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CN118896772A - Wear identification method for rolling bearing device of pivoting cradle of adjustable hydraulic press - Google Patents

Wear identification method for rolling bearing device of pivoting cradle of adjustable hydraulic press Download PDF

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Publication number
CN118896772A
CN118896772A CN202410539306.8A CN202410539306A CN118896772A CN 118896772 A CN118896772 A CN 118896772A CN 202410539306 A CN202410539306 A CN 202410539306A CN 118896772 A CN118896772 A CN 118896772A
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Prior art keywords
pivot angle
curve
change
target
rate
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Chinese (zh)
Inventor
J·斯旁
M·科布伦纳
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Robert Bosch GmbH
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Robert Bosch GmbH
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/38Control of exclusively fluid gearing
    • F16H61/40Control of exclusively fluid gearing hydrostatic
    • F16H61/4192Detecting malfunction or potential malfunction, e.g. fail safe
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/04Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/38Control of exclusively fluid gearing
    • F16H61/40Control of exclusively fluid gearing hydrostatic
    • F16H61/42Control of exclusively fluid gearing hydrostatic involving adjustment of a pump or motor with adjustable output or capacity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/38Control of exclusively fluid gearing
    • F16H61/40Control of exclusively fluid gearing hydrostatic
    • F16H61/42Control of exclusively fluid gearing hydrostatic involving adjustment of a pump or motor with adjustable output or capacity
    • F16H61/431Pump capacity control by electro-hydraulic control means, e.g. using solenoid valves

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

The invention relates to a method for detecting wear of a rolling bearing device (66, 68) of a pivot cradle (64) of a pivot device of an adjustable hydraulic machine (2), comprising: -manipulating (110) a pivoting means for pivoting the pivoting cradle (64) according to a preset target pivoting angle curve (70) over time; detecting (120) an actual pivot angle curve (72) over time during pivoting; -evaluating (130) an actual pivot angle curve (72) and a target pivot angle curve (70) for identifying at least one defined characteristic deviation (74, 76, 84, 86) of the actual pivot angle curve relative to the target pivot angle curve, the characteristic deviation being indicative of wear; and determining (140) that there is wear of the rolling bearing device (66, 68) when at least one defined characteristic deviation (74, 76, 84, 86) is identified.

Description

可调节液压机的枢转摇架的滚动轴承装置的磨损识别方法Wear identification method for rolling bearing device of pivoting cradle of adjustable hydraulic press

技术领域Technical Field

本发明涉及一种用于对可调节的液压机的枢转摇架的滚动轴承装置的磨损进行识别的方法以及用于执行该方法的一种计算单元和一种计算机程序产品。The invention relates to a method for detecting wear of a rolling bearing arrangement of a pivoting cradle of an adjustable hydraulic press, as well as to a computing unit and a computer program product for carrying out the method.

背景技术Background Art

在液压驱动装置中能够使用可调节的液压机。例如,以斜盘式轴向活塞机为形式的变量泵能够用于静液压驱动装置。体积流量与驱动转速和排量体积成比例,其中,通过调节枢转摇架(斜盘)能够无级地改变排量体积并因此改变体积流量。在这种斜盘式轴向活塞机中,输送液压油的活塞相对于驱动轴轴向地布置、随之旋转并且借助于滑靴支撑在枢转摇架处。枢转摇架通常通过滚动轴承或滑动轴承得到支承,其中,通过枢转摇架在滚动轴承中的旋转或枢转、即通过改变所谓的枢转角来实现枢转摇架的调节。In the hydraulic drive, an adjustable hydraulic machine can be used. For example, a variable displacement pump in the form of a swash plate axial piston machine can be used for a hydrostatic drive. The volume flow is proportional to the drive speed and the displacement volume, wherein the displacement volume and thus the volume flow can be varied steplessly by adjusting the pivoting cradle (swash plate). In such a swash plate axial piston machine, the piston conveying the hydraulic oil is arranged axially relative to the drive shaft, rotates therewith and is supported on the pivoting cradle by means of a sliding shoe. The pivoting cradle is usually supported by means of a rolling bearing or a sliding bearing, wherein the pivoting cradle is adjusted by rotating or pivoting the pivoting cradle in the rolling bearing, i.e. by varying the so-called pivot angle.

发明内容Summary of the invention

根据本发明,提出一种具有独立权利要求的特征的用于对可调节的液压机的枢转摇架的滚动轴承装置的磨损进行识别的方法以及用于执行该方法的一种计算单元和一种计算机程序产品。有利的设计方案是从属权利要求以及下面描述的主题。According to the invention, a method for detecting wear of a rolling bearing of a pivoting cradle of an adjustable hydraulic press is proposed, as well as a computing unit and a computer program product for carrying out the method. Advantageous embodiments are the subject matter of the dependent claims and the following description.

本发明使用的措施是,根据目标枢转角曲线来枢转可调节的液压机的枢转摇架并且对相应的实际枢转角曲线进行评估,以用于确定是否出现相对于目标枢转角曲线的至少一个限定的特征偏差。如果识别到至少一个限定的特征偏差,则确定存在枢转摇架的滚动轴承装置的磨损或潜在磨损。通过这种解决方法及早地识别滚动轴承装置处的磨损,从而能够实现采取适当措施以防止进一步损害。The invention uses the measure that a pivoting cradle of an adjustable hydraulic press is pivoted according to a target pivot angle curve and the corresponding actual pivot angle curve is evaluated to determine whether at least one defined characteristic deviation from the target pivot angle curve occurs. If at least one defined characteristic deviation is detected, it is determined that there is wear or potential wear of the rolling bearing arrangement of the pivoting cradle. This solution allows wear at the rolling bearing arrangement to be detected early, so that appropriate measures can be taken to prevent further damage.

至少一个特征偏差被限定为针对磨损的特征偏差,即限定为枢转运动期间的阶段或时间段,在其中实际枢转角相对于目标枢转角曲线发生减缓或加快的变化。也就是说,至少一个特征偏差被适当地限定以用于表明磨损。At least one characteristic deviation is defined as a characteristic deviation for wear, i.e. as a phase or time period during the pivoting movement in which the actual pivot angle changes more slowly or more quickly relative to the target pivot angle curve. In other words, at least one characteristic deviation is suitably defined for indicating wear.

要识别的磨损尤其是所谓的“假性布氏压痕”或者说“波纹形成”或“静态印记”。The wear to be detected is in particular the so-called "false brinelling" or "wavy formation" or "static marks".

可调节的液压机尤其是可调节的轴向活塞机,例如枢转盘机或斜轴机。The adjustable hydraulic machine is in particular an adjustable axial piston machine, for example a pivot plate machine or a bent-axis machine.

根据本发明的计算单元、例如液压机的或使用液压机的工作机械的液压驱动系统的控制器,尤其在编程技术方面设立用于执行根据本发明的方法。The computing unit according to the invention, for example a control unit of a hydraulic machine or of a hydraulic drive system of a working machine using a hydraulic machine, is designed, in particular in terms of programming, to carry out the method according to the invention.

尤其在执行的控制器还用于其他任务并因此本已存在的情况下,以具有用于执行所有方法步骤的程序代码的计算机程序或计算机程序产品的形式来实施根据本发明的方法也是有利的,因为这产生特别低的成本。适合用于提供计算机程序的数据载体尤其是磁、光和电的存储器,例如硬盘、闪存、EEPROM、DVD以及其他等。还能够通过计算机网络(互联网、内联网等)下载程序。In particular, if the executed controller is also used for other tasks and is therefore already present, it is also advantageous to implement the method according to the invention in the form of a computer program or computer program product with program code for executing all method steps, since this results in particularly low costs. Suitable data carriers for providing the computer program are in particular magnetic, optical and electrical memories, such as hard disks, flash memories, EEPROMs, DVDs and others. It is also possible to download the program via a computer network (Internet, intranet, etc.).

