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CN118896294A - A vertical fixed bed thermal incinerator - Google Patents

A vertical fixed bed thermal incinerator Download PDF

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Publication number
CN118896294A
CN118896294A CN202411117294.6A CN202411117294A CN118896294A CN 118896294 A CN118896294 A CN 118896294A CN 202411117294 A CN202411117294 A CN 202411117294A CN 118896294 A CN118896294 A CN 118896294A
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China
Prior art keywords
furnace body
ash
grate
slag
pipe
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CN202411117294.6A
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Chinese (zh)
Inventor
王建国
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Xi'an Wanlianda Electronic Technology Co ltd
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Xi'an Wanlianda Electronic Technology Co ltd
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Priority to CN202411117294.6A priority Critical patent/CN118896294A/en
Publication of CN118896294A publication Critical patent/CN118896294A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/033Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment comminuting or crushing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • F23J1/02Apparatus for removing ash, clinker, or slag from ash-pits, e.g. by employing trucks or conveyors, by employing suction devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • F23J1/06Mechanically-operated devices, e.g. clinker pushers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L5/00Blast-producing apparatus before the fire
    • F23L5/02Arrangements of fans or blowers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N3/00Regulating air supply or draught

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Gasification And Melting Of Waste (AREA)

Abstract

本发明提供一种立式固定床热力焚烧炉,立式固定床热力焚烧炉包括:炉体;破渣机构设置于炉体内底部,对经过燃烧后的燃料渣进行破碎并向所述炉体底部输送;溜渣排灰机构设置于炉体内底部位于破渣机构下方,以将燃烧后的灰料输出炉体;鼓风机构设置于炉体外,贯穿炉体底部延伸至破渣机构下方以向炉体内通入空气。根据本发明通过分别控制破渣机构将燃料渣进行破碎,溜渣排灰机构向炉体外输出灰料以及鼓风机构向炉体内通入空气,使得可以控制各个机构的进程,在需要使用的时候进行对应操作,通过各个机构的配合,可以有效提高燃烧的效能。

The present invention provides a vertical fixed bed thermal incinerator, which comprises: a furnace body; a slag breaking mechanism is arranged at the bottom of the furnace body, and crushes the fuel slag after combustion and transports it to the bottom of the furnace body; a slag slitting and ash discharging mechanism is arranged at the bottom of the furnace body and below the slag breaking mechanism, so as to output the ash after combustion to the furnace body; and a blasting mechanism is arranged outside the furnace body, and extends through the bottom of the furnace body to below the slag breaking mechanism to introduce air into the furnace body. According to the present invention, by separately controlling the slag breaking mechanism to crush the fuel slag, the slag slitting and ash discharging mechanism to output the ash outside the furnace body, and the blasting mechanism to introduce air into the furnace body, the progress of each mechanism can be controlled, and corresponding operations can be performed when needed. Through the cooperation of each mechanism, the combustion efficiency can be effectively improved.

Description

一种立式固定床热力焚烧炉A vertical fixed bed thermal incinerator

技术领域Technical Field

本发明涉及热力焚烧技术领域,具体涉及一种立式固定床热力焚烧炉。The invention relates to the technical field of thermal incineration, and in particular to a vertical fixed-bed thermal incinerator.

背景技术Background Art

随着我国环境污染治理工作持续深入,焚烧和热解气化技术得到越来越广泛的应用,但这些技术在实际应用中都存在物料在炉腔内透气性差,易偏烧,易结渣,排灰不畅,送风不均的难题;会导致燃烧工况偏离控制要求,,其直接影响焚烧效能,并造成处理效果差,工况难稳定,排放不达标,产生环境污染;使焚烧或热解气化技术的优势大打折扣,经济效益和社会效益无法提升;政策鼓励小型焚烧炉和热解气化炉的技术创新,市场迫切需要技术成熟,性能稳定,排放达标的技术和产品,因此本发明研究设计出一种立式固定床热力焚烧炉。As my country's environmental pollution control work continues to deepen, incineration and pyrolysis gasification technologies have been increasingly widely used. However, these technologies all have the problems of poor air permeability of materials in the furnace cavity, easy biased burning, easy slagging, poor ash discharge, and uneven air supply in actual applications; this will cause the combustion conditions to deviate from the control requirements, which will directly affect the incineration efficiency, and cause poor treatment effects, difficult to stabilize the working conditions, substandard emissions, and environmental pollution; the advantages of incineration or pyrolysis gasification technology are greatly reduced, and economic and social benefits cannot be improved; policies encourage technological innovation of small incinerators and pyrolysis gasifiers, and the market urgently needs technologies and products with mature technology, stable performance, and substandard emissions. Therefore, the present invention studies and designs a vertical fixed-bed thermal incinerator.

发明内容Summary of the invention

因此,本发明要解决的技术问题在于克服现有技术中的热力炉燃烧过程中燃烧效率差、气化强度不高的缺陷,从而提供一种立式固定床热力焚烧炉。Therefore, the technical problem to be solved by the present invention is to overcome the defects of poor combustion efficiency and low gasification intensity in the combustion process of the thermal furnace in the prior art, thereby providing a vertical fixed bed thermal incinerator.

为了解决上述问题,本发明提供一种立式固定床热力焚烧炉,其包括:In order to solve the above problems, the present invention provides a vertical fixed bed thermal incinerator, which comprises:

炉体,所述炉体内用于添加燃料并进行燃料燃烧;A furnace body, wherein the furnace body is used for adding fuel and burning the fuel;

破渣机构,设置于所述炉体内底部,对经过燃烧后的燃料渣进行破碎并向所述炉体底部输送;A slag breaking mechanism is arranged at the bottom of the furnace body, and breaks up the fuel slag after combustion and transports it to the bottom of the furnace body;

溜渣排灰机构,设置于所述炉体内底部位于所述破渣机构下方,以将燃烧后的灰料输出所述炉体;A slag discharge mechanism is arranged at the bottom of the furnace body and below the slag breaking mechanism to discharge the burned ash from the furnace body;

鼓风机构,设置于所述炉体外,贯穿所述炉体底部延伸至所述破渣机构下方以向所述炉体内通入空气;An air blowing mechanism is arranged outside the furnace body, passes through the bottom of the furnace body and extends to below the slag breaking mechanism to introduce air into the furnace body;

控制装置,分别控制所述破渣机构将燃料渣进行破碎,所述溜渣排灰机构向所述炉体外输出灰料以及所述鼓风机构向所述炉体内通入空气。The control device controls the slag breaking mechanism to break the fuel slag, the slag sliding and ash discharging mechanism to output ash to the outside of the furnace body, and the air blowing mechanism to introduce air into the furnace body.

优选地,所述炉体顶部设置有环形夹层,所述环形夹层和所述炉体内侧间隙设置以形成通道,所述炉体顶部侧壁分别设置有进料管和排烟管,所述进料管的一端位于所述炉体外侧,所述进料管的另一端贯穿所述环形夹层至所述环形夹层内,所述排烟管的一端位于所述炉体外侧,所述排烟管的另一端贯穿至所述通道内;Preferably, an annular interlayer is provided on the top of the furnace body, and a gap between the annular interlayer and the inner side of the furnace body is provided to form a channel, and a feed pipe and a smoke exhaust pipe are provided on the side walls of the top of the furnace body, respectively, one end of the feed pipe is located outside the furnace body, and the other end of the feed pipe passes through the annular interlayer to the inside of the annular interlayer, and one end of the smoke exhaust pipe is located outside the furnace body, and the other end of the smoke exhaust pipe passes through the channel;

所述炉体的底部设置有弧形面,所述炉体的底部设置有至少两组支腿;The bottom of the furnace body is provided with an arc surface, and the bottom of the furnace body is provided with at least two groups of legs;

所述炉体中部设置有炉孔,所述炉孔内设置有炉门,所述炉体中部侧壁设置有点火器,所述炉体侧壁还设置有温控器,所述温控器和所述点火器均连接所述控制装置。A furnace hole is arranged in the middle of the furnace body, a furnace door is arranged in the furnace hole, an igniter is arranged on the side wall in the middle of the furnace body, a temperature controller is also arranged on the side wall of the furnace body, and both the temperature controller and the igniter are connected to the control device.

