CN118893357A - A mesh forming and welding equipment for storage cage production - Google Patents
A mesh forming and welding equipment for storage cage production Download PDFInfo
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- CN118893357A CN118893357A CN202411399176.9A CN202411399176A CN118893357A CN 118893357 A CN118893357 A CN 118893357A CN 202411399176 A CN202411399176 A CN 202411399176A CN 118893357 A CN118893357 A CN 118893357A
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- mesh
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- 238000003860 storage Methods 0.000 title claims abstract description 88
- 238000003466 welding Methods 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000005485 electric heating Methods 0.000 claims abstract description 12
- 229910052742 iron Inorganic materials 0.000 claims abstract description 6
- 230000007306 turnover Effects 0.000 claims abstract 2
- 238000003825 pressing Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 230000006872 improvement Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/005—Wire network per se
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/22—Nets, wire fabrics or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Wire Processing (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及仓储笼生产加工技术领域,具体为一种仓储笼生产用网片成型焊接设备。The invention relates to the technical field of storage cage production and processing, in particular to a mesh forming and welding device for storage cage production.
背景技术Background Art
仓储笼在仓储运输中,用来进行物品的存放,仓储物品堆放在仓储笼内,使得物流仓储中物品的存放一目了然,在仓储笼的侧网片的下部分区域会设置一个IC卡片,在仓储笼上安装IC卡片后,通过编码能够实现对仓储笼和仓储笼内存放物品方便的保存管理,可以及时掌握仓储笼和内部存放物品的所在位置,建立智能物流仓储系统,仓储笼的网片采用优质钢材经冷轧硬化焊接而成;Storage cages are used to store items during storage and transportation. The items are stacked in the storage cages, making the storage of items in logistics storage clear at a glance. An IC card will be set in the lower part of the side mesh of the storage cage. After the IC card is installed on the storage cage, the storage cage and the items stored in the storage cage can be conveniently stored and managed through coding. The location of the storage cage and the items stored inside can be grasped in time, and an intelligent logistics storage system can be established. The mesh of the storage cage is made of high-quality steel through cold rolling, hardening and welding;
仓储笼先是焊接成型网片外框架,再将内侧的多根钢材的端部与网片外框架焊接,最后将仓储笼门插焊接在网片的边缘处,其中仓储笼门插的作用是用于提高仓储笼稳定性的,使得仓储笼门插需要承受较大的力,而现有的仓储笼门插与网片边缘焊接处的接触面积较小,容易出现仓储笼门插脱落的情况;同时,现有上料仓储笼门插的方式是直接摆放,容易出现摆放位置不准确的情况,影响仓储笼门插焊接在网片边缘的效率。The storage cage is first welded to form an outer frame of the mesh, and then the ends of the multiple steel bars on the inside are welded to the outer frame of the mesh, and finally the storage cage door plugs are welded to the edge of the mesh. The function of the storage cage door plugs is to improve the stability of the storage cage, so that the storage cage door plugs need to withstand greater force, and the existing contact area between the storage cage door plugs and the edge of the mesh is small, and the storage cage door plugs are prone to falling off; at the same time, the existing feeding storage cage door plugs are placed directly, which is prone to inaccurate placement, affecting the efficiency of welding the storage cage door plugs to the edge of the mesh.
发明内容Summary of the invention
本方案解决的技术问题为:The technical problems solved by this solution are:
如何解决现有的仓储笼门插与网片边缘焊接处的接触面积较小,容易出现仓储笼门插脱落的问题;How to solve the problem that the existing storage cage door plug and the mesh edge welding area are small, and the storage cage door plug is easy to fall off;
如何解决现有上料仓储笼门插的方式是直接摆放,容易出现摆放位置不准确的情况,影响仓储笼门插焊接在网片边缘效率的问题。How to solve the problem that the existing method of loading storage cage door plugs is to place them directly, which is prone to inaccurate placement and affects the efficiency of welding the storage cage door plugs on the edge of the mesh.