本发明的其他优点和设计方案由说明书和附图得出。Further advantages and embodiments of the invention are apparent from the description and the accompanying drawings.

应当理解的是,前面提及的特征和下面还要阐述的特征不仅能够以相应指定的组合形式使用,而且能够以其他组合形式或单独使用,而不脱离本发明的范围。It goes without saying that the features mentioned above and the features yet to be explained below can be used not only in the respectively specified combination but also in other combinations or alone, without departing from the scope of the present invention.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

借助实施例在附图中示意性示出本发明,并且下面参考附图进行详细描述。The invention is schematically illustrated in the drawings using exemplary embodiments and is described in more detail below with reference to the drawings.

图1以简略图的方式示出了液压系统的构造;FIG1 shows the structure of a hydraulic system in a simplified diagram;

图2以横截面视图示出了示例性的液压机;FIG2 shows an exemplary hydraulic press in cross-sectional view;

图3A、3B示出了表明磨损的在实际枢转角与目标枢转角或它们的时间导数的曲线之间的特征偏差;3A, 3B show characteristic deviations between the curves of the actual pivot angle and the target pivot angle or their time derivatives, which are indicative of wear;

图4A、4B示出了实际枢转角与目标枢转角或相关时间导数的经滤波的曲线;4A, 4B show filtered plots of actual pivot angle and target pivot angle or related time derivatives;

图5示出了根据本发明实施方式的流程图。FIG. 5 shows a flow chart according to an embodiment of the present invention.

具体实施方式DETAILED DESCRIPTION

图1(简化地)示出了液压系统的构造,在该液压系统中能够使用根据本发明的方法。FIG. 1 shows (simplified) the design of a hydraulic system in which the method according to the invention can be used.

示出的是可调节的液压机2(尤其是可调节的液压泵或变量泵),其将压力介质(液压液、通常是液压油)从第一工作接口22(其例如与压力介质罐液压连接)输送至第二工作接口24,该第二工作接口例如与液压驱动系统6连接,使得通过液压机2向该液压驱动系统供应压力介质。液压驱动系统6通常包括一个或多个液压负载(即液压缸和/或液压马达)以及阀,这些阀对压力介质流入液压负载以及从该液压负载流出进行控制。Shown is an adjustable hydraulic machine 2 (in particular an adjustable hydraulic pump or variable displacement pump), which conveys a pressure medium (hydraulic fluid, usually hydraulic oil) from a first working connection 22 (which is hydraulically connected to a pressure medium tank, for example) to a second working connection 24, which is connected to a hydraulic drive system 6, for example, so that the hydraulic drive system is supplied with pressure medium via the hydraulic machine 2. The hydraulic drive system 6 usually includes one or more hydraulic loads (i.e. hydraulic cylinders and/or hydraulic motors) and valves, which control the flow of pressure medium into and out of the hydraulic loads.

液压机2是可调节的,也就是说该液压机具有能够调节的排量或能够调节的排量体积。“排量”这个概念表明液压机2每转(Umdrehung)所输送的压力介质体积。液压机2尤其是例如采用斜盘构造方式或斜轴构造方式的轴向活塞机,其中,排量对应于枢转角。液压机2由马达4、例如内燃机(尤其是柴油机)或电动马达来驱动。The hydraulic machine 2 is adjustable, that is to say it has an adjustable displacement or adjustable displacement volume. The term "displacement" refers to the volume of pressure medium delivered per revolution of the hydraulic machine 2. The hydraulic machine 2 is in particular an axial piston machine, for example in a swash plate or slanted axis design, wherein the displacement corresponds to the pivot angle. The hydraulic machine 2 is driven by a motor 4, for example an internal combustion engine (in particular a diesel engine) or an electric motor.

液压机2的调节能够以预控制电动液压的方式实现。在此,例如借助以电或电磁方式控制的换向阀(例如比例换向阀)的控制器12的控制信号(该控制信号例如通过控制线路来传输)来控制流至液压机2的伺服缸(Stellzylinder)的压力介质体积流量。伺服缸又调节液压机2的排量、即改变枢转摇架(枢转盘或者说斜盘)的枢转角。控制信号的不同电流强度例如对应于换向阀的不同大小的调节并且相应对应于流至伺服缸的不同大小的压力介质体积流量,使得控制信号的电流强度对应于排量调节速度、即液压机的枢转角的变化率(梯度)。伺服缸、换向阀以及枢转摇架能够视为液压机的调节装置的部件。控制器12(计算单元或电子控制装置)是液压机的和/或液压系统的控制器。The hydraulic machine 2 can be regulated in a pre-controlled electro-hydraulic manner. Here, for example, the pressure medium volume flow to the servo cylinder (Stellzylinder) of the hydraulic machine 2 is controlled by means of a control signal of a controller 12 of a directional valve (e.g., a proportional directional valve) that is electrically or electromagnetically controlled (the control signal is transmitted, for example, via a control line). The servo cylinder in turn regulates the displacement of the hydraulic machine 2, i.e., changes the pivot angle of the pivoting cradle (pivoting plate or swash plate). Different current intensities of the control signal correspond, for example, to different magnitudes of regulation of the directional valve and correspondingly to different magnitudes of pressure medium volume flow to the servo cylinder, so that the current intensity of the control signal corresponds to the displacement regulation speed, i.e., the rate of change (gradient) of the pivot angle of the hydraulic machine. The servo cylinder, the directional valve, and the pivoting cradle can be regarded as components of the regulating device of the hydraulic machine. The controller 12 (computing unit or electronic control device) is a controller of the hydraulic machine and/or the hydraulic system.

此外,液压系统能够具有一个或多个传感器。设置的是对枢转摇架的枢转角进行测量的枢转角传感器30。相应的枢转角测量值能够从枢转角传感器30传输到控制器12,控制器将它们检测作为实际枢转角。在根据本发明的用于对枢转摇架的滚动轴承装置处的磨损进行识别的方法的设计方案中使用枢转角测量值或者说实际枢转角。Furthermore, the hydraulic system can have one or more sensors. A pivot angle sensor 30 is provided which measures the pivot angle of the pivot cradle. The corresponding pivot angle measurement values can be transmitted from the pivot angle sensor 30 to the control unit 12, which detects them as the actual pivot angle. The pivot angle measurement values or the actual pivot angle are used in the embodiment of the method according to the invention for detecting wear on the rolling bearing arrangement of the pivot cradle.

此外,能够设置对第一工作接口22处的压力介质的压力进行测量的第一压力传感器32和/或对第二工作接口24处的压力介质的压力进行测量的第二压力传感器34。相应的压力测量值能够从压力传感器传输到控制器12,该控制器检测它们并且例如能够基于它们在常规运行中实施控制和/或调节方法。也能够设置转速传感器36,该转速传感器测量液压机2的转速或马达4的相应转速,其中可能要考虑传动比。相应的转速测量值能够从压力传感器传输到控制器12。Furthermore, a first pressure sensor 32 for measuring the pressure of the pressure medium at the first working connection 22 and/or a second pressure sensor 34 for measuring the pressure of the pressure medium at the second working connection 24 can be provided. The corresponding pressure measurement values can be transmitted from the pressure sensors to the control unit 12, which detects them and can, for example, implement a control and/or regulation method based on them in normal operation. A rotation speed sensor 36 can also be provided, which measures the rotation speed of the hydraulic machine 2 or the corresponding rotation speed of the motor 4, wherein the transmission ratio may be taken into account. The corresponding rotation speed measurement values can be transmitted from the pressure sensors to the control unit 12.