优选地,所述炉体的顶部还设置直排管,所述直排管的一端连通所述炉体内,所述直排管内设置有控制阀,所述控制阀和所述控制装置连接,所述直排管的另一端设置有防护盖,所述防护盖和所述直排管的管口处间隙设置。Preferably, a straight pipe is also provided on the top of the furnace body, one end of the straight pipe is connected to the furnace body, a control valve is provided in the straight pipe, the control valve is connected to the control device, and a protective cover is provided at the other end of the straight pipe, and a gap is set between the protective cover and the pipe mouth of the straight pipe.

优选地,所述溜渣排灰机构包括:排灰仓,设置于所述炉体底部中心处,所述炉体底部中心处设置有排灰口,所述排灰仓的一端和所述排灰口连接,所述排灰仓的另一端连接有排灰管,所述排灰管上设置有插板阀,所述排灰管连接有出渣机构;Preferably, the slag ash discharge mechanism comprises: an ash discharge bin, which is arranged at the center of the bottom of the furnace body, an ash discharge port is arranged at the center of the bottom of the furnace body, one end of the ash discharge bin is connected to the ash discharge port, the other end of the ash discharge bin is connected to an ash discharge pipe, a gate valve is arranged on the ash discharge pipe, and the ash discharge pipe is connected to the slag discharge mechanism;

所述炉体底部靠近所述排灰口设置有环形座,所述环形座的底部和所述炉体底部连接,所述环形座上设置有灰板,所述灰板的边缘和所述炉体内壁内侧均匀地间隙设置,所述炉体底部还设置有直排口,所述直排口可拆卸连接有直排口盖。An annular seat is arranged at the bottom of the furnace body near the ash discharge port, the bottom of the annular seat is connected to the bottom of the furnace body, an ash plate is arranged on the annular seat, the edge of the ash plate and the inner side of the inner wall of the furnace body are evenly spaced, and a straight discharge port is also arranged at the bottom of the furnace body, and the straight discharge port is detachably connected to a straight discharge port cover.

优选地,所述破渣机构包括:至少两层炉篦,且相邻两层的所述炉篦的中心不位于同一直线上;Preferably, the slag breaking mechanism comprises: at least two layers of grate, and the centers of the grate of two adjacent layers are not located on the same straight line;

所述灰板上设置有环形板,所述环形板顶部设置有支撑板,靠近所述支撑板的一层所述炉篦和所述支撑板转动连接;An annular plate is arranged on the ash plate, a supporting plate is arranged on the top of the annular plate, and a layer of the grate close to the supporting plate is rotatably connected to the supporting plate;

所述炉体底部设置有操作口,所述操作口外设置有电机,所述电机的输出轴连接有传动轴,所述传动轴贯穿所述操作口、灰板以及支撑板,所述传动轴分别与所述灰板和支撑板转动连接,所述传动轴靠近所述支撑板的一端设置有第一齿轮,靠近所述支撑板的一层所述炉篦底部设置有齿轮环,所述齿轮环的内侧设置有齿牙,所述第一齿轮和所述齿轮环的齿牙啮合。An operation port is provided at the bottom of the furnace body, a motor is provided outside the operation port, an output shaft of the motor is connected to a transmission shaft, the transmission shaft passes through the operation port, the ash plate and the support plate, the transmission shaft is rotatably connected to the ash plate and the support plate respectively, a first gear is provided at one end of the transmission shaft close to the support plate, a gear ring is provided at the bottom of the grate near the support plate, teeth are provided on the inner side of the gear ring, and the teeth of the first gear and the gear ring are meshed.

优选地,所述炉篦设置有三层,所述炉篦的形状为台体状,三层所述炉篦的大小自上至下增大;Preferably, the grate is provided with three layers, the grate is in a platform shape, and the size of the three layers of the grate increases from top to bottom;

位于中间的所述炉篦设置在下面的所述炉篦的偏心位置,位于上面的所述炉篦设置在中间的所述炉篦的偏心位置;The grate located in the middle is arranged at an eccentric position of the grate located below, and the grate located above is arranged at an eccentric position of the grate located in the middle;

每个所述炉篦内部分别设置有空腔。Each of the grate is respectively provided with a cavity inside.

优选地,所述炉篦的侧面设置有斜面,所述斜面上以所述炉篦的中心为圆心均匀设置有多个破渣溜灰条,所述破渣溜灰条上均匀设置有多个V形凸起,相邻的两个所述破渣溜灰条之间均匀设置有多个通孔。Preferably, the side of the grate is provided with an inclined surface, and a plurality of slag-breaking and ash-sliding bars are evenly arranged on the inclined surface with the center of the grate as the center of the circle, a plurality of V-shaped protrusions are evenly arranged on the slag-breaking and ash-sliding bars, and a plurality of through holes are evenly arranged between two adjacent slag-breaking and ash-sliding bars.

优选地,最上面的所述炉篦上方还设置有圆锥体,所述圆锥体上均匀设置有多个破碎刃;Preferably, a cone is further arranged above the uppermost grate, and a plurality of crushing blades are evenly arranged on the cone;

靠近所述炉篦的所述炉体内侧还设置有内延环,所述内延环内侧均匀设置有若干破碎齿;An inner extension ring is also arranged inside the furnace body close to the grate, and a plurality of crushing teeth are evenly arranged inside the inner extension ring;

最下面的所述炉篦底部外侧还均匀设置有多个灰犁,所述灰犁和所述灰板滑动连接。A plurality of ash plows are evenly arranged on the outer side of the bottom of the lowest grate, and the ash plows are slidably connected to the ash plates.

优选地,所述鼓风机构包括鼓风管,所述鼓风管设置于所述灰板中心处,所述鼓风管的一端依次贯穿所述支撑板和三层所述炉篦至最上面的所述空腔内,所述鼓风管的另一端贯穿所述排灰仓至所述炉体外;Preferably, the blast mechanism comprises a blast pipe, which is arranged at the center of the ash plate, one end of which passes through the support plate and the three layers of the grate in sequence to the uppermost cavity, and the other end of which passes through the ash discharge bin to the outside of the furnace body;

靠近中间和下面所述炉篦的所述鼓风管侧壁设置风门,所述风门分别与中间和下面的所述炉篦的所述空腔连通,所述鼓风管的中部设置有转动轴,所述转动轴上设置有两个轴支撑,所述转动轴和所述轴支撑转动连接,所述轴支撑和所述鼓风管内侧连接,所述转动轴靠近所述连通口处分别设置有多个调节块,所述调节块分别转动至所述风门处时,所述鼓风管和所述空腔闭合。Air gates are arranged on the side walls of the blast pipe near the middle and lower grates, and the air gates are respectively connected with the cavities in the middle and lower grates. A rotating shaft is arranged in the middle of the blast pipe, and two shaft supports are arranged on the rotating shaft. The rotating shaft is rotatably connected to the shaft supports, and the shaft supports are connected to the inner side of the blast pipe. A plurality of adjustment blocks are respectively arranged on the rotating shaft near the connecting port, and when the adjustment blocks are respectively rotated to the air gates, the blast pipe and the cavity are closed.

