Disclosure of Invention
The invention aims to provide modified mineral admixture concrete and a preparation method thereof, which are used for solving the problems in the background art.
The aim of the invention can be achieved by the following technical scheme:
15-23 parts of fly ash admixture, 3-4 parts of Portland cement, 74-85 parts of sand, 0.08-0.1 part of acrylic acid, 0.001-0.002 part of sodium hypophosphite, 0.001-0.0015 part of sodium formaldehyde sulfoxylate, 0.002-0.006 part of ammonium persulfate and 0.05-0.08 part of modified water reducer;
A preparation method of modified mineral admixture concrete comprises the following steps:
15-23 parts of fly ash admixture, 3-4 parts of Portland cement, 74-85 parts of sand, 0.08-0.1 part of acrylic acid, 0.001-0.002 parts of sodium hypophosphite, 0.001-0.0015 part of formaldehyde sodium bisulfate, 0.002-0.006 part of ammonium persulfate and 0.05-0.08 part of modified water reducer are weighed according to parts by weight, and the modified water reducer, sodium hypophosphite and ammonium persulfate are dissolved by water and uniformly stirred to obtain solution A;
Secondly, dissolving acrylic acid and formaldehyde sodium bisulfate with water, and uniformly stirring to obtain a solution B;
Thirdly, stirring and mixing the solution A and the solution B to obtain a water reducer mother solution;
grinding the fly ash admixture, uniformly mixing the fly ash admixture with silicate cement, sand and water, and stirring to obtain a mixture;
fifthly, adding the water reducer mother liquor obtained in the third step into the mixture obtained in the fourth step, and uniformly stirring to obtain modified mineral admixture concrete;
further, in the third step, the temperature condition for stirring and mixing the solution A and the solution B is 10-40 ℃.
Further, the particle size specification of the pulverized coal ash admixture in the fourth step is 0.1-0.5mm.
Further, the modified water reducing agent is prepared by the following steps:
Step 1, mixing 4-hydroxy-1, 8-naphthalic anhydride, acryloyl chloride, triethylamine and tetrahydrofuran in a three-neck flask, starting magnetic stirring, reacting for 5 hours under the ice water bath condition, washing with saturated sodium carbonate solution after the reaction is finished, separating an organic layer by a separating funnel, and performing rotary evaporation to obtain an intermediate 1;
step 2, mixing the intermediate 1, a platinum complex and tetrahydrofuran in a three-neck flask, installing a condenser tube and a thermometer, starting magnetic stirring, dropwise adding trimethoxysilane into the three-neck flask by using a high-pressure dropwise adding pump at the temperature of 110 ℃, continuing to react for 2-3h at the temperature of 140 ℃ after the dropwise adding is finished, and performing rotary evaporation to obtain an intermediate 2 after the reaction is finished;
step 3, mixing 2-aminotoluene-4-sulfonic acid, N-bromosuccinimide, benzoyl peroxide and chloroform in a three-neck flask, mounting a condenser tube and a thermometer, starting magnetic stirring, reacting for 12 hours at the temperature of 80 ℃, and performing rotary evaporation after the reaction is finished to obtain an intermediate 3;
Step 4, mixing the intermediate 2, the intermediate 3, tetrabutylammonium bromide and tetrahydrofuran in a three-neck flask, installing a condenser tube and a thermometer, starting magnetic stirring, reacting for 10-12h at the temperature of 110-120 ℃, adding diethyl ether into the three-neck flask after the reaction is finished, vacuum filtering, and recrystallizing the obtained solid to obtain an intermediate 4;
Step 5, mixing an intermediate 4, isopentenyl polyethylene glycol ether, sodium hydroxide and dimethyl sulfoxide in a three-neck flask, mounting a condenser tube and a thermometer, starting magnetic stirring, reacting for 10 hours at the temperature of 120 ℃ under the protection of nitrogen, adding hydrochloric acid into the three-neck flask after the reaction is finished to adjust the pH value to be less than 2, separating an organic layer by using a separating funnel, and performing rotary evaporation to obtain the modified water reducer;
Further, the amount ratio of 4-hydroxy-1, 8-naphthalene dicarboxylic anhydride, acryloyl chloride, triethylamine, and tetrahydrofuran used in step 1 is 0.1mol:0.1-0.12mol:0.08-0.1mol:80-100mL.