在常规运行中,控制器12接收例如针对压力或枢转角的目标值预设38,并且通过调节枢转角来相应地控制或调节液压机,其中,能够使用传感器的测量值。In normal operation, the control unit 12 receives a target value specification 38 , for example for the pressure or the pivot angle, and controls or regulates the hydraulic machine accordingly by adjusting the pivot angle, wherein measured values of sensors can be used.

控制器12尤其能够按照根据本发明的用于对液压机的枢转摇架滚动轴承装置的磨损进行识别的方法来执行磨损识别功能,例如通过执行相应的计算机程序产品、即磨损识别计算机程序产品14。In particular, the control unit 12 can perform a wear detection function according to the method according to the invention for detecting wear of a pivot cradle rolling bearing arrangement of a hydraulic press, for example by executing a corresponding computer program product, namely a wear detection computer program product 14 .

图2以横截面视图示出了示例性的液压机,下面简要描述该液压机的功能。FIG2 shows an exemplary hydraulic press in a cross-sectional view, the function of which is briefly described below.

驱动轴51通过具有转矩和转速的马达来驱动。经由驱动轴通过啮合部带动缸60并使其处于转动中。在每转中,活塞62在缸孔中完成一个行程,该行程的大小与枢转摇架64的倾斜位置相关。滑靴63与活塞一起通过回拉板52在枢转摇架的滑动面上保持和引导。由于枢转摇架的倾斜位置,每个活塞在一转期间经过下死点和上死点移动回到它的起始位置。在此,通过控制板56中的两个控制缝隙来输送和排出与行程容积相对应的压力液体。压力液体在抽吸侧58上流入到增大的活塞空间中。同时,压力液体在高压侧55上通过活塞从缸空间压入液压系统中。枢转摇架64的枢转角能够无级地调节。借助于伺服活塞(Stellkolben)61进行调节,其中,通过控制阀59(例如电动比例换向阀)来控制伺服活塞中的压力介质的流入和流出。通过调节枢转角来改变活塞行程并因此改变排量体积。通过伺服活塞以液压方式实现调节枢转角。枢转摇架灵活地支承在枢转轴承中并且由反作用活塞(Gegenkolben)53保持平衡。在枢转角增大时,排量体积增大;在枢转角减小时,排量体积相应减小。The drive shaft 51 is driven by a motor with torque and speed. The cylinder 60 is driven by the drive shaft through the meshing part and is in rotation. In each rotation, the piston 62 completes a stroke in the cylinder bore, the size of which is related to the tilting position of the pivoting cradle 64. The sliding shoe 63 is held and guided on the sliding surface of the pivoting cradle together with the piston through the pull-back plate 52. Due to the tilting position of the pivoting cradle, each piston moves back to its starting position through the bottom dead center and the top dead center during one rotation. Here, the pressure liquid corresponding to the stroke volume is delivered and discharged through two control gaps in the control plate 56. The pressure liquid flows into the enlarged piston space on the suction side 58. At the same time, the pressure liquid is pressed into the hydraulic system from the cylinder space through the piston on the high-pressure side 55. The pivot angle of the pivoting cradle 64 can be adjusted steplessly. Adjustment is performed by means of a servo piston (Stellkolben) 61, wherein the inflow and outflow of the pressure medium in the servo piston are controlled by a control valve 59 (for example, an electric proportional reversing valve). The piston stroke and thus the displacement volume are changed by adjusting the pivot angle. The pivot angle is adjusted hydraulically by a servo piston. The pivot cradle is flexibly mounted in a pivot bearing and is balanced by a reaction piston 53. When the pivot angle increases, the displacement volume increases; when the pivot angle decreases, the displacement volume decreases accordingly.

枢转摇架64以能够围绕垂直于绘制平面的轴线转动的方式得到支承。枢转轴承由滚动轴承装置构成。在此,布置在枢转摇架64上的轴承轴颈66支承在被布置在液压机的壳体处的轴承罩68中(由虚线表示),从而形成滑动轴承装置或滚动轴承装置(或滚动轴承)。The pivot cradle 64 is supported in a rotatable manner about an axis perpendicular to the drawing plane. The pivot bearing is formed by a rolling bearing arrangement. Here, a bearing journal 66 arranged on the pivot cradle 64 is supported in a bearing cage 68 (indicated by a dotted line) arranged at the housing of the hydraulic press, thereby forming a sliding bearing arrangement or a rolling bearing arrangement (or rolling bearing).

由于液压机运行时的微振荡,滚动轴承装置的接触面上会出现以所谓的“假性布氏压痕”(False Brinelling)或者说“波纹形成”或“静态印记”为形式的磨损现象。出现这种磨损现象应当尽早识别,以此能够避免对液压机和液压回路造成后续损害。Due to the micro-oscillations during the operation of the hydraulic press, wear phenomena in the form of so-called "false brinelling" or "wavy formation" or "static marks" appear on the contact surfaces of the rolling bearing assembly. Such wear phenomena should be detected as early as possible to avoid subsequent damage to the hydraulic press and the hydraulic circuit.

图3A、图3B示出了实际枢转角和目标枢转角或其时间导数的曲线之间的特征偏差,这些特征偏差表明了磨损。3A , 3B show characteristic deviations between the curves of the actual pivot angle and the target pivot angle or their time derivatives, which are indicative of wear.

在图3A中绘出了目标枢转角曲线70和实际枢转角曲线72,其中,枢转角α相对于时间t进行绘制。目标枢转角曲线70是目标枢转角(利用该目标枢转角来操控液压机)的时间曲线。在示出的示例中,目标枢转角曲线70是具有恒定的目标枢转角变化率的线性曲线。实际枢转角曲线72是实际枢转角(该实际枢转角由液压机实际地设定并且例如借助于枢转角传感器测量)的时间曲线。In FIG. 3A , a target pivot angle curve 70 and an actual pivot angle curve 72 are plotted, wherein the pivot angle α is plotted against the time t. The target pivot angle curve 70 is a time curve of the target pivot angle (with which the hydraulic press is operated). In the example shown, the target pivot angle curve 70 is a linear curve with a constant rate of change of the target pivot angle. The actual pivot angle curve 72 is a time curve of the actual pivot angle (which is actually set by the hydraulic press and measured, for example, by means of a pivot angle sensor).

在图3B中绘出了目标变化率曲线80和实际变化率曲线82,其中,变化率相对于时间t绘制。目标变化率曲线80是目标枢转角的时间导数或变化率的时间曲线,其能够例如由目标枢转角曲线来确定。在示出的示例中,目标变化率曲线80基本上对应于目标枢转角的恒定目标变化率。实际变化率曲线82是实际枢转角的时间导数或变化率的时间曲线,其能够例如由实际枢转角曲线或在连续的时间点上测量的实际枢转角来确定。FIG. 3B shows a target rate of change curve 80 and an actual rate of change curve 82, wherein the rate of change The target rate of change curve 80 is a time curve of the time derivative or rate of change of the target pivot angle, which can be determined, for example, from the target pivot angle curve. In the example shown, the target rate of change curve 80 substantially corresponds to a constant target rate of change of the target pivot angle. The actual rate of change curve 82 is a time curve of the time derivative or rate of change of the actual pivot angle, which can be determined, for example, from the actual pivot angle curve or the actual pivot angle measured at consecutive time points.

在这两个图中标记了下述区段,在这些区段中出现实际枢转角和目标枢转角或相应变化率的曲线之间的特征偏差。借助这些特征偏差能够识别出枢转摇架的轴承处存在磨损。示出的特征偏差一方面是表示相对于目标枢转角变化减缓的实际枢转角变化74、84(这对应于例如轴承装置在具有高滑动阻力的部位处滞留)的偏差,且另一方面是表示相对于目标枢转角变化加快的实际枢转角变化76、86(这对应于例如轴承装置从具有高滑动阻力的部位中挣脱)的偏差。In both figures, the sections in which characteristic deviations between the actual pivot angle and the target pivot angle or the curves of the corresponding rate of change occur are marked. With the aid of these characteristic deviations, wear at the bearings of the pivot cradle can be detected. The characteristic deviations shown are, on the one hand, deviations that represent a slowing down of the actual pivot angle change relative to the target pivot angle change 74, 84 (which corresponds, for example, to a stagnation of the bearing arrangement at a location with high sliding resistance) and, on the other hand, deviations that represent an acceleration of the actual pivot angle change relative to the target pivot angle change 76, 86 (which corresponds, for example, to a breakaway of the bearing arrangement from a location with high sliding resistance).

