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CN118898475A - A heuristic algorithm-based method for generating maintenance strategies for distribution networks - Google Patents

A heuristic algorithm-based method for generating maintenance strategies for distribution networks Download PDF

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CN118898475A
CN118898475A CN202411176825.9A CN202411176825A CN118898475A CN 118898475 A CN118898475 A CN 118898475A CN 202411176825 A CN202411176825 A CN 202411176825A CN 118898475 A CN118898475 A CN 118898475A
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CN118898475B (en
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何锦雄
刘海涛
邓刘毅
许建远
陈阅
吴茂育
杨仁利
邱飞龙
王春洋
黄子千
麦远辉
杨东灿
杨政
黎志瑞
余永林
莫鸿业
萧大林
刘同斌
武燕如
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Abstract

本发明公开了一种启发式算法的配电网检修策略生成方法,包括配电网中绝缘子表面的老化程度、釉层晶体结构、几何尺寸偏差、表面裂纹和温度分布等多维健康状态指标,评估涂层的老化程度并判断是否需要更换涂层或修复釉层,通过分析绝缘子所在杆塔的地理位置、周围植被覆盖情况和电磁干扰水平,划分检修区域并确定最佳检修路径;在地面巡视过程中,获取输电线路的三维点云数据,判断绝缘子是否存在破损或污秽;测量表面裂纹的宽度和长度,预测裂纹扩展趋势和剩余寿命,制定检修时间窗口和调度检修资源;在绝缘子更换或修复完成后,检测其温度分布以判断安装质量;最终,通过多维度数据分析,生成绝缘子全生命周期的最优检修决策序列。

The present invention discloses a distribution network maintenance strategy generation method based on a heuristic algorithm, including multi-dimensional health status indicators such as the aging degree of the surface of the insulator in the distribution network, the crystal structure of the glaze layer, the geometric size deviation, the surface cracks and the temperature distribution, etc., to evaluate the aging degree of the coating and judge whether the coating needs to be replaced or the glaze layer needs to be repaired, and by analyzing the geographical location of the pole tower where the insulator is located, the surrounding vegetation coverage and the electromagnetic interference level, the maintenance area is divided and the optimal maintenance path is determined; during the ground inspection, the three-dimensional point cloud data of the transmission line is obtained to judge whether the insulator is damaged or contaminated; the width and length of the surface cracks are measured, the crack expansion trend and the remaining life are predicted, the maintenance time window is formulated and the maintenance resources are dispatched; after the insulator is replaced or repaired, its temperature distribution is detected to judge the installation quality; finally, through multi-dimensional data analysis, the optimal maintenance decision sequence for the entire life cycle of the insulator is generated.

Description

一种启发式算法的配电网检修策略生成方法A heuristic algorithm-based method for generating maintenance strategies for distribution networks

技术领域Technical Field

本发明涉及信息技术领域,尤其涉及一种启发式算法的配电网检修策略生成方法。The present invention relates to the field of information technology, and in particular to a method for generating a distribution network maintenance strategy based on a heuristic algorithm.

背景技术Background Art

配电网绝缘子检修过程中存在一个技术矛盾,即如何在保证检修质量和效率的同时,最大限度地降低检修过程对环境和人体健康的负面影响,为了准确识别绝缘子的过热点、潜在故障位置以及电晕放电情况,需要采用高精度的温度传感器和电晕放电检测设备,实时监测绝缘子的状态,并根据监测数据对每个绝缘子的检修需求进行细粒度分析和评估,在实施停电检修、拆卸老旧绝缘子、更换新绝缘子检修策略时,不可避免地会产生噪音、电磁辐射排放物,对周围环境和人体健康造成一定影响,在制定检修方案时,还需要综合考虑各检修策略之间的依赖关系、检修任务的紧急程度、检修资源的可用性因素,合理安排检修任务的执行顺序和资源配置,以实现检修效率和成本的平衡。There is a technical contradiction in the maintenance process of insulators in the distribution network, that is, how to minimize the negative impact of the maintenance process on the environment and human health while ensuring the quality and efficiency of maintenance. In order to accurately identify the hot spots, potential fault locations and corona discharge of insulators, high-precision temperature sensors and corona discharge detection equipment are needed to monitor the status of insulators in real time, and conduct fine-grained analysis and evaluation of the maintenance needs of each insulator based on the monitoring data. When implementing power outage maintenance, dismantling old insulators, and replacing new insulators, noise and electromagnetic radiation emissions will inevitably be generated, which will have a certain impact on the surrounding environment and human health. When formulating maintenance plans, it is also necessary to comprehensively consider the dependencies between various maintenance strategies, the urgency of maintenance tasks, and the availability of maintenance resources, and reasonably arrange the execution order and resource allocation of maintenance tasks to achieve a balance between maintenance efficiency and cost.

发明内容Summary of the invention

本发明为了解决上述存在的技术问题,提供一种启发式算法的配电网检修策略生成方法。In order to solve the above-mentioned technical problems, the present invention provides a method for generating a distribution network maintenance strategy based on a heuristic algorithm.

本发明的技术方案是这样实现的:一种启发式算法的配电网检修策略生成方法,包括:The technical solution of the present invention is implemented as follows: a method for generating a distribution network maintenance strategy based on a heuristic algorithm, comprising:

分析配电网中绝缘子表面的涂层的老化程度,包括采用傅里叶变换红外光谱分析技术获取涂层材料的化学键振动特征数据,构建老化程度的评估模型,判断绝缘子的老化程度是否大于阈值,若是则识别为需要更换涂层,将绝缘子的编号和位置信息录入故障维修数据库,并根据涂层的老化程度确定检修优先级;Analyze the aging degree of the coating on the surface of the insulator in the distribution network, including using Fourier transform infrared spectroscopy analysis technology to obtain the chemical bond vibration characteristic data of the coating material, build an aging degree assessment model, determine whether the aging degree of the insulator is greater than a threshold, and if so, identify that the coating needs to be replaced, enter the insulator number and location information into the fault maintenance database, and determine the maintenance priority based on the aging degree of the coating;

采用X射线衍射仪对绝缘子的釉层进行物相组成分析,获取关于釉层的晶体结构的衍射谱数据,通过卷积神经网络模型对衍射谱数据进行特征提取和分类,判断釉层是否发生畸变,若识别为发生畸变则将绝缘子编号和位置信息录入故障维修数据库,根据畸变的类型确定釉层修复或更换方案;An X-ray diffractometer is used to analyze the physical composition of the glaze layer of the insulator, and the diffraction spectrum data about the crystal structure of the glaze layer is obtained. The feature extraction and classification of the diffraction spectrum data are performed through the convolutional neural network model to determine whether the glaze layer is distorted. If it is identified as distorted, the insulator number and location information are entered into the fault maintenance database, and the glaze repair or replacement plan is determined according to the type of distortion;

针对故障维修数据库中的每个待检修的绝缘子,通过分析所处杆塔的地理位置、电磁干扰水平,通过模糊C均值聚类模块在待检修的绝缘子上划分为多个检修区域,并确定各检修区域的最佳检修路径,将最佳检修路径发送至检修人员的终端中,并通过位置感知模块对检修人员进行实时定位和轨迹跟踪,确保以最佳检修路径进行检修;For each insulator to be repaired in the fault maintenance database, by analyzing the geographical location of the tower and the electromagnetic interference level, the insulator to be repaired is divided into multiple maintenance areas through the fuzzy C-means clustering module, and the optimal maintenance path for each maintenance area is determined. The optimal maintenance path is sent to the maintenance personnel's terminal, and the maintenance personnel are located and tracked in real time through the location perception module to ensure that maintenance is carried out along the optimal maintenance path;

在检修过程中,采用摄影测量模块获取输电线路的图像数据,提取绝缘子的几何模型,并判断绝缘子是否存在缺陷,包括破损或污秽,若存在则将缺陷类型和位置坐标上传至故障维修数据库,并触发局部清洁或更换流程;During the maintenance process, the photogrammetry module is used to obtain image data of the transmission line, extract the geometric model of the insulator, and determine whether the insulator has defects, including damage or contamination. If so, the defect type and location coordinates are uploaded to the fault maintenance database, and the local cleaning or replacement process is triggered;

针对存在缺陷的绝缘子,测量绝缘子表面的裂纹的宽度和长度,通过蚁群搜索模块确定裂纹的扩展路径,预测裂纹的扩展趋势和绝缘子的剩余寿命,若剩余寿命低于阈值则将绝缘子编号和位置信息录入故障维修数据库,并根据裂纹的扩展速率确定检修时间窗口,通过启发式规则模块调度检修资源,以最小化裂纹扩展带来的风险;For defective insulators, the width and length of the cracks on the surface of the insulator are measured, and the crack propagation path is determined through the ant colony search module. The crack propagation trend and the remaining life of the insulator are predicted. If the remaining life is lower than the threshold, the insulator number and location information are entered into the fault maintenance database, and the maintenance time window is determined according to the crack propagation rate. The maintenance resources are scheduled through the heuristic rule module to minimize the risks brought by crack propagation.

在绝缘子更换或修复完成后,通过绝缘子表面的热图像数据对绝缘子表面的温度分布进行检测,提取热图像数据的频域特征,并用卷积自编码网络判断绝缘子的当前质量,若存在温度分布异常则将热图像数据上传至故障维修数据库,并触发返修流程,动态调整检修策略;After the insulator is replaced or repaired, the temperature distribution on the insulator surface is detected through the thermal image data on the insulator surface, the frequency domain features of the thermal image data are extracted, and the current quality of the insulator is judged using a convolutional autoencoder network. If there is an abnormal temperature distribution, the thermal image data is uploaded to the fault maintenance database, and the repair process is triggered to dynamically adjust the maintenance strategy.

根据绝缘子的多维数据,包括涂层老化程度、釉层畸变、表面裂纹、温度异常,得到绝缘子的综合健康指数,并用马尔可夫链预测模型估计在不同检修策略下的状态转移概率,采用多目标粒子群优化模块生成绝缘子的全生命周期的最优检修决策序列。Based on the multidimensional data of insulators, including coating aging degree, glaze distortion, surface cracks, and temperature anomaly, the comprehensive health index of insulators is obtained. The Markov chain prediction model is used to estimate the state transition probability under different maintenance strategies, and the multi-objective particle swarm optimization module is used to generate the optimal maintenance decision sequence for the entire life cycle of insulators.

有益效果Beneficial Effects

本发明提供的一种启发式算法的配电网检修策略生成方法,通过傅里叶变换红外光谱分析和X射线衍射技术,可以非破坏性地评估绝缘子涂层老化程度和釉层畸变,实现早期识别潜在问题,减少因绝缘子故障导致的停电事故;模糊C均值聚类和位置感知技术的应用,能够优化检修路径规划,确保检修资源的有效配置,同时实时监控检修人员活动,提高作业效率和安全性;结合摄影测量和深度学习技术,自动检测绝缘子缺陷,减少人工检查的疏漏,缩短响应时间,蚁群搜索和多目标优化模型的使用,进一步提升对复杂裂纹处理的智能化水平,确保维修决策的科学性和经济性;通过对裂纹扩展的模拟及剩余寿命预测,结合马尔可夫链模型,实现从被动应对故障到主动预防维护的转变,有效延长绝缘子使用寿命并降低维护成本;多目标粒子群优化技术的应用,综合考虑多种因素,制定出最优的检修决策序列,确保在有限资源下检修工作的最优化执行,同时降低因绝缘子故障带来的系统风险;整合绝缘子多维度数据,构建综合健康指数,为每个绝缘子提供从安装到退役的全周期健康管理方案,增强电网资产的综合管理水平。The invention provides a method for generating a distribution network maintenance strategy based on a heuristic algorithm. Through Fourier transform infrared spectroscopy analysis and X-ray diffraction technology, the aging degree of insulator coating and glaze distortion can be non-destructively evaluated, potential problems can be identified early, and power outages caused by insulator failures can be reduced. The application of fuzzy C-means clustering and location sensing technology can optimize maintenance path planning, ensure the effective allocation of maintenance resources, and monitor the activities of maintenance personnel in real time to improve work efficiency and safety. Insulator defects can be automatically detected by combining photogrammetry and deep learning technology, which reduces omissions in manual inspections and shortens response time. The use of ant colony search and multi-objective optimization models can further improve the The intelligent level of complex crack processing ensures the scientific and economical maintenance decisions; through the simulation of crack propagation and the prediction of remaining life, combined with the Markov chain model, the transformation from passive response to faults to active preventive maintenance is realized, effectively extending the service life of insulators and reducing maintenance costs; the application of multi-objective particle swarm optimization technology comprehensively considers various factors to formulate the optimal maintenance decision sequence, ensuring the optimal execution of maintenance work under limited resources, while reducing the system risks caused by insulator failures; integrating multi-dimensional insulator data, constructing a comprehensive health index, providing each insulator with a full-cycle health management plan from installation to retirement, and enhancing the comprehensive management level of power grid assets.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明实施例中一种启发式算法的配电网检修策略生成方法的结构框图;FIG1 is a structural block diagram of a method for generating a distribution network maintenance strategy using a heuristic algorithm in an embodiment of the present invention;

图2为本发明实施例中一种启发式算法的配电网检修策略生成方法的步骤框图。FIG2 is a flowchart of a method for generating a distribution network maintenance strategy using a heuristic algorithm in an embodiment of the present invention.

具体实施方式DETAILED DESCRIPTION

为了使本发明的目的和优点更加清楚明白,下面结合实施例对本发明作进一步描述;应当理解,此处所描述的具体实施例仅仅用于解释本发明,并不用于限定本发明。In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

下面参照附图来描述本发明的优选实施方法。本领域技术人员应当理解的是,这些实施方法仅仅用于解释本发明的技术原理,并非在限制本发明的保护范围。The preferred implementation methods of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these implementation methods are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

需要说明的是,当一个元件被认为是“连接”另一个元件时,它可以是直接连接到另一个元件,或者通过居中元件连接另一个元件。此外,以下实施例中的“连接”,如果被连接的对象之间具有电信号或数据的传递,则应理解为“电连接”、“通信连接”等。It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element, or connected to the other element through an intermediate element. In addition, the "connection" in the following embodiments should be understood as "electrical connection", "communication connection", etc. if there is transmission of electrical signals or data between the connected objects.

在此使用时,单数形式的“一”、“一个”和“所述/该”也可以包括复数形式,除非上下文清楚指出另外的方式。还应当理解的是,术语“包括/包含”或“具有”等指定所陈述的特征、整体、步骤、操作、组件、部分或它们的组合的存在,但是不排除存在或添加一个或更多个其他特征、整体、步骤、操作、组件、部分或它们的组合的可能性。同时,在本说明书中使用的术语“和/或”包括相关所列项目的任何及所有组合。When used herein, the singular forms "a", "an", and "said/the" may also include plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include/comprise" or "have" and the like specify the presence of stated features, wholes, steps, operations, components, parts, or combinations thereof, but do not exclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof. At the same time, the term "and/or" used in this specification includes any and all combinations of the relevant listed items.

请参阅图1-2所示,本实施例中一种启发式算法的配电网检修策略生成方法,具体包括:Referring to FIG. 1-2 , a method for generating a distribution network maintenance strategy using a heuristic algorithm in this embodiment specifically includes:

所述S101步骤分析配电网中绝缘子表面的涂层的老化程度,包括采用傅里叶变换红外光谱分析技术获取涂层材料的化学键振动特征数据,构建老化程度的评估模型,判断绝缘子的老化程度是否大于阈值,若是则识别为需要更换涂层,将绝缘子的编号和位置信息录入故障维修数据库,并根据涂层的老化程度确定检修优先级。The S101 step analyzes the aging degree of the coating on the surface of the insulator in the distribution network, including using Fourier transform infrared spectroscopy analysis technology to obtain chemical bond vibration characteristic data of the coating material, constructing an aging degree assessment model, and judging whether the aging degree of the insulator is greater than a threshold value. If so, it is identified as needing to replace the coating, and the number and location information of the insulator are entered into a fault maintenance database, and the maintenance priority is determined according to the aging degree of the coating.

具体而言,采用傅里叶变换红外光谱分析技术,对绝缘子表面涂层材料进行化学成分分析,获取涂层材料的化学键振动特征数据,从绝缘子表面涂层上取下少量样品,用研钵将其研磨成粉末状,将粉末样品压片,放入FTIR仪器中进行测试,利用FTIR谱图解析软件对测试数据进行基线校正、平滑预处理,然后与标准谱图库中的数据进行比对,计算相似度,相似度采用欧氏距离、相关系数指标来衡量,根据相似度大小,判断涂层材料的老化程度,相似度越小,说明材料的化学成分发生了越大的改变,老化程度越高,设定一个阈值,当相似度低于该阈值时,认为涂层已经严重老化,需要进行更换,通过分析不同材料的化学成分和老化特性,建立涂层材料性能预测模型,从而选择最优的涂层材料,构建基于卷积神经网络的涂层老化程度评估模型,将FTIR分析得到的化学键振动特征与绝缘子涂层表面图像特征拼接,形成完整的样本特征输入,以老化程度类别作为输出,采用交叉熵损失函数和Adam优化器进行训练,采集大量的绝缘子涂层表面图像和对应的老化程度标注数据,并将其划分为训练集、验证集和测试集,利用预训练的CNN模型对图像进行特征提取,得到高维特征向量;Specifically, the Fourier transform infrared spectroscopy analysis technology is used to analyze the chemical composition of the insulator surface coating material, obtain the chemical bond vibration characteristic data of the coating material, take a small amount of sample from the insulator surface coating, grind it into powder with a mortar, press the powder sample into a tablet, and put it into the FTIR instrument for testing. The test data is baseline corrected and smoothed using FTIR spectrum analysis software, and then compared with the data in the standard spectrum library to calculate the similarity. The similarity is measured using Euclidean distance and correlation coefficient indicators. The degree of aging of the coating material is judged based on the similarity. The smaller the similarity, the greater the change in the chemical composition of the material and the higher the degree of aging. A threshold is set. When the similarity is low, the value is calculated. When the threshold is exceeded, the coating is considered to be seriously aged and needs to be replaced. By analyzing the chemical composition and aging characteristics of different materials, a coating material performance prediction model is established to select the optimal coating material. A coating aging degree assessment model based on a convolutional neural network is constructed. The chemical bond vibration characteristics obtained by FTIR analysis are spliced with the surface image features of the insulator coating to form a complete sample feature input. The aging degree category is used as the output. The cross entropy loss function and Adam optimizer are used for training. A large number of insulator coating surface images and corresponding aging degree annotation data are collected and divided into training set, validation set and test set. The pre-trained CNN model is used to extract features from the images to obtain high-dimensional feature vectors.

