN118906594A CN 118906594 A CN118906594 A CN 118906594A CN 202410949201 A CN202410949201 A CN 202410949201A CN 118906594 A CN118906594 A CN 118906594A
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thermoplastic polyimide
monomer
diisocyanate
composite film
polyimide layer
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邱长泉
蔡在刚
吕凯
高勇
卓定洋
涂敏
崔如玉
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Jiangxi Juxian New Material Technology Co ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/281Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1003Preparatory processes
    • C08G73/1007Preparatory processes from tetracarboxylic acids or derivatives and diamines
    • C08G73/1028Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1003Preparatory processes
    • C08G73/1035Preparatory processes from tetracarboxylic acids or derivatives and diisocyanates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1042Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1067Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
    • C08G73/1071Wholly aromatic polyimides containing oxygen in the form of ether bonds in the main chain
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/42Alternating layers, e.g. ABAB(C), AABBAABB(C)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment

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Abstract

一种聚酰亚胺复合薄膜及其制备方法和柔性电路板,属于多层聚酰亚胺薄膜领域。聚酰亚胺复合薄膜包括层叠设置的非热塑性聚酰亚胺层以及热塑性聚酰亚胺层;热塑性聚酰亚胺层含有以胺基封端的热塑性聚酰亚胺,非热塑性聚酰亚胺层含有以二异氰酸酯封端的非热塑性聚酰亚胺,且非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间存在二异氰酸酯与胺基反应生成的脲基,利用脲基的存在从而有效提升非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间的剥离强度,获得高剥离强度的聚酰亚胺复合薄膜。A polyimide composite film and a preparation method thereof and a flexible circuit board belong to the field of multilayer polyimide films. The polyimide composite film comprises a non-thermoplastic polyimide layer and a thermoplastic polyimide layer which are stacked; the thermoplastic polyimide layer contains a thermoplastic polyimide terminated with an amine group, and the non-thermoplastic polyimide layer contains a non-thermoplastic polyimide terminated with a diisocyanate, and there is a urea group generated by the reaction of the diisocyanate with the amine group between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer, and the presence of the urea group is used to effectively improve the peel strength between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer, so as to obtain a polyimide composite film with high peel strength.

Description

聚酰亚胺复合薄膜及其制备方法和柔性电路板Polyimide composite film and preparation method thereof and flexible circuit board

技术领域Technical Field

本申请涉及多层聚酰亚胺薄膜领域,具体涉及一种聚酰亚胺复合薄膜及其制备方法和柔性电路板。The present application relates to the field of multilayer polyimide films, and in particular to a polyimide composite film and a preparation method thereof, and a flexible circuit board.

背景技术Background Art

聚酰亚胺复合膜涂布法是在聚酰亚胺膜的表面涂布聚酰胺酸溶液并通过加热使其酰亚胺化,由此得到多层式聚酰亚胺膜,但此方法步骤多,成本高。因此,现目前采用多层流延方式,进行干燥后从钢带上剥离流延层,经过高温除溶剂来制造多层式聚酰亚胺膜(即多层共挤压式聚酰亚胺薄膜),大幅简化步骤,但此方法会出现热塑性聚酰亚胺层与非热塑性聚酰亚胺层之间剥离强度偏低的现象。The polyimide composite film coating method is to coat the surface of the polyimide film with a polyamic acid solution and imidize it by heating, thereby obtaining a multilayer polyimide film, but this method has many steps and high cost. Therefore, a multilayer casting method is currently used, in which the casting layer is peeled off from the steel belt after drying, and the solvent is removed at high temperature to manufacture a multilayer polyimide film (i.e., a multilayer co-extruded polyimide film), which greatly simplifies the steps, but this method will result in a phenomenon of low peel strength between the thermoplastic polyimide layer and the non-thermoplastic polyimide layer.

发明内容Summary of the invention

本申请提供了一种聚酰亚胺复合薄膜及其制备方法和柔性电路板,其能够提升非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间的剥离强度,获得高剥离强度的聚酰亚胺复合薄膜。The present application provides a polyimide composite film and a preparation method thereof and a flexible circuit board, which can improve the peel strength between a non-thermoplastic polyimide layer and a thermoplastic polyimide layer to obtain a polyimide composite film with high peel strength.

本申请的实施例是这样实现的:The embodiment of the present application is implemented as follows:

在第一方面,本申请示例提供了一种聚酰亚胺复合薄膜,其包括层叠设置的非热塑性聚酰亚胺层以及热塑性聚酰亚胺层;In a first aspect, the present application provides an example of a polyimide composite film, which includes a non-thermoplastic polyimide layer and a thermoplastic polyimide layer stacked;

其中,热塑性聚酰亚胺层含有以胺基封端的热塑性聚酰亚胺,非热塑性聚酰亚胺层含有以二异氰酸酯封端的非热塑性聚酰亚胺,且非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间存在二异氰酸酯与胺基反应生成的脲基。The thermoplastic polyimide layer contains thermoplastic polyimide terminated with amine groups, the non-thermoplastic polyimide layer contains non-thermoplastic polyimide terminated with diisocyanate, and urea groups generated by the reaction of diisocyanate and amine groups exist between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer.

本申请提供的聚酰亚胺复合薄膜,通过热塑性聚酰亚胺层含有以胺基封端的热塑性聚酰亚胺,非热塑性聚酰亚胺层含有以二异氰酸酯封端的非热塑性聚酰亚胺,利用非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间存在二异氰酸酯与胺基反应生成的脲基,可有效提升非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间的剥离强度,获得高剥离强度的聚酰亚胺复合薄膜。The polyimide composite film provided by the present application comprises a thermoplastic polyimide layer containing an amine-terminated thermoplastic polyimide, and a non-thermoplastic polyimide layer containing a diisocyanate-terminated non-thermoplastic polyimide. By utilizing the urea group generated by the reaction of diisocyanate and amine groups between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer, the peel strength between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer can be effectively improved, thereby obtaining a polyimide composite film with high peel strength.

在一些实施例中,供形成非热塑性聚酰亚胺层的第一聚酰胺酸由二酐单体、二胺单体以及二异氰酸酯单体聚合形成;其中,二异氰酸酯单体与二酐单体的摩尔比大于0且小于等于0.007,二酐单体和二异氰酸酯单体之和与二胺单体的摩尔比为1:0.998-1.002。In some embodiments, the first polyamic acid for forming the non-thermoplastic polyimide layer is formed by polymerization of a dianhydride monomer, a diamine monomer, and a diisocyanate monomer; wherein the molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.007, and the molar ratio of the sum of the dianhydride monomer and the diisocyanate monomer to the diamine monomer is 1:0.998-1.002.

在一些实施例中,二异氰酸酯单体与二酐单体的摩尔比大于0且小于等于0.005。In some embodiments, the molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.005.

在一些实施例中,二异氰酸酯单体与所述二酐单体的摩尔比为0.001-0.005。In some embodiments, the molar ratio of the diisocyanate monomer to the dianhydride monomer is 0.001-0.005.

在一些实施例中,二异氰酸酯单体包括芳香族二异氰酸酯单体。In some embodiments, the diisocyanate monomer includes an aromatic diisocyanate monomer.

可选地,二异氰酸酯单体包括对苯二异氰酸酯和/或萘二异氰酸酯。Optionally, the diisocyanate monomer includes p-phenylene diisocyanate and/or naphthalene diisocyanate.

在一些实施例中,供形成热塑性聚酰亚胺层的第二聚酰胺酸由二酐单体和二胺单体聚合形成;其中,二酐单体和二胺单体的摩尔比为1:1-1.005。In some embodiments, the second polyamic acid for forming the thermoplastic polyimide layer is formed by polymerizing a dianhydride monomer and a diamine monomer; wherein the molar ratio of the dianhydride monomer to the diamine monomer is 1:1-1.005.

在一些实施例中,非热塑性聚酰亚胺层以及热塑性聚酰亚胺层分别包含至少一种脱水剂及至少一种酰亚胺化催化剂。In some embodiments, the non-thermoplastic polyimide layer and the thermoplastic polyimide layer respectively contain at least one dehydrating agent and at least one imidization catalyst.

在一些实施例中,酰亚胺化催化剂包括吡啶、喹啉、异喹啉以及三乙胺中的至少一种;和/或,脱水剂包括乙酸酐、丙酸酐以及苯甲酸酐中的至少一种。In some embodiments, the imidization catalyst includes at least one of pyridine, quinoline, isoquinoline, and triethylamine; and/or the dehydrating agent includes at least one of acetic anhydride, propionic anhydride, and benzoic anhydride.

在一些实施例中,非热塑性聚酰亚胺层中的脱水剂与热塑性聚酰亚胺层中的脱水剂相同;和/或,非热塑性聚酰亚胺层中的酰亚胺化催化剂与热塑性聚酰亚胺层中的酰亚胺化催化剂相同。In some embodiments, the dehydrating agent in the non-thermoplastic polyimide layer is the same as the dehydrating agent in the thermoplastic polyimide layer; and/or, the imidization catalyst in the non-thermoplastic polyimide layer is the same as the imidization catalyst in the thermoplastic polyimide layer.

在一些实施例中,聚酰亚胺复合薄膜包括两层热塑性聚酰亚胺层以及一层非热塑性聚酰亚胺层,非热塑性聚酰亚胺层位于两层热塑性聚酰亚胺层之间。In some embodiments, the polyimide composite film includes two thermoplastic polyimide layers and a non-thermoplastic polyimide layer, and the non-thermoplastic polyimide layer is located between the two thermoplastic polyimide layers.

可选地,热塑性聚酰亚胺层的厚度为3-5μm,非热塑性聚酰亚胺层的厚度为15-19μm。Optionally, the thickness of the thermoplastic polyimide layer is 3-5 μm, and the thickness of the non-thermoplastic polyimide layer is 15-19 μm.

在第二方面,本申请示例提供了一种聚酰亚胺复合薄膜的制备方法,其包括:In a second aspect, the present application provides an example of a method for preparing a polyimide composite film, which comprises:

获得第一溶液,包含至少一种酰亚胺化催化剂、至少一种脱水剂、第一聚酰胺酸以及非质子极性溶剂,第一聚酰胺酸通过酰亚胺化能够制得以二异氰酸酯封端的非热塑性聚酰亚胺;Obtaining a first solution, comprising at least one imidization catalyst, at least one dehydrating agent, a first polyamic acid, and a non-protonic polar solvent, wherein the first polyamic acid can be imidized to produce a non-thermoplastic polyimide terminated with diisocyanate;

获得第二溶液,第二溶液包含至少一种酰亚胺化催化剂、至少一种脱水剂、第二聚酰胺酸以及非质子极性溶剂,第二聚酰胺酸通过酰亚胺化能够制得以胺基封端的热塑性聚酰亚胺;Obtaining a second solution, the second solution comprising at least one imidization catalyst, at least one dehydrating agent, a second polyamic acid, and a non-protonic polar solvent, wherein the second polyamic acid can be imidized to produce an amine-terminated thermoplastic polyimide;

共挤压第一溶液和第二溶液,去除溶剂以得到一共挤流延片,共挤流延片包括层叠设置的第一聚酰胺酸层及第二聚酰胺酸层;Co-extruding the first solution and the second solution, removing the solvent to obtain a co-extruded cast sheet, wherein the co-extruded cast sheet includes a first polyamic acid layer and a second polyamic acid layer stacked;

对共挤流延片进行酰亚胺化,以得到聚酰亚胺复合薄膜。The co-extruded cast sheet is imidized to obtain a polyimide composite film.