它们的组合:例如减缓的实际枢转角变化74、84随后是加快的实际枢转角变化76、86也表示特征偏差。对组合的识别是有利的,因为由此能够相对于枢转运动的其他可能的干扰(例如在由液压机供应压力介质的液压负载的负荷变化时)更好地区分。Their combination, for example a slowed actual pivot angle change 74, 84 followed by an accelerated actual pivot angle change 76, 86, also represents a characteristic deviation. Identification of the combination is advantageous because it allows for better differentiation from other possible disturbances in the pivoting movement, for example in the case of load changes of a hydraulic load supplied with pressure medium by a hydraulic press.

设置的是,以目标枢转角曲线为基准通过评估实际枢转角曲线来识别这种针对枢转摇架的滚动轴承处的磨损的特征偏差,以便能够确定是否存在磨损。在此,能够在各种所谓的偏差特征之间进行区分。该评估尤其能够包括应用低通滤波器。It is provided that such characteristic deviations for wear at the rolling bearing of the pivot cradle are identified by evaluating the actual pivot angle curve with reference to the target pivot angle curve in order to be able to determine whether wear is present. In this case, a distinction can be made between various so-called deviation characteristics. The evaluation can in particular include the application of a low-pass filter.

图4A、图4B(除了示出实际枢转角和目标枢转角的曲线之外)还示出了实际枢转角和目标枢转角或相关的时间导数的经滤波的曲线。图4A、图4B与图3A、图3B相似,其中附加地绘出了平滑的或者用低通滤波器滤波的曲线。Fig. 4A, Fig. 4B (in addition to the curves showing the actual pivot angle and the target pivot angle) also show the filtered curves of the actual pivot angle and the target pivot angle or the related time derivatives. Fig. 4A, Fig. 4B are similar to Fig. 3A, Fig. 3B, wherein smoothed or low-pass filtered curves are additionally drawn.

在图4A中绘出目标枢转角曲线90和实际枢转角曲线91,其中,枢转角α相对于时间t绘制。附加地,绘出平滑的或者经滤波的目标枢转角曲线92和平滑的或者经滤波的实际枢转角曲线93,其中,枢转角α再次相对于时间t绘制。经滤波的曲线92、93的枢转角在这里相对于未经滤波的曲线90、91被再缩放,以便能够更好地区分曲线。使用低通滤波器,以便能够由目标枢转角曲线90和实际枢转角曲线91来确定经滤波的目标枢转角曲线92和经滤波的实际枢转角曲线93,其中,尤其对于两者使用相同的滤波参数。In FIG. 4A , a target pivot angle curve 90 and an actual pivot angle curve 91 are plotted, wherein the pivot angle α is plotted relative to time t. In addition, a smoothed or filtered target pivot angle curve 92 and a smoothed or filtered actual pivot angle curve 93 are plotted, wherein the pivot angle α is again plotted relative to time t. The pivot angles of the filtered curves 92, 93 are rescaled here relative to the unfiltered curves 90, 91 in order to be able to better distinguish the curves. A low-pass filter is used so that the filtered target pivot angle curve 92 and the filtered actual pivot angle curve 93 can be determined from the target pivot angle curve 90 and the actual pivot angle curve 91, wherein in particular the same filter parameters are used for both.

在图4B中绘出了平滑的或者经滤波的目标变化率曲线98和平滑的或者经滤波的实际变化率曲线96,其中,变化率相对于时间t绘制。这相应涉及变化率的量(Betrag)。经滤波的目标变化率曲线98和经滤波的实际变化率曲线96例如能够分别作为经滤波的目标枢转角曲线92或者经滤波的实际枢转角曲线93的时间导数的量来获得。替代地,能够通过用低通滤波器对目标枢转角曲线90和实际枢转角曲线91的时间导数的量进行滤波(量形成也能够等效地在滤波之后进行)来获得经滤波的目标变化率曲线98和经滤波的实际变化率曲线96。“枢转角曲线的时间导数”这种表述如前面所述应理解为:把枢转角曲线理解成给每个时间点配设枢转角的函数并确定该函数的时间导数来获得枢转角曲线的时间导数。在计算单元中(例如通过图1的控制器12借助于磨损识别计算机程序产品14)执行时,曲线通常(例如根据通过计算单元的处理频率给定的时间网格)给定为针对连续离散的时间点的序列,使得时间导数与离散的导数相对应。FIG. 4B shows a smoothed or filtered target rate of change curve 98 and a smoothed or filtered actual rate of change curve 96, wherein the rate of change Plotted against time t. This is a quantity of the rate of change (Betrag). The filtered target rate of change curve 98 and the filtered actual rate of change curve 96 can be obtained, for example, as quantities of the time derivative of the filtered target pivot angle curve 92 or the filtered actual pivot angle curve 93, respectively. Alternatively, the quantities of the time derivatives of the target pivot angle curve 90 and the actual pivot angle curve 91 can be filtered with a low-pass filter (the quantity formation can also be equivalently The time derivative of the pivot angle curve is to be understood as follows: the pivot angle curve is understood as a function of the pivot angle assigned to each time point and the time derivative of the function is determined to obtain the time derivative of the pivot angle curve. When executed in a computing unit (e.g., by the controller 12 of FIG. 1 with the aid of the wear identification computer program product 14), the curve is usually given as a sequence for consecutive discrete time points (e.g., according to a time grid given by the processing frequency of the computing unit), so that the time derivative corresponds to the discrete derivative.

用于识别磨损而进行的评估尤其基于目标变化率曲线和实际变化率曲线,其中,能够使用未经滤波的变化率曲线(例如根据图3B)或经滤波的变化率曲线(例如根据图4B)。因此一般而言,基于目标枢转角曲线和实际枢转角曲线来确定或计算目标变化率曲线和实际变化率曲线。在此,能够直接使用目标枢转角曲线和实际枢转角曲线的时间导数,或者能够附加地利用低通滤波器进行滤波。滤波能够在形成时间导数之前或之后进行。优选地,分别使用时间导数的量。The evaluation for identifying wear is based in particular on a target rate of change curve and an actual rate of change curve, wherein an unfiltered rate of change curve (e.g. according to FIG. 3B ) or a filtered rate of change curve (e.g. according to FIG. 4B ) can be used. In general, therefore, the target rate of change curve and the actual rate of change curve are determined or calculated based on the target pivot angle curve and the actual pivot angle curve. In this case, the time derivatives of the target pivot angle curve and the actual pivot angle curve can be used directly or can be filtered additionally using a low-pass filter. The filtering can be performed before or after the formation of the time derivative. Preferably, the amount of the time derivative is used respectively.