本发明提供的一种立式固定床热力焚烧炉具有如下有益效果:The vertical fixed bed thermal incinerator provided by the present invention has the following beneficial effects:

1.本发明通过分别控制破渣机构将燃料渣进行破碎,溜渣排灰机构向炉体外输出灰料以及鼓风机构向炉体内通入空气,使得可以控制各个机构的进程,在需要使用的时候进行对应操作,通过各个机构的配合,可以有效提高热力炉燃烧的效率,提高热力炉的气化强度;1. The present invention controls the slag crushing mechanism to crush the fuel slag, the slag slitting and ash discharging mechanism to output the ash to the outside of the furnace body, and the blasting mechanism to introduce air into the furnace body, so that the progress of each mechanism can be controlled and corresponding operations can be performed when needed. Through the cooperation of each mechanism, the combustion efficiency of the thermal furnace can be effectively improved and the gasification intensity of the thermal furnace can be improved;

2.本发明还通过第一齿轮对炉篦底部的齿轮环传动,带动炉篦转动,炉篦转动的过程中实现位于炉篦和炉体内侧之间的区域形状被实时调整,对燃料和渣块进搅动、行挤压、破碎,使得将其分解;2. The present invention also drives the grate to rotate by the first gear to drive the gear ring at the bottom of the grate. During the rotation of the grate, the shape of the area between the grate and the inner side of the furnace body is adjusted in real time, and the fuel and slag are stirred, squeezed, and crushed to decompose them;

3.本发明还通过靠近炉篦设置的内延环,在内延环内侧设置破碎齿,在三层炉篦的作用下,该区域内的燃料和炉渣进行一步被挤压、破碎,使得其容易和炉灰一起被排出炉体,防止其堵塞;3. The present invention also provides an inner extension ring close to the grate, and provides crushing teeth on the inner side of the inner extension ring. Under the action of the three-layer grate, the fuel and slag in the area are squeezed and crushed in one step, so that they can be easily discharged from the furnace body together with the ash, preventing them from being blocked;

4.本发明还通过多层独立的送风通道和风门调节机构,实现均匀送风,并根据炉内工况的变化,实现各层送风风量的实时调节,进一步保证了炉内燃烧工况的稳定性,杜绝了偏烧问题的出现。4. The present invention also realizes uniform air supply through multiple layers of independent air supply channels and air door adjustment mechanisms, and realizes real-time adjustment of the air supply volume of each layer according to changes in the working conditions in the furnace, further ensuring the stability of the combustion conditions in the furnace and eliminating the occurrence of uneven burning problems.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的总装剖面结构示意图;FIG1 is a schematic diagram of the cross-sectional structure of the general assembly of the present invention;

图2为本发明的炉篦立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the grate of the present invention;

图3为本发明的炉篦正视结构示意图。FIG. 3 is a schematic diagram of the front view structure of the grate of the present invention.

附图标记表示为:The reference numerals are as follows:

1、炉体;2、环形夹层;3、进料管;4、排烟管;5、支腿;6、炉门;7、点火器;8、温控器;9、直排管;10、转动轴;11、调节块;12、空腔;13、通孔;14、风门;15、排灰仓;16、排灰管;17、环形座;18、灰板;19、排灰口;20、炉篦;21、环形板;22、支撑板;23、操作口;24、电机;25、传动轴;26、第一齿轮;27、齿轮环;43、破渣溜灰条;44、V形凸起;46、圆锥体;47、内延环;48、破碎齿;49、灰犁;鼓风管51、鼓风管。1. Furnace body; 2. Annular interlayer; 3. Feed pipe; 4. Smoke exhaust pipe; 5. Support leg; 6. Furnace door; 7. Ignitor; 8. Temperature controller; 9. Straight pipe; 10. Rotating shaft; 11. Adjusting block; 12. Cavity; 13. Through hole; 14. Air door; 15. Ash discharge bin; 16. Ash discharge pipe; 17. Annular seat; 18. Ash plate; 19. Ash discharge port; 20. Grate; 21. Annular plate; 22. Support plate; 23. Operation port; 24. Motor; 25. Transmission shaft; 26. First gear; 27. Gear ring; 43. Slag breaking and ash sliding strip; 44. V-shaped protrusion; 46. Cone; 47. Inner extension ring; 48. Crushing teeth; 49. Ash plow; Blast pipe 51. Blast pipe.

具体实施方式DETAILED DESCRIPTION

如图1-3所示,本发明提供一种立式固定床热力焚烧炉,其包括:As shown in Figures 1-3, the present invention provides a vertical fixed bed thermal incinerator, which includes:

炉体1,所述炉体1内用于添加燃料并进行燃料燃烧;A furnace body 1, wherein the furnace body 1 is used for adding fuel and burning the fuel;

破渣机构,设置于所述炉体1内底部,对经过燃烧后的燃料渣进行破碎并向所述炉体1底部输送;A slag breaking mechanism is arranged at the bottom of the furnace body 1 to break up the fuel slag after combustion and transport it to the bottom of the furnace body 1;

溜渣排灰机构,设置于所述炉体1内底部位于所述破渣机构下方,以将燃烧后的灰料输出所述炉体1;A slag discharge mechanism is arranged at the bottom of the furnace body 1 and below the slag breaking mechanism to discharge the burned ash out of the furnace body 1;

鼓风机构,设置于所述炉体1外,贯穿所述炉体1底部延伸至所述破渣机构下方以向所述炉体1内通入空气;An air blowing mechanism is arranged outside the furnace body 1, passes through the bottom of the furnace body 1 and extends to below the slag breaking mechanism to introduce air into the furnace body 1;

控制装置,分别控制所述破渣机构将燃料渣进行破碎,所述溜渣排灰机构向所述炉体1外输出灰料以及所述鼓风机构向所述炉体1内通入空气。如图1-3所示,一种立式固定床热力焚烧炉,其在使用过程中,当向炉体1内添加燃料之后开始进行燃烧,其中,炉体1可以设计成一体式,也可以是分段设计,分成顶盖、上段、中段、下段、底座四部分,其中,炉壁为保温材料浇筑或堆砌,可以是顶盖和上段的炉壁外壁为金属结构,内壁为保温材料浇筑或堆砌,也可以是顶盖和上段炉体1的炉壁外壁为金属结构,内壁为保温材料浇筑或堆砌,中段和下段炉体1的炉壁外层为金属结构,中间层为保温材料隔温,里层为金属水夹套结构;其中,破渣机构安装在炉体1底部,对燃烧后的结渣进行分解、破碎,对内部未燃烧充分的燃料破渣后进行燃烧,并将破碎后的燃料向炉体1底部输送;其中,溜渣排灰机构安装在炉体1底部,将燃烧后的灰料输出炉体1,同时,对燃烧不完全的进行分离,使得燃烧后的通过溜渣排灰机构送出炉体1,未燃烧完全的留在炉体1底部继续燃烧;其中,鼓风机构设置在炉体1外,使得向炉体1内通入新鲜空气,为炉体1内的持续燃烧提供燃烧条件,使得可以持续进行燃烧;其中,控制装置,分别控制破渣机构将燃料渣进行破碎,溜渣排灰机构向炉体1外输出灰料以及鼓风机构向炉体1内通入空气,使得可以控制各个机构的进程,在需要使用的时候进行对应操作,通过各个机构的配合,可以有效提高燃烧的效率,提高气化炉的气化强度。The control device controls the slag crushing mechanism to crush the fuel slag, the slag sliding and ash discharging mechanism to output ash to the outside of the furnace body 1, and the air blowing mechanism to introduce air into the furnace body 1. As shown in Fig. 1-3, a vertical fixed bed thermal incinerator is disclosed. During use, combustion begins after fuel is added to the furnace body 1. The furnace body 1 can be designed as an integrated type or a segmented type, and is divided into four parts: a top cover, an upper section, a middle section, a lower section, and a base. The furnace wall is cast or stacked with a thermal insulation material. The outer wall of the furnace wall of the top cover and the upper section can be a metal structure, and the inner wall is cast or stacked with a thermal insulation material. Alternatively, the outer wall of the furnace wall of the top cover and the upper section of the furnace body 1 can be a metal structure, and the inner wall is cast or stacked with a thermal insulation material. The outer layer of the furnace wall of the middle section and the lower section of the furnace body 1 is a metal structure, the middle layer is a thermal insulation material, and the inner layer is a metal water jacket structure. The slag breaking mechanism is installed at the bottom of the furnace body 1 to decompose and crush the slag after combustion, and burn the unburned fuel inside after slag breaking, and the crushed The fuel after combustion is transported to the bottom of the furnace body 1; wherein, the slag ash discharge mechanism is installed at the bottom of the furnace body 1, and the ash after combustion is output from the furnace body 1. At the same time, the incomplete combustion is separated, so that the burned ash is sent out of the furnace body 1 through the slag ash discharge mechanism, and the incomplete combustion remains at the bottom of the furnace body 1 to continue to burn; wherein, the blast mechanism is arranged outside the furnace body 1, so that fresh air is introduced into the furnace body 1, and combustion conditions are provided for continuous combustion in the furnace body 1, so that continuous combustion can be carried out; wherein, the control device respectively controls the slag breaking mechanism to crush the fuel slag, the slag ash discharge mechanism to output ash to the outside of the furnace body 1, and the blast mechanism to pass air into the furnace body 1, so that the progress of each mechanism can be controlled, and corresponding operations can be performed when needed. Through the cooperation of each mechanism, the combustion efficiency can be effectively improved, and the gasification intensity of the gasifier can be improved.