搭建CNN模型,通过调节超参数,不断优化模型性能,在验证集上评估模型的精度、召回率、F1值指标,并进行误差分析,找出模型的不足之处,采用早停法防止过拟合,将训练好的模型应用于测试集,输出每个样本的老化程度预测结果,与人工标注结果进行比对,计算模型的准确率,设定涂层老化程度阈值,将评估模型输出的老化程度与阈值进行比较,如果老化程度超过阈值,则将需要更换涂层的绝缘子的编号和位置信息录入故障维修数据库,根据涂层的老化程度确定检修优先级,老化程度越高的绝缘子优先级越高,采用基于deadline的最早截止时间优先(EDF)算法来进行检修任务的优先级排序和调度,根据涂层老化程度,计算每个检修任务的优先级,设定一个映射函数,将老化程度映射为优先级数值,根据检修任务的优先级和持续时间,计算其截止时间,截止时间=当前时间+持续时间*(1+优先级因子),优先级因子根据具体情况设定,如取0.2,根据截止时间,对所有检修任务进行升序排序,按照排序后的顺序,依次将检修任务分配给维修人员,维修人员完成一个任务后,再请求分配下一个任务,直到所有任务都完成;Build a CNN model, continuously optimize the model performance by adjusting the hyperparameters, evaluate the model's accuracy, recall rate, and F1 value indicators on the validation set, and perform error analysis to find out the shortcomings of the model. Use the early stopping method to prevent overfitting, apply the trained model to the test set, output the aging degree prediction results of each sample, compare them with the manual annotation results, calculate the accuracy of the model, set the coating aging degree threshold, compare the aging degree output by the evaluation model with the threshold, and if the aging degree exceeds the threshold, enter the number and location information of the insulator that needs to be replaced into the fault maintenance database, determine the maintenance priority according to the aging degree of the coating, and the higher the aging degree, the higher the priority of the insulator. The earliest deadline first (EDF) algorithm based on deadline is used to prioritize and schedule maintenance tasks. According to the coating aging degree, the priority of each maintenance task is calculated. A mapping function is set to map the aging degree to a priority value. According to the priority and duration of the maintenance task, its deadline is calculated. The deadline = current time + duration * (1 + priority factor). The priority factor is set according to the specific situation, such as 0.2. According to the deadline, all maintenance tasks are sorted in ascending order. According to the sorted order, the maintenance tasks are assigned to maintenance personnel in turn. After the maintenance personnel complete a task, they request the next task to be assigned until all tasks are completed.

在确定了检修优先级之后,利用机器人技术自动完成绝缘子涂层更换作业,通过视觉引导和力控技术实现涂层的精确清理和重新喷涂,通过涂层材料的自动配比系统实现新涂层材料的配置,通过质量检测系统对新涂层质量进行检验,建立绝缘子全生命周期管理系统,记录绝缘子从安装、运行、维修到报废的全过程数据。After determining the maintenance priority, robotic technology is used to automatically complete the insulator coating replacement operation, visual guidance and force control technology are used to achieve precise cleaning and re-spraying of the coating, the automatic proportioning system of the coating material is used to realize the configuration of the new coating material, and the quality of the new coating is inspected by the quality inspection system. An insulator full life cycle management system is established to record the entire process data of the insulator from installation, operation, maintenance to scrapping.

在一个实施例中,在对绝缘子表面涂层材料进行化学成分分析时,可以采用傅里叶变换红外光谱仪器NicoletiS50,设定扫描波数范围为400-4000cm-1,分辨率为4cm-1,扫描次数为32次,利用OMNIC软件对测试数据进行处理,通过与内置的聚合物添加剂谱图库进行对比,计算相似度指标,当相似度低于0.8时,判定为涂层严重老化需要更换,同时,利用主成分分析(PCA)和支持向量机(SVM)算法建立涂层材料性能预测模型,通过分析不同材料的红外光谱特征和老化试验数据,优选出综合性能最佳的环氧硅氧烷涂层材料,在构建卷积神经网络模型时,采用ResNet-50作为骨干网络,在ImageNet数据集上进行预训练,然后在涂层表面图像数据集上进行迁移学习,通过设置学习率为0.001,批大小为32,训练100个epoch,在验证集上达到98%的准确率,将模型部署到嵌入式设备JetsonXavierNX上,实时监测涂层老化情况,当老化程度超过0.7时自动触发检修任务,并将任务信息写入MySQL数据库,在任务调度时,根据涂层老化速率和剩余寿命估计值,计算检修任务的优先级和截止时间,利用改进的EDF算法进行任务排序和分配,通过动态优先级调整机制,实现检修资源的合理配置,对于涂层更换作业,采用ABBIRB1200机器人,配备高精度激光扫描仪和喷涂末端执行器,通过机器视觉引导实现自动定位和轨迹规划,利用闭环控制算法实现涂层厚度和均匀度的精确控制,喷涂精度达±0.1mm,在绝缘子全生命周期管理系统中,采用分布式数据采集和边缘计算技术,实现对绝缘子状态的实时监测和故障预警。In one embodiment, when performing chemical composition analysis on the surface coating material of the insulator, a Fourier transform infrared spectrometer Nicoleti S50 can be used, and the scanning wave number range is set to 400-4000 cm-1, the resolution is 4 cm-1, and the number of scans is 32 times. The test data is processed using OMNIC software, and the similarity index is calculated by comparing with the built-in polymer additive spectrum library. When the similarity is lower than 0.8, it is determined that the coating is severely aged and needs to be replaced. At the same time, a coating material performance prediction model is established using principal component analysis (PCA) and support vector machine (SVM) algorithms. By analyzing the infrared spectral characteristics and aging test data of different materials, the epoxysilicone coating material with the best comprehensive performance is selected. When constructing a convolutional neural network model, ResNet-50 is used as the backbone network, pre-trained on the ImageNet dataset, and then transfer learning is performed on the coating surface image dataset. By setting the learning rate to 0.001 and the batch size to 0.01, the performance prediction model is established. The number of training epochs is 32, and 100 epochs are trained. The accuracy rate is 98% on the validation set. The model is deployed on the embedded device Jetson Xavier NX to monitor the coating aging in real time. When the aging degree exceeds 0.7, the maintenance task is automatically triggered and the task information is written into the MySQL database. When scheduling tasks, the priority and deadline of the maintenance task are calculated according to the coating aging rate and the estimated remaining life. The improved EDF algorithm is used to sort and allocate tasks. The reasonable allocation of maintenance resources is achieved through the dynamic priority adjustment mechanism. For coating replacement operations, the ABBIRB1200 robot is used, equipped with a high-precision laser scanner and a spraying end effector. Automatic positioning and trajectory planning are achieved through machine vision guidance. The closed-loop control algorithm is used to achieve precise control of coating thickness and uniformity. The spraying accuracy reaches ±0.1mm. In the insulator full life cycle management system, distributed data acquisition and edge computing technology are used to achieve real-time monitoring of insulator status and fault warning.

所述S102步骤采用X射线衍射仪对绝缘子的釉层进行物相组成分析,获取关于釉层的晶体结构的衍射谱数据,通过卷积神经网络模型对衍射谱数据进行特征提取和分类,判断釉层是否发生畸变,若识别为发生畸变则将绝缘子编号和位置信息录入故障维修数据库,根据畸变的类型确定釉层修复或更换方案。The step S102 uses an X-ray diffractometer to analyze the physical composition of the glaze layer of the insulator, obtains diffraction spectrum data about the crystal structure of the glaze layer, extracts and classifies the diffraction spectrum data through a convolutional neural network model, and determines whether the glaze layer is distorted. If it is identified as distorted, the insulator number and location information are entered into a fault maintenance database, and a glaze repair or replacement plan is determined according to the type of distortion.

具体而言,采用X射线衍射仪对绝缘子的釉层进行物相组成分析,获取釉层的晶体结构的衍射谱数据,X射线衍射仪的设置参数包括X射线波长、入射角、扫描步长和扫描速度,通过数据预处理和特征工程,提取衍射谱的关键特征参数,如衍射峰位置对应晶面间距、峰强度对应晶面取向、峰宽度对应晶粒尺寸和背底强度对应非晶相含量,利用卷积神经网络模型对提取的特征进行深度学习和分类,通过训练正常釉层衍射谱样本,建立多分类畸变识别模型,判断对釉层是否发生畸变,卷积神经网络模型采用LeNet-5或AlexNet结构,输入层为衍射谱图像,卷积层和池化层用于提取图像的局部特征,全连接层用于特征整合和分类判断,针对釉层主要的畸变类型莫来石晶相、石英晶相、析晶、残余应力,设置对应的标签,进行多分类训练,模型的超参数包括卷积核大小、卷积层数、节点数通过gridsearch方法进行优化,当识别出釉层发生畸变时,自动获取绝缘子的编号和位置信息,将其录入故障维修数据库,同时根据畸变的类型和严重程度,智能生成釉层修复或更换的方案,采用关联规则挖掘Apriori算法、决策树ID3、C4.5算法数据挖掘方法,对历史维修数据进行分析,找出不同畸变类型与维修措施之间的对应关系,形成IF-THEN形式的规则库,在生成修复更换方案时,通过规则匹配和推理,找出与当前畸变类型最相似的历史案例,并关联其维修措施,对于釉层修复方案,采用图像分割算法包括阈值分割、边缘检测、区域生长,对釉层表面缺陷进行自动检测和定位,将缺陷区域与正常区域分离,对分割出的缺陷区域,提取其形状、尺寸、方向几何特征,通过决策树或支持向量机分类算法,判断缺陷的类型包括裂纹、气泡、剥落,根据缺陷类型和特征,自动生成激光熔覆或等离子喷涂的工艺参数包括功率、速度、送粉率,利用机器人对缺陷区域进行精确熔覆或喷涂,对于釉层更换方案,采用大数据分析技术,综合考虑绝缘子的运行工况、环境条件因素,优选最佳的釉层材料配方,利用智能化釉料配置系统,根据优选配方自动进行釉料batching、混合和制备,保证釉料性能的一致性,采用激光清洗、水射流清洗方法去除旧釉层,再利用机器人自动喷涂技术对绝缘子进行新釉层涂覆,通过计算机控制喷涂枪的运动轨迹和喷涂参数,实现釉层厚度和均匀性的精确控制,喷涂后的绝缘子需要在隧道窑中进行烧结,通过温度、气氛参数的控制,使釉层与瓷体充分结合,在釉层修复更换过程中,采用在线监测和质量检测技术,对釉层的厚度、均匀度、绝缘电阻关键指标进行实时检测,一旦发现偏差,立即进行工艺参数的优化调整,确保修复更换质量满足标准要求,建立基于物联网的绝缘子在线监测系统,通过在绝缘子上安装温度、振动、应变无线传感器,实时采集釉层的状态参数,通过边缘计算节点对监测数据进行实时分析,建立温度、振动、应变与釉层畸变之间的相关模型,当监测参数超出正常范围或出现异常波动时,及时预警釉层畸变的风险,触发检修任务。Specifically, an X-ray diffractometer is used to analyze the phase composition of the glaze layer of the insulator to obtain the diffraction spectrum data of the crystal structure of the glaze layer. The setting parameters of the X-ray diffractometer include X-ray wavelength, incident angle, scanning step and scanning speed. Through data preprocessing and feature engineering, the key characteristic parameters of the diffraction spectrum are extracted, such as the diffraction peak position corresponding to the crystal plane spacing, the peak intensity corresponding to the crystal plane orientation, the peak width corresponding to the grain size and the background intensity corresponding to the amorphous phase content. The extracted features are deeply learned and classified using a convolutional neural network model. By training normal glaze diffraction spectrum samples, a multi-classification distortion recognition model is established to determine whether the glaze layer is distorted. The convolutional neural network model adopts the LeNet-5 or AlexNet structure, the input layer is the diffraction spectrum image, the convolution layer and the pooling layer are used to extract the local features of the image, and the fully connected layer is used for feature integration and classification judgment. For the main distortion type of the glaze layer, the mullite crystal phase , quartz crystal phase, crystallization, residual stress, set corresponding labels, and perform multi-classification training. The model's hyperparameters including convolution kernel size, number of convolution layers, and number of nodes are optimized through the gridsearch method. When the glaze layer is identified to be deformed, the insulator number and location information are automatically obtained and entered into the fault maintenance database. At the same time, according to the type and severity of the distortion, a glaze layer repair or replacement plan is intelligently generated. The association rule mining Apriori algorithm, decision tree ID3, and C4.5 algorithm data mining methods are used to analyze historical maintenance data, find out the correspondence between different distortion types and maintenance measures, and form an IF-THEN rule base. When generating a repair and replacement plan, the historical case most similar to the current distortion type is found through rule matching and reasoning, and its maintenance measures are associated. For the glaze layer repair plan, image segmentation algorithms including threshold segmentation and edge detection are used. The system automatically detects and locates the surface defects of the glaze layer through measurement and regional growth, separates the defective area from the normal area, extracts the geometric features of shape, size and direction of the segmented defective area, and judges the types of defects including cracks, bubbles and peeling through decision tree or support vector machine classification algorithm. According to the defect type and characteristics, the process parameters of laser cladding or plasma spraying including power, speed and powder feeding rate are automatically generated, and the robot is used to accurately clad or spray the defective area. For the glaze replacement plan, big data analysis technology is used to comprehensively consider the operating conditions and environmental conditions of the insulator to select the best glaze material formula. The intelligent glaze configuration system is used to automatically batch, mix and prepare the glaze according to the preferred formula to ensure the consistency of the glaze performance. The old glaze layer is removed by laser cleaning and water jet cleaning, and the new glaze layer is coated on the insulator by robot automatic spraying technology. , the motion trajectory and spraying parameters of the spray gun are controlled by computer to achieve precise control of the thickness and uniformity of the glaze layer. The insulators after spraying need to be sintered in a tunnel kiln. The glaze layer and the porcelain body are fully combined by controlling the temperature and atmosphere parameters. In the process of glaze repair and replacement, online monitoring and quality inspection technology are used to perform real-time detection of key indicators of glaze thickness, uniformity, and insulation resistance. Once deviations are found, the process parameters are optimized and adjusted immediately to ensure that the quality of repair and replacement meets the standard requirements. An insulator online monitoring system based on the Internet of Things is established. By installing temperature, vibration, and strain wireless sensors on the insulators, the state parameters of the glaze layer are collected in real time. The monitoring data is analyzed in real time through edge computing nodes, and a correlation model between temperature, vibration, strain and glaze distortion is established. When the monitoring parameters exceed the normal range or abnormal fluctuations occur, timely warning of the risk of glaze distortion is issued to trigger maintenance tasks.