Further, the intermediate 1, platinum complex, tetrahydrofuran, trimethoxysilane are used in the step 2 in an amount ratio of 0.08mol to 1mL to 60-80mL to 0.08-0.1mol.
Further, the 2-aminotoluene-4-sulfonic acid, N-bromosuccinimide, benzoyl peroxide and chloroform were used in the amount ratio of 0.1mol:0.1mol:3-4g:60-80mL in step 3.
Further, the amount ratio of intermediate 2, intermediate 3, tetrabutylammonium bromide, tetrahydrofuran used in step 4 was 0.05mol:0.05mol:5-8g:100-120mL.
Further, the intermediate 4, isopentenyl polyethylene glycol ether, sodium hydroxide, dimethyl sulfoxide are used in step 5 in a ratio of 3g to 27g to 6-9g to 150-200mL.
The invention has the beneficial effects that:
(1) The invention takes fly ash admixture, silicate cement, sand, acrylic acid, sodium hypophosphite, formaldehyde sodium bisulfate, ammonium persulfate and modified water reducer as raw materials to prepare modified mineral admixture concrete, the invention prepares solution A by firstly mixing the modified water reducer, sodium hypophosphite and ammonium persulfate, prepares solution B by mixing the acrylic acid and formaldehyde sodium bisulfate, and then the solution A and the solution B are mixed and reacted to prepare a water reducing agent mother liquor, then the water reducing agent mother liquor is mixed into a mixture prepared by stirring and mixing pulverized coal ash admixture, silicate cement and sand, the preparation method of the modified mineral admixture concrete is simple, green and environment-friendly, and the prepared concrete has good slump retention and high curing strength and is beneficial to popularization.
(2) The invention takes 4-hydroxy-1, 8-naphthalic anhydride as raw material, and takes esterification reaction with acryloyl chloride under the condition of triethylamine as acid-binding agent to obtain intermediate 1 with double bond, then makes the double bond of intermediate 1 take addition reaction with trimethoxy silane under the catalysis of platinum complex to obtain intermediate 2 with end group containing organic silicon structure, takes 2-amino toluene-4-sulfonic acid as raw material, takes N-bromosuccinimide as halogenating agent, takes halogenation reaction under the condition of benzoyl peroxide as initiator to obtain intermediate 3, and then makes intermediate 3 and intermediate 2 take amidation reaction under the catalysis of tetrabutylammonium bromide to obtain intermediate 4, and finally makes bromine atom of intermediate 4 take nucleophilic substitution reaction with hydroxyl of isopentenyl polyglycol ether to obtain modified water reducing agent; the modified water reducer has larger steric hindrance and a rigid structure, can effectively prevent the adsorption of cement paste when in action and improve the initial fluidity of concrete paste, and the side chain of benzene ring in the water reducer also contains sulfonic acid groups which can be hydrolyzed to form anchoring groups, so that electrostatic repulsion force is generated on the surface of cement particles, the flocculation structure of the cement paste is destroyed, the dispersibility of the cement paste in the concrete is improved, in addition, the water reducer has the structures of naphthalene water reducer and carboxylate water reducer, can jointly play a role, has higher water reducing effect, achieves higher fluidity and pumpability, can reduce air holes and defects in the concrete, and enhances the stability and working performance of the concrete, and besides, the water reducer also has an organosilicon structure, improves the fluidity of the cement paste, the toughness of the cement paste can be improved, so that the cured concrete not only has higher strength, but also has certain sulfate resistance.