为了识别第一偏差特征,能够在评估的框架内检查:在第一时间段内实际变化率曲线是否低于目标变化率曲线,其中该第一时间段具有至少一个第一(时间上的)最小时长,并且/或者其中根据第一时间段中的目标枢转角曲线使目标枢转角在量上改变至少一个预先确定的(第一)最小枢转角变化量。在图3B中,这对应于减缓的实际枢转角变化84。尤其检查在第一时间段中实际变化率曲线是否低于目标变化率曲线的预先确定的部分(即,对于第一时间段内的所有时间点而言,根据实际变化率曲线的实际变化率低于根据目标变化率曲线的目标变化率的部分)。“部分”例如能够以(目标变化率的)百分比表示。所述部分例如能够根据用于确定或计算变化率曲线(实际变化率曲线和目标变化率曲线)所使用的(带有或不带有滤波的)方法来确定。如果使用不带有滤波的变化率曲线,则所述部分例如能够等于或小于95%、优选地等于或小于90%、更优选地等于或小于80%。在使用低通滤波器时,所述部分例如能够等于或小于50%、优选地等于或小于35%、更优选地等于或小于25%。In order to identify the first deviation feature, it can be checked within the framework of the evaluation whether the actual rate of change curve is lower than the target rate of change curve in a first time period, wherein the first time period has at least one first (temporal) minimum duration, and/or wherein the target pivot angle is changed in amount by at least one predetermined (first) minimum pivot angle change amount according to the target pivot angle curve in the first time period. In FIG. 3B , this corresponds to the slowed actual pivot angle change 84. In particular, it is checked whether the actual rate of change curve is lower than a predetermined portion of the target rate of change curve in the first time period (i.e., the portion of the actual rate of change according to the actual rate of change curve being lower than the target rate of change according to the target rate of change curve for all time points in the first time period). The "portion" can be expressed, for example, as a percentage (of the target rate of change). The portion can be determined, for example, according to the method (with or without filtering) used for determining or calculating the rate of change curve (actual rate of change curve and target rate of change curve). If a rate of change curve without filtering is used, the portion can, for example, be equal to or less than 95%, preferably equal to or less than 90%, more preferably equal to or less than 80%. When using a low-pass filter, the portion can, for example, be equal to or less than 50%, preferably equal to or less than 35%, more preferably equal to or less than 25%.

在第一时间段内实现目标枢转角在量上改变至少一个预先确定的最小枢转角变化量,这个可选的前提涉及到在第一时间段内应实现目标枢转角的足够大的变化,或者第一时间段具有与第一(时间上)最小时长相对应的足够的时间长度,尤其用于排除实际枢转角在目标枢转角附近的较小波动。最小枢转角变化量能够相应适当地选择。例如,最小枢转角变化量相对于液压机的最大可能的枢转角变化能够为至少5%、至少10%、至少15%或至少20%。第一最小时长能够在使用根据目标变化率曲线的目标变化率的情况下对应地确定。第一最小时长或者最小枢转角变化量能够例如借助于试验和/或模拟来确定。Achieving a quantitative change of the target pivot angle by at least one predetermined minimum pivot angle change within a first time period, this optional prerequisite involves that a sufficiently large change of the target pivot angle should be achieved within the first time period, or that the first time period has a sufficient time length corresponding to a first (temporal) minimum duration, in particular for excluding small fluctuations of the actual pivot angle near the target pivot angle. The minimum pivot angle change can be selected accordingly appropriately. For example, the minimum pivot angle change can be at least 5%, at least 10%, at least 15% or at least 20% relative to the maximum possible pivot angle change of the hydraulic press. The first minimum duration can be correspondingly determined using a target change rate according to a target change rate curve. The first minimum duration or the minimum pivot angle change can be determined, for example, by means of experiments and/or simulations.

优选地,在第一偏差特征的框架内能够附加地检查:在第一时间段之后出现的第二时间段中,实际变化率曲线是否高于目标变化率曲线至少一个预先确定的倍数(即对于第二时间段内的所有时间点而言,根据实际变化率曲线的实际变化率比根据目标变化率曲线的目标变化率大至少一个倍数)。第二时间段尤其具有至少一个第二(时间上)最小时长。第二最小时长优选地短于第一最小时长。第二最小时长能够相对于第一最小时长进行指定,例如指定为小于或等于第一最小时长的0.5倍、小于或等于第一最小时长的0.2倍、小于或等于第一最小时长的0.1倍或者小于或等于第一最小时长的0.05倍。在临界情况下,第二时间段能够是单个时间点(称为第一时间点)。第一时间段和第二时间段之间的时间间隔应当尤其小于或等于预先确定的最大时间间隔。该最大时间间隔例如能够像第二最小时长那样、也就是说如前所述相对于第一最小时长进行确定。该倍数大于1并且能够适当地选择,该倍数例如能够等于或大于2、等于或大于3、或者等于或大于4。Preferably, within the framework of the first deviation characteristic, it is possible to additionally check whether the actual rate of change curve is higher than the target rate of change curve by at least one predetermined multiple in the second time period that occurs after the first time period (i.e., for all time points in the second time period, the actual rate of change according to the actual rate of change curve is at least one multiple greater than the target rate of change according to the target rate of change curve). The second time period has in particular at least one second (temporal) minimum duration. The second minimum duration is preferably shorter than the first minimum duration. The second minimum duration can be specified relative to the first minimum duration, for example, as less than or equal to 0.5 times of the first minimum duration, less than or equal to 0.2 times of the first minimum duration, less than or equal to 0.1 times of the first minimum duration, or less than or equal to 0.05 times of the first minimum duration. In critical cases, the second time period can be a single time point (referred to as the first time point). The time interval between the first time period and the second time period should in particular be less than or equal to a predetermined maximum time interval. This maximum time interval can, for example, be determined relative to the first minimum duration like the second minimum duration, that is, as described above. The multiple is greater than 1 and can be appropriately selected, and can be, for example, equal to or greater than 2, equal to or greater than 3, or equal to or greater than 4.

如果在第一时间段之后出现的第二时间段内实际变化率曲线超出目标变化率曲线至少一个预先确定的倍数,则能够可选地在第一偏差特征的框架中进一步检查:在第二时间段(或第一时间点)之后出现的第三时间段内实际变化率曲线是否低于目标变化率曲线,其中第三时间段具有至少一个第三(时间上)最小时长,并且/或者其中根据在第三时间段中的目标枢转角曲线使目标枢转角在量上改变至少一个预先确定的(第二)最小枢转角变化量。这对应于下述情况:其中首先发生减缓的实际枢转角变化,这导致实际枢转角曲线相对于目标枢转角曲线存在差异,此后发生超出目标枢转角曲线的加快的实际枢转角变化,并且随后发生另外的减缓的实际枢转角变化,这将实际枢转角曲线引回目标枢转角曲线。If the actual rate of change curve in a second time period occurring after the first time period exceeds the target rate of change curve by at least a predetermined multiple, it can optionally be further checked within the framework of the first deviation feature whether the actual rate of change curve in a third time period occurring after the second time period (or the first time point) is below the target rate of change curve, wherein the third time period has at least a third (temporally) minimum duration, and/or wherein the target pivot angle is changed in amount by at least a predetermined (second) minimum pivot angle change amount according to the target pivot angle curve in the third time period. This corresponds to the following situation: wherein first a slowed actual pivot angle change occurs, which results in a difference in the actual pivot angle curve relative to the target pivot angle curve, after which an accelerated actual pivot angle change occurs that exceeds the target pivot angle curve, and then a further slowed actual pivot angle change occurs, which brings the actual pivot angle curve back to the target pivot angle curve.

应注意的是,“第一”、“第二”、“第三”…这些概念在本申请中用于区分不同的、除此之外名称相同的元件。除明确说明之外,它们不应暗示特定顺序。所使用的“在另一时间段或另一时间点之后出现的时间段或时间点”这种措辞不应强制性地理解为紧接着的意思,而是在其间也能够存在一段时间间隔。It should be noted that the concepts of "first", "second", "third" ... are used in this application to distinguish between different elements that have the same name otherwise. Unless explicitly stated, they should not imply a specific order. The phrase "a time period or a time point that occurs after another time period or another time point" should not be construed as meaning immediately following, but there can also be a time interval between them.