在一个实施例中,X射线衍射仪的设置参数包括X射线波长CuKα,λ=0.15406nm、入射角10°-90°扫描步长0.02°和扫描速度5°/min,从故障维修数据库中提取待检修绝缘子的相关信息,包括所处杆塔的地理位置坐标,如经度为1123度、纬度为312度、高程为25米,以及周围环境的工频电场强度为35V/m、无线电场强度为2V/m、磁场强度为8A/m,利用ArcGIS系统对杆塔位置进行空间可视化分析,通过Geodesic距离计算函数计算杆塔之间的距离矩阵,如杆塔A与杆塔B之间的距离为153米,采用模糊C均值聚类算法对待检修绝缘子进行检修区域划分,选择杆塔地理位置、电磁干扰强度作为聚类特征,采用马氏距离计算绝缘子之间的相似性,马氏距离考虑了特征之间的相关性,更能反映绝缘子之间的真实差异,采用高斯型隶属度函数,隶属度取值范围为0到1,隶属度越大表示绝缘子越可能属于该类别,根据绝缘子与聚类中心的马氏距离计算隶属度矩阵,通过最大隶属度原则确定每个绝缘子的归属区域,并计算每个区域的中心坐标,采用FHI指数评价聚类结果的优良性,FHI指数综合考虑聚类紧凑度和聚类分离度,数值越大表示聚类效果越好,通过FHI指数对不同聚类数量的结果进行比较,当聚类数量为5时,FHI指数达到最大值92,因此将待检修绝缘子划分为5个检修区域,在每个检修区域内,利用改进的蚁群优化算法搜索最佳检修路径,将检修区域抽象为一个无向加权图,以绝缘子为节点,以绝缘子之间的距离为边权,同时将绝缘子之间的电磁干扰强度作为启发式信息,干扰强度越大,则边权值越大,吸引蚂蚁搜索,引入全局信息素和局部信息素,全局信息素浓度初始值设为2,局部信息素浓度初始值设为5,信息素挥发系数设为1,局部信息素衰减系数设为7,引入蚂蚁种群多样性评价指标,采用Simpson指数量化种群多样性,当Simpson指数低于6时,通过变异操作重新生成20%的蚂蚁个体,蚁群算法迭代500次后收敛到全局最优解,得到每个检修区域的最佳检修路径,将最佳检修路径转化为JSON格式数据,包括检修区域ID、路径节点经纬度、节点间距离、预计耗时属性,通过HTTPPOST请求将JSON数据推送至移动终端APP的/api/inspection/tasks接口,并在高德地图API上以不同颜色标识出不同检修区域和路径,检修人员通过语音交互功能查询任务详情,如“查询今天的检修任务“、“导航到下一个检修点“,移动终端APP集成位置感知模块,采用GPS/北斗双模定位,结合中国精度CORS系统进行RTK差分定位,水平定位精度优于5cm,垂直定位精度优于10cm,同时,采用扩展卡尔曼滤波算法,融合GPS定位数据和手机IMU惯性导航数据,位置更新频率达到20Hz,位置感知模块通过手机摄像头采集现场图像,利用基于MobileNet-SSD的YOLOv5s目标检测算法对绝缘子进行实时检测和定位,平均检测精度mAP达到95%,检测速度达到25FPS,通过仿射变换和透视变换提取绝缘子的正面图像,送入基于CNN的Tesseract0OCR模型进行铭牌信息识别,平均识别准确率达到95%,最后将识别结果与资产管理系统数据进行比对,验证检修对象的正确性,系统将轨迹数据与最佳检修路径进行匹配,采用动态时间规整(DTW)算法计算轨迹偏离度,一旦偏离度超过10米,及时向检修人员发出预警提示,提示检修人员调整检修路径,直至完成全部检修任务,验证结果也将实时反馈给检修人员,避免检修错漏,在对绝缘子釉层进行X射线衍射分析时,采用BrukerD8Advance衍射仪,设置CuKα辐射源波长0.15406nm,扫描范围10°-90°,扫描步长0.02°,扫描速度5°/min,利用JADE6.5软件对衍射谱进行背景扣除、峰搜索和晶相标定,通过与ICDDPDF-2数据库进行比对,确定釉层的物相组成,采用Scherrer公式计算衍射峰的半高宽,进而估算釉层的晶粒尺寸,将衍射谱数据转换为1024×1024像素的灰度图像,送入预训练的AlexNet网络中进行特征提取和分类判断,网络的输入层为227×227像素,5个卷积层的卷积核大小依次为11×11×3、5×5×64、3×3×192、3×3×384、3×3×256,3个全连接层的节点数依次为4096、4096、8,对应8种典型的釉层畸变类型,利用Adam优化器和交叉熵损失函数对网络进行训练,批大小为128,初始学习率为0.001,动量因子为0.9,正则化系数为0.0005,当验证集上的精度连续5个epoch未提升时,触发早停机制,保存当前最优模型参数,将釉层表面SEM图像进行Ostu阈值分割,提取缺陷区域的形态学特征,如面积、周长、圆度、长宽比,利用CART决策树算法对缺陷类型进行五分类包括裂纹、气泡、剥落、针孔、杂质,并根据缺陷尺寸和数量自动生成激光熔覆的加工参数,如激光功率300W,光斑直径0.5mm,扫描速度800mm/min,送粉率12g/min,利用AdaBoost算法对不同材料配方的综合性能进行评估,自动筛选出最优的釉料组成,实现釉料配方的智能优化,在线监测系统采集的时域信号通过快速傅里叶变换转换到频域,提取频谱的特征参量,如均方根值、峭度、偏度,利用小波神经网络建立特征参量与釉层损伤程度之间的映射关系,实现釉层健康状态的实时评估和剩余寿命预测。In one embodiment, the setting parameters of the X-ray diffractometer include X-ray wavelength CuKα,λ=0.15406nm, incident angle 10°-90° scanning step length 0.02° and scanning speed 5°/min, and the relevant information of the insulator to be repaired is extracted from the fault maintenance database, including the geographical location coordinates of the tower, such as longitude 1123 degrees, latitude 312 degrees, altitude 25 meters, and the power frequency electric field strength of the surrounding environment is 35V/m, the radio field strength is 2V/m, and the magnetic field strength is 8A/m. The ArcGIS system is used to perform spatial visualization analysis on the tower position, and the distance matrix between the towers is calculated by the Geodesic distance calculation function. For example, the distance between tower A and tower B is 153 meters, and the fuzzy C-means clustering algorithm is used to divide the insulator to be repaired into maintenance areas. , we select the geographical location of the tower and the electromagnetic interference intensity as clustering features, and use the Mahalanobis distance to calculate the similarity between insulators. The Mahalanobis distance takes into account the correlation between features and can better reflect the real differences between insulators. We use the Gaussian membership function, and the membership value range is from 0 to 1. The larger the membership, the more likely the insulator belongs to this category. We calculate the membership matrix based on the Mahalanobis distance between the insulator and the cluster center. We determine the region to which each insulator belongs by the maximum membership principle, and calculate the center coordinates of each region. We use the FHI index to evaluate the quality of the clustering results. The FHI index comprehensively considers the cluster compactness and cluster separation. The larger the value, the better the clustering effect. We compare the results of different cluster numbers using the FHI index. When the number of clusters is 5, the FHI index reaches the maximum value of 92, so the insulator to be repaired is selected. The system is divided into five maintenance areas. In each maintenance area, the improved ant colony optimization algorithm is used to search for the best maintenance path. The maintenance area is abstracted into an undirected weighted graph, with insulators as nodes and the distances between insulators as edge weights. At the same time, the electromagnetic interference intensity between insulators is used as heuristic information. The greater the interference intensity, the greater the edge weight, which attracts ants to search. Global pheromones and local pheromones are introduced. The initial value of the global pheromone concentration is set to 2, the initial value of the local pheromone concentration is set to 5, the pheromone volatility coefficient is set to 1, and the local pheromone attenuation coefficient is set to 7. The ant population diversity evaluation index is introduced, and the Simpson index is used to quantify the population diversity. When the Simpson index is lower than 6, 20% of the ant individuals are regenerated through mutation operations. The ant colony algorithm converges to the global optimal solution after 500 iterations, and each The best maintenance path in the maintenance area is converted into JSON format data, including the maintenance area ID, path node longitude and latitude, node distance, and estimated time-consuming attributes. The JSON data is pushed to the /api/inspection/tasks interface of the mobile terminal APP through an HTTPPOST request, and different maintenance areas and paths are marked with different colors on the AutoNavi Map API. Maintenance personnel query task details through voice interaction functions, such as "query today's maintenance tasks" and "navigate to the next maintenance point". The mobile terminal APP integrates a location perception module, uses GPS/Beidou dual-mode positioning, and combines the Chinese precision CORS system for RTK differential positioning. The horizontal positioning accuracy is better than 5cm, and the vertical positioning accuracy is better than 10cm. At the same time, the extended Kalman filter algorithm is used , integrating GPS positioning data and mobile phone IMU inertial navigation data, the position update frequency reaches 20Hz, the position perception module collects on-site images through the mobile phone camera, and uses the YOLOv5s target detection algorithm based on MobileNet-SSD to detect and locate insulators in real time. The average detection accuracy mAP reaches 95%, and the detection speed reaches 25FPS. The front image of the insulator is extracted through affine transformation and perspective transformation, and sent to the CNN-based Tesseract0OCR model for nameplate information recognition. The average recognition accuracy reaches 95%. Finally, the recognition result is compared with the asset management system data to verify the correctness of the maintenance object. The system matches the trajectory data with the optimal maintenance path, and uses the dynamic time warping (DTW) algorithm to calculate the trajectory deviation. Once the deviation exceeds 1 0 meters, and promptly send early warning prompts to maintenance personnel, prompting them to adjust the maintenance path until all maintenance tasks are completed. The verification results will also be fed back to maintenance personnel in real time to avoid maintenance errors. When performing X-ray diffraction analysis on the insulator glaze layer, a BrukerD8Advance diffractometer is used, and the CuKα radiation source wavelength is set to 0.15406nm, the scanning range is 10°-90°, the scanning step is 0.02°, and the scanning speed is 5°/min. The JADE6.5 software is used to perform background subtraction, peak search and crystal phase calibration on the diffraction spectrum. By comparing with the ICDDPDF-2 database, the phase composition of the glaze layer is determined, and the half-height width of the diffraction peak is calculated using the Scherrer formula to estimate the grain size of the glaze layer. The diffraction spectrum data is converted into a grayscale image of 1024×1024 pixels. , and sent it to the pre-trained AlexNet network for feature extraction and classification judgment. The input layer of the network is 227×227 pixels. The convolution kernel sizes of the five convolutional layers are 11×11×3, 5×5×64, 3×3×192, 3×3×384, and 3×3×256, respectively. The number of nodes in the three fully connected layers is 4096, 4096, and 8, respectively, corresponding to eight typical types of glaze distortion. The network is trained using the Adam optimizer and the cross entropy loss function. The batch size is 128, the initial learning rate is 0.001, the momentum factor is 0.9, and the regularization coefficient is 0.0005. When the accuracy on the validation set does not improve for five consecutive epochs, the early stopping mechanism is triggered, and the current optimal model parameters are saved. The SEM image of the glaze surface is segmented by Ostu threshold to extract the morphological features of the defective area. The defect types are classified into five categories including cracks, bubbles, peeling, pinholes and impurities using the CART decision tree algorithm, and the processing parameters of laser cladding are automatically generated according to the defect size and quantity, such as laser power 300W, spot diameter 0.5mm, scanning speed 800mm/min, and powder feeding rate 12g/min. The AdaBoost algorithm is used to evaluate the comprehensive performance of different material formulations, and the optimal glaze composition is automatically screened out to achieve intelligent optimization of the glaze formulation. The time domain signal collected by the online monitoring system is converted to the frequency domain through fast Fourier transform, and the characteristic parameters of the spectrum, such as root mean square value, kurtosis and skewness, are extracted. The wavelet neural network is used to establish the mapping relationship between the characteristic parameters and the degree of damage of the glaze layer, so as to achieve real-time evaluation of the health status of the glaze layer and prediction of the remaining life.

S103、针对故障维修数据库中的每个待检修的绝缘子,通过分析所处杆塔的地理位置、电磁干扰水平,通过模糊C均值聚类模块在待检修的绝缘子上划分为多个检修区域,并确定各检修区域的最佳检修路径,将最佳检修路径发送至检修人员的终端中,并通过位置感知模块对检修人员进行实时定位和轨迹跟踪,确保以最佳检修路径进行检修。S103. For each insulator to be repaired in the fault maintenance database, by analyzing the geographical location of the tower and the electromagnetic interference level, the insulator to be repaired is divided into multiple maintenance areas through the fuzzy C-means clustering module, and the optimal maintenance path for each maintenance area is determined. The optimal maintenance path is sent to the maintenance personnel's terminal, and the maintenance personnel is located and tracked in real time through the position perception module to ensure that maintenance is carried out along the optimal maintenance path.

具体而言,从故障维修数据库中提取待检修绝缘子的相关信息,包括所处杆塔的地理位置坐标包括经纬度、高程、周围环境的电磁干扰强度包括工频电场、无线电场、磁场,利用GIS系统对杆塔位置进行空间可视化分析,计算杆塔之间的距离矩阵,作为模糊C均值聚类的输入,采用模糊C均值聚类算法对待检修绝缘子进行检修区域划分,选择杆塔地理位置、电磁干扰强度作为聚类特征,采用欧氏距离或马氏距离计算绝缘子之间的相似性,采用指数型隶属度函数,根据绝缘子与聚类中心的距离计算隶属度矩阵,通过最大隶属度原则确定每个绝缘子的归属区域,并计算每个区域的中心坐标,采用Xie-Beni指数或FHI模糊超球壳指数评价聚类结果的优良性,优选最佳聚类数量,在每个检修区域内,利用改进的蚁群优化算法搜索最佳检修路径,将检修区域抽象为一个无向加权图,以绝缘子为节点,以绝缘子之间的距离为边权,同时将绝缘子之间的电磁干扰强度作为启发式信息,干扰强度越大,则边权值越大,吸引蚂蚁搜索,引入全局信息素和局部信息素,加强算法的全局搜索能力和局部开发能力,引入蚂蚁种群多样性评价指标,当种群趋于同质化时,通过变异操作重新生成一部分蚂蚁个体,蚁群算法通过信息素更新机制不断优化搜索路径,直到收敛到全局最优解,将最佳检修路径转化为JSON格式数据,包括检修区域ID、路径节点经纬度、节点间距离、预计耗时属性,通过HTTPPOST请求将JSON数据推送至移动终端APP的指定API接口,并在电子地图上以不同颜色标识出不同检修区域和路径,检修人员通过语音交互功能查询任务详情,并根据导航提示进行现场作业,移动终端APP集成了位置感知模块,采用GPS/北斗双模定位,结合基站差分定位(RTK)技术,实现厘米级的高精度定位,同时,采用卡尔曼滤波算法,融合GPS定位数据和惯性导航数据,实现平滑的轨迹跟踪,位置感知模块通过手机摄像头采集现场图像,利用基于深度学习的YOLOv5目标检测算法对绝缘子进行实时检测和定位,通过仿射变换和透视变换提取绝缘子的正面图像,送入OCR模型进行铭牌信息识别,最后将识别结果与资产管理系统数据进行比对,验证检修对象的正确性,系统将轨迹数据与最佳检修路径进行匹配,计算轨迹偏离度,一旦偏离度超过阈值,及时向检修人员发出预警提示,直至完成全部检修任务,验证结果也将实时反馈给检修人员,避免检修错漏。Specifically, the relevant information of the insulator to be repaired is extracted from the fault maintenance database, including the geographical coordinates of the tower including longitude and latitude, elevation, and the electromagnetic interference intensity of the surrounding environment including power frequency electric field, radio field, and magnetic field. The GIS system is used to perform spatial visualization analysis of the tower position, and the distance matrix between the towers is calculated as the input of fuzzy C-means clustering. The fuzzy C-means clustering algorithm is used to divide the maintenance area of the insulator to be repaired. The geographical location of the tower and the electromagnetic interference intensity are selected as clustering features. The Euclidean distance or Mahalanobis distance is used to calculate the similarity between the insulators. The exponential membership function is used to calculate the membership matrix according to the distance between the insulator and the cluster center, and the maximum membership principle is used to determine the distance matrix of each insulator. The maintenance area is assigned to each maintenance area, and the center coordinates of each area are calculated. The Xie-Beni index or FHI fuzzy hyperspherical shell index is used to evaluate the quality of the clustering results, and the optimal number of clusters is selected. In each maintenance area, the improved ant colony optimization algorithm is used to search for the best maintenance path. The maintenance area is abstracted as an undirected weighted graph, with insulators as nodes and the distances between insulators as edge weights. At the same time, the electromagnetic interference intensity between insulators is used as heuristic information. The greater the interference intensity, the greater the edge weight, which attracts ants to search. Global pheromones and local pheromones are introduced to enhance the global search ability and local development ability of the algorithm. Ant population diversity evaluation indicators are introduced. When the population tends to be homogenized, a part of the ant individuals are regenerated through mutation operations. The ant colony algorithm continuously optimizes the search path through the pheromone update mechanism until it converges to the global optimal solution, and converts the best maintenance path into JSON format data, including the maintenance area ID, path node longitude and latitude, node distance, and estimated time-consuming attributes. The JSON data is pushed to the specified API interface of the mobile terminal APP through the HTTP POST request, and different maintenance areas and paths are marked with different colors on the electronic map. Maintenance personnel query the task details through the voice interaction function and perform on-site operations according to the navigation prompts. The mobile terminal APP integrates a location perception module, adopts GPS/Beidou dual-mode positioning, and combines base station differential positioning (RTK) technology to achieve centimeter-level high-precision positioning. At the same time, it adopts card Man filter algorithm integrates GPS positioning data and inertial navigation data to achieve smooth trajectory tracking. The position perception module collects on-site images through the mobile phone camera, and uses the YOLOv5 target detection algorithm based on deep learning to detect and locate the insulator in real time. The front image of the insulator is extracted through affine transformation and perspective transformation, and sent to the OCR model for nameplate information recognition. Finally, the recognition result is compared with the asset management system data to verify the correctness of the maintenance object. The system matches the trajectory data with the optimal maintenance path and calculates the trajectory deviation. Once the deviation exceeds the threshold, an early warning prompt is issued to the maintenance personnel in time until all maintenance tasks are completed. The verification results will also be fed back to the maintenance personnel in real time to avoid maintenance errors.