本申请提供的制备方法中,一方面通过采用共挤压法制备聚酰亚胺复合薄膜,操作方便且相比于涂覆法有利于提升聚酰亚胺复合薄膜的剥离强度,另一方面通过第一溶液以及第二溶液配方改进,制备获得的热塑性聚酰亚胺层含有以胺基封端的热塑性聚酰亚胺,非热塑性聚酰亚胺层含有以二异氰酸酯封端的非热塑性聚酰亚胺,从而使非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间存在二异氰酸酯与胺基反应生成脲基,利用脲基进行交联,有效提升非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间的剥离强度,综合作用,最终获得高剥离强度的聚酰亚胺复合薄膜。In the preparation method provided in the present application, on the one hand, a co-extrusion method is adopted to prepare a polyimide composite film, which is easy to operate and is conducive to improving the peel strength of the polyimide composite film compared with the coating method. On the other hand, by improving the formula of the first solution and the second solution, the prepared thermoplastic polyimide layer contains a thermoplastic polyimide terminated with an amine group, and the non-thermoplastic polyimide layer contains a non-thermoplastic polyimide terminated with a diisocyanate, so that diisocyanate and amine groups react to generate urea groups between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer, and cross-linking is carried out by the urea group, so as to effectively improve the peel strength between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer. The combined effect finally obtains a polyimide composite film with high peel strength.

在一些实施例中,第一聚酰胺酸由二酐单体、二胺单体以及二异氰酸酯单体聚合所得;其中,二异氰酸酯单体与二酐单体的摩尔比大于0且小于等于0.007,二酐单体和二异氰酸酯单体之和与二胺单体的摩尔比为1:0.998-1.002;In some embodiments, the first polyamic acid is obtained by polymerization of a dianhydride monomer, a diamine monomer, and a diisocyanate monomer; wherein the molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.007, and the molar ratio of the sum of the dianhydride monomer and the diisocyanate monomer to the diamine monomer is 1:0.998-1.002;

可选地,二异氰酸酯单体与二酐单体的摩尔比大于0且小于等于0.005。Optionally, the molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.005.

可选地,二异氰酸酯单体包括对苯二异氰酸酯和/或萘二异氰酸酯。Optionally, the diisocyanate monomer includes p-phenylene diisocyanate and/or naphthalene diisocyanate.

在一些实施例中,第二聚酰胺酸由二酐单体和二胺单体聚合所得;其中,二酐单体和二胺单体的摩尔比为1:1-1.005。In some embodiments, the second polyamic acid is obtained by polymerizing a dianhydride monomer and a diamine monomer; wherein the molar ratio of the dianhydride monomer to the diamine monomer is 1:1-1.005.

在一些实施例中,按质量百分比计,第一溶液包含:非质子极性溶剂60-80份,第一聚酰胺酸10-30份,酰亚胺化催化剂5-20份,以及脱水剂5-30份;和/或,In some embodiments, the first solution comprises, by mass percentage: 60-80 parts of aprotic polar solvent, 10-30 parts of first polyamic acid, 5-20 parts of imidization catalyst, and 5-30 parts of dehydrating agent; and/or,

按质量百分比计,第二溶液包含:非质子极性溶剂60-80份,第二聚酰胺酸10-30份,酰亚胺化催化剂5-20份,以及脱水剂5-30份。In terms of mass percentage, the second solution comprises: 60-80 parts of aprotic polar solvent, 10-30 parts of second polyamic acid, 5-20 parts of imidization catalyst, and 5-30 parts of dehydrating agent.

在一些实施例中,非质子极性溶剂包括N,N-二甲基甲酰胺、N,N-二甲基乙酰胺以及N-甲基吡咯烷酮中的至少一种;In some embodiments, the aprotic polar solvent includes at least one of N,N-dimethylformamide, N,N-dimethylacetamide, and N-methylpyrrolidone;

可选地,酰亚胺化催化剂包括吡啶、喹啉、异喹啉以及三乙胺中的至少一种;Optionally, the imidization catalyst includes at least one of pyridine, quinoline, isoquinoline and triethylamine;

可选地,脱水剂包括乙酸酐、丙酸酐以及苯甲酸酐中的至少一种。Optionally, the dehydrating agent includes at least one of acetic anhydride, propionic anhydride and benzoic anhydride.

在一些实施例中,酰亚胺化包括:加热共挤流延片。In some embodiments, imidization includes heating the coextruded cast sheet.

可选地,加热的程序包括依次进行的:在150℃保温2-3min、在200℃保温2-5min、在300℃保温2-5min、在350℃在2-5min、以及在400℃保温2-5min。Optionally, the heating procedure includes sequentially: keeping at 150°C for 2-3 min, keeping at 200°C for 2-5 min, keeping at 300°C for 2-5 min, keeping at 350°C for 2-5 min, and keeping at 400°C for 2-5 min.

在第二方面,本申请示例提供了一种柔性电路板,柔性电路板包括本申请第一方面提供的聚酰亚胺复合膜或本申请第二方面提供的制备方法制得的聚酰亚胺复合膜。In a second aspect, the present application provides an example of a flexible circuit board, which includes the polyimide composite film provided in the first aspect of the present application or the polyimide composite film prepared by the preparation method provided in the second aspect of the present application.

具体实施方式DETAILED DESCRIPTION

下面将结合实施例对本申请的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本申请,而不应视为限制本申请的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The embodiments of the present application will be described in detail below in conjunction with the examples, but it will be appreciated by those skilled in the art that the following examples are only used to illustrate the present application and should not be considered as limiting the scope of the present application. In the examples, if specific conditions are not specified, they are carried out according to normal conditions or the conditions recommended by the manufacturer. If the manufacturer is not specified for the reagents or instruments used, they are all conventional products that can be purchased commercially.

需要说明的是,本申请中涉及的二胺单体包括但不局限为芳香族二胺化合物、脂环式二胺化合物、或脂肪族二胺化合物,芳香族二胺化合物、脂环式二胺化合物、脂肪族二胺化合物可以单独使用或组合两种以上进行使用。It should be noted that the diamine monomers involved in the present application include but are not limited to aromatic diamine compounds, alicyclic diamine compounds, or aliphatic diamine compounds. The aromatic diamine compounds, alicyclic diamine compounds, and aliphatic diamine compounds can be used alone or in combination of two or more.

其中芳香族二胺化合物包括但不局限为:2,2-双[4-(4-氨基苯氧基)苯基]丙烷、4,4'-二氨基二苯醚、3,4'-二氨基二苯醚、1,3-双(4-氨基苯氧基)苯、1,4-双(4-氨基苯氧基)苯、对苯二胺、4,4'-二氨基二苯基丙烷、4,4'-二氨基二苯基甲烷、联苯胺、3,3'-二氯联苯胺、4,4'-二氨基二苯基硫醚、3,3'-二氨基二苯砜、4,4'-二氨基二苯砜、4,4'-二氨基二苯醚、3,3'-二氨基二苯醚、3,4'-二氨基二苯醚、1,5-二氨基萘、4,4'-二氨基二苯基二乙基硅烷、4,4'-二氨基二苯基硅烷、4,4'-二氨基二苯基乙基氧化膦、4,4'-二氨基二苯基-N-甲基胺、4,4'-二氨基二苯基-N-苯基胺、1,4-二氨基苯(对苯二胺)、1,3-二氨基苯、1,2-二氨基苯、2,2-双[4-(4-氨基苯氧基)苯基]丙烷、以及这些芳香族二胺的衍生物等。这些芳香族二胺化合物及其衍生物等可单独使用,或以任意比例混合成混合物来使用。The aromatic diamine compounds include but are not limited to: 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, p-phenylenediamine, 4,4'-diaminodiphenylpropane, 4,4'-diaminodiphenylmethane, benzidine, 3,3'-dichlorobenzidine, 4,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfone, diphenyl ether, 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 1,5-diaminonaphthalene, 4,4'-diaminodiphenyldiethylsilane, 4,4'-diaminodiphenylsilane, 4,4'-diaminodiphenylethylphosphine oxide, 4,4'-diaminodiphenyl-N-methylamine, 4,4'-diaminodiphenyl-N-phenylamine, 1,4-diaminobenzene (p-phenylenediamine), 1,3-diaminobenzene, 1,2-diaminobenzene, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, and derivatives of these aromatic diamines, etc. These aromatic diamine compounds and their derivatives, etc. can be used alone or in a mixture in any proportion.

脂环式二胺化合物包括但不局限为:环丁烷二胺、异佛尔酮二胺、双环[2,2,1]庚烷二甲基胺、三环[3,3,1,13,7]癸烷-1,3-二胺、1,2-环己基二胺、1,3-环己基二胺、顺式-1,4-环己基二胺、4,4’-二氨基二环己基甲烷、3,3’-二甲基-4,4’-二氨基二环己基甲烷、3,3’-二乙基-4,4’-二氨基二环己基甲烷、以及这些脂环式二胺化合物的衍生物等。这些脂环式二胺化合物及其衍生物等可单独使用,或以任意比例混合成混合物来使用。Alicyclic diamine compounds include, but are not limited to, cyclobutanediamine, isophoronediamine, bicyclo[2,2,1]heptanedimethylamine, tricyclo[3,3,1,13,7]decane-1,3-diamine, 1,2-cyclohexyldiamine, 1,3-cyclohexyldiamine, cis-1,4-cyclohexyldiamine, 4,4'-diaminodicyclohexylmethane, 3,3'-dimethyl-4,4'-diaminodicyclohexylmethane, 3,3'-diethyl-4,4'-diaminodicyclohexylmethane, and derivatives of these alicyclic diamine compounds. These alicyclic diamine compounds and their derivatives can be used alone or in a mixture in any proportion.

脂肪族二胺化合物包括但不局限为:乙二胺、1,3-二氨基丙烷、1,4-二氨基丁烷、1,5-二氨基戊烷、1,6-二氨基己烷、1,7-二氨基庚烷、1,8-二氨基辛烷以及这些脂肪族二胺化合物的衍生物等。这些脂肪族二胺化合物及其衍生物等可单独使用,或以任意比例混合成混合物来使用。Aliphatic diamine compounds include but are not limited to: ethylenediamine, 1,3-diaminopropane, 1,4-diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane and derivatives of these aliphatic diamine compounds, etc. These aliphatic diamine compounds and their derivatives can be used alone or mixed in any proportion to form a mixture for use.

在一些可选地实施例中,二胺单体为对苯二胺(PDA)、4,4,-二氨基二苯醚(ODA)、3,4’-二氨基二苯醚(3,4’-ODA)、4,4’-二氨基二苯基砜、2,2-双[4-(4-氨苯氧基)苯基]丙烷(BAPP)中的一种或任意组合。In some optional embodiments, the diamine monomer is one or any combination of p-phenylenediamine (PDA), 4,4'-diaminodiphenyl ether (ODA), 3,4'-diaminodiphenyl ether (3,4'-ODA), 4,4'-diaminodiphenyl sulfone, and 2,2-bis[4-(4-aminophenoxy)phenyl]propane (BAPP).

本申请中涉及的二酐单体包括芳香族酸二酐、脂环式酸二酐、或脂肪族酸二酐,其中芳香族酸二酐、脂环式酸二酐、脂肪族酸二酐可以单独使用或组合两种以上进行使用。The dianhydride monomers involved in the present application include aromatic acid dianhydrides, alicyclic acid dianhydrides, or aliphatic acid dianhydrides, wherein aromatic acid dianhydrides, alicyclic acid dianhydrides, and aliphatic acid dianhydrides can be used alone or in combination of two or more.