在一些实施方式中,所述炉体1顶部设置有环形夹层2,所述环形夹层2和所述炉体1内侧间隙设置以形成通道,所述炉体1顶部侧壁分别设置有进料管3和排烟管4,所述进料管3的一端位于所述炉体1外侧,所述进料管3的另一端贯穿所述环形夹层2至所述环形夹层2内,所述排烟管4的一端位于所述炉体1外侧,所述排烟管4的另一端贯穿至所述通道内;所述炉体1的底部设置有弧形面,所述炉体1的底部设置有至少两组支腿5;所述炉体1中部设置有炉孔,所述炉孔内设置有炉门6,所述炉体1中部侧壁设置有点火器7,所述炉体1侧壁还设置有温控器8,所述温控器8和所述点火器7均连接所述控制装置。如图1-3所示,环形夹层2设置在炉体1顶部侧壁,为其预留出环形的通道,燃烧过程的烟进入环形夹层2和炉体1之间的通道后,通过排烟管4排出炉体1;而通过进料管3可以将燃料添加到环形夹层2内侧区域,之后向炉体1底部堆叠,该过程中,可以有效减少燃料向夹层和炉体1之间的环形夹层2流动,使得烟气可以进入到通道;其中,炉体1底部设置弧形面,在炉体1底部炉灰可以沿着弧形面向炉体1底部中心汇聚;其中,炉体1底部设置至少两组支腿5,进一步支撑整个炉体1,使得可以与地面保持间隙,方便鼓风机构的安装和排灰;其中,炉体1中部设置炉孔,炉孔和炉门6一侧铰接、另一侧可拆卸连接,炉孔和炉门6之间设置密封层,炉门6设计有保温隔热层和观火口,便于通过炉门6观察内部燃烧情况,其中,点火器7和温控器8市售可得,分别进行对炉体1内的点火、监控炉体1内的温度的作用,通过控制装置控制其进行点火和测温。In some embodiments, an annular interlayer 2 is provided on the top of the furnace body 1, and a gap between the annular interlayer 2 and the inner side of the furnace body 1 is provided to form a channel, and a feed pipe 3 and a smoke exhaust pipe 4 are provided on the top side walls of the furnace body 1, respectively, one end of the feed pipe 3 is located on the outside of the furnace body 1, and the other end of the feed pipe 3 passes through the annular interlayer 2 to the inside of the annular interlayer 2, one end of the smoke exhaust pipe 4 is located on the outside of the furnace body 1, and the other end of the smoke exhaust pipe 4 passes through the channel; an arc-shaped surface is provided at the bottom of the furnace body 1, and at least two groups of legs 5 are provided at the bottom of the furnace body 1; a furnace hole is provided in the middle of the furnace body 1, and a furnace door 6 is provided in the furnace hole, an igniter 7 is provided on the side wall in the middle of the furnace body 1, and a thermostat 8 is also provided on the side wall of the furnace body 1, and the thermostat 8 and the igniter 7 are both connected to the control device. As shown in Fig. 1-3, the annular interlayer 2 is arranged on the top side wall of the furnace body 1, and an annular channel is reserved for it. After the smoke in the combustion process enters the channel between the annular interlayer 2 and the furnace body 1, it is discharged from the furnace body 1 through the smoke exhaust pipe 4; and the fuel can be added to the inner area of the annular interlayer 2 through the feed pipe 3, and then stacked to the bottom of the furnace body 1. In this process, the flow of fuel to the annular interlayer 2 between the interlayer and the furnace body 1 can be effectively reduced, so that the smoke can enter the channel; wherein, an arc surface is arranged at the bottom of the furnace body 1, and the furnace ash at the bottom of the furnace body 1 can converge to the bottom center of the furnace body 1 along the arc surface; its At least two groups of legs 5 are arranged at the bottom of the furnace body 1 to further support the entire furnace body 1 so that a gap can be maintained with the ground, which is convenient for the installation of the blast mechanism and ash discharge; wherein, a furnace hole is arranged in the middle of the furnace body 1, the furnace hole and the furnace door 6 are hinged on one side and detachably connected on the other side, a sealing layer is arranged between the furnace hole and the furnace door 6, and the furnace door 6 is designed with a thermal insulation layer and a fire viewing port, which is convenient for observing the internal combustion situation through the furnace door 6, wherein the igniter 7 and the thermostat 8 are commercially available, which respectively perform the functions of igniting the furnace body 1 and monitoring the temperature in the furnace body 1, and the ignition and temperature measurement are controlled by the control device.

具体地,根据炉体1内的设置,炉体1内的空间自炉体1顶部向底部的方向分成进料区、燃烧区和灰渣区,其视燃烧位置决定,燃烧过程中的热量向上对未燃烧的燃料进行干燥,燃烧过程中进行热解气化,通过鼓风机构进入的新鲜空气为其氧化还原提供支撑,而分离后的炉灰进入到灰渣区。Specifically, according to the arrangement inside the furnace body 1, the space inside the furnace body 1 is divided into a feeding zone, a combustion zone and an ash zone from the top to the bottom of the furnace body 1, which is determined by the combustion position. The heat in the combustion process dries the unburned fuel upwards, and pyrolysis and gasification are carried out during the combustion process. The fresh air entering through the blowing mechanism provides support for its oxidation and reduction, and the separated furnace ash enters the ash zone.

在一些实施方式中,所述炉体1的顶部还设置直排管9,所述直排管9的一端连通所述炉体1内,所述直排管9内设置有控制阀,所述控制阀和所述控制装置连接,所述直排管9的另一端设置有防护盖,所述防护盖和所述直排管9的管口处间隙设置。如图1-3所示,当炉体1内烟气过多时,也可以利用炉体1顶部设置的直排管9向炉体1外排出烟气,通过控制装置打开控制阀,控制阀市售可得,使得该烟气排放通道打开,将其中的烟气排出,而防护盖可以设计出圆锥的形状,防护盖和直排管9的管口间隙设置,使得烟气可以排出,而防护盖可以保护炉体1外的杂质避免进入到直排管9,其中,防护盖和直排管9的连接可以是通过多个连接杆连接,以保持两者的间隙设置。In some embodiments, a straight pipe 9 is further provided at the top of the furnace body 1, one end of the straight pipe 9 is connected to the furnace body 1, a control valve is provided in the straight pipe 9, the control valve is connected to the control device, a protective cover is provided at the other end of the straight pipe 9, and a gap is set between the protective cover and the pipe mouth of the straight pipe 9. As shown in Fig. 1-3, when there is too much smoke in the furnace body 1, the straight pipe 9 provided on the top of the furnace body 1 can also be used to discharge the smoke to the outside of the furnace body 1, and the control valve is opened by the control device, and the control valve is commercially available, so that the smoke exhaust channel is opened to discharge the smoke therein, and the protective cover can be designed in a conical shape, and the gap between the protective cover and the pipe mouth of the straight pipe 9 is set so that the smoke can be discharged, and the protective cover can protect the impurities outside the furnace body 1 from entering the straight pipe 9, wherein the connection between the protective cover and the straight pipe 9 can be connected by multiple connecting rods to maintain the gap setting between the two.