(3) The preparation method of the modified mineral admixture concrete is simple, raw materials are easy to obtain, the prepared concrete is environment-friendly, the slump loss resistance is good, the curing strength is high, and the modified mineral admixture concrete has a certain sulfate resistance and can be widely applied to the field of buildings.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
A modified water reducer is prepared by the following steps:
Step 1, mixing 0.1mol of 4-hydroxy-1, 8-naphthalene dicarboxylic anhydride, 0.1mol of acryloyl chloride, 0.08mol of triethylamine and 80mL of tetrahydrofuran in a container, uniformly stirring, reacting for 5 hours under the ice water bath condition, washing with saturated sodium carbonate solution after the reaction is finished, separating an organic layer, and performing rotary evaporation to obtain an intermediate 1;
Step 2, mixing 0.08mol of intermediate 1, 1mL of platinum complex and 60mL of tetrahydrofuran in a container, uniformly stirring, dropwise adding 0.08mol of trimethoxysilane into the container at the temperature of 110 ℃, continuously reacting for 2 hours at the temperature of 140 ℃ after the dropwise adding is finished, and performing rotary evaporation to obtain an intermediate 2 after the reaction is finished;
step 3, mixing 0.1mol of 2-aminotoluene-4-sulfonic acid, 0.1 molN-bromosuccinimide, 3g of benzoyl peroxide and 60mL of chloroform in a container, uniformly stirring, reacting for 12 hours at the temperature of 80 ℃, and performing rotary evaporation after the reaction is finished to obtain an intermediate 3;
step 4, mixing 0.05mol of intermediate 2, 0.05mol of intermediate 3, 5g of tetrabutylammonium bromide and 100mL of tetrahydrofuran in a container, uniformly stirring, reacting for 10 hours at the temperature of 110 ℃, adding diethyl ether into the container after the reaction is finished, vacuum filtering, and recrystallizing the obtained solid to obtain an intermediate 4;
And 5, mixing 3g of intermediate 4, 27g of isopentenyl polyethylene glycol ether, 6g of sodium hydroxide and 150mL of dimethyl sulfoxide in a container, uniformly stirring, reacting for 10 hours at the temperature of 120 ℃ under the protection of nitrogen, adding hydrochloric acid into the container to adjust the pH to be less than 2 after the reaction is finished, and separating an organic layer, and performing rotary evaporation to obtain the modified water reducer.
Example 2
A modified water reducer is prepared by the following steps:
Step1, mixing 0.1mol of 4-hydroxy-1, 8-naphthalene dicarboxylic anhydride, 0.11mol of acryloyl chloride, 0.09mol of triethylamine and 90mL of tetrahydrofuran in a container, uniformly stirring, reacting for 5 hours under the ice water bath condition, washing with saturated sodium carbonate solution after the reaction is finished, separating an organic layer, and performing rotary evaporation to obtain an intermediate 1;
Step 2, mixing 0.08mol of intermediate 1, 1mL of platinum complex and 70mL of tetrahydrofuran in a container, uniformly stirring, dropwise adding 0.09mol of trimethoxysilane into the container at the temperature of 110 ℃, continuously reacting for 2.5h at the temperature of 140 ℃ after the dropwise adding is finished, and performing rotary steaming to obtain an intermediate 2;
Step 3, mixing 0.1mol of 2-aminotoluene-4-sulfonic acid, 0.1 molN-bromosuccinimide, 3.5g of benzoyl peroxide and 70mL of chloroform in a container, uniformly stirring, reacting for 12 hours at the temperature of 80 ℃, and performing rotary evaporation after the reaction is finished to obtain an intermediate 3;
step 4, mixing 0.05mol of intermediate 2, 0.05mol of intermediate 3, 7g of tetrabutylammonium bromide and 110mL of tetrahydrofuran in a container, uniformly stirring, reacting for 11 hours at the temperature of 115 ℃, adding diethyl ether into the container after the reaction is finished, vacuum filtering, and recrystallizing the obtained solid to obtain an intermediate 4;
and 5, mixing 3g of intermediate 4, 27g of isopentenyl polyethylene glycol ether, 7g of sodium hydroxide and 175mL of dimethyl sulfoxide in a container, uniformly stirring, reacting for 10 hours at the temperature of 120 ℃ under the protection of nitrogen, adding hydrochloric acid into the container to adjust the pH to be less than 2 after the reaction is finished, and separating an organic layer, and performing rotary evaporation to obtain the modified water reducer.