其中,芳香族酸二酐包括但不局限为1,2,3,4-环丁烷四甲酸二酐、1,2,3,4-环戊烷四甲酸二酐、1,2,4,5-环己烷四甲酸二酐、1,2,3,4-环戊烷四甲酸二酐、1,2,3,4-四甲基-1,2,3,4-环丁烷四甲酸二酐、1,2-二甲基-1,2,3,4-环丁烷四甲酸二酐、1,3-二甲基-1,2,3,4-环丁烷四甲酸二酐、1,2,3,4-环庚烷四甲酸二酐、2,3,4,5-四氢呋喃四甲酸二酐、3,4-二羧基-1-环己基琥珀酸二酐、2,3,5-三羧基环戊基乙酸二酐、3,4-二羧基-1,2,3,4-四氢-1-萘琥珀酸二酐、或双环[3,3,0]辛烷-2,4,6,8-四甲酸二酐中的一种或任意组合。The aromatic dianhydrides include but are not limited to 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3-dimethyl-1,2 , 3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-cycloheptanetetracarboxylic dianhydride, 2,3,4,5-tetrahydrofurantetracarboxylic dianhydride, 3,4-dicarboxy-1-cyclohexylsuccinic dianhydride, 2,3,5-tricarboxycyclopentylacetic dianhydride, 3,4-dicarboxy-1,2,3,4-tetrahydro-1-naphthalenesuccinic dianhydride, or bicyclo[3,3,0]octane-2,4,6,8-tetracarboxylic dianhydride or any combination thereof.

脂环式酸二酐包括但不局限为1,2,3,4-环丁烷四甲酸二酐、1,2,3,4-环戊烷四甲酸二酐、1,2,4,5-环己烷四甲酸二酐、1,2,3,4-环戊烷四甲酸二酐、1,2,3,4-四甲基-1,2,3,4-环丁烷四甲酸二酐、1,2-二甲基-1,2,3,4-环丁烷四甲酸二酐、1,3-二甲基-1,2,3,4-环丁烷四甲酸二酐、或1,2,3,4-环庚烷四甲酸二酐中的一种或任意组合。The alicyclic acid dianhydride includes but is not limited to one or any combination of 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, or 1,2,3,4-cycloheptanetetracarboxylic dianhydride.

脂肪族酸二酐包括但不局限为1,2,3,4-丁烷四甲酸二酐、1,2,3,4-戊烷四甲酸二酐及它们的衍生物等。The aliphatic acid dianhydride includes but is not limited to 1,2,3,4-butanetetracarboxylic dianhydride, 1,2,3,4-pentanetetracarboxylic dianhydride and their derivatives.

在一些实施例中,二酐单体为均苯四甲酸二酐(PMDA)、3,3,4,4,-联苯四羧酸二酐(BPDA)、3,3’,4,4’-二苯甲酮四羧酸二酐(BTDA)、4,4,-联苯醚二酐(ODPA)中的一种或任意组合。In some embodiments, the dianhydride monomer is one or any combination of pyromellitic dianhydride (PMDA), 3,3,4,4'-biphenyltetracarboxylic dianhydride (BPDA), 3,3',4,4'-benzophenonetetracarboxylic dianhydride (BTDA), and 4,4'-diphenyl ether dianhydride (ODPA).

需要说明的是,本申请中第二聚酰胺酸中的二酐单体和第一聚酰胺酸中的二酐单体可以相同,也可以不同;第二聚酰胺酸中的二胺单体和第一聚酰胺酸中的二胺单体可以相同,也可以不同,可根据实际需求进行选择。It should be noted that, in the present application, the dianhydride monomer in the second polyamic acid may be the same as or different from the dianhydride monomer in the first polyamic acid; the diamine monomer in the second polyamic acid may be the same as or different from the diamine monomer in the first polyamic acid, and can be selected according to actual needs.

以下针对本申请实施例的聚酰亚胺复合薄膜及其制备方法和柔性电路板进行具体说明:The following is a detailed description of the polyimide composite film and its preparation method and the flexible circuit board according to the embodiment of the present application:

本申请提供一种聚酰亚胺复合薄膜,其包括层叠设置的非热塑性聚酰亚胺层以及热塑性聚酰亚胺层;The present application provides a polyimide composite film, which includes a non-thermoplastic polyimide layer and a thermoplastic polyimide layer stacked;

其中,热塑性聚酰亚胺层含有以胺基封端的热塑性聚酰亚胺,非热塑性聚酰亚胺层含有以二异氰酸酯封端的非热塑性聚酰亚胺,且非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间存在二异氰酸酯与胺基反应生成的脲基。The thermoplastic polyimide layer contains thermoplastic polyimide terminated with amine groups, the non-thermoplastic polyimide layer contains non-thermoplastic polyimide terminated with diisocyanate, and urea groups generated by the reaction of diisocyanate and amine groups exist between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer.

可以理解的是,非热塑性聚酰亚胺为除了热塑性聚酰亚胺以外的聚酰亚胺。热塑性聚酰亚胺通常是指在DSC即示差扫描热量测定中具有玻璃转变温度的聚酰亚胺。非热塑性聚酰亚胺是指在DSC即示差扫描热量测定中实质上不具有玻璃转变温度的聚酰亚胺。It is understood that non-thermoplastic polyimide is a polyimide other than thermoplastic polyimide. Thermoplastic polyimide generally refers to a polyimide having a glass transition temperature in DSC, i.e., differential scanning calorimetry. Non-thermoplastic polyimide refers to a polyimide that does not substantially have a glass transition temperature in DSC, i.e., differential scanning calorimetry.

由于热塑性聚酰亚胺层含有以胺基封端的热塑性聚酰亚胺,非热塑性聚酰亚胺层含有以二异氰酸酯封端的非热塑性聚酰亚胺,因此非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间生存在脲基的原理如下:Since the thermoplastic polyimide layer contains a thermoplastic polyimide terminated with an amine group, and the non-thermoplastic polyimide layer contains a non-thermoplastic polyimide terminated with a diisocyanate, the principle of the existence of a urea group between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer is as follows:

,其中(1)表示二异氰酸酯端基,(2)表示含有胺基端基,(3)表示端基二异氰酸酯与端基胺基反应生成脲基。, wherein (1) represents a diisocyanate terminal group, (2) represents an amine terminal group, and (3) represents a urea group formed by the reaction of a terminal diisocyanate with a terminal amine group.

本申请提供的聚酰亚胺复合薄膜,通过热塑性聚酰亚胺层含有以胺基封端的热塑性聚酰亚胺,非热塑性聚酰亚胺层含有以二异氰酸酯封端的非热塑性聚酰亚胺,利用非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间的二异氰酸酯与胺基反应生成脲基进行交联,有效提升非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间的剥离强度,获得高剥离强度的聚酰亚胺复合薄膜。The polyimide composite film provided by the present application comprises a thermoplastic polyimide layer containing an amine-terminated thermoplastic polyimide, and a non-thermoplastic polyimide layer containing a diisocyanate-terminated non-thermoplastic polyimide. The diisocyanate between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer is reacted with the amine group to generate a urea group for cross-linking, thereby effectively improving the peel strength between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer, thereby obtaining a polyimide composite film with high peel strength.

其中,以胺基封端的热塑性聚酰亚胺以及以二异氰酸酯封端的非热塑性聚酰亚胺均是由各自对应的聚酰胺酸经酰亚胺化所得,进而形成各自对应的热塑性聚酰亚胺层及非热塑性聚酰亚胺层。The amine-terminated thermoplastic polyimide and the diisocyanate-terminated non-thermoplastic polyimide are obtained by imidizing the corresponding polyamic acid to form the corresponding thermoplastic polyimide layer and non-thermoplastic polyimide layer.

在一些实施例中,供形成非热塑性聚酰亚胺层的第一聚酰胺酸由二酐单体、二胺单体以及二异氰酸酯单体聚合形成;其中,二异氰酸酯单体与二酐单体的摩尔比大于0且小于等于0.007,二酐单体和二异氰酸酯单体之和与二胺单体的摩尔比为1:0.998-1.002。In some embodiments, the first polyamic acid for forming the non-thermoplastic polyimide layer is formed by polymerization of a dianhydride monomer, a diamine monomer, and a diisocyanate monomer; wherein the molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.007, and the molar ratio of the sum of the dianhydride monomer and the diisocyanate monomer to the diamine monomer is 1:0.998-1.002.

通过控制二酐单体、二胺单体以及二异氰酸酯单体的摩尔比在上述范围内,有利于通过酰亚胺化形成以二异氰酸酯封端的非热塑性聚酰亚胺,并且有利于提升聚酰亚胺复合薄膜的剥离强度。By controlling the molar ratio of the dianhydride monomer, the diamine monomer and the diisocyanate monomer within the above range, it is beneficial to form a non-thermoplastic polyimide terminated with diisocyanate through imidization, and it is beneficial to improve the peel strength of the polyimide composite film.

示例性地,二异氰酸酯单体与二酐单体的摩尔比为0.001、0.002、0.003、0.004、0.005、0.006、0.007中的任一值或介于任意两个值之间,二酐单体和二异氰酸酯单体之和与二胺单体的摩尔比为1:0.998、1:0.999、1:1、1:1.001、1.002中的任一值或介于任意两个值之间。Illustratively, the molar ratio of the diisocyanate monomer to the dianhydride monomer is any one of 0.001, 0.002, 0.003, 0.004, 0.005, 0.006, 0.007 or between any two values, and the molar ratio of the sum of the dianhydride monomer and the diisocyanate monomer to the diamine monomer is any one of 1:0.998, 1:0.999, 1:1, 1:1.001, 1.002 or between any two values.

其中,剥离强度随着二异氰酸酯单体与二酐单体的摩尔比的增加呈现先增大后减小的变化,且过多的二异氰酸酯单体的使用造成成本增加。The peel strength increases first and then decreases with the increase of the molar ratio of the diisocyanate monomer to the dianhydride monomer, and the use of excessive diisocyanate monomers increases the cost.

在一些实施例中,二异氰酸酯单体与二酐单体的摩尔比大于0且小于等于0.005。In some embodiments, the molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.005.

通过控制二酐单体、二胺单体以及二异氰酸酯单体的摩尔比在上述范围内,有利于在进一步提升聚酰亚胺复合薄膜的剥离强度的基础上降低制作成本。By controlling the molar ratio of the dianhydride monomer, the diamine monomer and the diisocyanate monomer within the above range, it is beneficial to reduce the production cost while further improving the peel strength of the polyimide composite film.

在一些实施例中,二异氰酸酯单体与二酐单体的摩尔比为0.001-0.005。In some embodiments, the molar ratio of the diisocyanate monomer to the dianhydride monomer is 0.001-0.005.

控制二者的摩尔比在上述范围内,进一步优化聚酰亚胺复合薄膜的剥离强度,使其剥离强度可达0.8kgf/cm及以上。By controlling the molar ratio of the two within the above range, the peel strength of the polyimide composite film is further optimized so that the peel strength can reach 0.8 kgf/cm or above.

二异氰酸酯单体包括芳香族二异氰酸酯单体和/或脂肪族二异氰酸酯单体,脂肪族二异氰酸酯单体包括六亚甲基二异氰酸酯、1,4-环己烷二异氰酸酯、4,4'-二环己基甲烷二异氰酸酯、异佛尔酮二异氰酸酯和氢化二甲苯二异氰酸酯的一种或任意组合。The diisocyanate monomers include aromatic diisocyanate monomers and/or aliphatic diisocyanate monomers. The aliphatic diisocyanate monomers include one or any combination of hexamethylene diisocyanate, 1,4-cyclohexane diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, isophorone diisocyanate and hydrogenated xylene diisocyanate.

在一些实施例中,二异氰酸酯单体为芳香族二异氰酸酯单体。In some embodiments, the diisocyanate monomer is an aromatic diisocyanate monomer.

采用芳香族二异氰酸酯单体有利于提升聚酰亚胺复合薄膜的剥离强度与拉伸强度。The use of aromatic diisocyanate monomers is beneficial to improving the peel strength and tensile strength of the polyimide composite film.