本发明的目的可以通过以下技术方案实现:一种仓储笼生产用网片成型焊接设备,包括第一工作台和第二工作台,所述第一工作台的顶部设置有用于摆放网片的定位机构,所述定位机构的后侧设置有用于上料仓储笼门插的安装机构,所述第二工作台与第一工作台之间设置有用于支撑网片边缘处的限位机构;The object of the present invention can be achieved by the following technical solutions: A mesh forming and welding device for storage cage production, comprising a first workbench and a second workbench, a positioning mechanism for placing mesh is arranged on the top of the first workbench, a mounting mechanism for loading storage cage door insert is arranged on the rear side of the positioning mechanism, and a limiting mechanism for supporting the edge of the mesh is arranged between the second workbench and the first workbench;
所述安装机构包括与第一工作台顶部固定连接的安装板,所述安装板的正面固定连接有L形支撑架,所述L形支撑架与安装板之间通过转轴转动设置有翻转杆。The mounting mechanism comprises a mounting plate fixedly connected to the top of the first workbench, an L-shaped support frame is fixedly connected to the front of the mounting plate, and a flip rod is rotatably arranged between the L-shaped support frame and the mounting plate via a rotating shaft.
本发明的进一步技术改进在于:所述翻转杆的一端固定安装有上料块,所述上料块的底部开设有用于摆放仓储笼门插的卡槽,所述翻转杆和上料块的材质均为铁。A further technical improvement of the present invention is that a loading block is fixedly installed at one end of the flip rod, a card slot for placing the storage cage door plug is opened at the bottom of the loading block, and the flip rod and the loading block are both made of iron.
本发明的进一步技术改进在于:所述安装板的正面还固定安装有纵向设置的第二气缸,所述第二气缸的伸出端转动设置有传动轮,所述传动轮与翻转杆滚动连接,且传动轮位于翻转杆的下方,所述第二气缸的伸出端还固定嵌设有磁铁块,所述磁铁块的背部与翻转杆接触。A further technical improvement of the present invention is that a longitudinally arranged second cylinder is also fixedly installed on the front side of the mounting plate, a transmission wheel is rotatably arranged at the protruding end of the second cylinder, the transmission wheel is rollingly connected to the flip rod, and the transmission wheel is located below the flip rod, and a magnet block is also fixedly embedded at the protruding end of the second cylinder, and the back of the magnet block is in contact with the flip rod.
本发明的进一步技术改进在于:所述安装板远离L形支撑架的侧面固定安装有纵向设置的第三气缸,所述第三气缸的伸出端固定安装有按压块,所述按压块的底部固定连接有两个电加热棒,两个所述电加热棒的尺寸均与仓储笼门插的尺寸对应;通过控制第一气缸的伸出端收缩至最短,使得焊接工装配合第二拨杆带动L形传动架翻转,通过升降方杆带动两个支撑座对网片的边缘处提供支撑,防止网片的边缘处出现弯曲的情况,再控制第三气缸的伸出端伸长,同时开启两个电加热棒,对网片的边缘处进行加热和按压,使得网片边缘处的铁丝外壁发生内陷,从而增加了仓储笼门插与网片边缘处焊接的面积,提高了仓储笼门插的稳定性。A further technical improvement of the present invention lies in that: a third cylinder arranged longitudinally is fixedly installed on the side of the mounting plate away from the L-shaped support frame, a pressing block is fixedly installed on the protruding end of the third cylinder, and two electric heating rods are fixedly connected to the bottom of the pressing block, and the sizes of the two electric heating rods correspond to the sizes of the storage cage door plug; by controlling the protruding end of the first cylinder to shrink to the shortest, the welding tool cooperates with the second lever to drive the L-shaped transmission frame to flip, and the two support seats are driven by the lifting square rod to provide support for the edge of the mesh to prevent the edge of the mesh from bending, and then the protruding end of the third cylinder is controlled to extend, and the two electric heating rods are turned on at the same time to heat and press the edge of the mesh, so that the outer wall of the iron wire at the edge of the mesh is sunken, thereby increasing the welding area between the storage cage door plug and the edge of the mesh, and improving the stability of the storage cage door plug.