根据另一种设计方案,为了识别第二偏差特征在评估的框架内能够检查:实际枢转角曲线与目标枢转角曲线之间或经滤波的实际枢转角曲线与经滤波的目标枢转角曲线之间的差的量是否在至少一个时间点超过量阈值。在图3A中,相应的时间点大致位于减缓的实际枢转角变化74、84和加快的实际枢转角变化76、86的被标记区域的起始和结束处。量阈值能够例如以度为单位指定为绝对值,或者相对于液压机的最大可能的枢转角来指定。最大可能的枢转角大约是0至100%或者(对于能枢转过零点的液压机)-100%至+100%。量阈值能够适当地选择,尤其如此选择使其高于在以无磨损的滚动轴承运行时出现的(未经滤波的或经滤波的)实际枢转角曲线与(未经滤波的或经滤波的)目标枢转角曲线之间的差的量的值。相对于最大可能的枢转角,该量阈值能够大约大于5%或大于10%。According to another embodiment, in order to identify the second deviation feature, it can be checked within the framework of the evaluation whether the amount of the difference between the actual pivot angle curve and the target pivot angle curve or between the filtered actual pivot angle curve and the filtered target pivot angle curve exceeds a quantity threshold at at least one time point. In FIG. 3A , the corresponding time points are approximately at the beginning and end of the marked areas of the slowed down actual pivot angle change 74 , 84 and the accelerated actual pivot angle change 76 , 86 . The quantity threshold can be specified, for example, in degrees as an absolute value or relative to the maximum possible pivot angle of the hydraulic press. The maximum possible pivot angle is approximately 0 to 100% or (for a hydraulic press that can pivot through zero) -100% to +100%. The quantity threshold can be selected appropriately, in particular such that it is higher than the value of the amount of the difference between the (unfiltered or filtered) actual pivot angle curve and the (unfiltered or filtered) target pivot angle curve that occurs when running with wear-free rolling bearings. The quantity threshold can be approximately greater than 5% or greater than 10% relative to the maximum possible pivot angle.

此外,能够考虑实际枢转角曲线与目标枢转角曲线之间的差的符号。Furthermore, the sign of the difference between the actual pivot angle profile and the target pivot angle profile can be taken into account.

下面描述另外的可设想的偏差特征,该偏差特征能够相应用于未经滤波或经滤波的实际枢转角曲线或者目标枢转角曲线。为了简单起见,使用“实际枢转角曲线”和“目标枢转角曲线”这些表述,它们能够表示两者、即“未经滤波的实际枢转角曲线”和“未经滤波的目标枢转角曲线”或“经滤波的实际枢转角曲线”和“经滤波的目标枢转角曲线”。In the following, further conceivable deviation characteristics are described, which can be used for an unfiltered or filtered actual pivot angle curve or a target pivot angle curve, respectively. For simplicity, the expressions "actual pivot angle curve" and "target pivot angle curve" are used, which can represent both, namely "unfiltered actual pivot angle curve" and "unfiltered target pivot angle curve" or "filtered actual pivot angle curve" and "filtered target pivot angle curve".

为了识别第三偏差特征,在评估的框架内能够例如检查:在第四时间段内或在第二时间点处实际枢转角曲线是否高于目标枢转角曲线至少一个第一阈值,并且在晚于第四时间段或第二时间点出现的第五时间段内或第三时间点处实际枢转角曲线是否低于目标枢转角曲线至少一个第二阈值。在图3A中,这对应于例如减缓的实际枢转角变化74。In order to identify the third deviation feature, within the framework of the evaluation, it is possible to check, for example, whether the actual pivot angle curve is above the target pivot angle curve by at least one first threshold value in a fourth time period or at a second time point, and whether the actual pivot angle curve is below the target pivot angle curve by at least one second threshold value in a fifth time period or at a third time point that occurs later than the fourth time period or the second time point. In FIG. 3A , this corresponds to, for example, a slowed actual pivot angle change 74.

为了识别第三偏差特征,能够附加地在评估的框架内进一步检查:在晚于第五时间段或第三时间点出现的第六时间段内或第四时间点处实际枢转角曲线是否高于目标枢转角曲线至少一个第三阈值。在图3A中,这对应于例如减缓的实际枢转角变化74随后是加快的实际枢转角变化76。In order to identify the third deviation feature, it is possible to further check within the framework of the evaluation whether the actual pivot angle curve is above the target pivot angle curve by at least one third threshold value in a sixth time period or at a fourth time point that occurs later than the fifth time period or the third time point. In FIG. 3A , this corresponds, for example, to a slowed actual pivot angle change 74 followed by an accelerated actual pivot angle change 76.

第一阈值、第二阈值以及必要时第三阈值能够像前面的量阈值那样进行指定并且适当地进行选择、尤其足够高地选择,以用于尽可能地排除在轴承无磨损的情况下错误地确定磨损。相对于最大可能的枢转角,第一阈值、第二阈值以及必要时第三阈值能够彼此独立地大约是大于5%或大于10%。The first threshold value, the second threshold value and, if necessary, the third threshold value can be specified like the previous value threshold values and selected appropriately, in particular selected sufficiently high, in order to exclude as far as possible an erroneous determination of wear in the case of a non-wear bearing. The first threshold value, the second threshold value and, if necessary, the third threshold value can be, independently of one another, approximately greater than 5% or greater than 10% relative to the maximum possible pivot angle.

还能够设想的是对差的符号的相反顺序进行识别,即加快的实际枢转角变化可能随后是减缓的实际枢转角变化。It is also conceivable that the signs of the differences are detected in the opposite order, ie an accelerated actual pivot angle change may be followed by a slowed actual pivot angle change.

为了识别第四偏差特征,能够相应地在评估的框架内检查:在第七时间段内或在第五时间点处实际枢转角曲线是否低于目标枢转角曲线至少一个第四阈值,并且在晚于第七时间段或第五时间点的第八时间段内或第六时间点处实际枢转角曲线是否高于目标枢转角曲线至少一个第五阈值。在图3A中,这对应于例如减缓的实际枢转角变化74。In order to identify the fourth deviation characteristic, it can be checked within the framework of the evaluation whether the actual pivot angle curve is below the target pivot angle curve by at least one fourth threshold value in the seventh time period or at the fifth time point, and whether the actual pivot angle curve is above the target pivot angle curve by at least one fifth threshold value in the eighth time period or at the sixth time point later than the seventh time period or the fifth time point. In FIG. 3A , this corresponds to, for example, a slowed actual pivot angle change 74.

为了识别第四偏差特征,能够附加地在评估的框架内进一步检查:在晚于第八时间段或第六时间点出现的第九时间段内或在第七时间点处实际枢转角曲线是否低于目标枢转角曲线至少一个第六阈值。To identify the fourth deviation feature, a further check can additionally be performed within the scope of the evaluation: whether the actual pivot angle curve in a ninth time period occurring later than the eighth time period or the sixth time point or at the seventh time point falls below the target pivot angle curve by at least a sixth threshold value.

第四阈值、第五阈值以及必要时第六阈值能够像前面的量阈值那样进行指定并且适当地进行选择、尤其足够高地选择,以用于尽可能地排除在轴承无磨损的情况下错误地确定磨损。相对于最大可能的枢转角,第四阈值、第五阈值以及必要时第六阈值能够彼此独立地大约是大于5%或大于10%。The fourth threshold value, the fifth threshold value and, if necessary, the sixth threshold value can be specified like the previous value threshold values and selected appropriately, in particular selected sufficiently high, in order to exclude as far as possible an erroneous determination of wear in the case of no wear on the bearing. The fourth threshold value, the fifth threshold value and, if necessary, the sixth threshold value can be, independently of one another, approximately greater than 5% or greater than 10% relative to the maximum possible pivot angle.