其中,芳香族二异氰酸酯单体包括但不局限为2,4-甲苯二异氰酸酯、2,6-甲苯二异氰酸酯、对苯二异氰酸酯、2,2'-亚甲基二苯基二异氰酸酯、2,4'-亚甲基二苯基二异氰酸酯、4,4'-亚甲基二苯基二异氰酸酯、间二甲苯二异氰酸酯、萘二异氰酸酯的一种或任意组合。The aromatic diisocyanate monomers include but are not limited to 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, p-phenylene diisocyanate, 2,2'-methylene diphenyl diisocyanate, 2,4'-methylene diphenyl diisocyanate, 4,4'-methylene diphenyl diisocyanate, m-xylene diisocyanate, naphthalene diisocyanate or any combination thereof.

在一些实施例中,二异氰酸酯单体为对苯二异氰酸酯和/或萘二异氰酸酯。In some embodiments, the diisocyanate monomer is p-phenylene diisocyanate and/or naphthalene diisocyanate.

上述二异氰酸酯单体与二酐单体和二胺单体配合效果佳,有利于形成以二异氰酸酯进行封端的非热塑性聚酰亚胺。The above-mentioned diisocyanate monomer has a good coordination effect with the dianhydride monomer and the diamine monomer, and is conducive to the formation of a non-thermoplastic polyimide terminated with diisocyanate.

在一些实施例中,供形成热塑性聚酰亚胺层的第二聚酰胺酸由二酐单体和二胺单体聚合形成;In some embodiments, the second polyamic acid for forming the thermoplastic polyimide layer is formed by polymerizing a dianhydride monomer and a diamine monomer;

其中,二酐单体和二胺单体的摩尔比为1:1-1.005。Wherein, the molar ratio of the dianhydride monomer to the diamine monomer is 1:1-1.005.

通过控制二酐单体和二胺单体的摩尔比在上述范围内,有利于通过酰亚胺化形成以胺基封端的热塑性聚酰亚胺。By controlling the molar ratio of the dianhydride monomer to the diamine monomer within the above range, it is advantageous to form a thermoplastic polyimide terminated with an amine group through imidization.

示例性地,二酐单体和二胺单体的摩尔比为1:1、1:1.001、1:1.002、1:1.003、1:1.004、1.005中的任一值或介于任意两个值之间。Illustratively, the molar ratio of the dianhydride monomer to the diamine monomer is any one of 1:1, 1:1.001, 1:1.002, 1:1.003, 1:1.004, 1.005, or between any two values.

在一些实施例中,非热塑性聚酰亚胺层以及热塑性聚酰亚胺层分别包含至少一种脱水剂及至少一种酰亚胺化催化剂。In some embodiments, the non-thermoplastic polyimide layer and the thermoplastic polyimide layer respectively include at least one dehydrating agent and at least one imidization catalyst.

脱水剂具有针对聚酰胺酸的脱水闭环剂的作用,酰亚胺化催化剂可以使用任何成分,只要具有促进脱水剂脱水闭环作用效果即可。The dehydrating agent has the function of a dehydrating and ring-closing agent for the polyamic acid, and any component can be used as the imidization catalyst as long as it has the effect of promoting the dehydrating and ring-closing action of the dehydrating agent.

酰亚胺化催化剂包括但不局限为脂肪族叔胺、芳香族叔胺、杂环叔胺等,可以使用任何成分,只要具有促进脱水剂脱水闭环作用效果即可。The imidization catalyst includes but is not limited to aliphatic tertiary amines, aromatic tertiary amines, heterocyclic tertiary amines, etc. Any component can be used as long as it has the effect of promoting the dehydration and ring closure of the dehydrating agent.

示例性地,酰亚胺化催化剂包括但不局限为自由喹啉、异喹啉、β-甲基吡啶、吡啶、咪唑、2-咪唑、1,2-二甲基咪唑、2-苯基咪唑及苯并咪唑组成的组中的至少一种。Illustratively, the imidization catalyst includes but is not limited to at least one of the group consisting of free quinoline, isoquinoline, β-picoline, pyridine, imidazole, 2-imidazole, 1,2-dimethylimidazole, 2-phenylimidazole and benzimidazole.

在一些实施例中,酰亚胺化催化剂选自吡啶、喹啉、异喹啉以及三乙胺中的至少一种。In some embodiments, the imidization catalyst is selected from at least one of pyridine, quinoline, isoquinoline and triethylamine.

脱水剂包括但不局限为例举脂肪族酸酐、芳香族酸酐、N,N'-二烷基碳二亚胺、低级脂肪族卤化物、卤代低级脂肪族酸酐、芳基磺酸二卤化物、亚硫酰卤等化合物。The dehydrating agent includes, but is not limited to, aliphatic anhydrides, aromatic anhydrides, N,N'-dialkylcarbodiimide, lower aliphatic halides, halogenated lower aliphatic anhydrides, arylsulfonic acid dihalides, thionyl halides and the like.

在一些实施例中,脱水剂包括乙酸酐、丙酸酐以及苯甲酸酐中的至少一种。In some embodiments, the dehydrating agent includes at least one of acetic anhydride, propionic anhydride, and benzoic anhydride.

需要说明的是,非热塑性聚酰亚胺层中的脱水剂与热塑性聚酰亚胺层中的脱水剂可以相同,也可以不同;非热塑性聚酰亚胺层中的酰亚胺化催化剂与热塑性聚酰亚胺层中的酰亚胺化催化剂可以相同,也可以不同。It should be noted that the dehydrating agent in the non-thermoplastic polyimide layer may be the same as or different from the dehydrating agent in the thermoplastic polyimide layer; the imidization catalyst in the non-thermoplastic polyimide layer may be the same as or different from the imidization catalyst in the thermoplastic polyimide layer.

在一些实施例中,非热塑性聚酰亚胺层中的脱水剂与热塑性聚酰亚胺层中的脱水剂相同;和/或,非热塑性聚酰亚胺层中的酰亚胺化催化剂与热塑性聚酰亚胺层中的酰亚胺化催化剂相同。In some embodiments, the dehydrating agent in the non-thermoplastic polyimide layer is the same as the dehydrating agent in the thermoplastic polyimide layer; and/or, the imidization catalyst in the non-thermoplastic polyimide layer is the same as the imidization catalyst in the thermoplastic polyimide layer.

需要说明的是,非热塑性聚酰亚胺层的数量为一层或多层,热塑性聚酰亚胺层的数量为一层或多层,此处的多层是指两层及以上。It should be noted that the number of the non-thermoplastic polyimide layer is one or more layers, and the number of the thermoplastic polyimide layer is one or more layers, and the multiple layers here refer to two layers or more.

示例性地,聚酰亚胺复合薄膜由一层非热塑性聚酰亚胺层以及一层热塑性聚酰亚胺层层叠设置所得。Exemplarily, the polyimide composite film is obtained by laminating a non-thermoplastic polyimide layer and a thermoplastic polyimide layer.

示例性地,聚酰亚胺复合薄膜中非热塑性聚酰亚胺层的数量为n层(n大于等于1)以及热塑性聚酰亚胺层的数量为n+1层,其中热塑性聚酰亚胺层和非热塑性聚酰亚胺层依次交替叠加,以使聚酰亚胺复合薄膜沿层叠方向的两侧均为热塑性聚酰亚胺层。Exemplarily, the number of non-thermoplastic polyimide layers in the polyimide composite film is n layers (n is greater than or equal to 1) and the number of thermoplastic polyimide layers is n+1 layers, wherein the thermoplastic polyimide layers and the non-thermoplastic polyimide layers are alternately stacked in sequence so that both sides of the polyimide composite film along the stacking direction are thermoplastic polyimide layers.

在一些实施例中,聚酰亚胺复合薄膜包括两层热塑性聚酰亚胺层以及一层非热塑性聚酰亚胺层,非热塑性聚酰亚胺层位于两层热塑性聚酰亚胺层之间。上述三层式聚酰亚胺复合薄膜能够用于制造两面覆金属积层板,还能实现柔性印刷电路板的轻量化、小型化、高密度化。In some embodiments, the polyimide composite film includes two thermoplastic polyimide layers and a non-thermoplastic polyimide layer, wherein the non-thermoplastic polyimide layer is located between the two thermoplastic polyimide layers. The three-layer polyimide composite film can be used to manufacture a double-sided metal-clad laminate, and can also achieve lightweight, miniaturization, and high density of a flexible printed circuit board.

其中,需要说明的是,聚酰亚胺复合薄膜的厚度可根据实际的需求进行设置,例如其厚度为5μm-125μm等,本领域技术人员可根据实际的需求进行设计。It should be noted that the thickness of the polyimide composite film can be set according to actual needs, for example, the thickness is 5 μm-125 μm, etc., and those skilled in the art can design it according to actual needs.

同时也需要说明的是,非热塑性聚酰亚胺层以及热塑性聚酰亚胺层的厚度可以相同,也可以不同,二者厚度可根据实际需求调节,在此不做限定。It should also be noted that the thicknesses of the non-thermoplastic polyimide layer and the thermoplastic polyimide layer may be the same or different, and the thicknesses of the two layers may be adjusted according to actual needs and are not limited here.

在一些实施例中,热塑性聚酰亚胺层的厚度为3-5μm,非热塑性聚酰亚胺层的厚度为15-19μm。In some embodiments, the thickness of the thermoplastic polyimide layer is 3-5 μm, and the thickness of the non-thermoplastic polyimide layer is 15-19 μm.

上述厚度范围内,聚酰亚胺复合薄膜具有较佳的机械性能以及力学性能,满足柔性电路板的使用需求。Within the above thickness range, the polyimide composite film has better mechanical properties and mechanical properties, meeting the use requirements of flexible circuit boards.

示例性地,热塑性聚酰亚胺层的厚度为3.0μm、3.5μm、4.0μm、4.5μm、5.0μm中的任一值或介于任意两个值之间,非热塑性聚酰亚胺层的厚度为15μm、16μm、17μm、18μm、19μm中的任一值或介于任意两个值之间。Exemplarily, the thickness of the thermoplastic polyimide layer is any value of 3.0 μm, 3.5 μm, 4.0 μm, 4.5 μm, 5.0 μm or between any two values, and the thickness of the non-thermoplastic polyimide layer is any value of 15 μm, 16 μm, 17 μm, 18 μm, 19 μm or between any two values.

示例性地,热塑性聚酰亚胺层的厚度为3.5μm,非热塑性聚酰亚胺层的厚度为18μm。Exemplarily, the thickness of the thermoplastic polyimide layer is 3.5 μm, and the thickness of the non-thermoplastic polyimide layer is 18 μm.

需要说明的是,聚酰亚胺复合薄膜的制备方法有多种,包括但不局限为涂覆法、共挤压法中的任一种。It should be noted that there are many methods for preparing the polyimide composite film, including but not limited to any one of a coating method and a co-extrusion method.

本申请还提供一种聚酰亚胺复合薄膜的制备方法,其包括:The present application also provides a method for preparing a polyimide composite film, which comprises:

S1、获得第一溶液,包含至少一种酰亚胺化催化剂、至少一种脱水剂、第一聚酰胺酸以及非质子极性溶剂,第一聚酰胺酸通过酰亚胺化能够制得以二异氰酸酯封端的非热塑性聚酰亚胺;S1, obtaining a first solution, comprising at least one imidization catalyst, at least one dehydrating agent, a first polyamic acid, and a non-protonic polar solvent, wherein the first polyamic acid can be imidized to produce a non-thermoplastic polyimide terminated with diisocyanate;

获得第二溶液,第二溶液包含至少一种酰亚胺化催化剂、至少一种脱水剂、第二聚酰胺酸以及非质子极性溶剂,第二聚酰胺酸通过酰亚胺化能够制得以胺基封端的热塑性聚酰亚胺。A second solution is obtained, wherein the second solution comprises at least one imidization catalyst, at least one dehydrating agent, a second polyamic acid and a non-protonic polar solvent, and the second polyamic acid can be used to prepare an amine-terminated thermoplastic polyimide through imidization.