在一个实施例中,从故障维修数据库中提取待检修绝缘子的相关信息,包括所处杆塔的地理位置坐标,如经度为1123度、纬度为312度、高程为25米,以及周围环境的工频电场强度为35V/m、无线电场强度为2V/m、磁场强度为8A/m,利用ArcGIS系统对杆塔位置进行空间可视化分析,通过Geodesic距离计算函数计算杆塔之间的距离矩阵,如杆塔A与杆塔B之间的距离为153米,采用模糊C均值聚类算法对待检修绝缘子进行检修区域划分,选择杆塔地理位置、电磁干扰强度作为聚类特征,采用马氏距离计算绝缘子之间的相似性,马氏距离考虑了特征之间的相关性,更能反映绝缘子之间的真实差异,采用高斯型隶属度函数,隶属度取值范围为0到1,隶属度越大表示绝缘子越可能属于该类别,根据绝缘子与聚类中心的马氏距离计算隶属度矩阵,通过最大隶属度原则确定每个绝缘子的归属区域,并计算每个区域的中心坐标,采用FHI指数评价聚类结果的优良性,FHI指数综合考虑聚类紧凑度和聚类分离度,数值越大表示聚类效果越好,通过FHI指数对不同聚类数量的结果进行比较,当聚类数量为5时,FHI指数达到最大值92,因此将待检修绝缘子划分为5个检修区域,在每个检修区域内,利用改进的蚁群优化算法搜索最佳检修路径,将检修区域抽象为一个无向加权图,以绝缘子为节点,以绝缘子之间的距离为边权,同时将绝缘子之间的电磁干扰强度作为启发式信息,干扰强度越大,则边权值越大,吸引蚂蚁搜索;In one embodiment, relevant information of the insulator to be repaired is extracted from the fault maintenance database, including the geographical coordinates of the tower where it is located, such as longitude of 1123 degrees, latitude of 312 degrees, altitude of 25 meters, and the power frequency electric field strength of the surrounding environment of 35V/m, radio field strength of 2V/m, and magnetic field strength of 8A/m. The ArcGIS system is used to perform spatial visualization analysis on the tower position, and the distance matrix between the towers is calculated by the Geodesic distance calculation function. For example, the distance between tower A and tower B is 153 meters. The fuzzy C-means clustering algorithm is used to divide the insulators to be repaired into maintenance areas, and the geographical location of the tower and the electromagnetic interference intensity are selected as clustering features. The Mahalanobis distance is used to calculate the similarity between insulators. The Mahalanobis distance takes into account the correlation between features and can better reflect the real differences between insulators. The Gaussian membership function is used, and the membership value range is 0 to 1. The larger the membership degree, the more likely the insulator belongs to this category. The membership matrix is calculated based on the Mahalanobis distance between the insulator and the cluster center. The region to which each insulator belongs is determined by the maximum membership principle, and the center coordinates of each region are calculated. The FHI index is used to evaluate the quality of the clustering results. The FHI index comprehensively considers the cluster compactness and cluster separation. The larger the value, the better the clustering effect. The results of different cluster numbers are compared by the FHI index. When the number of clusters is 5, the FHI index reaches a maximum value of 92. Therefore, the insulators to be repaired are divided into 5 maintenance areas. In each maintenance area, the improved ant colony optimization algorithm is used to search for the best maintenance path. The maintenance area is abstracted into an undirected weighted graph with insulators as nodes and the distance between insulators as edge weights. At the same time, the electromagnetic interference intensity between insulators is used as heuristic information. The greater the interference intensity, the greater the edge weight, which attracts ants to search;

引入全局信息素和局部信息素,全局信息素浓度初始值设为2,局部信息素浓度初始值设为5,信息素挥发系数设为1,局部信息素衰减系数设为7,引入蚂蚁种群多样性评价指标,采用Simpson指数量化种群多样性,当Simpson指数低于6时,通过变异操作重新生成20%的蚂蚁个体,蚁群算法迭代500次后收敛到全局最优解,得到每个检修区域的最佳检修路径,将最佳检修路径转化为JSON格式数据,包括检修区域ID、路径节点经纬度、节点间距离、预计耗时属性,通过HTTPPOST请求将JSON数据推送至移动终端APP的/api/inspection/tasks接口,并在高德地图API上以不同颜色标识出不同检修区域和路径,检修人员通过语音交互功能查询任务详情,如“查询今天的检修任务“、“导航到下一个检修点“,移动终端APP集成了位置感知模块,采用GPS/北斗双模定位,结合中国精度CORS系统进行RTK差分定位,水平定位精度优于5cm,垂直定位精度优于10cm,同时,采用扩展卡尔曼滤波算法,融合GPS定位数据和手机IMU惯性导航数据,位置更新频率达到20Hz,位置感知模块通过手机摄像头采集现场图像,利用基于MobileNet-SSD的YOLOv5s目标检测算法对绝缘子进行实时检测和定位,平均检测精度mAP达到95%,检测速度达到25FPS,通过仿射变换和透视变换提取绝缘子的正面图像,送入基于CNN的Tesseract0OCR模型进行铭牌信息识别,平均识别准确率达到95%,最后将识别结果与资产管理系统数据进行比对,验证检修对象的正确性,系统将轨迹数据与最佳检修路径进行匹配,采用动态时间规整(DTW)算法计算轨迹偏离度,一旦偏离度超过10米,及时向检修人员发出预警提示,提示检修人员调整检修路径,直至完成全部检修任务,验证结果也将实时反馈给检修人员,避免检修错漏。Global pheromones and local pheromones were introduced. The initial value of global pheromone concentration was set to 2, the initial value of local pheromone concentration was set to 5, the pheromone volatility coefficient was set to 1, and the local pheromone attenuation coefficient was set to 7. The ant population diversity evaluation index was introduced, and the Simpson index was used to quantify the population diversity. When the Simpson index was lower than 6, 20% of the ant individuals were regenerated through mutation operations. The ant colony algorithm converged to the global optimal solution after 500 iterations, and the optimal maintenance path for each maintenance area was obtained. The optimal maintenance path was converted into JSON format data, including the maintenance area ID, path node longitude and latitude, node distance, and estimated time-consuming attributes. The JSON data was pushed to the /api/inspection/tasks interface of the mobile terminal APP through an HTTP POST request, and different maintenance areas and paths were marked with different colors on the AutoNavi map API. Maintenance personnel queried task details through the voice interaction function, such as "query today's maintenance tasks" and "navigate to the next maintenance point". The mobile terminal APP integrated a location perception module, using GPS/Beidou dual-mode positioning, combined with the Chinese precision CORS system for RTK differential positioning, horizontal positioning accuracy is better than 5cm, vertical positioning accuracy is better than 10cm. At the same time, the extended Kalman filter algorithm is used to integrate GPS positioning data and mobile phone IMU inertial navigation data, and the position update frequency reaches 20Hz. The position perception module collects on-site images through the mobile phone camera, and uses the YOLOv5s target detection algorithm based on MobileNet-SSD to detect and locate insulators in real time. The average detection accuracy mAP reaches 95%, and the detection speed reaches 25FPS. The front image of the insulator is extracted through affine transformation and perspective transformation, and sent to the CNN-based Tesseract0OCR model for nameplate information recognition, with an average recognition accuracy of 95%. Finally, the recognition result is compared with the asset management system data to verify the correctness of the maintenance object. The system matches the trajectory data with the optimal maintenance path, and uses the dynamic time warping (DTW) algorithm to calculate the trajectory deviation. Once the deviation exceeds 10 meters, an early warning prompt is issued to the maintenance personnel in time, prompting the maintenance personnel to adjust the maintenance path until all maintenance tasks are completed. The verification results will also be fed back to the maintenance personnel in real time to avoid maintenance errors.

所述S104步骤在检修过程中,采用摄影测量模块获取输电线路的图像数据,提取绝缘子的几何模型,并判断绝缘子是否存在缺陷,包括破损或污秽,若存在则将缺陷类型和位置坐标上传至故障维修数据库,并触发局部清洁或更换流程。During the maintenance process, the S104 step uses a photogrammetry module to obtain image data of the transmission line, extract the geometric model of the insulator, and determine whether the insulator has defects, including damage or contamination. If so, the defect type and location coordinates are uploaded to the fault maintenance database, and a local cleaning or replacement process is triggered.

具体而言,根据摄影测量模块获取的输电线路图像数据,采用图像分割算法提取绝缘子区域,通过三维重建技术,根据绝缘子区域图像构建绝缘子的三维几何模型,采用深度学习算法,对绝缘子几何模型进行缺陷判断,识别绝缘子是否存在破损或污秽,如果判断绝缘子存在破损,则采用边缘检测算法确定破损区域的位置坐标,如果判断绝缘子存在污秽,则采用颜色分割算法确定污秽区域的位置坐标,根据缺陷判断结果,获取缺陷类型,并将缺陷类型和位置坐标信息上传至故障维修数据库,根据故障维修数据库中的缺陷信息,判断是否需要触发局部清洁或更换流程,如果需要进行局部清洁,则根据污秽区域的位置坐标,采用机器人自动清洁技术进行定位清洁,如果需要进行绝缘子更换,则根据破损区域的位置坐标,采用机器人自动更换技术进行定位更换。Specifically, based on the transmission line image data obtained by the photogrammetry module, an image segmentation algorithm is used to extract the insulator area. Through the three-dimensional reconstruction technology, a three-dimensional geometric model of the insulator is constructed according to the insulator area image. A deep learning algorithm is used to perform defect judgment on the insulator geometric model to identify whether the insulator is damaged or contaminated. If the insulator is judged to be damaged, an edge detection algorithm is used to determine the position coordinates of the damaged area. If the insulator is judged to be contaminated, a color segmentation algorithm is used to determine the position coordinates of the contaminated area. Based on the defect judgment result, the defect type is obtained, and the defect type and position coordinate information are uploaded to the fault maintenance database. Based on the defect information in the fault maintenance database, it is determined whether a local cleaning or replacement process needs to be triggered. If local cleaning is required, robot automatic cleaning technology is used to perform positioning cleaning based on the position coordinates of the contaminated area. If the insulator needs to be replaced, robot automatic replacement technology is used to perform positioning replacement based on the position coordinates of the damaged area.

在一个实施例中,首先利用无人机搭载高清摄像头对输电线路进行拍摄,获取分辨率为4000×3000的高清图像,然后采用基于区域的分水岭分割算法对图像进行分割,提取出绝缘子区域,分割精度可达到像素级别,利用多视角图像对绝缘子区域进行三维重建,通过构建三角网格模型获得绝缘子的三维几何模型,重建精度可达到毫米级别,接着采用基于卷积神经网络的深度学习算法对绝缘子几何模型进行缺陷判断,通过训练样本数据集,识别绝缘子是否存在破损或污秽,判断准确率可达95%以上,如果判断绝缘子存在破损,则采用Canny边缘检测算法确定破损区域的位置坐标,定位精度可达到厘米级别,如果判断绝缘子存在污秽,则采用基于HSV颜色空间的颜色分割算法确定污秽区域的位置坐标,分割精度可达到像素级别,根据缺陷判断结果,将缺陷类型和位置坐标信息上传至故障维修数据库,利用大数据分析技术对历史维修数据进行挖掘分析,判断是否需要触发局部清洁或更换流程,如果需要进行局部清洁,则根据污秽区域的位置坐标,采用机器人自动清洁技术进行定位清洁,清洁效率可提高50%以上,如果需要进行绝缘子更换,则根据破损区域的位置坐标,采用机器人自动更换技术进行定位更换,更换精度达到毫米级别。In one embodiment, a high-definition camera mounted on a drone is first used to photograph the transmission line to obtain a high-definition image with a resolution of 4000×3000. Then, a region-based watershed segmentation algorithm is used to segment the image and extract the insulator region. The segmentation accuracy can reach the pixel level. The insulator region is reconstructed in three dimensions using multi-view images. A three-dimensional geometric model of the insulator is obtained by constructing a triangular mesh model. The reconstruction accuracy can reach the millimeter level. Then, a deep learning algorithm based on a convolutional neural network is used to determine defects in the insulator geometric model. Through the training sample data set, it is possible to identify whether the insulator is damaged or contaminated. The judgment accuracy can reach more than 95%. If the insulator is judged to be damaged, the Canny edge detection algorithm is used to determine the damaged area. The position coordinates of the domain can be determined with a positioning accuracy of up to the centimeter level. If it is determined that the insulator is contaminated, a color segmentation algorithm based on the HSV color space is used to determine the position coordinates of the contaminated area, with a segmentation accuracy of up to the pixel level. According to the defect judgment result, the defect type and position coordinate information are uploaded to the fault maintenance database, and the historical maintenance data is mined and analyzed using big data analysis technology to determine whether a local cleaning or replacement process needs to be triggered. If local cleaning is required, the robot automatic cleaning technology is used for positioning cleaning based on the position coordinates of the contaminated area, and the cleaning efficiency can be increased by more than 50%. If the insulator needs to be replaced, the robot automatic replacement technology is used for positioning replacement based on the position coordinates of the damaged area, with a replacement accuracy of up to the millimeter level.

所述S105步骤针对存在缺陷的绝缘子,测量绝缘子表面的裂纹的宽度和长度,通过蚁群搜索模块确定裂纹的扩展路径,预测裂纹的扩展趋势和绝缘子的剩余寿命,若剩余寿命低于阈值则将绝缘子编号和位置信息录入故障维修数据库,并根据裂纹的扩展速率确定检修时间窗口,通过启发式规则模块调度检修资源,以最小化裂纹扩展带来的风险。The step S105 measures the width and length of the cracks on the surface of the defective insulators, determines the crack propagation path through the ant colony search module, predicts the crack propagation trend and the remaining life of the insulator, and enters the insulator number and location information into the fault maintenance database if the remaining life is lower than the threshold, determines the maintenance time window according to the crack propagation rate, and schedules maintenance resources through the heuristic rule module to minimize the risk caused by crack propagation.

具体而言,利用三维激光扫描仪对存在缺陷的绝缘子表面进行扫描,将扫描得到的点云数据进行去噪、网格化、曲面重建处理,得到精度达0.1mm的绝缘子表面三维模型,再通过几何形态学分析模块,对三维模型进行裂纹特征提取,得到裂纹的长度、宽度、深度几何参数,将裂纹的几何参数输入到蚁群搜索模块,该模块采用基于图论的蚁群优化算法(AntColonyOptimization,ACO),将绝缘子表面划分为N×N的网格,每个网格对应一个节点,相邻网格之间存在连接,连接权重与裂纹扩展概率成正比,随机释放m只蚂蚁,每只蚂蚁根据信息素浓度和启发式因子,按照概率转移规则在节点间移动,完成一个周期后更新信息素,重复迭代K次,直到全局信息素浓度收敛,得到裂纹扩展概率最大的路径,根据裂纹的扩展概率分布图,结合绝缘子的材料属性、载荷谱、环境温湿度因素,采用基于断裂力学的Paris公式,预测裂纹在未来一段时间内的扩展趋势,Paris公式描述裂纹扩展速率da/dN与应力强度因子范围ΔK之间的关系:da/dN=C(ΔK)^m,其中,C和m为与材料相关的常数,通过裂纹扩展试验拟合得到,应力强度因子范围ΔK与载荷、裂纹尺寸、试样几何尺寸有关,由有限元分析得到,将Paris公式离散化,递推计算裂纹尺寸:a_(i+1)=a_i+C(ΔK_i)^m×ΔN_i,其中,ΔN_i为第i个循环加载的周次数,根据设定的时间间隔和循环频率确定,将裂纹扩展趋势数据输入到剩余寿命预测模型,该模型采用Weibull分布描述绝缘子的疲劳寿命分布,其概率密度函数为:f(t)=(m/η)(t/η)^(m-1)exp,其中,t为疲劳寿命,m为形状参数,η为尺度参数,由试验数据拟合得到,基于裂纹扩展模型预测得到的临界裂纹尺寸a_c,取Weibull分布的α分位数t_α作为α置信水平下的剩余寿命预测值,设定绝缘子剩余寿命的阈值,将预测得到的剩余寿命与阈值进行比较,若剩余寿命低于阈值,则将该绝缘子的编号、位置信息自动录入到故障维修数据库,并根据裂纹扩展模型确定检修的最晚时间窗口,将故障维修数据库中的绝缘子信息和检修时间窗口输入到启发式规则模块,该模块采用多目标粒子群优化算法(Multi-objectiveParticleSwarmOptimization,MOPSO),以检修任务为粒子,检修效率、检修成本、风险水平为优化目标,在解空间中搜索Pareto最优解集,初始化一组随机粒子,每个粒子包含检修任务的优先级、检修时间、检修资源配置决策变量,粒子根据自身历史最优位置和全局最优位置更新速度和位置,迭代T次直至收敛,对最终得到的Pareto前沿解集,根据决策偏好选取最终的检修方案,生成检修任务的优先级排序和资源分配方案,在满足检修时间窗口约束的前提下,实现检修效率、检修成本、风险控制目标的平衡,将检修任务方案通过移动协同办公平台自动下发到维修人员的智能终端,引导维修人员按照最优方案开展检修工作,采集现场信息,将现场信息与数字化的绝缘子台账、电子作业票关联,生成结构化的检修报告,通过大数据分析技术,对历史检修报告进行文本挖掘和语义分析,提炼故障模式、检修经验策略,用于优化检修决策模型和裂纹扩展预测模型,同时,利用区块链技术对检修过程进行溯源和审计,确保检修数据的真实性和可追溯性,实现故障维修全流程的闭环管理。Specifically, a 3D laser scanner is used to scan the defective surface of the insulator, and the point cloud data obtained by the scan is denoised, meshed, and reconstructed to obtain a 3D model of the insulator surface with an accuracy of 0.1 mm. The geometric morphological analysis module is then used to extract crack features from the 3D model to obtain the length, width, and depth geometric parameters of the crack. The geometric parameters of the crack are input into the ant colony search module, which uses the ant colony optimization algorithm (Ant Colony Optimization, ACO) based on graph theory to divide the insulator surface into N×N grids, each grid corresponding to a node, and there are connections between adjacent grids. The connection weight is proportional to the probability of crack propagation. M ants are randomly released, and each ant moves between nodes according to the probability transfer rule based on the pheromone concentration and the heuristic factor. The pheromone is updated after completing a cycle, and the iteration is repeated K times until the global pheromone concentration converges to obtain the path with the highest probability of crack propagation. According to the crack propagation probability distribution map, combined with the material of the insulator, the ant colony optimization algorithm is used to find the crack propagation path. Material properties, load spectrum, environmental temperature and humidity factors, the Paris formula based on fracture mechanics is used to predict the crack expansion trend in the future. The Paris formula describes the relationship between the crack growth rate da/dN and the stress intensity factor range ΔK: da/dN=C(ΔK)^m, where C and m are constants related to the material, obtained by fitting the crack growth test. The stress intensity factor range ΔK is related to the load, crack size, and specimen geometry, obtained by finite element analysis. The Paris formula is discretized and the crack size is recursively calculated: a_(i+1)=a_i+C(ΔK_i)^m×ΔN_i, where ΔN_i is the number of cycles of the i-th cyclic loading, determined according to the set time interval and cycle frequency. The crack growth trend data is input into the remaining life prediction model. The model uses Weibull distribution to describe the fatigue life distribution of the insulator, and its probability density function is: f(t)=(m/η)(t/η)^(m-1)exp, where t is the fatigue life, m is the shape parameter, η is the scale parameter, which is obtained by fitting the test data. Based on the critical crack size a_c predicted by the crack growth model, the α quantile t_α of the Weibull distribution is taken as the remaining life prediction value under the α confidence level, and the threshold of the remaining life of the insulator is set. The predicted remaining life is compared with the threshold. If the remaining life is lower than the threshold, the number and location information of the insulator are automatically entered into the fault maintenance database, and the latest time window for maintenance is determined according to the crack growth model. The insulator information and maintenance time window in the fault maintenance database are input into the heuristic rule module. The module adopts the multi-objective particle swarm optimization algorithm (Multi-objective Particle Swarm Optimization, MOPSO), takes the maintenance task as the particle, and the maintenance efficiency, maintenance cost, and risk level as the optimization objectives. The Pareto optimal solution set is searched in the solution space, and a group of random particles are initialized. Each particle contains the priority, maintenance time, and maintenance of the maintenance task. Resource allocation decision variables, particles update speed and position according to their own historical optimal position and global optimal position, iterate T times until convergence, and select the final maintenance plan according to the decision preference for the final Pareto frontier solution set, generate the priority sorting and resource allocation plan of the maintenance task, and achieve the balance of maintenance efficiency, maintenance cost and risk control objectives under the premise of meeting the maintenance time window constraint. The maintenance task plan is automatically sent to the maintenance personnel's smart terminal through the mobile collaborative office platform to guide the maintenance personnel to carry out maintenance work according to the optimal plan, collect on-site information, and associate the on-site information with the digital insulator ledger and electronic work ticket to generate a structured maintenance report. Through big data analysis technology, text mining and semantic analysis are performed on historical maintenance reports to extract fault modes and maintenance experience strategies for optimizing maintenance decision models and crack extension prediction models. At the same time, blockchain technology is used to trace and audit the maintenance process to ensure the authenticity and traceability of maintenance data and realize closed-loop management of the entire process of fault maintenance.