本发明的进一步技术改进在于:所述定位机构包括通过第一导轨与第二工作台顶面滑动连接的放置板,所述放置板的顶部前后两侧均固定安装有定位板,两个所述定位板之间的放置板上开设有凹槽,所述凹槽的位置与传动轮的位置对应。A further technical improvement of the present invention is that the positioning mechanism includes a placement plate that is slidably connected to the top surface of the second workbench through a first guide rail, and positioning plates are fixedly installed on both the front and rear sides of the top of the placement plate. A groove is provided on the placement plate between the two positioning plates, and the position of the groove corresponds to the position of the transmission wheel.
本发明的进一步技术改进在于:所述放置板与安装板之间的第二工作台上固定安装有伺服电机,所述伺服电机的输出端固定连接有螺纹丝杆,所述螺纹丝杆与放置板螺纹连接。A further technical improvement of the present invention is that a servo motor is fixedly installed on the second workbench between the placement plate and the mounting plate, a threaded screw is fixedly connected to the output end of the servo motor, and the threaded screw is threadedly connected to the placement plate.
本发明的进一步技术改进在于:所述限位机构包括两个与第二工作台侧面固定连接的导向架,两个所述导向架呈上下设置,且两个导向架的内部共同活动插设有升降方杆,所述升降方杆的顶部固定安装有支撑板,所述支撑板上固定安装有两个用于支撑网片边缘处的支撑座。A further technical improvement of the present invention is that the limiting mechanism includes two guide frames fixedly connected to the side surfaces of the second workbench, the two guide frames are arranged up and down, and a lifting square rod is movably inserted inside the two guide frames, a support plate is fixedly installed on the top of the lifting square rod, and two support seats for supporting the edges of the mesh are fixedly installed on the support plate.
本发明的进一步技术改进在于:所述第一工作台的正面转动连接有L形传动架,所述升降方杆的中部通过第一拨杆与L形传动架的一端活动连接;通过控制第三气缸的伸出端收缩复位,在此过程中,将仓储笼门插放置到卡槽内,由于磁铁块与翻转杆磁性连接,使得仓储笼门插不会掉落,再控制第二气缸的伸出端伸长,在此过程中,磁铁块与翻转杆不发生分离,传动轮向下移动,翻转杆便于带动卡槽翻转移动,将仓储笼门插摆放到网片边缘的内陷处,继续控制第二气缸的伸出端伸长,使得传动轮伸进凹槽内,此时,磁铁块与翻转杆先分离,再与网片接触,使得仓储笼门插与网片边缘的内陷处磁性连接,避免发生偏移,保证了仓储笼门插位置的准确性,防止影响仓储笼门插焊接在网片边缘的效率。The further technical improvement of the present invention lies in that: the front face of the first workbench is rotatably connected with an L-shaped transmission frame, and the middle part of the lifting square rod is movably connected to one end of the L-shaped transmission frame through the first lever; by controlling the extended end of the third cylinder to retract and reset, during this process, the storage cage door plug is placed in the card slot, and the storage cage door plug will not fall due to the magnetic connection between the magnet block and the flip rod, and then the extended end of the second cylinder is controlled to extend. During this process, the magnet block and the flip rod are not separated, the transmission wheel moves downward, and the flip rod is convenient for driving the card slot to flip and move, and the storage cage door plug is placed in the recessed part of the edge of the mesh, and the extended end of the second cylinder is continued to be controlled to extend so that the transmission wheel extends into the groove. At this time, the magnet block and the flip rod are separated first, and then contacted with the mesh, so that the storage cage door plug is magnetically connected to the recessed part of the edge of the mesh, avoiding deviation, ensuring the accuracy of the position of the storage cage door plug, and preventing affecting the efficiency of the storage cage door plug welding on the edge of the mesh.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