S2、共挤压第一溶液和第二溶液,去除溶剂以得到一共挤流延片,共挤流延片包括层叠设置的第一聚酰胺酸层及第二聚酰胺酸层;S2, co-extruding the first solution and the second solution, removing the solvent to obtain a co-extruded cast sheet, wherein the co-extruded cast sheet includes a first polyamic acid layer and a second polyamic acid layer stacked;

S3、对共挤流延片进行酰亚胺化,以得到聚酰亚胺复合薄膜。S3, imidizing the co-extruded cast sheet to obtain a polyimide composite film.

其中,共挤压是指使第一溶液和第二溶液同时在共挤模具中挤压流延至模板,例如钢板上,获得多层不同材质的液态膜层层叠复合,去除溶剂后形成共挤流延片。Among them, co-extrusion refers to extruding and casting the first solution and the second solution in a co-extrusion mold onto a template, such as a steel plate, to obtain multiple layers of liquid films of different materials stacked and composited, and forming a co-extruded cast sheet after removing the solvent.

可以理解的是,对共挤流延片进行酰亚胺化后最终得到的聚酰亚胺复合薄膜包括层叠设置的非热塑性聚酰亚胺层以及热塑性聚酰亚胺层,其中第一聚酰胺酸形成以二异氰酸酯封端的非热塑性聚酰亚胺,第二聚酰胺酸形成以胺基封端的热塑性聚酰亚胺,也即是热塑性聚酰亚胺层含有以胺基封端的热塑性聚酰亚胺,非热塑性聚酰亚胺层含有以二异氰酸酯封端的非热塑性聚酰亚胺,在共挤模具的模头段进行共挤开始到酰亚胺化阶段,二异氰酸酯与胺基均会反应生成脲基,最终非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间存在由二异氰酸酯与胺基反应生成的脲基。It can be understood that the polyimide composite film finally obtained after the co-extruded cast sheet is imidized includes a non-thermoplastic polyimide layer and a thermoplastic polyimide layer which are stacked, wherein the first polyamic acid forms a non-thermoplastic polyimide terminated with diisocyanate, and the second polyamic acid forms a thermoplastic polyimide terminated with amine groups, that is, the thermoplastic polyimide layer contains a thermoplastic polyimide terminated with amine groups, and the non-thermoplastic polyimide layer contains a non-thermoplastic polyimide terminated with diisocyanate. From the beginning of coextrusion to the imidization stage in the die section of the coextrusion mold, diisocyanate and amine groups will react to form urea groups, and finally, urea groups generated by the reaction of diisocyanate and amine groups exist between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer.

综上,本申请提供的制备方法中,一方面通过采用共挤压法制备聚酰亚胺复合薄膜,操作方便且相比于涂覆法有利于提升聚酰亚胺复合薄膜的剥离强度,另一方面通过第一溶液以及第二溶液配方改进,制备获得的热塑性聚酰亚胺层含有以胺基封端的热塑性聚酰亚胺,非热塑性聚酰亚胺层含有以二异氰酸酯封端的非热塑性聚酰亚胺,且非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间的二异氰酸酯与胺基反应生成脲基以进行交联,有效提升非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间的剥离强度,综合作用,最终获得高剥离强度的聚酰亚胺复合薄膜。In summary, in the preparation method provided in the present application, on the one hand, a co-extrusion method is adopted to prepare a polyimide composite film, which is easy to operate and is beneficial to improving the peel strength of the polyimide composite film compared with the coating method. On the other hand, by improving the formula of the first solution and the second solution, the prepared thermoplastic polyimide layer contains a thermoplastic polyimide terminated with an amine group, and the non-thermoplastic polyimide layer contains a non-thermoplastic polyimide terminated with a diisocyanate. Moreover, the diisocyanate between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer reacts with the amine group to generate a urea group for cross-linking, thereby effectively improving the peel strength between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer. The combined effect finally obtains a polyimide composite film with high peel strength.

在一些实施例中,第一聚酰胺酸由二酐单体、二胺单体以及二异氰酸酯单体聚合所得;In some embodiments, the first polyamic acid is obtained by polymerizing a dianhydride monomer, a diamine monomer, and a diisocyanate monomer;

其中,二异氰酸酯单体与二酐单体的摩尔比大于0且小于等于0.007,二酐单体和二异氰酸酯单体之和与二胺单体的摩尔比为1:0.998-1.002。The molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.007, and the molar ratio of the sum of the dianhydride monomer and the diisocyanate monomer to the diamine monomer is 1:0.998-1.002.

通过控制二酐单体、二胺单体以及二异氰酸酯单体的摩尔比在上述范围内,有利于通过酰亚胺化形成以二异氰酸酯封端的非热塑性聚酰亚胺,并且有利于提升聚酰亚胺复合薄膜的剥离强度。By controlling the molar ratio of the dianhydride monomer, the diamine monomer and the diisocyanate monomer within the above range, it is beneficial to form a non-thermoplastic polyimide terminated with diisocyanate through imidization, and it is beneficial to improve the peel strength of the polyimide composite film.

示例性地,二异氰酸酯单体与二酐单体的摩尔比为0.001、0.002、0.003、0.004、0.005、0.006、0.007中的任一值或介于任意两个值之间,二酐单体和二异氰酸酯单体之和与二胺单体的摩尔比为1:0.998、1:0.999、1:1、1:1.001、1.002中的任一值或介于任意两个值之间。Illustratively, the molar ratio of the diisocyanate monomer to the dianhydride monomer is any one of 0.001, 0.002, 0.003, 0.004, 0.005, 0.006, 0.007 or between any two values, and the molar ratio of the sum of the dianhydride monomer and the diisocyanate monomer to the diamine monomer is any one of 1:0.998, 1:0.999, 1:1, 1:1.001, 1.002 or between any two values.

可选地,二异氰酸酯单体与二酐单体的摩尔比大于0且小于等于0.005。Optionally, the molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.005.

可选地,二异氰酸酯单体与二酐单体的摩尔比为0.001-0.005。Optionally, the molar ratio of the diisocyanate monomer to the dianhydride monomer is 0.001-0.005.

控制二者的摩尔比在上述范围内,聚酰亚胺复合薄膜具有较佳的剥离强度佳。When the molar ratio of the two is controlled within the above range, the polyimide composite film has better peel strength.

二异氰酸酯单体包括芳香族二异氰酸酯单体和/或脂肪族二异氰酸酯单体,脂肪族二异氰酸酯单体包括六亚甲基二异氰酸酯、1,4-环己烷二异氰酸酯、4,4'-二环己基甲烷二异氰酸酯、异佛尔酮二异氰酸酯和氢化二甲苯二异氰酸酯的一种或任意组合。The diisocyanate monomers include aromatic diisocyanate monomers and/or aliphatic diisocyanate monomers. The aliphatic diisocyanate monomers include one or any combination of hexamethylene diisocyanate, 1,4-cyclohexane diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, isophorone diisocyanate and hydrogenated xylene diisocyanate.

在一些实施例中,二异氰酸酯单体为芳香族二异氰酸酯单体。In some embodiments, the diisocyanate monomer is an aromatic diisocyanate monomer.

其中,芳香族二异氰酸酯单体包括但不局限为2,4-甲苯二异氰酸酯、2,6-甲苯二异氰酸酯、对苯二异氰酸酯、2,2'-亚甲基二苯基二异氰酸酯、2,4'-亚甲基二苯基二异氰酸酯、4,4'-亚甲基二苯基二异氰酸酯、间二甲苯二异氰酸酯、萘二异氰酸酯的一种或任意组合。The aromatic diisocyanate monomers include but are not limited to 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, p-phenylene diisocyanate, 2,2'-methylene diphenyl diisocyanate, 2,4'-methylene diphenyl diisocyanate, 4,4'-methylene diphenyl diisocyanate, m-xylene diisocyanate, naphthalene diisocyanate or any combination thereof.

在一些实施例中,二异氰酸酯单体为对苯二异氰酸酯和/或萘二异氰酸酯。In some embodiments, the diisocyanate monomer is p-phenylene diisocyanate and/or naphthalene diisocyanate.

上述二异氰酸酯单体与二酐单体和二胺单体配合效果佳,有利于形成以二异氰酸酯进行封端的热塑性聚酰亚胺。The above-mentioned diisocyanate monomer has a good coordination effect with the dianhydride monomer and the diamine monomer, and is conducive to the formation of thermoplastic polyimide terminated with diisocyanate.

在一些实施例中,第二聚酰胺酸由二酐单体和二胺单体聚合所得;In some embodiments, the second polyamic acid is obtained by polymerizing a dianhydride monomer and a diamine monomer;

其中,二酐单体和二胺单体的摩尔比为1:1-1.005。Wherein, the molar ratio of the dianhydride monomer to the diamine monomer is 1:1-1.005.

通过控制二酐单体和二胺单体的摩尔比在上述范围内,有利于通过酰亚胺化形成以胺基封端的热塑性聚酰亚胺。By controlling the molar ratio of the dianhydride monomer to the diamine monomer within the above range, it is advantageous to form a thermoplastic polyimide terminated with an amine group through imidization.

示例性地,二酐单体和二胺单体的摩尔比为1:1、1:1.001、1:1.002、1:1.003、1:1.004、1.005中的任一值或介于任意两个值之间。Illustratively, the molar ratio of the dianhydride monomer to the diamine monomer is any one of 1:1, 1:1.001, 1:1.002, 1:1.003, 1:1.004, 1.005, or between any two values.

在一些实施例中,按质量百分比计,第一溶液包含:非质子极性溶剂60-80份,第一聚酰胺酸10-30份,酰亚胺化催化剂5-20份,以及脱水剂5-30份;和/或,In some embodiments, the first solution comprises, by mass percentage: 60-80 parts of aprotic polar solvent, 10-30 parts of first polyamic acid, 5-20 parts of imidization catalyst, and 5-30 parts of dehydrating agent; and/or,

按质量百分比计,第二溶液包含:非质子极性溶剂60-80份,第二聚酰胺酸10-30份,酰亚胺化催化剂5-20份,以及脱水剂5-30份。In terms of mass percentage, the second solution comprises: 60-80 parts of aprotic polar solvent, 10-30 parts of second polyamic acid, 5-20 parts of imidization catalyst, and 5-30 parts of dehydrating agent.

当脱水剂及酰亚胺化催化剂小于范围时,酰亚胺化不充分,影响聚酰亚胺复合薄膜机械强度,当脱水剂及酰亚胺化催化剂大于上述范围时酰亚胺化迅速进行,难以以薄膜形式成型。When the dehydrating agent and the imidization catalyst are less than the range, the imidization is insufficient, which affects the mechanical strength of the polyimide composite film. When the dehydrating agent and the imidization catalyst are greater than the above range, the imidization proceeds rapidly and it is difficult to form a film.

因此通过控制第一溶液以及第二溶液中各成分质量比,有利于采用共挤压、酰亚胺化的方式顺利的制备聚酰亚胺复合薄膜,且有利于提高聚酰亚胺复合薄膜的质量。Therefore, by controlling the mass ratio of the components in the first solution and the second solution, it is beneficial to smoothly prepare the polyimide composite film by co-extrusion and imidization, and it is beneficial to improve the quality of the polyimide composite film.

在一些实施例中,第一溶液中各成分含量与第二溶液中对应的各成分的含量相同。In some embodiments, the content of each component in the first solution is the same as the content of the corresponding component in the second solution.

通过上述设置,有利于控制第一聚酰胺酸层及第二聚酰胺酸层的酰胺化速率基本相同,有利于提升聚酰亚胺复合薄膜的质量。The above arrangement is helpful to control the amidation rates of the first polyamic acid layer and the second polyamic acid layer to be substantially the same, which is helpful to improve the quality of the polyimide composite film.