如图1-3在一些实施方式中,所述溜渣排灰机构包括:排灰仓15,设置于所述炉体1底部中心处,所述炉体1底部中心处设置有排灰口19,所述排灰仓15的一端和所述排灰口19连接,所述排灰仓15的另一端连接有排灰管16,所述排灰管16上设置有插板阀,所述排灰管16连接有出渣机构;所述炉体1底部靠近所述排灰口19设置有环形座17,所述环形座17的底部和所述炉体1底部连接,所述环形座17上设置有灰板18,所述灰板18的边缘和所述炉体1内壁内侧均匀地间隙设置,所述炉体1底部还设置有直排口,所述直排口可拆卸连接有直排口盖。如图1-3所示,排灰仓15设置在炉体1底部中心,排灰仓15对炉灰进一步收集,炉体1底部的排灰口19和排灰仓15连接,输送至排灰管16后,当打开插拔阀后进入到出渣机构,出渣机构可以是螺旋输送机,以将收集后的炉灰输送至转运,其中,灰板18的边缘和炉体1内壁内侧均匀地间隙设置,其间隙大小可以使得小颗粒物料通过,未被完全燃烧的燃料会在灰板18上,而燃烧后的灰料可以通过该间隙,其中,灰板18通过环形座17进行支撑,环形座17可以是多个连接杆均匀分布形成,每个连接杆之间的间隙使得其灰料可以向排灰口19流动,当炉体1内的灰料多时,也可以通过直排口排放,直排口可拆卸连接有直排口盖,其可以是螺接、法兰连接的形式。As shown in Figures 1-3, in some embodiments, the slag ash discharge mechanism includes: an ash discharge bin 15, which is arranged at the center of the bottom of the furnace body 1, and an ash discharge port 19 is arranged at the center of the bottom of the furnace body 1, one end of the ash discharge bin 15 is connected to the ash discharge port 19, and the other end of the ash discharge bin 15 is connected to an ash discharge pipe 16, and a plug valve is arranged on the ash discharge pipe 16, and the ash discharge pipe 16 is connected to a slag discharge mechanism; an annular seat 17 is arranged at the bottom of the furnace body 1 near the ash discharge port 19, the bottom of the annular seat 17 is connected to the bottom of the furnace body 1, and an ash plate 18 is arranged on the annular seat 17, and the edge of the ash plate 18 and the inner side of the inner wall of the furnace body 1 are evenly spaced, and a straight discharge port is also arranged at the bottom of the furnace body 1, and the straight discharge port is detachably connected to a straight discharge port cover. As shown in Figures 1-3, an ash discharge bin 15 is arranged at the bottom center of the furnace body 1. The ash discharge bin 15 further collects the ash. The ash discharge port 19 at the bottom of the furnace body 1 is connected to the ash discharge bin 15. After being transported to the ash discharge pipe 16, it enters the slag discharge mechanism after opening the plug-in valve. The slag discharge mechanism can be a screw conveyor to transport the collected ash to the transfer, wherein the edge of the ash plate 18 and the inner side of the inner wall of the furnace body 1 are evenly spaced, and the gap size can allow small particles to pass through. The incompletely burned fuel will be on the ash plate 18, and the burned ash can pass through the gap, wherein the ash plate 18 is supported by an annular seat 17, and the annular seat 17 can be formed by a plurality of evenly distributed connecting rods. The gap between each connecting rod allows the ash to flow to the ash discharge port 19. When there is a lot of ash in the furnace body 1, it can also be discharged through the straight discharge port. The straight discharge port is detachably connected with a straight discharge port cover, which can be in the form of a screw connection or a flange connection.

在一些实施方式中,所述破渣机构包括:至少两层炉篦20,且相邻两层的所述炉篦20的中心不位于同一直线上;所述灰板18上设置有环形板21,所述环形板21顶部设置有支撑板22,靠近所述支撑板22的一层所述炉篦20和所述支撑板22转动连接;所述炉体1底部设置有操作口23,所述操作口23外设置有电机24,所述电机24的输出轴连接有传动轴25,所述传动轴25贯穿所述操作口23、灰板18以及支撑板22,所述传动轴25分别与所述灰板18和支撑板22转动连接,所述传动轴25靠近所述支撑板22的一端设置有第一齿轮26,靠近所述支撑板22的一层所述炉篦20底部设置有齿轮环27,所述齿轮环27的内侧设置有齿牙,所述第一齿轮26和所述齿轮环27的齿牙啮合。如图1-3所示,破渣机构包括至少两层的炉篦20,且相邻两层的炉篦20的中心不位于同一直线上,使得相邻的两层炉篦20互为偏心设置,在最下面的炉篦转动时,每层炉篦20和炉体1内壁的间隙被实时改变,使得位于炉篦20和炉体1内侧之间的区域形状被实时调整;灰板18上的环形板21对支撑板22起到支撑作用,同时,环形板21将两侧空间分割,对鼓风机构和溜渣排灰机构进行区域分割,避免鼓风机构将溜渣排灰机构附近的炉灰吹起;其中,炉体1底部的操作口23外设置操作口23盖,其可以是螺接、法兰连接的形式,电机24安装在操作口23盖,电机24市售可得,电机24对传动轴25传动,电机为变频电机,其可以通过变频器可实现对电机转速的调控。通过减速器和蜗轮蜗杆、齿轮齿圈实现减速齿轮齿圈实现减速,进而实现均衡定量排灰的目的,电机24的输出轴和传动轴25之间可以是联轴器连接,传动轴25通过第一齿轮26对炉篦20底部的齿轮环27传动,带动炉篦20转动,炉篦20转动的过程中实现位于炉篦20和炉体1内侧之间的区域形状被实时调整,对燃料和未完全燃烧的燃料进行挤压、破碎,使得将其分解。In some embodiments, the slag breaking mechanism includes: at least two layers of grates 20, and the centers of the two adjacent layers of the grates 20 are not located on the same straight line; an annular plate 21 is provided on the ash plate 18, a support plate 22 is provided on the top of the annular plate 21, and a layer of the grate 20 close to the support plate 22 is rotatably connected to the support plate 22; an operating port 23 is provided at the bottom of the furnace body 1, a motor 24 is provided outside the operating port 23, and the output shaft of the motor 24 is connected to a transmission shaft 25, the transmission shaft 25 passes through the operating port 23, the ash plate 18 and the support plate 22, and the transmission shaft 25 is rotatably connected to the ash plate 18 and the support plate 22 respectively, a first gear 26 is provided at one end of the transmission shaft 25 close to the support plate 22, and a gear ring 27 is provided at the bottom of a layer of the grate 20 close to the support plate 22, and teeth are provided on the inner side of the gear ring 27, and the teeth of the first gear 26 and the gear ring 27 are meshed. As shown in Figures 1-3, the slag breaking mechanism includes at least two layers of grates 20, and the centers of the two adjacent layers of grates 20 are not located on the same straight line, so that the two adjacent layers of grates 20 are eccentrically arranged with each other. When the lowest grate rotates, the gap between each layer of grate 20 and the inner wall of the furnace body 1 is changed in real time, so that the shape of the area between the grate 20 and the inner side of the furnace body 1 is adjusted in real time; the annular plate 21 on the ash plate 18 supports the support plate 22. At the same time, the annular plate 21 divides the space on both sides, and divides the area of the blast mechanism and the slag discharge mechanism to prevent the blast mechanism from blowing up the ash near the slag discharge mechanism; wherein, an operation port 23 cover is arranged outside the operation port 23 at the bottom of the furnace body 1, which can be in the form of screw connection or flange connection, and the motor 24 is installed on the operation port 23 cover, the motor 24 is commercially available, the motor 24 drives the drive shaft 25, and the motor is a variable frequency motor, which can realize the regulation of the motor speed through the frequency converter. The speed reduction is achieved through the reducer, worm gear and gear ring to achieve the purpose of balanced quantitative ash discharge. The output shaft of the motor 24 and the transmission shaft 25 can be connected by a coupling. The transmission shaft 25 transmits the gear ring 27 at the bottom of the grate 20 through the first gear 26 to drive the grate 20 to rotate. During the rotation of the grate 20, the shape of the area between the grate 20 and the inner side of the furnace body 1 is adjusted in real time, and the fuel and incompletely burned fuel are squeezed and crushed to decompose them.