本发明在使用时,通过控制第一气缸的伸出端收缩至最短,使得焊接工装配合第二拨杆带动L形传动架翻转,通过升降杆带动两个支撑座对网片的边缘处提供支撑,防止网片的边缘处出现弯曲的情况,再控制第三气缸的伸出端伸长,同时开启两个电加热棒,对网片的边缘处进行加热和按压,使得网片边缘处的铁丝外壁发生内陷,从而增加了仓储笼门插与网片边缘处焊接的面积,提高了仓储笼门插的稳定性。When the present invention is in use, the extended end of the first cylinder is controlled to shrink to the shortest, so that the welding tool cooperates with the second lever to drive the L-shaped transmission frame to flip, and the two support seats are driven by the lifting rod to provide support for the edge of the mesh to prevent the edge of the mesh from bending. Then, the extended end of the third cylinder is controlled to extend, and the two electric heating rods are turned on at the same time to heat and press the edge of the mesh, so that the outer wall of the iron wire at the edge of the mesh is sunken, thereby increasing the welding area between the storage cage door plug and the edge of the mesh, and improving the stability of the storage cage door plug.
本发明在使用时,通过控制第三气缸的伸出端收缩复位,在此过程中,将仓储笼门插放置到卡槽内,由于磁铁块与翻转杆磁性连接,使得仓储笼门插不会掉落,再控制第二气缸的伸出端伸长,在此过程中,磁铁块与翻转杆不发生分离,传动轮向下移动,翻转杆便于带动卡槽翻转移动,将仓储笼门插摆放到网片边缘的内陷处,继续控制第二气缸的伸出端伸长,使得传动轮伸进凹槽内,此时,磁铁块与翻转杆先分离,再与网片接触,使得仓储笼门插与网片边缘的内陷处磁性连接,避免发生偏移,保证了仓储笼门插位置的准确性,防止影响仓储笼门插焊接在网片边缘的效率。When the present invention is in use, the extended end of the third cylinder is controlled to contract and reset. During this process, the storage cage door plug is placed in the slot. Since the magnet block is magnetically connected to the flip rod, the storage cage door plug will not fall off. The extended end of the second cylinder is controlled to extend. During this process, the magnet block and the flip rod are not separated. The transmission wheel moves downward, and the flip rod is convenient for driving the slot to flip and move, and the storage cage door plug is placed in the recessed part of the edge of the mesh. The extended end of the second cylinder is continuously controlled to extend, so that the transmission wheel extends into the groove. At this time, the magnet block is separated from the flip rod first, and then contacts the mesh, so that the storage cage door plug is magnetically connected to the recessed part of the edge of the mesh, avoiding deviation, ensuring the accuracy of the position of the storage cage door plug, and preventing affecting the efficiency of the storage cage door plug welding on the edge of the mesh.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了便于本领域技术人员理解,下面结合附图对本发明做进一步的说明。In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明安装机构结构示意图;FIG2 is a schematic diagram of the structure of the installation mechanism of the present invention;
图3为本发明第二气缸处的结构立体示意图;FIG3 is a schematic perspective view of the structure of the second cylinder of the present invention;
图4为本发明第三气缸处的结构立体示意图;FIG4 is a schematic perspective view of the structure of the third cylinder of the present invention;
图5为本发明定位机构结构立体示意图;FIG5 is a schematic three-dimensional diagram of the positioning mechanism structure of the present invention;
图6为本发明限位机构结构示意图。FIG. 6 is a schematic diagram of the structure of the limiting mechanism of the present invention.