非质子极性溶剂只要可以溶解聚酰胺酸就可以使用。Any aprotic polar solvent can be used as long as it can dissolve the polyamic acid.

非质子极性溶剂可以为酰胺溶剂。例如,非质子极性溶剂包括但不局限为N,N'-二甲基甲酰胺(DMF)、N,N'-二甲基乙酰胺、N-甲基-吡咯烷酮(NMP)、γ-丁内酯(GBL)、二甘醇二甲醚(Diglyme)中的至少一种,但不限于此,可以根据需要,可以单独使用或组合两种以上使用。The aprotic polar solvent may be an amide solvent. For example, the aprotic polar solvent includes but is not limited to at least one of N,N'-dimethylformamide (DMF), N,N'-dimethylacetamide, N-methyl-pyrrolidone (NMP), γ-butyrolactone (GBL), and diglyme (Diglyme), but is not limited thereto, and can be used alone or in combination of two or more as needed.

在一些实施例中,非质子极性溶剂为N,N-二甲基甲酰胺、N,N-二甲基乙酰胺以及N-甲基吡咯烷酮中的至少一种。In some embodiments, the aprotic polar solvent is at least one of N,N-dimethylformamide, N,N-dimethylacetamide, and N-methylpyrrolidone.

脱水剂具有针对聚酰胺酸的脱水闭环剂的作用,酰亚胺化催化剂可以使用任何成分,只要具有促进脱水剂脱水闭环作用效果即可。The dehydrating agent has the function of a dehydrating and ring-closing agent for the polyamic acid, and any component can be used as the imidization catalyst as long as it has the effect of promoting the dehydrating and ring-closing action of the dehydrating agent.

酰亚胺化催化剂包括但不局限为脂肪族叔胺、芳香族叔胺、杂环叔胺等,可以使用任何成分,只要具有促进脱水剂脱水闭环作用效果即可。The imidization catalyst includes but is not limited to aliphatic tertiary amines, aromatic tertiary amines, heterocyclic tertiary amines, etc. Any component can be used as long as it has the effect of promoting the dehydration and ring closure of the dehydrating agent.

示例性地,酰亚胺化催化剂包括但不局限为自由喹啉、异喹啉、β-甲基吡啶、吡啶、咪唑、2-咪唑、1,2-二甲基咪唑、2-苯基咪唑及苯并咪唑组成的组中的至少一种。Illustratively, the imidization catalyst includes but is not limited to at least one of the group consisting of free quinoline, isoquinoline, β-picoline, pyridine, imidazole, 2-imidazole, 1,2-dimethylimidazole, 2-phenylimidazole and benzimidazole.

在一些实施例中,酰亚胺化催化剂选自吡啶、喹啉、异喹啉以及三乙胺中的至少一种。In some embodiments, the imidization catalyst is selected from at least one of pyridine, quinoline, isoquinoline and triethylamine.

脱水剂包括但不局限为例举脂肪族酸酐、芳香族酸酐、N,N'-二烷基碳二亚胺、低级脂肪族卤化物、卤代低级脂肪族酸酐、芳基磺酸二卤化物、亚硫酰卤等化合物。The dehydrating agent includes, but is not limited to, aliphatic anhydrides, aromatic anhydrides, N,N'-dialkylcarbodiimide, lower aliphatic halides, halogenated lower aliphatic anhydrides, arylsulfonic acid dihalides, thionyl halides and the like.

在一些实施例中,脱水剂包括乙酸酐、丙酸酐以及苯甲酸酐中的至少一种。In some embodiments, the dehydrating agent includes at least one of acetic anhydride, propionic anhydride, and benzoic anhydride.

其中去除溶剂的方式为干燥。The method of removing the solvent is drying.

在一些实施例中,去除溶剂的方式包括在140-160℃加热,具体加热时间可根据膜厚进行选择,示例性地,加热时间为120-170s。示例性地,去除溶剂的方式包为在150℃加热150s。In some embodiments, the method of removing the solvent includes heating at 140-160° C., and the specific heating time can be selected according to the film thickness. For example, the heating time is 120-170 seconds. For example, the method of removing the solvent includes heating at 150° C. for 150 seconds.

在一些实施例中,酰亚胺化包括:加热共挤流延片。In some embodiments, imidization includes heating the coextruded cast sheet.

在一些实施例中,加热共挤流延片进行酰亚胺化的过程中,加热的程序包括依次进行的:在150℃保温2-3min、在200℃保温2-5min、在300℃保温2-5min、在350℃在2-5min、以及在400℃保温2-5min。In some embodiments, during the process of heating the co-extruded cast sheet for imidization, the heating procedure includes sequentially: keeping warm at 150°C for 2-3 minutes, keeping warm at 200°C for 2-5 minutes, keeping warm at 300°C for 2-5 minutes, keeping warm at 350°C for 2-5 minutes, and keeping warm at 400°C for 2-5 minutes.

上述阶段式升温方式与脱水剂配合,有利于酰亚胺化的充分性。The above-mentioned step-wise temperature increase method is beneficial to the adequacy of imidization in combination with a dehydrating agent.

本申请还提供一种柔性电路板,柔性电路板包括上述聚酰亚胺复合膜或由上述制备方法制得的聚酰亚胺复合膜。The present application also provides a flexible circuit board, which comprises the above-mentioned polyimide composite film or the polyimide composite film prepared by the above-mentioned preparation method.

以下结合实施例对本申请的聚酰亚胺复合薄膜及其制备方法和柔性电路板作进一步的详细描述。The polyimide composite film and its preparation method and the flexible circuit board of the present application are further described in detail below in conjunction with the embodiments.

以下各实施例以及对比例2中,In the following examples and comparative example 2,

实施例1Example 1

聚酰亚胺复合薄膜包括两层热塑性聚酰亚胺层以及一层非热塑性聚酰亚胺层,非热塑性聚酰亚胺层位于两层热塑性聚酰亚胺层之间。热塑性聚酰亚胺层含有以胺基封端的热塑性聚酰亚胺,非热塑性聚酰亚胺层含有以二异氰酸酯封端的非热塑性聚酰亚胺,且非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间存在二异氰酸酯与胺基反应生成的脲基。The polyimide composite film includes two thermoplastic polyimide layers and one non-thermoplastic polyimide layer, wherein the non-thermoplastic polyimide layer is located between the two thermoplastic polyimide layers. The thermoplastic polyimide layer contains a thermoplastic polyimide terminated with an amine group, and the non-thermoplastic polyimide layer contains a non-thermoplastic polyimide terminated with a diisocyanate, and a urea group generated by the reaction of the diisocyanate with the amine group exists between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer.

聚酰亚胺复合薄膜由以下制备方法制得:The polyimide composite film is prepared by the following preparation method:

【获得第一溶液】[Obtaining the first solution]

在-5-0℃下,在充满氮气的反应釜中加入N,N-二甲基甲酰胺与4,4,-二氨基二苯醚(ODA),溶解后加入等摩尔的均苯四甲酸二酐(PMDA)聚合反应3h,冷却室温得到聚酰胺酸前驱体溶液,加入溶解后的对苯二异氰酸酯溶液反应得到端基为对苯二异氰酸酯的第一聚酰胺酸溶液。At -5-0°C, N,N-dimethylformamide and 4,4,-diaminodiphenyl ether (ODA) were added to a reactor filled with nitrogen. After dissolving, an equimolar amount of pyromellitic dianhydride (PMDA) was added to carry out polymerization reaction for 3 hours. The polyamic acid precursor solution was obtained by cooling to room temperature. The dissolved p-phenylene diisocyanate solution was added to react to obtain a first polyamic acid solution with p-phenylene diisocyanate as the terminal group.

向第一聚酰胺酸溶液中加入三乙胺、乙酸酐,混和均匀后脱泡,获得第一溶液。Triethylamine and acetic anhydride are added to the first polyamic acid solution, mixed evenly and then degassed to obtain a first solution.

其中对苯二异氰酸酯:PMDA:ODA的摩尔比为0.001:0.999:1,对苯二异氰酸酯、PMDA和ODA三者之和:N,N-二甲基甲酰胺:三乙胺:乙酸酐的质量比为20:80:10:30。The molar ratio of p-phenylene diisocyanate:PMDA:ODA is 0.001:0.999:1, and the mass ratio of the sum of p-phenylene diisocyanate, PMDA and ODA:N,N-dimethylformamide:triethylamine:acetic anhydride is 20:80:10:30.

【获得第二溶液】[Obtaining the second solution]

在25℃下,在充满氮气的反应釜中加入N,N-二甲基甲酰胺与2,2-双[4-(4-氨苯氧基)苯基]丙烷(BAPP),溶解后加入4,4’-二苯甲酮四羧酸二酐(BTDA),4,4,-联苯醚二酐(ODPA)聚合反应3h,冷却室温得到第二聚酰胺酸前驱体溶液。At 25°C, N,N-dimethylformamide and 2,2-bis[4-(4-aminophenoxy)phenyl]propane (BAPP) were added to a reactor filled with nitrogen. After dissolution, 4,4'-benzophenonetetracarboxylic dianhydride (BTDA) and 4,4'-diphenyl ether dianhydride (ODPA) were added and polymerized for 3 hours. The solution was cooled to room temperature to obtain a second polyamic acid precursor solution.

向第二聚酰胺酸前驱体溶液中加入三乙胺、乙酸酐,混和均匀后脱泡,获得第二溶液。Triethylamine and acetic anhydride are added to the second polyamic acid precursor solution, mixed evenly and then degassed to obtain a second solution.

其中,ODPA:BTDA:BAPP的配比=0.5:0.5:1,ODPA、BTDA和BAPP之和:N,N-二甲基甲酰胺:三乙胺:乙酸酐的质量比为20:80:10:30。Among them, the ratio of ODPA:BTDA:BAPP is 0.5:0.5:1, and the mass ratio of the sum of ODPA, BTDA and BAPP:N,N-dimethylformamide:triethylamine:acetic anhydride is 20:80:10:30.

【成膜】【Film forming】

将第一溶液、第二溶液采用共挤压方式多层流延至钢带,在150℃加热150s去除溶剂,然后依次在200℃保温250s、300℃保温250s、350℃保温250s、400℃保温250s以进行酰亚胺化,得到厚度为25μm的复合聚酰亚胺薄膜,其中上下两层热塑性聚酰亚胺层的厚度分别为3.5μm;非热塑性聚酰亚胺层的厚度为18μm。The first solution and the second solution are cast onto a steel belt in a multi-layer manner by co-extrusion, heated at 150°C for 150s to remove the solvent, and then kept at 200°C for 250s, 300°C for 250s, 350°C for 250s, and 400°C for 250s in sequence for imidization to obtain a composite polyimide film with a thickness of 25 μm, wherein the thickness of the upper and lower thermoplastic polyimide layers are 3.5 μm respectively; the thickness of the non-thermoplastic polyimide layer is 18 μm.

实施例2Example 2

其与实施例1的区别仅在于:The difference between it and Example 1 is only that:

第一溶剂中,对苯二异氰酸酯:PMDA:ODA的摩尔比为0.003:0.997:1,对苯二异氰酸酯、PMDA和ODA三者之和:N,N-二甲基甲酰胺:三乙胺:乙酸酐的质量比为20:80:10:30。In the first solvent, the molar ratio of p-phenylene diisocyanate:PMDA:ODA is 0.003:0.997:1, and the mass ratio of the sum of p-phenylene diisocyanate, PMDA and ODA:N,N-dimethylformamide:triethylamine:acetic anhydride is 20:80:10:30.