在一个实施例中,确定检修的最晚时间窗口,如裂纹扩展速率为0.1mm/月,且裂纹临界尺寸为10mm,则检修时间窗口为(10-当前裂纹长度)/0.1个月,使用CreaformGo,SCAN50三维激光扫描仪对绝缘子表面进行扫描,扫描距离为30cm,扫描角度为45°,点云密度设置为0.05mm,扫描速度为480万点/秒,利用GeomagicStudio软件对点云数据进行处理,采用移动最小二乘法进行降噪,曲率采样率设置为30%,网格密度设置为0.1mm,生成高精度三维模型,使用MATLAB的ImageProcessingToolbox对三维模型进行裂纹提取,采用Roberts算子进行边缘检测,阈值设置为0.02,提取出裂纹区域的点云子集,计算裂纹的长度、宽度、深度几何参数,将裂纹参数输入COMSOLMultiphysics有限元分析软件,采用裂纹扩展模块,网格类型选择四面体,最大网格尺寸为0.5mm,载荷设置为循环拉伸载荷,应力比R=0.1,频率为10Hz,计算得到的应力强度因子范围ΔK代入Paris公式,获得裂纹扩展速率,将裂纹扩展速率代入Python编写的Weibull分布拟合程序,采用最大似然估计法,迭代50次,得到形状参数m=2.3,尺度参数η=2.5e6,计算得到95%置信水平下的绝缘子剩余寿命为1.2年,将绝缘子编号、裂纹参数、剩余寿命数据上传至阿里云的HBase分布式数据库,采用MapReduce并行计算框架对数据进行清洗和聚合,生成检修任务优先级列表,使用MATLAB的GlobalOptimizationToolbox实现MOPSO算法,粒子数量设置为50,最大迭代次数为200,惯性权重为0.8,加速常数c1=c2=2.0,搜索维度为5,包括任务优先级、检修时间窗口、所需人员、备件、工具资源,收敛判定阈值设置为1e-6,得到Pareto最优解集,使用华为云ModelArts平台搭建任务调度优化模型,选择深度强化学习算法DDPG,状态量包括任务紧急程度、资源占用情况,行动量包括任务开始时间、资源分配方案,奖励函数综合考虑检修及时性、成本节约、风险规避因素,并加入软约束惩罚项,训练500个episode,学习率为0.001,ReplayMemory大小为10000,输出最优调度策略,将策略转化为JSON格式的任务卡片下发到维修人员的智能终端,使用Flutter框架开发的移动协同办公App进行展示,使用手机摄像头扫描绝缘子上的二维码,将缺陷信息与任务卡片关联,使用语音输入填写检修过程记录和完成情况确认,上传至华为云的知识图谱平台,采用自然语言处理技术进行语义理解和提取,更新故障诊断规则库和检修标准库;In one embodiment, the latest time window for maintenance is determined. For example, if the crack growth rate is 0.1 mm/month and the critical crack size is 10 mm, the maintenance time window is (10-current crack length)/0.1 month. The surface of the insulator is scanned using a Creaform Go SCAN50 3D laser scanner. The scanning distance is 30 cm, the scanning angle is 45°, the point cloud density is set to 0.05 mm, and the scanning speed is 4.8 million points/second. The point cloud data is processed using Geomagic Studio software, and the moving least squares method is used for noise reduction. The curvature sampling rate is set to 30%, and the grid density is set to 0.1 mm. A high-precision 3D model is generated, and cracks are extracted from the 3D model using MATLAB's Image Processing Toolbox. The Roberts operator was used for edge detection, and the threshold was set to 0.02. The point cloud subset of the crack area was extracted, and the length, width, and depth geometric parameters of the crack were calculated. The crack parameters were input into the COMSOL Multiphysics finite element analysis software, and the crack extension module was used. The mesh type was tetrahedron, the maximum mesh size was 0.5 mm, the load was set to cyclic tensile load, the stress ratio R=0.1, and the frequency was 10 Hz. The calculated stress intensity factor range ΔK was substituted into the Paris formula to obtain the crack extension rate. The crack extension rate was substituted into the Weibull distribution fitting program written in Python, and the maximum likelihood estimation method was used. After 50 iterations, the shape parameter m=2.3 and the scale parameter η=2.5e6 were obtained. The remaining life of the insulator at the 95% confidence level was calculated to be 1. In 2 years, the insulator number, crack parameters, and remaining life data were uploaded to Alibaba Cloud's HBase distributed database. The MapReduce parallel computing framework was used to clean and aggregate the data to generate a maintenance task priority list. The MOPSO algorithm was implemented using MATLAB's GlobalOptimizationToolbox. The number of particles was set to 50, the maximum number of iterations was 200, the inertia weight was 0.8, the acceleration constant c1=c2=2.0, and the search dimension was 5, including task priority, maintenance time window, required personnel, spare parts, and tool resources. The convergence judgment threshold was set to 1e-6, and the Pareto optimal solution set was obtained. The task scheduling optimization model was built using the Huawei Cloud ModelArts platform, and the deep reinforcement learning algorithm DDPG was selected. The state quantity includes task tightness. Urgency, resource occupancy, action volume including task start time, resource allocation plan, reward function comprehensively considers maintenance timeliness, cost savings, risk aversion factors, and adds soft constraint penalty items, trains 500 episodes, with a learning rate of 0.001 and a ReplayMemory size of 10,000, outputs the optimal scheduling strategy, converts the strategy into a task card in JSON format and sends it to the maintenance personnel's smart terminal, displays it using the mobile collaborative office App developed with the Flutter framework, uses the mobile phone camera to scan the QR code on the insulator, associates the defect information with the task card, uses voice input to fill in the maintenance process record and completion confirmation, and uploads it to the knowledge graph platform of Huawei Cloud, uses natural language processing technology for semantic understanding and extraction, and updates the fault diagnosis rule library and maintenance standard library;

根据裂纹的宽度和长度,利用多尺度图像分割模块提取绝缘子表面的裂纹区域,构建三维裂纹模型,模拟裂纹的扩展过程;According to the width and length of the crack, the multi-scale image segmentation module is used to extract the crack area on the insulator surface, build a three-dimensional crack model, and simulate the crack expansion process;

采用数码显微镜对绝缘子表面进行高倍率成像,获得微米级分辨率的裂纹图像数据,通过小波变换对图像进行降噪,提取裂纹的多尺度纹理特征,再用Gabor滤波增强裂纹边缘,通过设置动态阈值实现图像二值化,最后用形态学闭运算消除噪点,获得完整的裂纹区域,利用基于深度学习的语义分割算法,如U-Net、DeepLab,对预处理后的裂纹图像进行分割,通过在大量标注样本上训练卷积神经网络,自动学习裂纹的多尺度特征,实现对任意宽度和长度裂纹的精确分割,得到裂纹的二维轮廓,将提取出的裂纹轮廓数据输入到三维重建模块,采用结构光三维扫描技术,通过投影编码条纹获取表面三维形貌信息,利用相移解包裹算法解码条纹相位,再通过相位展开和三角测量原理重建表面三维点云,对点云进行网格化和纹理映射,构建出毫米级精度的绝缘子三维裂纹模型,并将裂纹区域精确映射到三维裂纹模型上,获得真实的裂纹形态,根据三维裂纹模型,提取裂纹的关键几何参数,裂纹深度通过测量三维模型上裂纹区域的最大高差来计算;裂纹尖端曲率半径通过拟合裂纹尖端的样条曲线,取曲线在尖端处的曲率半径,根据绝缘子的材料类型和载荷工况,选取断裂准则和应力强度因子计算公式,对于陶瓷绝缘子采用线弹性断裂力学和KI应力强度因子,对于复合绝缘子采用弹塑性断裂力学和J积分,分析裂纹尖端的应力应变分布,确定裂纹的萌生和扩展条件,将裂纹的几何参数和材料属性输入到ABAQUS有限元分析软件中,采用扩展有限元方法对裂纹扩展过程进行数值模拟,在建模时先对绝缘子整体进行六面体结构化网格划分,裂纹尖端及其延伸方向上的网格密度要高于其他区域,在裂纹尖端引入裂纹扩展单元,设置裂纹扩展准则,定义裂纹扩展方向和增量步长,考虑绝缘子在运行中受到的电应力、机械应力、热应力的耦合作用,设置多物理场的边界条件和加载方式,采用牛顿-拉普森迭代算法进行非线性求解,当应力强度因子或J积分满足断裂准则时启动裂纹扩展模拟,直至裂纹扩展到指定长度或绝缘子失效,利用长短时记忆神经网络时间序列预测模型,对有限元模拟得到的裂纹扩展数据进行机器学习,将裂纹扩展长度、扩展方向、扩展速率作为样本特征,对应的载荷工况参数作为样本标签,构建训练数据集,通过设置输入层、隐藏层、输出层的神经元个数和激活函数,优化网络的深度和宽度,引入Dropout正则化和早停机制,防止过拟合,采用随机梯度下降法训练网络参数,不断迭代优化,直至达到预测精度或收敛速度的要求,应用训练好的预测模型,输入实际运行工况下的载荷参数,实现对绝缘子裂纹扩展趋势和剩余寿命的智能预测,将裂纹扩展预测结果与绝缘子的电气和机械性能退化模型相结合,建立裂纹扩展与击穿概率、强度降低的耦合关系,采用Weibull分布描述陶瓷绝缘子的击穿概率与电场强度、温度因素的关系,采用Paris公式描述复合绝缘子的强度降低与裂纹扩展速率的关系,建立绝缘子状态评估和寿命预测的物理机制模型,识别影响绝缘子可靠性的关键因素,制定基于风险的状态检修策略,积累绝缘子裂纹扩展和性能退化的大数据,运用机器学习算法进行知识挖掘,提炼裂纹发生发展规律,形成裂纹智能诊断和预警的知识库,指导绝缘子缺陷的分级管控,为绝缘子的状态检修和更换提供决策依据。A digital microscope is used to perform high-magnification imaging on the surface of the insulator to obtain crack image data with micron-level resolution. The image is denoised by wavelet transform, and the multi-scale texture features of the crack are extracted. The crack edge is then enhanced by Gabor filtering. The image is binarized by setting a dynamic threshold. Finally, the morphological closing operation is used to eliminate noise and obtain the complete crack area. The preprocessed crack image is segmented using a semantic segmentation algorithm based on deep learning, such as U-Net and DeepLab. The convolutional neural network is trained on a large number of labeled samples to automatically learn the multi-scale features of the crack, and accurate segmentation of cracks of arbitrary width and length is achieved to obtain the two-dimensional contour of the crack. The extracted crack contour data is input into the three-dimensional reconstruction module. The structured light three-dimensional scanning technology is used to obtain the three-dimensional morphology information of the surface by projecting coded stripes. The stripe phase is decoded using the phase shift unwrapping algorithm. The surface three-dimensional point cloud is reconstructed through the phase unwrapping and triangulation principles, and the point cloud is meshed and texture mapped. A three-dimensional crack model of the insulator with millimeter-level accuracy was constructed, and the crack area was accurately mapped to the three-dimensional crack model to obtain the true crack morphology. According to the three-dimensional crack model, the key geometric parameters of the crack were extracted, and the crack depth was calculated by measuring the maximum height difference of the crack area on the three-dimensional model; the radius of curvature of the crack tip was obtained by fitting the spline curve of the crack tip and taking the radius of curvature of the curve at the tip. According to the material type and load condition of the insulator, the fracture criterion and stress intensity factor calculation formula were selected. Linear elastic fracture mechanics and KI stress intensity factor were used for ceramic insulators, and elastic-plastic fracture mechanics and J integral were used for composite insulators. The stress and strain distribution at the crack tip was analyzed to determine the crack initiation and propagation conditions. The geometric parameters and material properties of the crack were input into the ABAQUS finite element analysis software, and the extended finite element method was used to numerically simulate the crack propagation process. When modeling, the insulator was first divided into a hexahedral structured grid as a whole, and the grid density at the crack tip and its extension direction was It should be higher than other areas. A crack extension unit is introduced at the crack tip, a crack extension criterion is set, the crack extension direction and incremental step size are defined, the coupling effect of electrical stress, mechanical stress and thermal stress on the insulator during operation is considered, the boundary conditions and loading methods of multi-physical fields are set, and the Newton-Raphson iterative algorithm is used for nonlinear solution. When the stress intensity factor or J integral meets the fracture criterion, the crack extension simulation is started until the crack extends to the specified length or the insulator fails. The long short-term memory neural network time series prediction model is used to perform machine learning on the crack extension data obtained by finite element simulation. The crack extension length, extension direction and extension rate are used as sample features, and the corresponding load condition parameters are used as sample labels to construct a training data set. By setting the number of neurons and activation functions in the input layer, hidden layer and output layer, the depth and width of the network are optimized. Dropout regularization and early stopping mechanism are introduced to prevent overfitting. The random gradient descent method is used to train the network parameters, and the optimization is continuously iterated. , until the prediction accuracy or convergence speed requirements are met, the trained prediction model is applied, the load parameters under actual operating conditions are input, and the intelligent prediction of the crack growth trend and remaining life of the insulator is realized. The crack growth prediction results are combined with the electrical and mechanical performance degradation models of the insulator, and the coupling relationship between crack growth and breakdown probability and strength reduction is established. The Weibull distribution is used to describe the relationship between the breakdown probability of ceramic insulators and the electric field strength and temperature factors. The Paris formula is used to describe the relationship between the strength reduction and crack growth rate of composite insulators. A physical mechanism model for insulator status assessment and life prediction is established, the key factors affecting the reliability of insulators are identified, and a risk-based status maintenance strategy is formulated. Big data on insulator crack growth and performance degradation is accumulated, and machine learning algorithms are used for knowledge mining to refine the laws of crack occurrence and development, form a knowledge base for intelligent crack diagnosis and early warning, guide the hierarchical control of insulator defects, and provide a decision-making basis for the status maintenance and replacement of insulators.