Example 3
A modified water reducer is prepared by the following steps:
Step1, mixing 0.1mol of 4-hydroxy-1, 8-naphthalene dicarboxylic anhydride, 0.12mol of acryloyl chloride, 0.1mol of triethylamine and 100mL of tetrahydrofuran in a container, uniformly stirring, reacting for 5 hours under the ice water bath condition, washing with saturated sodium carbonate solution after the reaction is finished, separating an organic layer, and performing rotary evaporation to obtain an intermediate 1;
step 2, mixing 0.08mol of intermediate 1, 1mL of platinum complex and 80mL of tetrahydrofuran in a container, uniformly stirring, dropwise adding 0.1mol of trimethoxysilane into the container at the temperature of 110 ℃, continuously reacting for 3 hours at the temperature of 140 ℃ after the dropwise adding is finished, and performing rotary evaporation to obtain an intermediate 2 after the reaction is finished;
Step 3, mixing 0.1mol of 2-aminotoluene-4-sulfonic acid, 0.1 molN-bromosuccinimide, 4g of benzoyl peroxide and 80mL of chloroform in a container, uniformly stirring, reacting for 12 hours at the temperature of 80 ℃, and performing rotary evaporation after the reaction is finished to obtain an intermediate 3;
Step 4, mixing 0.05mol of intermediate 2, 0.05mol of intermediate 3, 8g of tetrabutylammonium bromide and 120mL of tetrahydrofuran in a container, uniformly stirring, reacting for 12 hours at the temperature of 120 ℃, adding diethyl ether into the container after the reaction is finished, vacuum filtering, and recrystallizing the obtained solid to obtain an intermediate 4;
And 5, mixing 3g of intermediate 4, 27g of isopentenyl polyethylene glycol ether, 9g of sodium hydroxide and 200mL of dimethyl sulfoxide in a container, uniformly stirring, reacting for 10 hours at the temperature of 120 ℃ under the protection of nitrogen, adding hydrochloric acid into the container to adjust the pH to be less than 2 after the reaction is finished, and separating an organic layer, and performing rotary evaporation to obtain the modified water reducer.
Example 4
15 Parts of fly ash admixture, 3 parts of Portland cement, 74 parts of sand, 0.08 part of acrylic acid, 0.001 part of sodium hypophosphite, 0.001 part of sodium formaldehyde sulfoxylate, 0.002 part of ammonium persulfate and 0.05 part of the modified water reducer obtained in the example 1;
A preparation method of modified mineral admixture concrete comprises the following steps:
15 parts of fly ash admixture, 3 parts of silicate cement, 74 parts of sand, 0.08 part of acrylic acid, 0.001 part of sodium hypophosphite, 0.001 part of formaldehyde sodium bisulfate, 0.002 part of ammonium persulfate and 0.05 part of modified water reducer obtained in the example 1 are weighed according to the parts by weight, and the modified water reducer, the sodium hypophosphite and the ammonium persulfate are dissolved in water and stirred uniformly to obtain solution A;
Secondly, dissolving acrylic acid and formaldehyde sodium bisulfate with water, and uniformly stirring to obtain a solution B;
Thirdly, stirring and mixing the solution A and the solution B at the temperature of 10 ℃ to obtain a water reducer mother solution;
grinding the fly ash admixture into particles with the particle size of 0.1-0.5mm, uniformly mixing the particles with Portland cement, sand and water, and stirring to obtain a mixture;
And fifthly, adding the water reducing agent mother liquor obtained in the third step into the mixture obtained in the fourth step, and uniformly stirring to obtain the modified mineral admixture concrete.