实施例3Example 3

其与实施例1的区别仅在于:The difference between it and Example 1 is only that:

第一溶剂中,对苯二异氰酸酯:PMDA:ODA的摩尔比为0.005:0.995:1,对苯二异氰酸酯、PMDA和ODA三者之和:N,N-二甲基甲酰胺:三乙胺:乙酸酐的质量比为20:80:10:30。In the first solvent, the molar ratio of p-phenylene diisocyanate:PMDA:ODA is 0.005:0.995:1, and the mass ratio of the sum of p-phenylene diisocyanate, PMDA and ODA:N,N-dimethylformamide:triethylamine:acetic anhydride is 20:80:10:30.

实施例4Example 4

其与实施例1的区别仅在于:The difference between it and Example 1 is only that:

第一溶剂中,对苯二异氰酸酯:PMDA:ODA的摩尔比为0.007:0.993:1,对苯二异氰酸酯、PMDA和ODA三者之和:N,N-二甲基甲酰胺:三乙胺:乙酸酐的质量比为20:80:10:30。In the first solvent, the molar ratio of p-phenylene diisocyanate:PMDA:ODA is 0.007:0.993:1, and the mass ratio of the sum of p-phenylene diisocyanate, PMDA and ODA:N,N-dimethylformamide:triethylamine:acetic anhydride is 20:80:10:30.

实施例5Example 5

其与实施例1的区别仅在于:The difference between it and Example 1 is only that:

第一溶剂中,萘二异氰酸酯:PMDA:ODA的摩尔比为0.001:0.999:1,对苯二异氰酸酯、PMDA和ODA三者之和:N,N-二甲基甲酰胺:三乙胺:乙酸酐的质量比为20:80:10:30。In the first solvent, the molar ratio of naphthalene diisocyanate:PMDA:ODA is 0.001:0.999:1, and the mass ratio of the sum of p-phenylene diisocyanate, PMDA and ODA:N,N-dimethylformamide:triethylamine:acetic anhydride is 20:80:10:30.

实施例6Example 6

其与实施例1的区别仅在于:The difference between it and Example 1 is only that:

第一溶剂中,六亚甲基二异氰酸酯:PMDA:ODA的摩尔比为0.001:0.999:1,对苯二异氰酸酯、PMDA和ODA三者之和:N,N-二甲基甲酰胺:三乙胺:乙酸酐的质量比为20:80:10:30。In the first solvent, the molar ratio of hexamethylene diisocyanate:PMDA:ODA is 0.001:0.999:1, and the mass ratio of the sum of p-phenylene diisocyanate, PMDA and ODA:N,N-dimethylformamide:triethylamine:acetic anhydride is 20:80:10:30.

实施例7Example 7

其与实施例1的区别仅在于:The difference between it and Example 1 is only that:

第二溶剂中,ODPA:BTDA:BAPP的摩尔比=0.3:0.7:1,ODPA、BTDA和BAPP之和:N,N-二甲基甲酰胺:三乙胺:乙酸酐的质量比为20:80:10:30。In the second solvent, the molar ratio of ODPA:BTDA:BAPP is 0.3:0.7:1, and the mass ratio of the sum of ODPA, BTDA and BAPP:N,N-dimethylformamide:triethylamine:acetic anhydride is 20:80:10:30.

对比例1Comparative Example 1

其与实施例1的区别仅在于:The difference between it and Example 1 is only that:

【获得第一溶液】[Obtaining the first solution]

在-5-0℃下,在充满氮气的反应釜中加入N,N-二甲基甲酰胺与4,4,-二氨基二苯醚(ODA),溶解后加入等摩尔的均苯四甲酸二酐(PMDA)聚合反应3h,冷却室温得到聚酰胺酸前驱体溶液。At -5-0°C, N,N-dimethylformamide and 4,4,-diaminodiphenyl ether (ODA) were added to a reactor filled with nitrogen, and after dissolving, an equal mole of pyromellitic dianhydride (PMDA) was added to polymerize for 3 hours, and then cooled to room temperature to obtain a polyamic acid precursor solution.

向聚酰胺酸前驱体溶液中加入三乙胺、乙酸酐,混和均匀后脱泡,获得第一溶液。Triethylamine and acetic anhydride are added to the polyamic acid precursor solution, mixed evenly and then degassed to obtain a first solution.

其中PMDA:ODA的摩尔比为1:1,PMDA和ODA二者之和:N,N-二甲基甲酰胺:三乙胺:乙酸酐的质量比为20:80:10:30。The molar ratio of PMDA:ODA is 1:1, and the mass ratio of the sum of PMDA and ODA:N,N-dimethylformamide:triethylamine:acetic anhydride is 20:80:10:30.

对比例2Comparative Example 2

其与实施例3的区别仅在于:The difference between it and Example 3 is only that:

【成膜】【Film forming】

将第一溶液流延至钢带,先在150℃加热150s去除溶剂后剥离钢带,获得第一聚酰胺酸层。The first solution was cast onto a steel strip, and the steel strip was firstly peeled off after being heated at 150° C. for 150 seconds to remove the solvent, thereby obtaining a first polyamic acid layer.

将第二溶液涂覆于除溶剂后的第一聚酰胺酸层的上下表面,然后在150℃加热150s去除溶剂,然后依次在200℃保温250s、300℃保温250s、350℃保温250s、400℃保温250s以进行酰亚胺化,得到厚度为25μm的复合聚酰亚胺薄膜。The second solution was applied to the upper and lower surfaces of the first polyamic acid layer after solvent removal, and then heated at 150°C for 150s to remove the solvent, and then kept at 200°C for 250s, 300°C for 250s, 350°C for 250s, and 400°C for 250s in sequence for imidization to obtain a composite polyimide film with a thickness of 25 μm.

试验例1Test Example 1

对实施例1-4以及对比例1-2制备的复合聚酰亚胺薄膜进行性能测试。The performance of the composite polyimide films prepared in Examples 1-4 and Comparative Examples 1-2 was tested.

拉伸强度以及断裂伸长率采用GB/T 1040.1-2018进行测试,剥离强度采用国标GB/T 2792-2014《180°剥离强度测试方法标准》进行测试。The tensile strength and elongation at break were tested using GB/T 1040.1-2018, and the peel strength was tested using the national standard GB/T 2792-2014 "180° Peel Strength Test Method Standard".

结果如表1所示。The results are shown in Table 1.

表1测试结果Table 1 Test results

样品编号Sample No. 拉伸强度/MPaTensile strength/MPa 断裂伸长率/%Elongation at break/% 剥离强度(kgf/cm)Peel strength (kgf/cm) 实施例1Example 1 238238 7474 0.80.8 实施例2Example 2 240240 7474 0.950.95 实施例3Example 3 240240 7373 1.01.0 实施例4Example 4 240240 7474 0.70.7 实施例5Example 5 238238 7474 0.80.8 实施例6Example 6 235235 7575 0.70.7 实施例7Example 7 245245 7272 0.70.7 对比例1Comparative Example 1 235235 7575 0.60.6 对比例2Comparative Example 2 238238 7575 0.40.4

根据表1可以看出,实施例1-7相比于对比例1,在制备工艺相同的前提下,利用非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间存在由二异氰酸酯与胺基反应生成的脲基,均可有效提高聚酰亚胺复合薄膜各层之间的剥离强度。It can be seen from Table 1 that compared with Comparative Example 1, under the premise of the same preparation process, Examples 1-7 can effectively improve the peel strength between the layers of the polyimide composite film by utilizing the urea group generated by the reaction of diisocyanate and amine between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer.

并且根据实施例1-4可知,二异氰酸酯单体与所述二酐单体的摩尔比大于0且小于等于0.007均可提高聚酰亚胺复合薄膜各层之间的剥离强度,其中二异氰酸酯单体与二酐单体的摩尔比在大于0且小于等于0.005时,随着占比的增加,拉伸强度与剥离强度均呈现上升趋势。当二异氰酸酯单体与二酐单体的摩尔比大于0.005时,剥离强度出现下降,因此优选二异氰酸酯单体与二酐单体的摩尔比大于0且小于等于0.005,进一步优选为二异氰酸酯单体与所述二酐单体的摩尔比为0.001-0.005。And according to Examples 1-4, the molar ratio of diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.007, which can improve the peel strength between the layers of the polyimide composite film, wherein the molar ratio of diisocyanate monomer to dianhydride monomer is greater than 0 and less than or equal to 0.005, as the proportion increases, the tensile strength and peel strength both show an upward trend. When the molar ratio of diisocyanate monomer to dianhydride monomer is greater than 0.005, the peel strength decreases, so it is preferred that the molar ratio of diisocyanate monomer to dianhydride monomer is greater than 0 and less than or equal to 0.005, and it is further preferred that the molar ratio of diisocyanate monomer to dianhydride monomer is 0.001-0.005.

根据实施例3、对比例2可知,制备方法也会显著影响剥离强度,在原料及配方相同的前提下,采用实施例所示的共挤压法制备的聚酰亚胺复合薄膜的剥离强度明显优于对比例2所示的涂覆法。According to Example 3 and Comparative Example 2, the preparation method will also significantly affect the peel strength. Under the premise of the same raw materials and formula, the peel strength of the polyimide composite film prepared by the co-extrusion method shown in the embodiment is significantly better than that by the coating method shown in Comparative Example 2.

根据实施例5、6与实施例1相比较,采用芳香族萘二异氰酸酯与对苯二异氰酸酯对比拉伸强度、断裂伸长率与剥离强度无明显变化;采用脂肪族六亚甲基二异氰酸酯剥离强度与拉伸强度明显下降。According to Examples 5 and 6, compared with Example 1, there is no significant change in tensile strength, elongation at break and peel strength when using aromatic naphthalene diisocyanate and paraphenylene diisocyanate; while the peel strength and tensile strength are significantly reduced when using aliphatic hexamethylene diisocyanate.

根据实施例7与实施例1相比较,BTDA占比增加后,剥离强度与断裂伸长率降低,拉伸强度提升。According to Example 7 compared with Example 1, after the proportion of BTDA increases, the peel strength and elongation at break decrease, and the tensile strength increases.

综上,本申请提供的聚酰亚胺复合薄膜,通过非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间存在由二异氰酸酯与胺基反应生成脲基进行交联,有效提升非热塑性聚酰亚胺层以及热塑性聚酰亚胺层之间的剥离强度,并且采用共挤压法制备聚酰亚胺复合薄膜,有利于进一步提升其剥离强度。In summary, the polyimide composite film provided in the present application effectively improves the peel strength between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer by cross-linking the non-thermoplastic polyimide layer and the thermoplastic polyimide layer through the reaction of diisocyanate and amine group to generate urea group, and the co-extrusion method is adopted to prepare the polyimide composite film, which is beneficial to further improve its peel strength.