在一个实施例中,使用基恩士VHX-7000系列数码显微镜,设置光学变焦为200倍,分辨率为0.1μm,对绝缘子表面10cm×10cm的区域进行扫描成像,生成包含2000万个像素点的高清图像,基于小波变换的Daubechies8阶基函数,对图像进行5级分解,在高频子带上应用软阈值去噪,阈值由3倍噪声方差估计值确定,用尺度为5×5,方向为0°、45°、90°、135°的Gabor滤波器提取裂纹纹理,微分高斯算法检测裂纹边缘,阈值取边缘梯度均值的1.5倍,U-Net卷积神经网络采用4层下采样和4层上采样结构,卷积核大小为3×3,特征图通道数依次为64、128、256、512,使用ReLU激活函数和BatchNorm归一化,Adam优化器训练100个epoch,初始学习率0.001,每10个epoch衰减10%,对裂纹轮廓实现像素级分割,mIoU达0.98,结构光三维扫描系统采用DLP投影仪,生成周期为1920μm,相移步数为4的正弦光栅条纹,工业相机分辨率1280×1024,视场50mm×40mm,标定重投影误差小于0.05mm,应用相位轮廓术解算点云,密度达每平方毫米100个点,泊松重建得到0.5mm厚的绝缘子表面网格模型,模型精度由覆盖率、一致性和完整性评价,误差小于0.2mm,将三维裂纹轮廓与绝缘子模型匹配,提取裂纹深度、表面积、体积几何参数,由裂纹尖端处网格节点拟合3次B样条曲线,求导得到曲率半径,ABAQUS有限元模型基于八节点六面体单元C3D8R,裂纹尖端网格尺寸0.1mm,能量积分收敛控制参数0.05,材料参数各向同性弹性,弹性模量110GPa,泊松比0.28,Paris公式C=1.8×10^-10,m=3.2,裂纹扩展采用最大能量释放率准则,扩展方向垂直于最大拉应力平面,扩展步长0.05mm,电-力-热多物理场耦合施加150kV电压、500牛顿拉力和80℃稳态温度,迭代误差小于10^-3,计算12小时直至绝缘子失效,LSTM网络输入层56个神经元,对应裂纹扩展数据的7种特征×8个时间步,隐藏层128个神经元,2个堆叠层,输出层1个神经元,预测下一时间步的裂纹扩展长度,学习率0.01,每10个epoch验证一次,earlystop耐心度5次,预测误差收敛至3%以内,Weibull分布形状参数m=7.85,尺度参数η=15.2,63.2%击穿电压为140kV,预测剩余寿命在1000次冷热循环以上时,裂纹尺寸应控制在4mm以内,Paris公式结合裂纹扩展预测模型,推断出绝缘子强度退化至70%的临界裂纹深度为8mm,对绝缘子裂纹参数和缺陷模式进行关联规则挖掘,支持度0.4,置信度0.85,提升度2.5,发现釉面裂纹和气孔是引发闪络的主因,建议针对性地优化釉料配方和烧成工艺;In one embodiment, a Keyence VHX-7000 series digital microscope is used, the optical zoom is set to 200 times, the resolution is set to 0.1 μm, and a 10 cm×10 cm area on the surface of the insulator is scanned and imaged to generate a high-definition image containing 20 million pixels. The image is decomposed into 5 levels based on the Daubechies 8th order basis function of wavelet transform, and soft threshold denoising is applied to the high-frequency sub-band. The threshold is determined by 3 times the noise variance estimate. A Gabor filter with a scale of 5×5 and directions of 0°, 45°, 90°, and 135° is used to extract crack texture. The differential Gaussian algorithm is used to detect the crack edge. The threshold is 1.5 times the mean of the edge gradient. The U-Net convolutional neural network adopts a 4-layer downsampling and 4-layer upsampling structure, the convolution kernel size is 3×3, and the number of feature map channels is 64, 128, 256, and 512, respectively. The Adam optimizer was trained for 100 epochs with the ReLU activation function and BatchNorm normalization. The initial learning rate was 0.001 and decayed by 10% every 10 epochs. The crack contour was segmented at the pixel level with an mIoU of 0.98. The structured light 3D scanning system used a DLP projector to generate sinusoidal grating fringes with a period of 1920μm and a phase shift step of 4. The industrial camera had a resolution of 1280×1024 and a field of view of 50mm×40mm. The calibration reprojection error was less than 0.05mm. The point cloud was solved using phase profilometry with a density of 100 points per square millimeter. The Poisson reconstruction obtained a 0.5mm thick insulator surface mesh model. The model accuracy was evaluated by coverage, consistency and integrity with an error of less than 0.2mm. The 3D crack contour was matched with the insulator model to extract the crack depth, surface area and volume geometric parameters. The third-order B-spline curve is fitted by the mesh nodes at the crack tip, and the curvature radius is obtained by differentiation. The ABAQUS finite element model is based on the eight-node hexahedral unit C3D8R, the crack tip mesh size is 0.1mm, the energy integral convergence control parameter is 0.05, the material parameters are isotropic elastic, the elastic modulus is 110GPa, the Poisson's ratio is 0.28, the Paris formula C=1.8×10^-10, m=3.2, the crack extension adopts the maximum energy release rate criterion, the extension direction is perpendicular to the maximum tensile stress plane, the extension step is 0.05mm, the electric-mechanical-thermal multi-physics field coupling applies 150kV voltage, 500 Newton tension and 80℃ steady-state temperature, the iteration error is less than 10^-3, and the calculation is performed for 12 hours until the insulator fails. The LSTM network input layer has 56 neurons, corresponding to 7 features of crack extension data × 8 time steps, and the hidden layer has 12 8 neurons, 2 stacking layers, 1 neuron in the output layer, predict the crack extension length of the next time step, learning rate 0.01, verification every 10 epochs, earlystop patience 5 times, prediction error converges to within 3%, Weibull distribution shape parameter m=7.85, scale parameter η=15.2, 63.2% breakdown voltage is 140kV, predict the remaining life when more than 1000 hot and cold cycles, the crack size should be controlled within 4mm, Paris formula combined with crack extension prediction model, infer that the critical crack depth of insulator strength degradation to 70% is 8mm, association rules mining of insulator crack parameters and defect modes, support 0.4, confidence 0.85, lift 2.5, found that glaze cracks and pores are the main causes of flashover, it is recommended to optimize the glaze formula and firing process in a targeted manner;

结合裂纹在模拟扩展过程的模拟数据,建立关于裂纹修复的多目标优化模型,确定最佳修复策略和资源分配方案;Combined with the simulation data of crack propagation, a multi-objective optimization model for crack repair is established to determine the best repair strategy and resource allocation plan;

根据裂纹在模拟扩展过程中的模拟数据,采用多目标优化方法,建立裂纹修复的数学模型,通过定义修复策略和资源分配方案作为优化变量,获取裂纹扩展速率和修复成本作为优化目标,得到多目标优化模型的目标函数和约束条件,采用非支配排序遗传算法NSGA-II,对上述多目标优化模型进行求解,通过随机生成修复策略和资源分配方案的初始种群,获取每个个体对应的裂纹扩展速率和修复成本目标值,根据非支配排序和拥挤度计算,得到种群的适应度和排序结果,根据种群的适应度和排序结果,采用二元锦标赛选择算子,从当前种群中选择优良个体,通过模拟二进制交叉和多项式变异算子,对选择的个体进行交叉变异操作,获取新的修复策略和资源分配方案,将新生成的个体与当前种群合并,采用非支配排序和拥挤度计算,得到新一代种群,通过迭代上述选择、交叉变异和种群更新过程,直至达到最大迭代次数或收敛条件,获得最优的修复策略和资源分配方案的帕累托前沿,根据决策者的偏好,从帕累托最优解集中选取一个满意解,作为最佳的裂纹修复策略和资源分配方案,通过分析该方案的裂纹扩展速率和修复成本,判断其在延长构件使用寿命和节约维修成本方面的效果,确定裂纹修复最优决策。According to the simulation data of cracks in the simulation expansion process, a mathematical model of crack repair is established by using a multi-objective optimization method. By defining the repair strategy and resource allocation scheme as optimization variables, the crack growth rate and repair cost are obtained as optimization targets, and the objective function and constraints of the multi-objective optimization model are obtained. The non-dominated sorting genetic algorithm NSGA-II is used to solve the above multi-objective optimization model. By randomly generating an initial population of repair strategies and resource allocation schemes, the target values of crack growth rate and repair cost corresponding to each individual are obtained. According to the non-dominated sorting and crowding calculation, the fitness and sorting results of the population are obtained. According to the fitness and sorting results of the population, a binary tournament selection operator is used to select excellent individuals from the current population. By simulating binary crossover and polynomial mutation operators, crossover and mutation operations are performed on the selected individuals to obtain new repair strategies and resource allocation plans. The newly generated individuals are merged with the current population, and non-dominated sorting and crowding calculation are used to obtain a new generation of population. By iterating the above selection, crossover mutation and population update process until the maximum number of iterations or convergence conditions are reached, the Pareto frontier of the optimal repair strategy and resource allocation plan is obtained. According to the decision maker's preference, a satisfactory solution is selected from the Pareto optimal solution set as the best crack repair strategy and resource allocation plan. By analyzing the crack growth rate and repair cost of the plan, its effect in extending the service life of the component and saving maintenance costs is judged, and the optimal decision for crack repair is determined.

在一个实施例中,根据裂纹扩展的模拟数据,采用NSGA-II算法对裂纹修复策略和资源分配方案进行多目标优化,首先,随机生成100个初始种群,每个个体包含10个修复策略变量和5个资源分配变量,策略变量取值范围为0到1,资源变量取值范围为0到100万元,然后,将每个个体代入裂纹扩展模型,获得裂纹扩展速率和修复成本,接着,对种群进行非支配排序,个体间采用拥挤度计算,得到适应度和排序,之后,采用二元锦标赛选择算子,交叉概率为8,变异概率为1,对个体进行交叉变异,获得新解,将新解与当前种群合并,更新种群,迭代500次后,得到帕累托前沿,最后,根据决策者偏好,选择一个平衡扩展速率和成本的最优方案:裂纹扩展速率降低了20%,修复成本为80万元,可以有效延长构件寿命10年以上,节约维修成本30%左右,实现裂纹修复决策的科学优化。In one embodiment, according to the simulation data of crack propagation, the NSGA-II algorithm is used to perform multi-objective optimization on the crack repair strategy and resource allocation scheme. First, 100 initial populations are randomly generated, each individual contains 10 repair strategy variables and 5 resource allocation variables, the strategy variable value range is 0 to 1, and the resource variable value range is 0 to 1 million yuan. Then, each individual is substituted into the crack propagation model to obtain the crack propagation rate and repair cost. Next, the population is non-dominated sorted, and the crowding degree is calculated between individuals to obtain the fitness and sorting. After that, the binary tournament selection operator is used with a crossover probability of 8 and a mutation probability of 1. The individuals are cross-mutated to obtain a new solution, which is merged with the current population, and the population is updated. After 500 iterations, the Pareto frontier is obtained. Finally, according to the decision maker's preference, an optimal solution that balances the propagation rate and cost is selected: the crack propagation rate is reduced by 20%, and the repair cost is 800,000 yuan, which can effectively extend the life of the component by more than 10 years, save about 30% of the maintenance cost, and realize the scientific optimization of crack repair decision.

所述S106步骤在绝缘子更换或修复完成后,通过绝缘子表面的热图像数据对绝缘子表面的温度分布进行检测,提取热图像数据的频域特征,并用卷积自编码网络判断绝缘子的当前质量,若存在温度分布异常则将热图像数据上传至故障维修数据库,并触发返修流程,动态调整检修策略。After the insulator is replaced or repaired, the step S106 detects the temperature distribution on the surface of the insulator through the thermal image data of the insulator surface, extracts the frequency domain features of the thermal image data, and uses a convolutional autoencoder network to judge the current quality of the insulator. If there is an abnormal temperature distribution, the thermal image data is uploaded to the fault maintenance database, and the rework process is triggered to dynamically adjust the maintenance strategy.

具体而言,采用红外热像仪对绝缘子更换或修复后的绝缘子表面进行热图像采集,选择拍摄距离和角度,对大型绝缘子分区域拍摄,获取不同视角和距离下的热图像数据,再通过基于SIFT特征点匹配的图像拼接算法,生成全方位、高分辨率的绝缘子表面温度分布图,利用二维傅里叶变换2D-FFT和小波变换数学工具,对热图像数据进行时频域分析,在频域上提取热图像的频谱能量分布特征,如低频、中频、高频能量比例,以及频谱熵、频谱均匀度纹理特征,在小波域上提取热图像的多尺度、多方向特征,如小波能量、小波系数均值,将提取到的频域和小波域特征构建成绝缘子表面温度分布的特征向量,将热图像的特征向量输入到基于U-Net结构的卷积自编码网络中进行质量判断,编码器部分由4个卷积层和4个最大池化层组成,卷积核大小为3×3,激活函数为ReLU,解码器部分由4个反卷积层和4个上采样层组成,逐步恢复原始热图像的细节信息,网络训练采用Adam优化器,初始学习率为0.001,损失函数为均方误差(MSE),评价指标为峰值信噪比(PSNR),通过重构误差的大小判断绝缘子质量的优劣,PSNR值越高,表示重构质量越好,绝缘子质量越高,构建绝缘子温度分布的标准模板库,收集不同型号、材质、缺陷模式下的绝缘子热图像样本,采用K-means聚类算法对样本进行分组,先提取热图像样本的HOG、LBP纹理特征,再用PCA算法将特征压缩到20维,然后进行K-means聚类,Silhouette系数确定最优聚类数为5,计算每个簇的中心热图像作为标准模板,提取其频域和小波域特征,在判断新采集的热图像是否异常时,分别计算其与各标准模板之间的欧氏距离和余弦相似度,若最小距离大于阈值(如10)或最大相似度小于阈值0.6,则判定为温度分布异常,当监测到绝缘子存在温度分布异常时,触发热图像数据的边缘上传流程,对采集的热图像数据进行裁剪、归一化预处理,然后采用H.265编码压缩,再通过AES-256算法加密,将压缩加密后的数据打包成JSON格式,通过MQTT协议实时发送到云端的故障维修数据库,并生成异常告警信息,根据绝缘子的温度分布异常情况,动态调整检修策略和返修流程,采用Q-learning与模拟退火算法相结合的方法,以绝缘子温度异常程度、异常频次为状态空间,以检测频次、更换设备、工艺参数为动作空间,以提高合格率、降低成本为奖励函数,学习最优的检修策略,同时采用多智能体强化学习框架,实现多个绝缘子的协同检修优化,通过智能体间的博弈提高整个输电线路的运维水平,建立覆盖绝缘子全生命周期的质量管理平台,包括原材料质检、生产过程监控、运行状态监测、缺陷智能诊断、状态评估预测、检修策略优化、报废处置溯源功能模块,并采用区块链技术对各环节的质量数据进行不可篡改的记录存证,实现绝缘子质量管理的闭环。Specifically, an infrared thermal imager is used to collect thermal images of the insulator surface after the insulator is replaced or repaired. The shooting distance and angle are selected, and the large insulator is photographed in different areas to obtain thermal image data at different viewing angles and distances. Then, an image stitching algorithm based on SIFT feature point matching is used to generate a full-range, high-resolution surface temperature distribution map of the insulator. The two-dimensional Fourier transform 2D-FFT and wavelet transform mathematical tools are used to perform time-frequency domain analysis on the thermal image data. The spectral energy distribution characteristics of the thermal image are extracted in the frequency domain, such as the low-frequency, medium-frequency, and high-frequency energy ratios, as well as the spectral entropy and spectral uniformity texture characteristics. The multi-scale and multi-directional features of the thermal image are extracted in the wavelet domain, such as wavelet energy and wavelet coefficient mean. The extracted frequency domain and wavelet domain features are constructed into a feature vector of the insulator surface temperature distribution, and the feature vector of the thermal image is input into a U-Net-based thermal image processing system. The quality judgment is carried out in the convolutional autoencoder network of the structure. The encoder part consists of 4 convolutional layers and 4 maximum pooling layers. The convolution kernel size is 3×3 and the activation function is ReLU. The decoder part consists of 4 deconvolution layers and 4 upsampling layers. The detailed information of the original thermal image is gradually restored. The network training adopts Adam optimizer, the initial learning rate is 0.001, the loss function is mean square error (MSE), and the evaluation index is peak signal-to-noise ratio (PSNR). The quality of the insulator is judged by the size of the reconstruction error. The higher the PSNR value, the better the reconstruction quality and the higher the insulator quality. A standard template library for insulator temperature distribution is constructed, and thermal image samples of insulators of different models, materials, and defect modes are collected. The K-means clustering algorithm is used to group the samples. The HOG and LBP texture features of the thermal image samples are first extracted, and then the PCA algorithm is used to classify the samples. The features are compressed to 20 dimensions, and then K-means clustering is performed. The Silhouette coefficient determines that the optimal number of clusters is 5. The central thermal image of each cluster is calculated as the standard template, and its frequency domain and wavelet domain features are extracted. When judging whether the newly collected thermal image is abnormal, the Euclidean distance and cosine similarity between it and each standard template are calculated respectively. If the minimum distance is greater than the threshold (such as 10) or the maximum similarity is less than the threshold 0.6, it is judged as abnormal temperature distribution. When the insulator is monitored to have abnormal temperature distribution, the edge upload process of thermal image data is triggered, and the collected thermal image data is cropped and normalized for preprocessing, and then compressed by H.265 encoding and encrypted by AES-256 algorithm. The compressed and encrypted data is packaged into JSON format and sent to the fault maintenance database in the cloud in real time through the MQTT protocol, and abnormal alarm information is generated. According to the abnormal temperature distribution of the insulator, the maintenance strategy and rework process are dynamically adjusted. The method combining Q-learning and simulated annealing algorithm is adopted. The abnormal degree and frequency of insulator temperature are used as the state space, the detection frequency, replacement of equipment and process parameters are used as the action space, and the reward function is used to improve the qualified rate and reduce the cost. The optimal maintenance strategy is learned. At the same time, a multi-agent reinforcement learning framework is adopted to realize the collaborative maintenance optimization of multiple insulators. The operation and maintenance level of the entire transmission line is improved through the game between intelligent agents. A quality management platform covering the entire life cycle of insulators is established, including raw material quality inspection, production process monitoring, operation status monitoring, defect intelligent diagnosis, status assessment and prediction, maintenance strategy optimization, and scrap disposal traceability functional modules. Blockchain technology is used to record and store quality data of each link in an unalterable manner, realizing a closed loop of insulator quality management.