图5示出了根据本发明的实施方式的流程图,即用于对可调节的液压机的枢转装置的枢转摇架的滚动轴承的磨损进行识别的方法的流程图。FIG. 5 shows a flow chart of a method for detecting wear of a rolling bearing of a pivot cradle of a pivot device of an adjustable hydraulic press according to an embodiment of the present invention.

在此,在步骤110中对枢转装置进行操控以用于根据预设的随时间的目标枢转角曲线使枢转摇架枢转。目标枢转角曲线例如预设为目标枢转角的时间序列(例如预设为函数形式的离散序列或连续序列)。Here, the pivoting device is controlled in step 110 to pivot the pivot cradle according to a preset target pivot angle curve over time. The target pivot angle curve is preset as a time series of target pivot angles (eg as a discrete sequence or a continuous sequence in a functional form).

在步骤120中,在枢转期间检测随时间的实际枢转角曲线。这与步骤110并行地实现。实际枢转角曲线例如是枢转摇架的实际枢转角、即真实的(实际)枢转角的时间序列,其例如利用传感器(枢转角传感器)进行测量。In step 120, an actual pivot angle profile is detected over time during the pivoting. This is done in parallel with step 110. The actual pivot angle profile is, for example, a time series of the actual pivot angle of the pivot cradle, ie the true (actual) pivot angle, which is measured, for example, with a sensor (pivot angle sensor).

在步骤130中评估实际枢转角曲线,以便识别相对于目标枢转角曲线的至少一个限定的、在磨损方面的特征偏差。为此,如结合图3A、图3B、图4A和图4B所描述的,能够使用实际枢转角曲线与目标枢转角曲线之间和/或实际变化率曲线与目标变化率曲线之间的差(分别基于未经滤波的或经滤波的曲线)。至少一个限定的特征偏差尤其能够包括结合图3A、图3B、图4A和图4B所描述的偏差特征中的一个或多个偏差特征。In step 130, the actual pivot angle curve is evaluated in order to identify at least one defined characteristic deviation in terms of wear relative to the target pivot angle curve. For this purpose, the difference between the actual pivot angle curve and the target pivot angle curve and/or between the actual rate of change curve and the target rate of change curve (based on the unfiltered or filtered curves, respectively) can be used, as described in conjunction with FIGS. 3A , 3B, 4A and 4B. The at least one defined characteristic deviation can in particular include one or more of the deviation features described in conjunction with FIGS. 3A , 3B, 4A and 4B.

可选地,在评估130时能够首先检查:根据目标变化率曲线的目标变化率是否等于或大于变化率评估下限和/或等于或小于变化率评估上限。如果情况并非如此,则省去对是否存在至少一个特征偏差的检查。换言之,仅在目标变化率曲线等于或大于变化率评估下限和/或等于或小于变化率评估上限时,才检查或识别至少一个特征偏差是否存在。因此,在评估时能够排除不适合于磨损识别的、例如非常小(例如接近0)或非常大的目标变化率。变化率评估下限和变化率评估上限能够适当地确定。变化率评估下限尤其大于零。变化率评估上限尤其小于枢转角的(例如技术决定的)最大变化率。这里认为目标变化率或目标变化率曲线被确定为绝对值,即对它们的确定包括量形成。Optionally, during evaluation 130, it can be first checked whether the target rate of change according to the target rate of change curve is equal to or greater than the rate of change assessment lower limit and/or equal to or less than the rate of change assessment upper limit. If this is not the case, the check on whether at least one characteristic deviation exists is omitted. In other words, only when the target rate of change curve is equal to or greater than the rate of change assessment lower limit and/or equal to or less than the rate of change assessment upper limit is it checked or identified whether at least one characteristic deviation exists. Therefore, during the evaluation, it is possible to exclude target rates of change that are not suitable for wear identification, for example very small (e.g. close to 0) or very large. The rate of change assessment lower limit and the rate of change assessment upper limit can be appropriately determined. The rate of change assessment lower limit is in particular greater than zero. The rate of change assessment upper limit is in particular less than the maximum rate of change of the pivot angle (e.g. determined by technology). It is considered here that the target rate of change or the target rate of change curve is determined as an absolute value, i.e. their determination includes quantitative formation.

如果识别出至少一个限定的特征偏差,则在步骤140中确定存在滚动轴承的磨损或潜在磨损。“潜在”这个表述涉及的是,原则上由于液压系统中的测量误差、波动等可能会出现特征偏差(例如在压力介质温度太低时可能会出现类似偏差)。也就是说在识别至少一个特征偏差时,在本方法意义上识别出磨损。在必要时,在识别至少一个特征偏差时能够重复本方法,以便实现确实存在滚动轴承装置磨损的高可靠性。If at least one defined characteristic deviation is detected, then in step 140 it is determined that wear or potential wear of the rolling bearing is present. The term "potential" refers to the fact that characteristic deviations can occur in principle due to measurement errors, fluctuations, etc. in the hydraulic system (for example, such deviations can occur when the pressure medium temperature is too low). This means that wear is detected in the sense of the method when at least one characteristic deviation is detected. If necessary, the method can be repeated when at least one characteristic deviation is detected in order to achieve a high degree of reliability that wear of the rolling bearing arrangement is actually present.

如果没有识别到限定的特征偏差,则认为不存在磨损或磨损很小。If no defined characteristic deviation is detected, it is assumed that there is no wear or that the wear is very low.

如果确定了(潜在的)磨损,则能够例如生成和/或输出故障消息(例如通过其中使用液压系统的工作机械的显示器)。还能够将这样的故障消息保存在控制器中,以便例如在液压系统的维护工作中能够读取和评估该故障消息。在存在故障消息的情况下,则能够采取适当的措施、例如更换滚动轴承装置的磨损件,以防止进一步损害。If (potential) wear is detected, a fault message can be generated and/or output, for example (for example via a display of the working machine in which the hydraulic system is used). Such a fault message can also be stored in the control unit, so that it can be read and evaluated, for example during maintenance work on the hydraulic system. In the case of a fault message, appropriate measures can be taken, such as replacing worn parts of the rolling bearing arrangement, to prevent further damage.

Claims (15)