以上所述仅为本申请的具体实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above description is only a specific embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (17)

1.一种聚酰亚胺复合薄膜,其特征在于,包括层叠设置的非热塑性聚酰亚胺层以及热塑性聚酰亚胺层;1. A polyimide composite film, characterized in that it comprises a non-thermoplastic polyimide layer and a thermoplastic polyimide layer stacked; 其中,所述热塑性聚酰亚胺层含有以胺基封端的热塑性聚酰亚胺,所述非热塑性聚酰亚胺层含有以二异氰酸酯封端的非热塑性聚酰亚胺,且所述非热塑性聚酰亚胺层以及所述热塑性聚酰亚胺层之间存在二异氰酸酯与胺基反应生成的脲基。The thermoplastic polyimide layer contains thermoplastic polyimide terminated with amine groups, the non-thermoplastic polyimide layer contains non-thermoplastic polyimide terminated with diisocyanate, and urea groups generated by the reaction of diisocyanate and amine groups exist between the non-thermoplastic polyimide layer and the thermoplastic polyimide layer. 2.根据权利要求1所述的聚酰亚胺复合薄膜,其特征在于,供形成所述非热塑性聚酰亚胺层的第一聚酰胺酸由二酐单体、二胺单体以及二异氰酸酯单体聚合形成;2. The polyimide composite film according to claim 1, characterized in that the first polyamic acid for forming the non-thermoplastic polyimide layer is formed by polymerization of a dianhydride monomer, a diamine monomer and a diisocyanate monomer; 其中,所述二异氰酸酯单体与所述二酐单体的摩尔比大于0且小于等于0.007,所述二酐单体和所述二异氰酸酯单体之和与所述二胺单体的摩尔比为1:0.998-1.002。The molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.007, and the molar ratio of the sum of the dianhydride monomer and the diisocyanate monomer to the diamine monomer is 1:0.998-1.002. 3.根据权利要求2所述的聚酰亚胺复合薄膜,其特征在于,所述二异氰酸酯单体与所述二酐单体的摩尔比大于0且小于等于0.005。3 . The polyimide composite film according to claim 2 , wherein a molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.005. 4.根据权利要求2所述的聚酰亚胺复合薄膜,其特征在于,所述二异氰酸酯单体与所述二酐单体的摩尔比为0.001-0.005。4 . The polyimide composite film according to claim 2 , wherein the molar ratio of the diisocyanate monomer to the dianhydride monomer is 0.001-0.005. 5.根据权利要求2所述的聚酰亚胺复合薄膜,其特征在于,所述二异氰酸酯单体包括芳香族二异氰酸酯单体;5. The polyimide composite film according to claim 2, wherein the diisocyanate monomer comprises an aromatic diisocyanate monomer; 可选地,所述二异氰酸酯单体包括对苯二异氰酸酯和/或萘二异氰酸酯。Optionally, the diisocyanate monomer includes p-phenylene diisocyanate and/or naphthalene diisocyanate. 6.根据权利要求1所述的聚酰亚胺复合薄膜,其特征在于,供形成所述热塑性聚酰亚胺层的第二聚酰胺酸由二酐单体和二胺单体聚合形成;6. The polyimide composite film according to claim 1, characterized in that the second polyamic acid for forming the thermoplastic polyimide layer is formed by polymerization of a dianhydride monomer and a diamine monomer; 其中,所述二酐单体和所述二胺单体的摩尔比为1:1-1.005。Wherein, the molar ratio of the dianhydride monomer to the diamine monomer is 1:1-1.005. 7.根据权利要求1所述的聚酰亚胺复合薄膜,其特征在于,所述非热塑性聚酰亚胺层以及所述热塑性聚酰亚胺层分别包含至少一种脱水剂及至少一种酰亚胺化催化剂。7 . The polyimide composite film according to claim 1 , wherein the non-thermoplastic polyimide layer and the thermoplastic polyimide layer respectively contain at least one dehydrating agent and at least one imidization catalyst. 8.根据权利要求7所述的聚酰亚胺复合薄膜,其特征在于,所述酰亚胺化催化剂包括吡啶、喹啉、异喹啉以及三乙胺中的至少一种;和/或,8. The polyimide composite film according to claim 7, characterized in that the imidization catalyst comprises at least one of pyridine, quinoline, isoquinoline and triethylamine; and/or, 所述脱水剂包括乙酸酐、丙酸酐以及苯甲酸酐中的至少一种。The dehydrating agent includes at least one of acetic anhydride, propionic anhydride and benzoic anhydride. 9.根据权利要求7所述的聚酰亚胺复合薄膜,其特征在于,所述非热塑性聚酰亚胺层中的脱水剂与所述热塑性聚酰亚胺层中的脱水剂相同;和/或,9. The polyimide composite film according to claim 7, characterized in that the dehydrating agent in the non-thermoplastic polyimide layer is the same as the dehydrating agent in the thermoplastic polyimide layer; and/or, 所述非热塑性聚酰亚胺层中的酰亚胺化催化剂与所述热塑性聚酰亚胺层中的酰亚胺化催化剂相同。The imidization catalyst in the non-thermoplastic polyimide layer is the same as the imidization catalyst in the thermoplastic polyimide layer. 10.根据权利要求1-9任一项所述的聚酰亚胺复合薄膜,其特征在于,所述聚酰亚胺复合薄膜包括两层所述热塑性聚酰亚胺层以及一层所述非热塑性聚酰亚胺层,所述非热塑性聚酰亚胺层位于两层所述热塑性聚酰亚胺层之间;10. The polyimide composite film according to any one of claims 1 to 9, characterized in that the polyimide composite film comprises two layers of the thermoplastic polyimide layers and one layer of the non-thermoplastic polyimide layer, and the non-thermoplastic polyimide layer is located between the two layers of the thermoplastic polyimide layers; 可选地,所述热塑性聚酰亚胺层的厚度为3-5μm,所述非热塑性聚酰亚胺层的厚度为15-19μm。Optionally, the thickness of the thermoplastic polyimide layer is 3-5 μm, and the thickness of the non-thermoplastic polyimide layer is 15-19 μm. 11.一种聚酰亚胺复合薄膜的制备方法,其特征在于,包括:11. A method for preparing a polyimide composite film, comprising: 获得第一溶液,包含至少一种酰亚胺化催化剂、至少一种脱水剂、第一聚酰胺酸以及非质子极性溶剂,所述第一聚酰胺酸通过酰亚胺化能够制得以二异氰酸酯封端的非热塑性聚酰亚胺;Obtaining a first solution comprising at least one imidization catalyst, at least one dehydrating agent, a first polyamic acid, and a non-protonic polar solvent, wherein the first polyamic acid can be imidized to produce a non-thermoplastic polyimide terminated with diisocyanate; 获得第二溶液,所述第二溶液包含至少一种酰亚胺化催化剂、至少一种脱水剂、第二聚酰胺酸以及非质子极性溶剂,所述第二聚酰胺酸通过酰亚胺化能够制得以胺基封端的热塑性聚酰亚胺;Obtaining a second solution, wherein the second solution comprises at least one imidization catalyst, at least one dehydrating agent, a second polyamic acid, and a non-protonic polar solvent, wherein the second polyamic acid can be imidized to produce an amine-terminated thermoplastic polyimide; 共挤压所述第一溶液和所述第二溶液,去除溶剂以得到一共挤流延片,所述共挤流延片包括层叠设置的第一聚酰胺酸层及第二聚酰胺酸层;Co-extruding the first solution and the second solution, removing the solvent to obtain a co-extruded cast sheet, wherein the co-extruded cast sheet includes a first polyamic acid layer and a second polyamic acid layer stacked; 对所述共挤流延片进行酰亚胺化,以得到所述聚酰亚胺复合薄膜。The co-extruded cast sheet is imidized to obtain the polyimide composite film. 12.根据权利要求11所述的制备方法,其特征在于,所述第一聚酰胺酸由二酐单体、二胺单体以及二异氰酸酯单体聚合所得;12. The preparation method according to claim 11, characterized in that the first polyamic acid is obtained by polymerizing a dianhydride monomer, a diamine monomer and a diisocyanate monomer; 其中,所述二异氰酸酯单体与所述二酐单体的摩尔比大于0且小于等于0.007,所述二酐单体和所述二异氰酸酯单体之和与所述二胺单体的摩尔比为1:0.998-1.002;The molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.007, and the molar ratio of the sum of the dianhydride monomer and the diisocyanate monomer to the diamine monomer is 1:0.998-1.002; 可选地,所述二异氰酸酯单体与所述二酐单体的摩尔比大于0且小于等于0.005;Optionally, the molar ratio of the diisocyanate monomer to the dianhydride monomer is greater than 0 and less than or equal to 0.005; 可选地,所述二异氰酸酯单体与所述二酐单体的摩尔比为0.001-0.005;Optionally, the molar ratio of the diisocyanate monomer to the dianhydride monomer is 0.001-0.005; 可选地,所述二异氰酸酯单体包括对苯二异氰酸酯和/或萘二异氰酸酯。Optionally, the diisocyanate monomer includes p-phenylene diisocyanate and/or naphthalene diisocyanate. 13.根据权利要求11所述的制备方法,其特征在于,所述第二聚酰胺酸由二酐单体和二胺单体聚合所得;13. The preparation method according to claim 11, characterized in that the second polyamic acid is obtained by polymerizing a dianhydride monomer and a diamine monomer; 其中,所述二酐单体和所述二胺单体的摩尔比为1:1-1.005。Wherein, the molar ratio of the dianhydride monomer to the diamine monomer is 1:1-1.005. 14.根据权利要求11所述的制备方法,其特征在于,14. The preparation method according to claim 11, characterized in that: 按质量百分比计,所述第一溶液包含:非质子极性溶剂60-80份,第一聚酰胺酸10-30份,酰亚胺化催化剂5-20份,以及脱水剂5-30份;和/或,In terms of mass percentage, the first solution comprises: 60-80 parts of aprotic polar solvent, 10-30 parts of first polyamic acid, 5-20 parts of imidization catalyst, and 5-30 parts of dehydrating agent; and/or, 按质量百分比计,所述第二溶液包含:非质子极性溶剂60-80份,第二聚酰胺酸10-30份,酰亚胺化催化剂5-20份,以及脱水剂5-30份。In terms of mass percentage, the second solution comprises: 60-80 parts of aprotic polar solvent, 10-30 parts of a second polyamic acid, 5-20 parts of an imidization catalyst, and 5-30 parts of a dehydrating agent. 15.根据权利要求11所述的制备方法,其特征在于,所述非质子极性溶剂包括N,N-二甲基甲酰胺、N,N-二甲基乙酰胺以及N-甲基吡咯烷酮中的至少一种;15. The preparation method according to claim 11, characterized in that the aprotic polar solvent comprises at least one of N,N-dimethylformamide, N,N-dimethylacetamide and N-methylpyrrolidone; 可选地,所述酰亚胺化催化剂包括吡啶、喹啉、异喹啉以及三乙胺中的至少一种;Optionally, the imidization catalyst includes at least one of pyridine, quinoline, isoquinoline and triethylamine; 可选地,所述脱水剂包括乙酸酐、丙酸酐以及苯甲酸酐中的至少一种。Optionally, the dehydrating agent includes at least one of acetic anhydride, propionic anhydride and benzoic anhydride. 16.根据权利要求11-15任一项所述的制备方法,其特征在于,所述酰亚胺化包括:加热所述共挤流延片;16. The preparation method according to any one of claims 11 to 15, characterized in that the imidization comprises: heating the co-extruded cast sheet; 可选地,所述加热的程序包括依次进行的:在150℃保温2-3min、在200℃保温2-5min、在300℃保温2-5min、在350℃在2-5min、以及在400℃保温2-5min。Optionally, the heating procedure includes sequentially: keeping at 150°C for 2-3 min, keeping at 200°C for 2-5 min, keeping at 300°C for 2-5 min, keeping at 350°C for 2-5 min, and keeping at 400°C for 2-5 min. 17.一种柔性电路板,其特征在于,所述柔性电路板包括权利要求1-10任一项所述的聚酰亚胺复合膜或权利要求11-16任一项所述的制备方法制得的聚酰亚胺复合膜。17. A flexible circuit board, characterized in that the flexible circuit board comprises the polyimide composite film according to any one of claims 1 to 10 or the polyimide composite film prepared by the preparation method according to any one of claims 11 to 16.
CN202410949201.XA 2024-07-16 2024-07-16 Polyimide composite film, preparation method thereof and flexible circuit board Pending CN118906594A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103282180A (en) * 2010-12-14 2013-09-04 株式会社钟化 Method for producing three-ayer co-extruded polyimide film
CN115572365A (en) * 2022-11-07 2023-01-06 合肥安利聚氨酯新材料有限公司 Preparation method and application of crosslinkable polyurethane coating

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103282180A (en) * 2010-12-14 2013-09-04 株式会社钟化 Method for producing three-ayer co-extruded polyimide film
CN115572365A (en) * 2022-11-07 2023-01-06 合肥安利聚氨酯新材料有限公司 Preparation method and application of crosslinkable polyurethane coating

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