在一些实施方式中,所述炉篦20设置有三层,所述炉篦20的形状为台体状,三层所述炉篦20的大小自上至下增大;In some embodiments, the grate 20 is provided with three layers, the grate 20 is in a platform shape, and the size of the three layers of the grate 20 increases from top to bottom;

位于中间的所述炉篦设置在下面的所述炉篦的偏心位置,位于上面的所述炉篦设置在中间的所述炉篦的偏心位置;The grate located in the middle is arranged at an eccentric position of the grate located below, and the grate located above is arranged at an eccentric position of the grate located in the middle;

每个所述炉篦内部分别设置有空腔。如图1-3所示,炉篦20设置有三层,炉篦20的形状为台体状,也可以是多层多角塔状,三层炉篦20的大小自上至下增大,当燃料向下的过程中,落在三层炉篦20和炉体1之间的区域,炉篦20三层且大小增大的设计,炉篦的层高和层数以及大小随炉型的变化而变化,有助于燃烧不完全的炉渣向下,其进一步可以改变三层炉篦20和炉体1之间的区域形状,这样,位于该空间的炉渣被实时挤压、破碎,以提高其破碎效果;其中,炉篦20也可以呈多层多边塔形偏心结构,炉篦20的层高和层数随炉型的变化而变化,最大层与炉腔在同一中心,最大层的外沿与炉体1内壁保持有一定间隙,便于溜灰,最大层以上的炉篦20设计为偏心结构,轴心与最大层轴心偏离大于100毫米,从最下层炉篦20到最顶层炉篦20塔形的坡度大于20度,每个炉篦内部分别设置空腔。Each of the grate 20 is provided with a cavity inside. As shown in Fig. 1-3, the grate 20 is provided with three layers. The shape of the grate 20 is a platform, or a multi-layer polygonal tower. The size of the three-layer grate 20 increases from top to bottom. When the fuel is in the process of going down, it falls on the area between the three-layer grate 20 and the furnace body 1. The design of the grate 20 with three layers and increasing size, the layer height, number of layers and size of the grate change with the change of the furnace type, which helps to burn the incomplete slag downward, and further change the shape of the area between the three-layer grate 20 and the furnace body 1. In this way, the slag located in this space It is squeezed and crushed in real time to improve its crushing effect; wherein, the grate 20 can also be a multi-layer polygonal tower eccentric structure, the layer height and number of layers of the grate 20 vary with the change of the furnace type, the largest layer and the furnace cavity are at the same center, the outer edge of the largest layer maintains a certain gap with the inner wall of the furnace body 1, which is convenient for ash sliding, and the grate 20 above the largest layer is designed to be an eccentric structure, the axis deviation from the axis of the largest layer is greater than 100 mm, the tower slope from the lowest layer of grate 20 to the top layer of grate 20 is greater than 20 degrees, and a cavity is arranged inside each grate.

在一些实施方式中,所述炉篦20的侧面设置有斜面,所述斜面上以所述炉篦20的中心为圆心均匀设置有多个破渣溜灰条43,所述破渣溜灰条43上均匀设置有多个V形凸起44,相邻的两个所述破渣溜灰条43之间均匀设置有多个通孔13。如图1-3所示,炉篦20的侧面设置斜面,斜面以炉篦20中心为圆心均匀设置破渣溜灰条43,相邻的两个破渣溜灰条43之间形成溜槽,而破渣溜灰条43的竖向截面的形状可以是等腰梯形,这样,形成的溜槽形状相同,作用效果更加均匀,整个炉篦的破渣溜灰条整体呈现螺旋状,破渣溜灰条43上的V形凸起44可以增加和炉渣的接触,在炉篦20转动过程中,便于对其进行破碎;其中,相邻两个破渣溜灰条43之间的多个通孔13,通孔13分别连通对应炉篦的空腔12,使得通过鼓风机构作用的新风进入到对应的空腔内后可以通过通孔13向上作用,为炉体1内的燃烧提供条件。In some embodiments, a slope is provided on the side of the grate 20, and a plurality of slag-breaking and ash-sliding bars 43 are evenly provided on the slope with the center of the grate 20 as the center of the circle, a plurality of V-shaped protrusions 44 are evenly provided on the slag-breaking and ash-sliding bars 43, and a plurality of through holes 13 are evenly provided between two adjacent slag-breaking and ash-sliding bars 43. As shown in Figures 1-3, an inclined surface is set on the side of the grate 20, and slag-breaking and ash-chucking bars 43 are evenly set on the inclined surface with the center of the grate 20 as the center of the circle. A chute is formed between two adjacent slag-breaking and ash-chucking bars 43, and the shape of the vertical section of the slag-breaking and ash-chucking bars 43 can be an isosceles trapezoid. In this way, the formed chutes have the same shape and the effect is more uniform. The slag-breaking and ash-chucking bars of the entire grate are spiral-shaped as a whole. The V-shaped protrusions 44 on the slag-breaking and ash-chucking bars 43 can increase the contact with the slag, which is convenient for crushing it during the rotation of the grate 20; wherein, there are multiple through holes 13 between two adjacent slag-breaking and ash-chucking bars 43, and the through holes 13 are respectively connected to the cavities 12 of the corresponding grates, so that the new air through the blowing mechanism enters the corresponding cavity and can act upward through the through holes 13, providing conditions for combustion in the furnace body 1.

在一些实施方式中,最上面的所述炉篦20上方还设置有圆锥体46,所述圆锥体46上均匀设置有多个破碎刃;靠近所述炉篦20的所述炉体1内侧还设置有内延环47,所述内延环47内侧均匀设置有若干破碎齿48;最下面的所述炉篦20底部外侧还均匀设置有多个灰犁49,所述灰犁49和所述灰板18滑动连接。如图1-3所示,最上面的炉篦20上方还设置圆锥体46,圆锥体46的底部中心和第三转动杆38连接,圆锥体46随着最上面的炉篦20转动,且圆锥体46和最上面的炉篦20之间留有间隙,使得其对即将和最上面的炉篦20接触的炉渣进行沿着三层炉篦20向下作用,对其进行分散疏导的作用,同时,多个破碎刃对炉渣和燃料进行破碎,使得其燃烧充分,而最下面的炉篦20底部外侧均匀设置多个灰犁49,其市售可得,随着炉篦20的转动,其将灰板18上的炉灰翻动,使得其可以向下流动,促进整体的循环作用,而靠近炉篦20设置的内延环47,在内延环47内侧设置破碎齿48,在三层炉篦20的作用下,该区域内的燃料和炉渣进行一步被挤压、破碎,使得其充分燃烧,防止其结渣。In some embodiments, a cone 46 is further provided above the top grate 20, and a plurality of crushing blades are evenly provided on the cone 46; an inner extension ring 47 is further provided on the inner side of the furnace body 1 near the grate 20, and a plurality of crushing teeth 48 are evenly provided on the inner side of the inner extension ring 47; a plurality of ash plows 49 are also evenly provided on the outer side of the bottom of the bottom grate 20, and the ash plows 49 are slidably connected to the ash plate 18. As shown in Figs. 1-3, a cone 46 is further provided above the top grate 20, and the bottom center of the cone 46 is connected to the third rotating rod 38. The cone 46 rotates with the top grate 20, and a gap is left between the cone 46 and the top grate 20, so that the cone 46 acts downward along the three-layer grate 20 to disperse and guide the slag that is about to contact the top grate 20. At the same time, the plurality of crushing blades crush the slag and fuel, so that they The combustion is complete, and a plurality of ash plows 49 are evenly arranged on the outer side of the bottom of the lowest grate 20, which are commercially available. As the grate 20 rotates, it turns over the ash on the ash plate 18 so that it can flow downward, promoting the overall circulation effect. The inner extension ring 47 arranged near the grate 20 has crushing teeth 48 arranged on the inner side of the inner extension ring 47. Under the action of the three-layer grate 20, the fuel and slag in this area are squeezed and crushed in one step, so that they are fully burned to prevent slagging.