1.一种用于对可调节的液压机(2)的枢转摇架(64)的滚动轴承装置(66、68)的磨损进行识别的方法,所述方法包括:1. A method for detecting wear of a rolling bearing arrangement (66, 68) of a pivoting cradle (64) of an adjustable hydraulic press (2), the method comprising: 操控(110)所述液压机(2)的枢转装置,以用于根据预设的随时间的目标枢转角曲线(70)来枢转所述枢转摇架(64);Controlling (110) a pivoting device of the hydraulic press (2) to pivot the pivoting cradle (64) according to a preset target pivot angle curve (70) over time; 在枢转期间,检测(120)随时间的实际枢转角曲线(72);During the pivoting, detecting (120) an actual pivot angle curve (72) over time; 评估(130)所述实际枢转角曲线(72)和所述目标枢转角曲线(70),以用于识别所述实际枢转角曲线相对于目标枢转角曲线的至少一个限定的特征偏差(74、76、84、86),所述特征偏差表明磨损;以及evaluating (130) the actual pivot angle curve (72) and the target pivot angle curve (70) for identifying at least one defined characteristic deviation (74, 76, 84, 86) of the actual pivot angle curve relative to the target pivot angle curve, the characteristic deviation being indicative of wear; and 在识别到至少一个限定的特征偏差(74、76、84、86)时,确定(140)存在所述滚动轴承装置(66、68)的磨损。When at least one defined characteristic deviation (74, 76, 84, 86) is detected, it is determined (140) that wear of the rolling bearing arrangement (66, 68) is present. 2.根据权利要求1所述的方法,其中,所述目标枢转角曲线(70)包括目标枢转角的单调的、尤其严格单调的增大或减小;并且/或者其中,所述目标枢转角曲线(70)包括目标枢转角的具有预先确定的、不同于零的变化率的线性曲线。2. The method according to claim 1, wherein the target pivot angle curve (70) comprises a monotonic, in particular strictly monotonic, increase or decrease of the target pivot angle; and/or wherein the target pivot angle curve (70) comprises a linear curve of the target pivot angle having a predetermined rate of change different from zero. 3.根据权利要求1或2中任一项所述的方法,其中,在评估(130)中,实际变化率曲线(82、96)作为基于所述实际枢转角曲线(72、93)的随时间的变化率的量来确定,并且目标变化率曲线(80、98)作为基于目标枢转角曲线(70、92)的随时间的变化率的量来确定;其中,至少一个限定的特征偏差作为第一偏差特征包括:在第一时间段内所述实际变化率曲线(82)低于所述目标变化率曲线(84);3. The method according to any one of claims 1 or 2, wherein in the evaluation (130), an actual rate of change curve (82, 96) is determined as a quantity based on the rate of change of the actual pivot angle curve (72, 93) over time, and a target rate of change curve (80, 98) is determined as a quantity based on the rate of change of the target pivot angle curve (70, 92) over time; wherein at least one defined characteristic deviation as a first deviation characteristic comprises: the actual rate of change curve (82) is below the target rate of change curve (84) within a first time period; 其中,所述第一时间段具有至少一个第一最小时长,并且/或者其中,根据所述目标枢转角曲线(70)在所述第一时间段中使目标枢转角在量上改变至少一个预先确定的最小枢转角变化量。The first time period has at least a first minimum duration and/or the target pivot angle is changed by at least a predetermined minimum pivot angle change amount in the first time period according to the target pivot angle curve (70). 4.根据权利要求3所述的方法,其中,检查在所述第一时间段内所述实际变化率曲线是否低于所述目标变化率曲线的预先确定的部分,以便确定在所述第一时间段内所述实际变化率曲线(82、96)低于所述目标变化率曲线(84、98)。4. The method of claim 3, wherein it is checked whether the actual change rate curve is below a predetermined portion of the target change rate curve during the first time period in order to determine that the actual change rate curve (82, 96) is below the target change rate curve (84, 98) during the first time period. 5.根据权利要求4所述的方法,其中,所述部分小于或等于0.95;并且/或者其中,所述部分小于或等于0.5。5. The method of claim 4, wherein the fraction is less than or equal to 0.95; and/or wherein the fraction is less than or equal to 0.5. 6.根据权利要求3至5中任一项所述的方法,其中,所述第一偏差特征还包括:6. The method according to any one of claims 3 to 5, wherein the first deviation feature further comprises: 在所述第一时间段之后出现的第二时间段内,所述实际变化率曲线(82)高于所述目标变化率曲线(84)至少一个预先确定的倍数;In a second time period occurring after the first time period, the actual change rate curve (82) is higher than the target change rate curve (84) by at least a predetermined multiple; 其中,所述第二时间段具有至少一个第二最小时长。The second time period has at least one second minimum duration. 7.根据权利要求6所述的方法,7. The method according to claim 6, 其中,所述第二最小时长短于所述第一最小时长,尤其小于或等于所述第一最小时长的0.5倍;并且/或者The second minimum duration is shorter than the first minimum duration, in particular, less than or equal to 0.5 times of the first minimum duration; and/or 其中,所述倍数等于或大于2。Wherein, the multiple is equal to or greater than 2. 8.根据权利要求6或7所述的方法,其中,所述第一时间段和所述第二时间段之间的时间间隔小于或等于预先确定的最大时间间隔。8 . The method according to claim 6 , wherein a time interval between the first time period and the second time period is less than or equal to a predetermined maximum time interval. 9.根据权利要求3至8中任一项所述的方法,9. The method according to any one of claims 3 to 8, 其中,确定所述实际变化率曲线(82、96)包括:Wherein, determining the actual rate of change curve (82, 96) includes: 根据所述实际枢转角曲线(72)计算实际枢转角的随时间的变化率,并且calculating the rate of change of the actual pivot angle over time based on the actual pivot angle curve (72), and 对计算出的实际枢转角的随时间的变化率的量进行计算;并且/或者calculating a quantity measuring the rate of change of the calculated actual pivot angle over time; and/or 其中,确定所述目标变化率曲线(80、98)包括:Wherein, determining the target change rate curve (80, 98) includes: 根据所述目标枢转角曲线(70)计算目标枢转角的随时间的变化率,并且calculating the rate of change of the target pivot angle over time according to the target pivot angle curve (70), and 对计算出的目标枢转角的随时间的变化率的量进行计算。A quantity is calculated that measures the rate of change of the calculated target pivot angle over time. 10.根据权利要求9所述的方法,10. The method according to claim 9, 其中,确定所述实际变化率曲线(96)还包括:Wherein, determining the actual change rate curve (96) further comprises: 在计算实际枢转角的随时间的变化率之前或之后应用低通滤波器;并且/或者applying a low pass filter before or after calculating the rate of change of the actual pivot angle over time; and/or 其中,确定所述目标变化率曲线(98)还包括:Wherein, determining the target change rate curve (98) further comprises: 在计算目标枢转角的随时间的变化率之前或之后应用低通滤波器。A low pass filter is applied before or after calculating the rate of change of the target pivot angle over time. 11.根据权利要求3至10中任一项所述的方法,其中,在评估(130)中,仅在根据所述目标变化率曲线(80、98)的目标变化率等于或大于变化率评估下限并且/或者等于或小于变化率评估上限时,才检查或识别所述实际枢转角曲线相对于所述目标枢转角曲线的至少一个限定的特征偏差(74、76、84、86)的存在。11. A method according to any one of claims 3 to 10, wherein, in the evaluation (130), the presence of at least one defined characteristic deviation (74, 76, 84, 86) of the actual pivot angle curve relative to the target pivot angle curve is checked or identified only when the target rate of change according to the target rate of change curve (80, 98) is equal to or greater than a rate of change assessment lower limit and/or equal to or less than a rate of change assessment upper limit. 12.根据前述权利要求中任一项所述的方法,其中,所述至少一个限定的特征偏差作为第二偏差特征包括:12. The method according to any of the preceding claims, wherein the at least one defined characteristic deviation as a second deviation characteristic comprises: 所述实际枢转角曲线(72)与所述目标枢转角曲线(70)之间或者经滤波的实际枢转角曲线(93)与经滤波的目标枢转角曲线(92)之间的差的量在至少一个时间点超过量阈值。The magnitude of the difference between the actual pivot angle curve (72) and the target pivot angle curve (70) or between the filtered actual pivot angle curve (93) and the filtered target pivot angle curve (92) exceeds a magnitude threshold at at least one point in time. 13.一种计算单元(12),其包括处理器,所述计算单元如此配置,使得它执行根据前述权利要求中任一项所述的方法。13. A computing unit (12) comprising a processor, the computing unit being configured in such a way that it performs the method according to any of the preceding claims. 14.一种计算机程序产品(14),其包括指令,所述指令在通过计算机执行程序时使得该计算机执行根据权利要求1至12中任一项所述的方法。14. A computer program product (14) comprising instructions which, when the program is executed by a computer, cause the computer to perform the method according to any one of claims 1 to 12. 15.一种计算机可读数据载体,在其上存储有计算机程序,其特征在于,该计算机程序被处理器执行时实现根据权利要求1至12中任一项所述方法的所有方法步骤。15. A computer-readable data carrier having a computer program stored thereon, characterized in that when the computer program is executed by a processor, all method steps of the method according to any one of claims 1 to 12 are implemented.
CN202410539306.8A 2023-05-02 2024-04-30 Wear identification method for rolling bearing device of pivoting cradle of adjustable hydraulic press Pending CN118896772A (en)

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