在一个实施例中,该热像仪测温范围为-40℃~2000℃,热灵敏度为0.02℃,空间分辨率为1024×768,帧频为30Hz采用FLIRT1020红外热像仪,在距离绝缘子2米、角度30°的位置采集热图像,分辨率设置为1024×768,帧频为30Hz,测温范围为-20℃150℃,热灵敏度为0.02℃@30℃,对于直径超过50厘米的大型绝缘子,将其分为4个象限,分别采集热图像,每个象限重叠20%,然后利用SIFT算法提取特征点,通过RANSAC算法估计单应性矩阵,最终拼接成完整热图像,拼接精度优于0.5像素,利用MATLAB的SignalProcessingToolbox对热图像进行频域分析,采用2D-FFT变换得到幅度谱和相位谱,提取低频00.1π、中频0.1π、高频0.5π能量比例特征,计算灰度共生矩阵得到对比度、相关度、能量、熵14个纹理特征,采用db4小波基函数对热图像进行5级小波分解,提取HL、LH、HH子带系数的均值、方差、能量9个小波域特征,训练U-Net卷积自编码网络,编码器4次下采样,解码器4次上采样,卷积核大小为3×3,步长为1,padding方式为same,激活函数采用ReLU,最大池化尺寸为2×2,使用Adam优化器,初始学习率为0.001,每10个epoch衰减50%,最小学习率为1e-6,batch_size为16,训练100个epoch,早停法防止过拟合,最佳模型在验证集上的PSNR达到35.2dB,采用K-means聚类算法对500张正常绝缘子和200张异常绝缘子的HOG、LBP特征向量进行聚类,通过肘部法则确定最佳聚类数k=5,计算每个聚类中心与样本的平均PSNR,取阈值为34dB,当测试绝缘子的重构图像PSNR低于该阈值时,判定为温度异常,上传至华为云服务器,先采用H.265编码压缩50%,再采用AES-256加密,通过MQTT协议传输,网络带宽降低75%,采用Q-learning算法进行策略学习,状态空间为绝缘子健康度(0~100),动作空间为检测频次1天/次,7天/次,30天/次,奖励函数为故障率降低10%奖励100分,超过3%扣500分,学习率α=0.1,折扣因子γ=0.9,探索概率ε=0.7,最大回合数1000,收敛后平均奖励为85分,在此基础上,增加模拟退火策略,初始温度T0=100,衰减率λ=0.95,内循环L=50,外循环D=20,搜索到全局最优解,平均奖励提升至90分,对于3条100公里长的500千伏输电线路,部署30个故障监测智能体,采用多Agent-Q-learning框架,通过20000回合的训练,实现故障率降低15%,运维成本降低12%,在此过程中,利用超级账本Fabric区块链平台记录3000万条绝缘子质量数据,区块大小为2MB,共识机制为PBFT,吞吐量达1500TPS,共享账本存储容量为6TB,数据可追溯性和隐私保护级别达到HIPAA标准。In one embodiment, the temperature measurement range of the thermal imager is -40℃~2000℃, the thermal sensitivity is 0.02℃, the spatial resolution is 1024×768, and the frame rate is 30Hz. The FLIRT1020 infrared thermal imager is used to collect thermal images at a distance of 2 meters from the insulator and an angle of 30°. The resolution is set to 1024×768, the frame rate is 30Hz, the temperature measurement range is -20℃150℃, and the thermal sensitivity is 0.02℃@30℃. For large insulators with a diameter of more than 50 cm, they are divided into 4 quadrants, and thermal images are collected separately, with each quadrant overlapping by 20%. Then, the SIFT algorithm is used to extract feature points, and the homography matrix is estimated by the RANSAC algorithm. Finally, they are spliced into a complete thermal image with a splicing accuracy better than 0.5 pixels. The thermal image is analyzed in the frequency domain using the SignalProcessing Toolbox of MATLAB, and 2D-FFT is used The amplitude spectrum and phase spectrum are obtained by transformation, and the energy ratio features of low frequency 00.1π, medium frequency 0.1π, and high frequency 0.5π are extracted. The gray-level co-occurrence matrix is calculated to obtain 14 texture features including contrast, correlation, energy, and entropy. The db4 wavelet basis function is used to perform 5-level wavelet decomposition on the thermal image, and 9 wavelet domain features including the mean, variance, and energy of the HL, LH, and HH subband coefficients are extracted. The U-Net convolutional autoencoder network is trained, the encoder is downsampled 4 times, the decoder is upsampled 4 times, the convolution kernel size is 3×3, the step size is 1, the padding method is the same, the activation function is ReLU, the maximum pooling size is 2×2, and the Adam optimizer is used. The initial learning rate is 0.001, which is decayed by 50% every 10 epochs, the minimum learning rate is 1e-6, the batch_size is 16, and 100 epochs are trained. The early stopping method is used to prevent overfitting. The best model has a P value of 0. The SNR reaches 35.2dB. The K-means clustering algorithm is used to cluster the HOG and LBP feature vectors of 500 normal insulators and 200 abnormal insulators. The optimal cluster number k=5 is determined by the elbow rule. The average PSNR of each cluster center and the sample is calculated, and the threshold is 34dB. When the PSNR of the reconstructed image of the test insulator is lower than the threshold, it is judged as temperature abnormality and uploaded to the Huawei cloud server. It is first compressed by 50% using H.265 encoding, and then encrypted using AES-256. It is transmitted through the MQTT protocol, and the network bandwidth is reduced by 75%. The Q-learning algorithm is used for strategy learning. The state space is the insulator health (0~100), and the action space is the detection frequency 1 day/time, 7 days/time, and 30 days/time. The reward function is 100 points for a 10% reduction in the fault rate, and 500 points for a 3% reduction. The learning rate α=0.1, the discount factor γ=0.9, exploration probability ε=0.7, maximum number of rounds 1000, average reward after convergence is 85 points. On this basis, simulated annealing strategy is added, initial temperature T0=100, decay rate λ=0.95, inner loop L=50, outer loop D=20, search for the global optimal solution, average reward increased to 90 points, for three 100 km long 500 kV transmission lines, 30 fault monitoring agents are deployed, multi-agent-Q-learning framework is adopted, through 20,000 rounds of training, the fault rate is reduced by 15%, and the operation and maintenance cost is reduced by 12%. In this process, the Hyperledger Fabric blockchain platform is used to record 30 million insulator quality data, the block size is 2MB, the consensus mechanism is PBFT, the throughput is 1500TPS, the shared ledger storage capacity is 6TB, and the data traceability and privacy protection level meet the HIPAA standard.

所述S107步骤根据绝缘子的多维数据,包括涂层老化程度、釉层畸变、表面裂纹、温度异常,得到绝缘子的综合健康指数,并用马尔可夫链预测模型估计在不同检修策略下的状态转移概率,采用多目标粒子群优化模块生成绝缘子的全生命周期的最优检修决策序列。The step S107 obtains the comprehensive health index of the insulator based on the multi-dimensional data of the insulator, including coating aging degree, glaze layer distortion, surface cracks, and temperature anomaly, and uses a Markov chain prediction model to estimate the state transition probability under different maintenance strategies, and uses a multi-objective particle swarm optimization module to generate the optimal maintenance decision sequence for the entire life cycle of the insulator.

具体而言,从故障诊断系统、状态监测系统、环境监测系统多源异构系统中,提取绝缘子涂层老化程度、釉层畸变情况、表面裂纹参数、温度异常监测多维数据,采用本体映射的方法,构建绝缘子健康评估领域本体,定义各数据源的语义关联,通过本体推理实现数据语义层面的自动关联和转换,对于数据质量问题,采用噪声识别、缺失值填充、异常值检测数据清洗技术,结合电气领域知识构建数据修正规则,形成绝缘子全生命周期的结构化、标准化的健康档案数据库,根据绝缘子健康状态评估标准,从多维监测数据中提取反映绝缘子健康水平的关键指标,采用德尔菲法和熵权法相结合的方式确定各指标的主客观组合权重,通过加权平均的方式计算绝缘子的综合健康指数,基于健康指数,采用支持向量机算法构建绝缘子健康状态的多分类模型,通过寻找最大间隔超平面实现多分类,引入核函数解决非线性问题,采用精确率、召回率、F1值评估指标,并通过交叉验证选择最优模型,采用隐马尔可夫模型构建绝缘子健康状态演变的马尔可夫链,将绝缘子综合健康指数离散化为正常、亚健康、轻度劣化、中度劣化、重度劣化状态,通过Baum-Welch算法从监测数据中学习状态转移概率矩阵,通过绝缘子健康状态和多维数据的对应关系估计观测概率矩阵,并引入约简算法降低状态空间的维度,由此,预测不同检修策略下绝缘子健康状态的动态演化趋势和稳态分布,构建绝缘子检修决策的多目标优化模型,目标函数包括绝缘子健康水平提升、检修成本最小化、绝缘子剩余寿命最大化三个方面,约束条件包括绝缘子健康状态转移、检修资源上限、绝缘子剩余寿命衰减,决策变量为绝缘子检修、更换维修措施,目标函数和约束条件均通过数学公式定量表达,采用改进的多目标粒子群优化算法(MOPSO)求解检修决策优化模型,引入Pareto最优解集存档和拥挤度度量,保证解的收敛性和分布多样性,粒子的位置和速度更新按照标准公式,通过惯性权重、加速常数、粒子历史最优位置和全局最优位置更新,并对算法关键参数通过灵敏度分析和试验设计进行优选,由此,生成绝缘子全生命周期的最优检修决策序列,将最优检修决策序列解码为绝缘子全生命周期各阶段的具体检修时间、检修方式、检修参数检修措施,形成涵盖全生命周期的动态检修计划表,在动态调整检修计划时,采用滚动优化的策略,根据绝缘子状态监测数据和环境因素变化,周期性地更新多目标优化模型中的状态转移概率、检修成本、剩余寿命参数,生成滚动时段内的最优检修计划,并根据执行反馈动态调整优化目标的权重系数,实现检修决策的自适应优化,实现绝缘子状态的实时监控和预警,开发基于大数据分析和人工智能的绝缘子资产管理系统,融合绝缘子设计、制造、运行、检修、报废全生命周期数据,采用机器学习和深度学习算法,如随机森林、XGBoost、LSTM,建立绝缘子退化机理的预测模型和异常诊断模型,知识库采用基于本体和规则的混合推理方法,融合设备铭牌、缺陷案例、诊断试验结构化和非结构化知识,形成绝缘子全生命周期管理的知识图谱,利用知识图谱实现智能诊断、预测和决策,持续优化绝缘子健康状态评估模型和检修决策优化模型,为绝缘子选型、改造、检修、更换关键决策提供智能分析和辅助决策功能,提升电力设备管理水平和资产利用效率。Specifically, the multi-dimensional data of insulator coating aging degree, glaze distortion, surface crack parameters, and temperature anomaly monitoring are extracted from the multi-source heterogeneous systems of fault diagnosis system, condition monitoring system, and environmental monitoring system. The ontology mapping method is used to construct the insulator health assessment domain ontology, define the semantic association of each data source, and realize automatic association and conversion of data semantic level through ontology reasoning. For data quality issues, noise identification, missing value filling, and outlier detection data cleaning technology are used. Combined with electrical field knowledge, data correction rules are constructed to form a structured and standardized health record database for the entire life cycle of insulators. According to the insulator health status assessment standard, key indicators reflecting the health level of insulators are extracted from multi-dimensional monitoring data. The subjective and objective combined weights of each indicator are determined by combining the Delphi method and the entropy weight method. The comprehensive health index of the insulator is calculated by weighted average. Based on the health index, the support vector machine algorithm is used to construct a multi-classification model of the insulator health status. Multi-classification is achieved by finding the maximum margin hyperplane, and the kernel function is introduced to solve the nonlinear problem. The precision, recall and F1 value evaluation indicators are used, and the optimal model is selected through cross-validation. The hidden Markov model is used to construct the Markov chain of the evolution of the insulator health state, and the comprehensive health index of the insulator is discretized into normal, sub-healthy, slightly degraded, moderately degraded, and severely degraded states. The state transition probability matrix is learned from the monitoring data through the Baum-Welch algorithm, and the observation probability matrix is estimated through the correspondence between the insulator health state and multidimensional data. A reduction algorithm is introduced to reduce the dimension of the state space. Thus, the dynamic evolution trend and steady-state distribution of the insulator health state under different maintenance strategies are predicted, and a multi-objective optimization model for insulator maintenance decision-making is constructed. The objective function includes three aspects: improving the health level of insulators, minimizing the maintenance cost, and maximizing the remaining life of insulators. The constraints include the transfer of insulator health state, the upper limit of maintenance resources, and the attenuation of the remaining life of insulators. The decision variable is the insulation. The objective function and constraint conditions are quantitatively expressed through mathematical formulas. The improved multi-objective particle swarm optimization algorithm (MOPSO) is used to solve the maintenance decision optimization model. The Pareto optimal solution set archive and congestion measurement are introduced to ensure the convergence and distribution diversity of the solution. The position and velocity of the particles are updated according to the standard formula through inertia weight, acceleration constant, particle historical optimal position and global optimal position update, and the key parameters of the algorithm are optimized through sensitivity analysis and experimental design. Thus, the optimal maintenance decision sequence of the insulator's entire life cycle is generated, and the optimal maintenance decision sequence is decoded into the specific maintenance time, maintenance method, maintenance parameters and maintenance measures of each stage of the insulator's entire life cycle, forming a dynamic maintenance schedule covering the entire life cycle. When dynamically adjusting the maintenance plan, a rolling optimization strategy is adopted. According to the insulator state monitoring data and changes in environmental factors, the state transition probability, maintenance cost, and remaining life parameters in the multi-objective optimization model are periodically updated. Generate the optimal maintenance plan within the rolling period, and dynamically adjust the weight coefficient of the optimization target according to the execution feedback, realize the adaptive optimization of maintenance decisions, realize real-time monitoring and early warning of insulator status, develop an insulator asset management system based on big data analysis and artificial intelligence, integrate the full life cycle data of insulator design, manufacturing, operation, maintenance, and scrapping, and use machine learning and deep learning algorithms such as random forest, XGBoost, and LSTM to establish a prediction model and abnormal diagnosis model for the insulator degradation mechanism. The knowledge base adopts a hybrid reasoning method based on ontology and rules, integrates equipment nameplates, defect cases, and diagnostic test structured and unstructured knowledge to form a knowledge graph for the full life cycle management of insulators. The knowledge graph is used to realize intelligent diagnosis, prediction, and decision-making, and continuously optimize the insulator health status assessment model and maintenance decision optimization model. It provides intelligent analysis and auxiliary decision-making functions for key decisions on insulator selection, transformation, maintenance, and replacement, and improves the management level of power equipment and asset utilization efficiency.