在一些实施方式中,所述鼓风机构包括鼓风管50,所述鼓风管50设置于所述灰板18中心处,所述鼓风管50的一端依次贯穿所述支撑板22和三层所述炉篦至最上面的所述空腔内,所述鼓风管50的另一端贯穿所述排灰仓15至所述炉体1外;靠近中间和下面所述炉篦的所述鼓风管侧壁设置风门14,所述风门分别与中间和下面的所述炉篦的所述空腔12连通,所述鼓风管的中部设置有转动轴,所述转动轴上设置有两个轴支撑,所述转动轴10和所述轴支撑转动连接,所述轴支撑和所述鼓风管内侧连接,所述转动轴靠近所述连通口处分别设置有多个调节块,所述调节块11分别转动至所述风门处时,所述鼓风管和所述空腔闭合。如图1-3所示,鼓风管50安装在灰板18中心处,使得通过鼓风管51进入的新风通过鼓风管50向炉篦20底部作用,鼓风管51的另一端连接鼓风机,鼓风机市售可得,以为炉体1内部提供新风,也可以接蒸汽管,为其提供水蒸气,鼓风管道还设计有蒸汽接口和控制阀,通过蒸汽控制阀可控制蒸汽进入量。In some embodiments, the blast mechanism includes a blast pipe 50, which is arranged at the center of the ash plate 18, one end of the blast pipe 50 passes through the support plate 22 and the three layers of the grate in sequence to the topmost cavity, and the other end of the blast pipe 50 passes through the ash discharge bin 15 to the outside of the furnace body 1; a damper 14 is arranged on the side wall of the blast pipe near the middle and lower grates, and the damper is respectively connected to the cavity 12 of the middle and lower grates, a rotating shaft is arranged in the middle part of the blast pipe, two shaft supports are arranged on the rotating shaft, the rotating shaft 10 is rotatably connected to the shaft support, the shaft support is connected to the inner side of the blast pipe, and a plurality of adjustment blocks are respectively arranged near the connecting port of the rotating shaft, and when the adjustment blocks 11 are respectively rotated to the dampers, the blast pipe and the cavity are closed. As shown in Figures 1-3, the blast pipe 50 is installed at the center of the ash board 18, so that the fresh air entering through the blast pipe 51 acts on the bottom of the grate 20 through the blast pipe 50. The other end of the blast pipe 51 is connected to a blower, which is commercially available to provide fresh air to the inside of the furnace body 1. It can also be connected to a steam pipe to provide water vapor for it. The blast pipe is also designed with a steam interface and a control valve, and the amount of steam entering can be controlled by the steam control valve.

具体地,鼓风管51道从炉篦20的通孔13中间贯穿,炉篦20与鼓风仓和鼓风管51形成一个完整的密封的送风腔体,所送的风和蒸汽从每层炉篦20的间隙中均匀进入炉体1,间隙处的交错结构的密封结构,同灰渣形成了有效隔离,各行其道,新风从每层炉篦20可以独立进入炉体1,也可以是同时进入炉体1,进入炉体1的空气穿过灰渣区送入氧化区,促进氧化区里的介质氧化,同时蒸汽通过鼓风管51的入口进入鼓风仓,同空气一道进入氧化区,并与氧化区里的碳元素发生反应,产生水煤气,提高烟气的燃值;通过多层独立的送风通道和风门调节机构,实现均匀送风,并根据炉内工况的变化,实现各层送风风量的实时调节,进一步保证了炉内燃烧工况的稳定性,杜绝了偏烧问题的出现。Specifically, the blast pipe 51 passes through the middle of the through hole 13 of the grate 20, and the grate 20, the blast chamber and the blast pipe 51 form a complete and sealed air supply cavity. The delivered wind and steam enter the furnace body 1 evenly from the gaps between each layer of the grate 20. The sealing structure of the staggered structure at the gaps forms an effective isolation with the ash and slag, and each has its own way. The new air can enter the furnace body 1 independently from each layer of the grate 20, or it can enter the furnace body 1 at the same time. The air entering the furnace body 1 passes through the ash area and is sent to the oxidation zone to promote the oxidation of the medium in the oxidation zone. At the same time, the steam enters the blast chamber through the entrance of the blast pipe 51, enters the oxidation zone together with the air, and reacts with the carbon element in the oxidation zone to produce water gas, thereby increasing the fuel value of the flue gas. Uniform air supply is achieved through multiple independent air supply channels and air door adjustment mechanisms, and the air supply volume of each layer is adjusted in real time according to the changes in the working conditions in the furnace, further ensuring the stability of the combustion conditions in the furnace and preventing the occurrence of biased burning problems.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. The above description is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and variations can be made without departing from the technical principles of the present invention. These improvements and variations should also be regarded as the protection scope of the present invention.

Claims (9)