图中:1、焊接工装;2、第一气缸;3、第二工作台;4、限位机构;5、第一工作台;6、定位机构;7、安装机构;401、L形传动架;402、升降方杆;403、第一拨杆;404、导向架;405、支撑板;406、支撑座;601、定位板;602、放置板;603、伺服电机;604、凹槽;605、第一导轨;606、螺纹丝杆;701、第三气缸;702、按压块;703、L形支撑架;704、翻转杆;705、安装板;706、第二气缸;707、卡槽;708、传动轮;709、磁铁块;710、上料块;711、电加热棒。In the figure: 1. welding tool; 2. first cylinder; 3. second workbench; 4. limiting mechanism; 5. first workbench; 6. positioning mechanism; 7. mounting mechanism; 401. L-shaped transmission frame; 402. lifting square rod; 403. first shift rod; 404. guide frame; 405. support plate; 406. support seat; 601. positioning plate; 602. placement plate; 603. servo motor; 604. groove; 605. first guide rail; 606. threaded screw; 701. third cylinder; 702. pressing block; 703. L-shaped support frame; 704. flip rod; 705. mounting plate; 706. second cylinder; 707. slot; 708. transmission wheel; 709. magnet block; 710. loading block; 711. electric heating rod.
具体实施方式DETAILED DESCRIPTION
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-图6所示,一种仓储笼生产用网片成型焊接设备,包括第一工作台5和第二工作台3,第一工作台5的顶部设置有用于摆放网片的定位机构6,定位机构6的后侧设置有用于上料仓储笼门插的安装机构7,第二工作台3与第一工作台5之间设置有用于支撑网片边缘处的限位机构4。Please refer to Figures 1 to 6, which show a mesh forming and welding device for storage cage production, including a first workbench 5 and a second workbench 3. A positioning mechanism 6 for placing the mesh is provided on the top of the first workbench 5, and a mounting mechanism 7 for loading the storage cage door is provided on the rear side of the positioning mechanism 6. A limiting mechanism 4 for supporting the edge of the mesh is provided between the second workbench 3 and the first workbench 5.
请参阅图1-图6所示,上述的安装机构7包括与第一工作台5顶部固定连接的安装板705,安装板705的正面固定连接有L形支撑架703,L形支撑架703与安装板705之间通过转轴转动设置有翻转杆704。Please refer to Figures 1 to 6, the above-mentioned installation mechanism 7 includes a mounting plate 705 fixedly connected to the top of the first workbench 5, an L-shaped support frame 703 is fixedly connected to the front of the mounting plate 705, and a flip rod 704 is rotatably arranged between the L-shaped support frame 703 and the mounting plate 705 via a rotating shaft.
请参阅图2和图3所示,上述的翻转杆704的一端固定安装有上料块710,上料块710的底部开设有用于摆放仓储笼门插的卡槽707,翻转杆704和上料块710的材质均为铁。Please refer to Figures 2 and 3. A loading block 710 is fixedly installed at one end of the above-mentioned flip rod 704. A card slot 707 for placing the storage cage door plug is opened at the bottom of the loading block 710. The flip rod 704 and the loading block 710 are both made of iron.
请参阅图2和图3所示,上述的安装板705的正面还固定安装有纵向设置的第二气缸706,第二气缸706的伸出端转动设置有传动轮708,传动轮708与翻转杆704滚动连接,且传动轮708位于翻转杆704的下方,第二气缸706的伸出端还固定嵌设有磁铁块709,磁铁块709的背部与翻转杆704接触。Please refer to Figures 2 and 3. A longitudinally arranged second cylinder 706 is also fixedly installed on the front side of the above-mentioned mounting plate 705. A transmission wheel 708 is rotatably arranged at the protruding end of the second cylinder 706. The transmission wheel 708 is rollingly connected to the flip rod 704, and the transmission wheel 708 is located below the flip rod 704. A magnet block 709 is also fixedly embedded at the protruding end of the second cylinder 706, and the back of the magnet block 709 is in contact with the flip rod 704.