在一个实施例中,从故障诊断系统中提取绝缘子涂层老化程度数据,如红外图像中涂层区域的平均温度为68℃,高于正常值13℃,老化程度为严重,釉层畸变情况通过X射线成像判断,对图像进行Canny边缘检测,计算畸变区域占比为2%,超过5%的警戒值,表面裂纹参数通过激光三维扫描获取,采用区域生长算法分割裂纹,提取裂纹的长度、宽度、深度分别为5mm、8mm、2mm,环境监测系统采集绝缘子周围的温湿度、风速、污秽度数据,通过异常检测模型判断温度数据异常,偏离正常值5个标准差,将以上多源异构数据通过本体映射,构建绝缘子健康评估领域本体,包括涂层老化度、釉层畸变度、裂纹风险度、环境异常度类别,并定义各概念间的语义关联,如涂层老化度与红外温度的函数关系,对监测数据进行噪声识别,如温度数据的高频分量超过阈值则判为噪声,缺失值采用最近邻插值法填充,异常值通过孤立森林算法检测,结合电气领域知识,构建数据修正规则,如风速超过30m/s时,污秽度数据乘以5的修正系数,最后形成绝缘子全生命周期的结构化健康档案数据库,从健康档案数据库中提取关键指标,采用德尔菲法咨询10位专家,获得主观权重向量[3,25,2,25],再通过熵权法计算客观权重向量[28,32,15,25],组合权重向量为[29,285,175,25],加权平均得到绝缘子综合健康指数为75分,基于健康指数,采用支持向量机构建健康状态多分类模型,状态空间为“正常、亚健康、轻度劣化、中度劣化、重度劣化“,样本量为1000,特征维度为10,采用径向基核函数,惩罚系数C=5,核函数参数g=08,通过5折交叉验证,模型精确率为92%,召回率为95%,F1值为95%,将绝缘子综合健康指数离散化为5个状态,构建隐马尔可夫模型,初始状态概率向量为[7,2,06,03,01],采用Baum-Welch算法迭代优化状态转移概率矩阵和观测概率矩阵,并通过约简算法将观测数据的维度从10降到6,预测未来10年内绝缘子健康状态的演化趋势,5年后健康状态稳定在亚健康水平,构建绝缘子检修决策的多目标优化模型,采用MOPSO算法求解,初始化200个粒子,惯性权重w=7,加速常数c1=c2=5,最大迭代次数为500,存档容量为50,通过帕累托最优解集和拥挤度度量,获得检修成本为20万元、健康水平提升10%、剩余寿命延长5年的最优检修决策序列,该决策序列包括第3年进行预防性检修,更换老化涂层,第5年进行状态检修,修复釉层缺陷,第8年进行周期性检修,紧固金具,开发绝缘子资产管理系统,采用随机森林算法建立退化机理预测模型,特征重要性排序为涂层老化度35,釉层畸变度28,裂纹风险度22,环境异常度15,采用XGBoost算法建立异常诊断模型,对故障类型进行多分类,准确率达到95%,知识图谱包含500个概念,1500条关联,基于本体和规则推理,实现智能诊断和预测,知识系统包含300条诊断规则,150个成功案例,通过案例推理和规则推理,为绝缘子选型、改造、检修、更换关键决策提供智能分析和辅助决策,每次决策的平均耗时从2小时缩短到10分钟。In one embodiment, the aging degree data of the insulator coating is extracted from the fault diagnosis system. For example, the average temperature of the coating area in the infrared image is 68°C, which is 13°C higher than the normal value, and the aging degree is serious. The glaze layer distortion is judged by X-ray imaging, and the image is subjected to Canny edge detection. The distortion area ratio is calculated to be 2%, which exceeds the warning value of 5%. The surface crack parameters are obtained by laser three-dimensional scanning, and the cracks are segmented by regional growth algorithm. The length, width and depth of the cracks are extracted to be 5mm, 8mm and 2mm respectively. The environmental monitoring system collects the temperature, humidity, wind speed and pollution degree data around the insulator. The temperature data is judged to be abnormal through the anomaly detection model, which deviates from the normal value by 5 standard deviations. The above multi-source heterogeneous data are mapped through the ontology to construct the insulator health assessment domain ontology, including coating aging, glaze distortion, crack risk and environmental anomaly categories, and the semantic associations between the concepts are defined, such as the functional relationship between coating aging and infrared temperature. Noise identification is performed on the monitoring data. For example, if the high-frequency component of the temperature data exceeds the threshold, it is judged as noise. The missing values are filled by the nearest neighbor interpolation method, and the outliers are detected by the isolation forest algorithm. Combined with electrical field knowledge, data correction rules are constructed. For example, when the wind speed exceeds 30m/s, the pollution degree data is multiplied by a correction coefficient of 5. Finally, a structured health record database for the entire life cycle of insulators is formed. Key indicators are extracted from the health record database. The Delphi method is used to consult 10 experts to obtain the subjective weight vector [3, 25, 2, 25]. The objective weight vector [28, 32, 15, 25] is calculated by the entropy weight method. The combined weight vector is [29, 285, 175, 25]. The weighted average obtains the comprehensive health index of the insulator as 75 points. Based on the health index, a multi-classification model of health status is constructed using support vector machine. The state space is "normal, sub-healthy, mildly deteriorated, moderately deteriorated, and severely deteriorated". The sample size is 1000 and the feature dimension is 10. The radial basis kernel function is used, the penalty coefficient C=5, the kernel function parameter g=08, and through 5-fold cross validation, the model accuracy is 92%, the recall rate is 95%, and the F1 value is 95%. The comprehensive health index of the insulator is discretized into 5 states, and a hidden Markov model is constructed. The initial state probability vector is [7, 2, 06, 03, 01]. The Baum-Welch algorithm is used to iteratively optimize the state transition probability matrix and the observation probability matrix, and the dimension of the observation data is reduced from 10 to 6 through the reduction algorithm. The evolution trend of the health status of insulators in the next 10 years is predicted. After 5 years, the health status is stable at a sub-healthy level. A multi-objective optimization model for insulator maintenance decision-making is constructed. The MOPSO algorithm is used to solve it, 200 particles are initialized, the inertia weight w=7, the acceleration constant c1=c2=5, the maximum number of iterations is 500, and the archive capacity is 50. Through the Pareto optimal solution set and congestion measurement, the maintenance cost of 200,000 yuan and the health level improvement are obtained. The optimal maintenance decision sequence for increasing the service life by 10% and extending the remaining service life by 5 years includes preventive maintenance in the third year and replacing the aged coating, condition maintenance in the fifth year and repairing the glaze defects, periodic maintenance in the eighth year and tightening the hardware. An insulator asset management system is developed, and a degradation mechanism prediction model is established using the random forest algorithm. The feature importance is ranked as coating aging degree 35, glaze distortion degree 28, crack risk degree 22, and environmental abnormality degree 15. The XGBoost algorithm is used to establish an abnormal diagnosis model, and the fault type is multi-classified with an accuracy of 95%. The knowledge graph contains 500 concepts and 1,500 associations. Based on ontology and rule reasoning, intelligent diagnosis and prediction are realized. The knowledge system contains 300 diagnostic rules and 150 successful cases. Through case reasoning and rule reasoning, intelligent analysis and auxiliary decision-making are provided for key decisions such as insulator selection, transformation, maintenance, and replacement. The average time for each decision is shortened from 2 hours to 10 minutes.

至此,已经结合附图所示的优选实施方式描述了本发明的技术方案,但是,本领域技术人员容易理解的是,本发明的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征做出等同的更改或替换,这些更改或替换之后的技术方案都将落入本发明的保护范围之内。So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

以上所述仅为本发明的优选实施例,并不用于限制本发明;对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和规则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and rules of the present invention shall be included in the protection scope of the present invention.

Claims (7)

1.一种启发式算法的配电网检修策略生成方法,其特征在于:1. A method for generating a distribution network maintenance strategy based on a heuristic algorithm, characterized in that: S101、分析配电网中绝缘子表面的涂层的老化程度,包括采用傅里叶变换红外光谱分析技术获取涂层材料的化学键振动特征数据,构建老化程度的评估模型,判断绝缘子的老化程度是否大于阈值,若是则识别为需要更换涂层,将绝缘子的编号和位置信息录入故障维修数据库,并根据涂层的老化程度确定检修优先级;S101. Analyze the aging degree of the coating on the surface of the insulator in the distribution network, including using Fourier transform infrared spectroscopy analysis technology to obtain chemical bond vibration characteristic data of the coating material, construct an aging degree assessment model, determine whether the aging degree of the insulator is greater than a threshold, and if so, identify that the coating needs to be replaced, enter the number and location information of the insulator into the fault maintenance database, and determine the maintenance priority according to the aging degree of the coating; S102、采用X射线衍射仪对绝缘子的釉层进行物相组成分析,获取关于釉层的晶体结构的衍射谱数据,通过卷积神经网络模型对衍射谱数据进行特征提取和分类,判断釉层是否发生畸变,若识别为发生畸变则将绝缘子编号和位置信息录入故障维修数据库,根据畸变的类型确定釉层修复或更换方案;S102, using an X-ray diffractometer to analyze the physical composition of the glaze layer of the insulator, obtaining diffraction spectrum data about the crystal structure of the glaze layer, extracting features and classifying the diffraction spectrum data through a convolutional neural network model, and determining whether the glaze layer is distorted. If it is determined that the glaze layer is distorted, the insulator number and location information are entered into a fault maintenance database, and a glaze repair or replacement plan is determined according to the type of distortion; S103、针对故障维修数据库中的每个待检修的绝缘子,通过分析所处杆塔的地理位置、电磁干扰水平,通过模糊C均值聚类模块在待检修的绝缘子上划分为多个检修区域,并确定各检修区域的最佳检修路径,将最佳检修路径发送至检修人员的终端中,并通过位置感知模块对检修人员进行实时定位和轨迹跟踪;S103, for each insulator to be repaired in the fault maintenance database, by analyzing the geographical location of the tower and the electromagnetic interference level, the insulator to be repaired is divided into multiple maintenance areas through the fuzzy C-means clustering module, and the optimal maintenance path for each maintenance area is determined, the optimal maintenance path is sent to the terminal of the maintenance personnel, and the maintenance personnel are located and tracked in real time through the position sensing module; S104、在检修过程中,采用摄影测量模块获取输电线路的图像数据,提取绝缘子的几何模型,并判断绝缘子是否存在缺陷,包括破损或污秽,若存在则将缺陷类型和位置坐标上传至故障维修数据库,并触发局部清洁或更换流程;S104. During the maintenance process, the photogrammetry module is used to obtain image data of the transmission line, extract the geometric model of the insulator, and determine whether the insulator has defects, including damage or contamination. If so, the defect type and location coordinates are uploaded to the fault maintenance database, and a local cleaning or replacement process is triggered; S105、针对存在缺陷的绝缘子,测量绝缘子表面的裂纹的宽度和长度,通过蚁群搜索模块确定裂纹的扩展路径,预测裂纹的扩展趋势和绝缘子的剩余寿命,若剩余寿命低于阈值则将绝缘子编号和位置信息录入故障维修数据库,并根据裂纹的扩展速率确定检修时间窗口,通过启发式规则模块调度检修资源;S105. For defective insulators, measure the width and length of cracks on the surface of the insulators, determine the crack expansion path through the ant colony search module, predict the crack expansion trend and the remaining life of the insulators, and enter the insulator number and location information into the fault maintenance database if the remaining life is lower than the threshold. Determine the maintenance time window according to the crack expansion rate, and schedule maintenance resources through the heuristic rule module; S106、在绝缘子更换或修复完成后,通过绝缘子表面的热图像数据对绝缘子表面的温度分布进行检测,提取热图像数据的频域特征,并用卷积自编码网络判断绝缘子的当前质量,若存在温度分布异常则将热图像数据上传至故障维修数据库,并触发返修流程,动态调整检修策略;S106. After the insulator is replaced or repaired, the temperature distribution on the surface of the insulator is detected through the thermal image data on the surface of the insulator, the frequency domain features of the thermal image data are extracted, and the current quality of the insulator is judged using a convolutional autoencoder network. If there is an abnormal temperature distribution, the thermal image data is uploaded to the fault maintenance database, and the repair process is triggered to dynamically adjust the maintenance strategy. S107、根据绝缘子的多维数据,包括涂层老化程度、釉层畸变、表面裂纹、温度异常,得到绝缘子的健康指数,并用马尔可夫链预测模型估计在不同检修策略下的状态转移概率,采用多目标粒子群优化模块生成绝缘子的全生命周期的最优检修决策序列。S107. Based on the multi-dimensional data of the insulator, including coating aging degree, glaze distortion, surface cracks, and temperature anomaly, the health index of the insulator is obtained, and the state transition probability under different maintenance strategies is estimated using the Markov chain prediction model. The multi-objective particle swarm optimization module is used to generate the optimal maintenance decision sequence for the entire life cycle of the insulator. 2.根据权利要求1所述的一种启发式算法的配电网检修策略生成方法,其特征在于:所述S101步骤分析配电网中绝缘子表面的涂层的老化程度采用傅里叶变换红外光谱分析技术,对绝缘子表面涂层材料进行化学成分分析,获取涂层材料的化学键振动特征数据,从绝缘子表面涂层上取下样品,用研钵将其研磨成粉末状,将粉末样品压片,放入FTIR仪器中进行测试,利用FTIR谱图解析软件对测试数据进行基线校正、平滑预处理,然后与标准谱图库中的数据进行比对,计算相似度,相似度采用欧氏距离、相关系数指标来衡量,根据相似度大小,判断涂层材料的老化程度,将FTIR分析得到的化学键振动特征与绝缘子涂层表面图像特征拼接,形成样本特征输入,以老化程度类别作为输出,采用交叉熵损失函数和Adam优化器进行训练。2. A method for generating a distribution network maintenance strategy based on a heuristic algorithm according to claim 1, characterized in that: the S101 step analyzes the aging degree of the coating on the surface of the insulator in the distribution network by using Fourier transform infrared spectroscopy analysis technology, performs chemical composition analysis on the coating material on the surface of the insulator, obtains chemical bond vibration characteristic data of the coating material, removes a sample from the coating on the surface of the insulator, grinds it into powder with a mortar, presses the powder sample into a tablet, and puts it into an FTIR instrument for testing, uses FTIR spectrum analysis software to perform baseline correction and smoothing preprocessing on the test data, and then compares it with the data in the standard spectrum library to calculate the similarity, which is measured by Euclidean distance and correlation coefficient indicators. According to the size of the similarity, the aging degree of the coating material is judged, the chemical bond vibration characteristics obtained by FTIR analysis are spliced with the surface image characteristics of the insulator coating to form a sample feature input, and the aging degree category is used as output, and training is performed using a cross entropy loss function and an Adam optimizer. 3.根据权利要求1所述的一种启发式算法的配电网检修策略生成方法,其特征在于:所述S102采用X射线衍射仪对绝缘子的釉层进行物相组成分析,获取釉层的晶体结构的衍射谱数据,X射线衍射仪的设置参数包括X射线波长、入射角、扫描步长和扫描速度,通过数据预处理和特征工程,提取衍射谱的关键特征参数,如0衍射峰位置对应晶面间距、峰强度对应晶面取向、峰宽度对应晶粒尺寸和背底强度对应非晶相含量。3. According to the heuristic algorithm generation method of distribution network maintenance strategy in claim 1, it is characterized in that: the S102 uses an X-ray diffractometer to perform phase composition analysis on the glaze layer of the insulator to obtain diffraction spectrum data of the crystal structure of the glaze layer, and the setting parameters of the X-ray diffractometer include X-ray wavelength, incident angle, scanning step and scanning speed. Through data preprocessing and feature engineering, key characteristic parameters of the diffraction spectrum are extracted, such as 0 diffraction peak position corresponding to crystal plane spacing, peak intensity corresponding to crystal plane orientation, peak width corresponding to grain size and background intensity corresponding to amorphous phase content. 4.根据权利要求1所述的一种启发式算法的配电网检修策略生成方法,其特征在于:所述S103步骤针对故障维修数据库中的每个待检修的绝缘子,从故障维修数据库中提取待检修绝缘子的信息,利用ArcGIS系统对杆塔位置进行空间可视化分析,通过Geodesic距离计算函数计算杆塔之间的距离矩阵。4. The method for generating a distribution network maintenance strategy based on a heuristic algorithm according to claim 1 is characterized in that: in the step S103, for each insulator to be repaired in the fault repair database, the information of the insulator to be repaired is extracted from the fault repair database, the position of the tower is spatially visualized and analyzed using the ArcGIS system, and the distance matrix between the towers is calculated using the Geodesic distance calculation function. 5.根据权利要求1所述的一种启发式算法的配电网检修策略生成方法,其特征在于:所述S104步骤利用三维激光扫描仪对存在缺陷的绝缘子表面进行扫描,将扫描得到的点云数据进行去噪、网格化、曲面重建处理,得到精度达0.1mm的绝缘子表面三维模型,再通过几何形态学分析模块,对三维模型进行裂纹特征提取,得到裂纹的长度、宽度、深度几何参数,将裂纹的几何参数输入到蚁群搜索模块,该模块采用基于图论的蚁群优化算法,将绝缘子表面划分为N×N的网格,每个网格对应一个节点,相邻网格之间存在连接,连接权重与裂纹扩展概率成正比,随机释放m只蚂蚁。5. According to the method for generating a distribution network maintenance strategy based on a heuristic algorithm of claim 1, it is characterized in that: the step S104 uses a three-dimensional laser scanner to scan the surface of the defective insulator, denoises, grids, and reconstructs the point cloud data obtained by the scan to obtain a three-dimensional model of the insulator surface with an accuracy of 0.1 mm, and then uses a geometric morphological analysis module to extract crack features from the three-dimensional model to obtain geometric parameters of the length, width, and depth of the crack, and inputs the geometric parameters of the crack into an ant colony search module, which uses an ant colony optimization algorithm based on graph theory to divide the insulator surface into N×N grids, each grid corresponds to a node, there are connections between adjacent grids, the connection weight is proportional to the probability of crack extension, and m ants are randomly released. 6.根据权利要求1所述的一种启发式算法的配电网检修策略生成方法,其特征在于:所述S105步骤采用基于断裂力学的Paris公式,预测裂纹扩展趋势,Paris公式描述裂纹扩展速率da/dN与应力强度因子范围ΔK之间的关系:da/dN=C(ΔK)^m,其中,C和m为与材料常数,通过裂纹扩展试验拟合得到,应力强度因子范围ΔK与载荷、裂纹尺寸、试样几何尺寸关联,由有限元分析得到,将Paris公式离散化,递推计算裂纹尺寸:a_(i+1)=a_i+C(ΔK_i)^m×ΔN_i,其中,ΔN_i为第i个循环加载的周次数,根据设定的时间间隔和循环频率确定,将裂纹扩展趋势数据输入到剩余寿命预测模型,该模型采用Weibull分布描述绝缘子的疲劳寿命分布,其概率密度函数为:f(t)=(m/η)(t/η)^(m-1)exp,其中,t为疲劳寿命,m为形状参数,η为尺度参数。6. A method for generating a distribution network maintenance strategy based on a heuristic algorithm according to claim 1, characterized in that: the step S105 adopts the Paris formula based on fracture mechanics to predict the crack growth trend, the Paris formula describes the relationship between the crack growth rate da/dN and the stress intensity factor range ΔK: da/dN=C(ΔK)^m, wherein C and m are material constants obtained by fitting the crack growth test, the stress intensity factor range ΔK is associated with the load, crack size, and sample geometry, obtained by finite element analysis, and P The aris formula is discretized and the crack size is calculated recursively: a_(i+1)=a_i+C(ΔK_i)^m×ΔN_i, where ΔN_i is the number of cycles of the i-th cyclic loading, which is determined according to the set time interval and cycle frequency. The crack extension trend data is input into the remaining life prediction model. The model uses Weibull distribution to describe the fatigue life distribution of the insulator, and its probability density function is: f(t)=(m/η)(t/η)^(m-1)exp, where t is the fatigue life, m is the shape parameter, and η is the scale parameter. 7.根据权利要求1所述的一种启发式算法的配电网检修策略生成方法,其特征在于:所述S106步骤对于直径超过50厘米的大型绝缘子,将其分为4个象限,分别采集热图像,每个象限重叠20%,然后利用SIFT算法提取特征点,通过RANSAC算法估计单应性矩阵,拼接成热图像,利用MATLAB的SignalProcessingToolbox对热图像进行频域分析,采用2D-FFT变换得到幅度谱和相位谱。7. According to the heuristic algorithm for generating a distribution network maintenance strategy according to claim 1, it is characterized in that: in the step S106, for large insulators with a diameter exceeding 50 cm, it is divided into 4 quadrants, and thermal images are collected separately, with each quadrant overlapping by 20%, and then the SIFT algorithm is used to extract feature points, the homography matrix is estimated by the RANSAC algorithm, and the thermal images are spliced together, and the thermal images are analyzed in the frequency domain by using MATLAB's Signal Processing Toolbox, and the amplitude spectrum and phase spectrum are obtained by 2D-FFT transformation.
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