1.一种立式固定床热力焚烧炉,其特征在于,包括:1. A vertical fixed bed thermal incinerator, characterized in that it comprises: 炉体,所述炉体内用于添加燃料并进行燃料燃烧;A furnace body, wherein the furnace body is used for adding fuel and burning the fuel; 破渣机构,设置于所述炉体内底部,对经过燃烧后的燃料渣进行破碎并向所述炉体底部输送;A slag breaking mechanism is arranged at the bottom of the furnace body, and breaks up the fuel slag after combustion and transports it to the bottom of the furnace body; 溜渣排灰机构,设置于所述炉体内底部位于所述破渣机构下方,以将燃烧后的灰料输出所述炉体;A slag discharge mechanism is arranged at the bottom of the furnace body and below the slag breaking mechanism to discharge the burned ash from the furnace body; 鼓风机构,设置于所述炉体外,贯穿所述炉体底部延伸至所述破渣机构下方以向所述炉体内通入空气;An air blowing mechanism is arranged outside the furnace body, passes through the bottom of the furnace body and extends to below the slag breaking mechanism to introduce air into the furnace body; 控制装置,分别控制所述破渣机构将燃料渣进行破碎,所述溜渣排灰机构向所述炉体外输出灰料以及所述鼓风机构向所述炉体内通入空气。The control device controls the slag breaking mechanism to break the fuel slag, the slag sliding and ash discharging mechanism to output ash to the outside of the furnace body, and the air blowing mechanism to introduce air into the furnace body. 2.根据权利要求1所述的立式固定床热力焚烧炉,其特征在于:2. The vertical fixed bed thermal incinerator according to claim 1, characterized in that: 所述炉体顶部设置有环形夹层,所述环形夹层和所述炉体内侧间隙设置以形成通道,所述炉体顶部侧壁分别设置有进料管和排烟管,所述进料管的一端位于所述炉体外侧,所述进料管的另一端贯穿所述环形夹层至所述环形夹层内,所述排烟管的一端位于所述炉体外侧,所述排烟管的另一端贯穿至所述通道内;The furnace body is provided with an annular interlayer on the top, and a gap between the annular interlayer and the inner side of the furnace body is provided to form a channel. The furnace body top side walls are provided with a feed pipe and a smoke exhaust pipe, respectively. One end of the feed pipe is located outside the furnace body, and the other end of the feed pipe passes through the annular interlayer to the inside of the annular interlayer. One end of the smoke exhaust pipe is located outside the furnace body, and the other end of the smoke exhaust pipe passes through the channel. 所述炉体的底部设置有弧形面,所述炉体的底部设置有至少两组支腿;The bottom of the furnace body is provided with an arc surface, and the bottom of the furnace body is provided with at least two groups of legs; 所述炉体中部设置有炉孔,所述炉孔内设置有炉门,所述炉体中部侧壁设置有点火器,所述炉体侧壁还设置有温控器,所述温控器和所述点火器均连接所述控制装置。A furnace hole is arranged in the middle of the furnace body, a furnace door is arranged in the furnace hole, an igniter is arranged on the side wall in the middle of the furnace body, a temperature controller is also arranged on the side wall of the furnace body, and both the temperature controller and the igniter are connected to the control device. 3.根据权利要求1所述的立式固定床热力焚烧炉,其特征在于:3. The vertical fixed bed thermal incinerator according to claim 1, characterized in that: 所述炉体的顶部还设置直排管,所述直排管的一端连通所述炉体内,所述直排管内设置有控制阀,所述控制阀和所述控制装置连接,所述直排管的另一端设置有防护盖,所述防护盖和所述直排管的管口处间隙设置。A straight pipe is also arranged on the top of the furnace body, one end of which is connected to the furnace body, a control valve is arranged in the straight pipe, the control valve is connected to the control device, a protective cover is arranged at the other end of the straight pipe, and a gap is arranged at the protective cover and the pipe mouth of the straight pipe. 4.根据权利要求2所述的立式固定床热力焚烧炉,其特征在于:4. The vertical fixed bed thermal incinerator according to claim 2, characterized in that: 所述溜渣排灰机构包括:排灰仓,设置于所述炉体底部中心处,所述炉体底部中心处设置有排灰口,所述排灰仓的一端和所述排灰口连接,所述排灰仓的另一端连接有排灰管,所述排灰管上设置有插板阀,所述排灰管连接有出渣机构;The slag ash discharge mechanism comprises: an ash discharge bin, which is arranged at the center of the bottom of the furnace body, an ash discharge port is arranged at the center of the bottom of the furnace body, one end of the ash discharge bin is connected to the ash discharge port, the other end of the ash discharge bin is connected to an ash discharge pipe, a gate valve is arranged on the ash discharge pipe, and the ash discharge pipe is connected to the slag discharge mechanism; 所述炉体底部靠近所述排灰口设置有环形座,所述环形座的底部和所述炉体底部连接,所述环形座上设置有灰板,所述灰板的边缘和所述炉体内壁内侧均匀地间隙设置,所述炉体底部还设置有直排口,所述直排口可拆卸连接有直排口盖。An annular seat is arranged at the bottom of the furnace body near the ash discharge port, the bottom of the annular seat is connected to the bottom of the furnace body, an ash plate is arranged on the annular seat, the edge of the ash plate and the inner side of the inner wall of the furnace body are evenly spaced, and a straight discharge port is also arranged at the bottom of the furnace body, and the straight discharge port is detachably connected to a straight discharge port cover. 5.根据权利要求4所述的立式固定床热力焚烧炉,其特征在于:5. The vertical fixed bed thermal incinerator according to claim 4, characterized in that: 所述破渣机构包括:至少两层炉篦,且相邻两层的所述炉篦的中心不位于同一直线上;The slag breaking mechanism comprises: at least two layers of grate, and the centers of the grate of two adjacent layers are not located on the same straight line; 所述灰板上设置有环形板,所述环形板顶部设置有支撑板,靠近所述支撑板的一层所述炉篦和所述支撑板转动连接;An annular plate is arranged on the ash plate, a supporting plate is arranged on the top of the annular plate, and a layer of the grate close to the supporting plate is rotatably connected to the supporting plate; 所述炉体底部设置有操作口,所述操作口外设置有电机,所述电机的输出轴连接有传动轴,所述传动轴贯穿所述操作口、灰板以及支撑板,所述传动轴分别与所述灰板和支撑板转动连接,所述传动轴靠近所述支撑板的一端设置有第一齿轮,靠近所述支撑板的一层所述炉篦底部设置有齿轮环,所述齿轮环的内侧设置有齿牙,所述第一齿轮和所述齿轮环的齿牙啮合。An operation port is provided at the bottom of the furnace body, a motor is provided outside the operation port, an output shaft of the motor is connected to a transmission shaft, the transmission shaft passes through the operation port, the ash plate and the support plate, the transmission shaft is rotatably connected to the ash plate and the support plate respectively, a first gear is provided at one end of the transmission shaft close to the support plate, a gear ring is provided at the bottom of the grate near the support plate, teeth are provided on the inner side of the gear ring, and the teeth of the first gear and the gear ring are meshed. 6.根据权利要求5所述的立式固定床热力焚烧炉,其特征在于:6. The vertical fixed bed thermal incinerator according to claim 5, characterized in that: 所述炉篦设置有三层,所述炉篦的形状为台体状,三层所述炉篦的大小自上至下增大;The grate is provided with three layers, the grate is in a platform shape, and the size of the three layers of the grate increases from top to bottom; 位于中间的所述炉篦设置在下面的所述炉篦的偏心位置,位于上面的所述炉篦设置在中间的所述炉篦的偏心位置;The grate located in the middle is arranged at an eccentric position of the grate located below, and the grate located above is arranged at an eccentric position of the grate located in the middle; 每个所述炉篦内部分别设置有空腔。Each of the grate is respectively provided with a cavity inside. 7.根据权利要求6所述的立式固定床热力焚烧炉,其特征在于:7. The vertical fixed bed thermal incinerator according to claim 6, characterized in that: 所述炉篦的侧面设置有斜面,所述斜面上以所述炉篦的中心为圆心均匀设置有多个破渣溜灰条,所述破渣溜灰条上均匀设置有多个V形凸起,相邻的两个所述破渣溜灰条之间均匀设置有多个通孔。The side of the grate is provided with an inclined surface, on which a plurality of slag breaking and ash sliding strips are evenly arranged with the center of the grate as the center of the circle, a plurality of V-shaped protrusions are evenly arranged on the slag breaking and ash sliding strips, and a plurality of through holes are evenly arranged between two adjacent slag breaking and ash sliding strips. 8.根据权利要求6所述的立式固定床热力焚烧炉,其特征在于:8. The vertical fixed bed thermal incinerator according to claim 6, characterized in that: 最上面的所述炉篦上方还设置有圆锥体,所述圆锥体上均匀设置有多个破碎刃;A cone is also arranged above the uppermost grate, and a plurality of crushing blades are evenly arranged on the cone; 靠近所述炉篦的所述炉体内侧还设置有内延环,所述内延环内侧均匀设置有若干破碎齿;An inner extension ring is also arranged inside the furnace body close to the grate, and a plurality of crushing teeth are evenly arranged inside the inner extension ring; 最下面的所述炉篦底部外侧还均匀设置有多个灰犁,所述灰犁和所述灰板滑动连接。A plurality of ash plows are evenly arranged on the outer side of the bottom of the lowest grate, and the ash plows are slidably connected to the ash plates. 9.根据权利要求8所述的立式固定床热力焚烧炉,其特征在于:9. The vertical fixed bed thermal incinerator according to claim 8, characterized in that: 所述鼓风机构包括鼓风管,所述鼓风管设置于所述灰板中心处,所述鼓风管的一端依次贯穿所述支撑板和三层所述炉篦至最上面的所述空腔内,所述鼓风管的另一端贯穿所述排灰仓至所述炉体外;The blast mechanism comprises a blast pipe, which is arranged at the center of the ash plate, one end of which passes through the support plate and the three layers of the grate in sequence to the uppermost cavity, and the other end of which passes through the ash discharge bin to the outside of the furnace body; 靠近中间和下面所述炉篦的所述鼓风管侧壁设置风门,所述风门分别与中间和下面的所述炉篦的所述空腔连通,所述鼓风管的中部设置有转动轴,所述转动轴动轴上设置有两个轴支撑,所述转动轴动轴和所述轴支撑转动连接,所述轴支撑和所述鼓风管内侧连接,所述转动轴动轴靠近所述连通口处分别设置有多个调节块,所述调节块分别转动至所述风门处时,所述鼓风管和所述空腔闭合。Air gates are arranged on the side walls of the blast pipe near the middle and lower grates, and the air gates are respectively connected with the cavities of the middle and lower grates. A rotating shaft is arranged in the middle part of the blast pipe, and two shaft supports are arranged on the rotating shaft. The rotating shaft is rotatably connected to the shaft supports, and the shaft supports are connected to the inner side of the blast pipe. A plurality of adjustment blocks are respectively arranged on the rotating shaft near the connecting port, and when the adjustment blocks are respectively rotated to the air gates, the blast pipe and the cavity are closed.
CN202411117294.6A 2024-08-15 2024-08-15 A vertical fixed bed thermal incinerator Pending CN118896294A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2120310U (en) * 1992-04-15 1992-10-28 陈禄元 Multiduct ventilating composite structure tower type mechanic vertical kiln
CN206709080U (en) * 2017-04-28 2017-12-05 广东昕旺环保科技发展有限公司 A kind of automatic lime-ash fire grate device of pyrolytic gasification
CN216738227U (en) * 2022-01-28 2022-06-14 郑州市格沃环保开发有限公司 Sludge gasification furnace grate structure and sludge gasification furnace

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2120310U (en) * 1992-04-15 1992-10-28 陈禄元 Multiduct ventilating composite structure tower type mechanic vertical kiln
CN206709080U (en) * 2017-04-28 2017-12-05 广东昕旺环保科技发展有限公司 A kind of automatic lime-ash fire grate device of pyrolytic gasification
CN216738227U (en) * 2022-01-28 2022-06-14 郑州市格沃环保开发有限公司 Sludge gasification furnace grate structure and sludge gasification furnace

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Title
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