Example 5
15 Parts of fly ash admixture, 3 parts of silicate cement, 74 parts of sand, 0.1 part of acrylic acid, 0.002 part of sodium hypophosphite, 0.0015 part of sodium formaldehyde sulfoxylate, 0.006 part of ammonium persulfate and 0.08 part of modified water reducer obtained in example 2;
A preparation method of modified mineral admixture concrete comprises the following steps:
15 parts of fly ash admixture, 3 parts of silicate cement, 74 parts of sand, 0.1 part of acrylic acid, 0.002 part of sodium hypophosphite, 0.0015 part of formaldehyde sodium bisulfate, 0.006 part of ammonium persulfate and 0.08 part of modified water reducer obtained in the example 2 are weighed according to parts by weight, and the modified water reducer, the sodium hypophosphite and the ammonium persulfate are dissolved in water and stirred uniformly to obtain solution A;
Secondly, dissolving acrylic acid and formaldehyde sodium bisulfate with water, and uniformly stirring to obtain a solution B;
thirdly, stirring and mixing the solution A and the solution B at the temperature of 25 ℃ to obtain a water reducer mother solution;
grinding the fly ash admixture into particles with the particle size of 0.1-0.5mm, uniformly mixing the particles with Portland cement, sand and water, and stirring to obtain a mixture;
And fifthly, adding the water reducing agent mother liquor obtained in the third step into the mixture obtained in the fourth step, and uniformly stirring to obtain the modified mineral admixture concrete.
Example 6
The modified mineral admixture concrete comprises the following raw materials, by mass, 23 parts of fly ash admixture, 4 parts of Portland cement, 85 parts of sand, 0.08 part of acrylic acid, 0.001 part of sodium hypophosphite, 0.001 part of sodium formaldehyde sulfoxylate, 0.002 part of ammonium persulfate and 0.05 part of the modified water reducer obtained in the embodiment 3;
A preparation method of modified mineral admixture concrete comprises the following steps:
The first step, weighing 23 parts of fly ash admixture, 4 parts of silicate cement, 85 parts of sand, 0.08 part of acrylic acid, 0.001 part of sodium hypophosphite, 0.001 part of formaldehyde sodium bisulfate, 0.002 part of ammonium persulfate and 0.05 part of modified water reducer obtained in the example 3, dissolving the modified water reducer, the sodium hypophosphite and the ammonium persulfate in water, and uniformly stirring to obtain solution A;
Secondly, dissolving acrylic acid and formaldehyde sodium bisulfate with water, and uniformly stirring to obtain a solution B;
Thirdly, stirring and mixing the solution A and the solution B at the temperature of 40 ℃ to obtain a water reducer mother solution;
grinding the fly ash admixture into particles with the particle size of 0.1-0.5mm, uniformly mixing the particles with Portland cement, sand and water, and stirring to obtain a mixture;
And fifthly, adding the water reducing agent mother liquor obtained in the third step into the mixture obtained in the fourth step, and uniformly stirring to obtain the modified mineral admixture concrete.
Comparative example 1
The "modified water reducing agent obtained in example 3" used in example 6 was changed to the same mass part of isopentenyl polyethylene glycol ether, and the remaining conditions were unchanged.
Comparative example 2
The comparative example is fly ash lightweight aggregate concrete sold by Zhengzhou Nissan building materials Co., ltd.
The concrete slump properties and loss comparative tests were conducted with reference to national standard GB8076-2008 concrete admixture, the concrete of examples 4-6 and comparative examples 1-2 were respectively subjected to slump, compressive strength was tested, and the test results are shown in Table 1:
TABLE 1
As can be seen from Table 1, the mineral admixture concrete of the present invention is superior to the commercial fly ash lightweight aggregate concrete in both initial fluidity, slump retention and compressive strength, whereas the mineral admixture concrete of comparative example 1 is inferior in comparison with the mineral admixture of examples 4 to 6 in comparison with the mineral admixture, because the modified water reducer of the present invention is not used, and in combination, the preparation method of the mineral admixture modified concrete of the present invention is simple, the raw materials are easily available, the initial fluidity and slump retention are good, and the compressive strength is excellent, and can be widely used in the construction field.
The foregoing is merely illustrative and explanatory of the invention, as various modifications and additions may be made to the particular embodiments described, or in a similar manner, by those skilled in the art, without departing from the scope of the invention or exceeding the scope of the invention as defined in the claims.