请参阅图2和图4所示,上述的安装板705远离L形支撑架703的侧面固定安装有纵向设置的第三气缸701,第三气缸701的伸出端固定安装有按压块702,按压块702的底部固定连接有两个电加热棒711,两个电加热棒711的尺寸均与仓储笼门插的尺寸对应;通过控制第一气缸2的伸出端收缩至最短,使得焊接工装1配合第二拨杆带动L形传动架401翻转,通过升降方杆402带动两个支撑座406对网片的边缘处提供支撑,防止网片的边缘处出现弯曲的情况,再控制第三气缸701的伸出端伸长,同时开启两个电加热棒711,对网片的边缘处进行加热和按压,使得网片边缘处的铁丝外壁发生内陷,从而增加了仓储笼门插与网片边缘处焊接的面积,提高了仓储笼门插的稳定性。Please refer to Figures 2 and 4. The third cylinder 701 arranged longitudinally is fixedly installed on the side of the mounting plate 705 away from the L-shaped support frame 703. The protruding end of the third cylinder 701 is fixedly installed with a pressing block 702. The bottom of the pressing block 702 is fixedly connected with two electric heating rods 711. The sizes of the two electric heating rods 711 correspond to the sizes of the storage cage door plug. By controlling the protruding end of the first cylinder 2 to shrink to the shortest, the welding tool 1 cooperates with the second lever to drive the L-shaped transmission frame 401 to flip, and the two support seats 406 are driven by the lifting square rod 402 to provide support for the edge of the mesh to prevent the edge of the mesh from bending. Then, the protruding end of the third cylinder 701 is controlled to extend, and the two electric heating rods 711 are turned on at the same time to heat and press the edge of the mesh, so that the outer wall of the wire at the edge of the mesh is sunken, thereby increasing the welding area between the storage cage door plug and the edge of the mesh, and improving the stability of the storage cage door plug.
请参阅图2和图5所示,上述的定位机构6包括通过第一导轨605与第二工作台3顶面滑动连接的放置板602,放置板602的顶部前后两侧均固定安装有定位板601,两个定位板601之间的放置板602上开设有凹槽604,凹槽604的位置与传动轮708的位置对应。Please refer to Figures 2 and 5, the above-mentioned positioning mechanism 6 includes a placement plate 602 that is slidably connected to the top surface of the second workbench 3 through a first guide rail 605, and positioning plates 601 are fixedly installed on both the front and rear sides of the top of the placement plate 602. A groove 604 is opened on the placement plate 602 between the two positioning plates 601, and the position of the groove 604 corresponds to the position of the transmission wheel 708.
请参阅图2和图5所示,上述的放置板602与安装板705之间的第二工作台3上固定安装有伺服电机603,伺服电机603的输出端固定连接有螺纹丝杆606,螺纹丝杆606与放置板602螺纹连接。Please refer to FIG. 2 and FIG. 5 . A servo motor 603 is fixedly mounted on the second workbench 3 between the placement plate 602 and the mounting plate 705 . A threaded screw 606 is fixedly connected to the output end of the servo motor 603 . The threaded screw 606 is threadedly connected to the placement plate 602 .
请参阅图1和图6所示,上述的限位机构4包括两个与第二工作台3侧面固定连接的导向架404,两个导向架404呈上下设置,且两个导向架404的内部共同活动插设有升降方杆402,升降方杆402的顶部固定安装有支撑板405,支撑板405上固定安装有两个用于支撑网片边缘处的支撑座406。Please refer to Figures 1 and 6, the above-mentioned limiting mechanism 4 includes two guide frames 404 fixedly connected to the side surfaces of the second workbench 3, the two guide frames 404 are arranged up and down, and a lifting square rod 402 is movably inserted inside the two guide frames 404, and a support plate 405 is fixedly installed on the top of the lifting square rod 402, and two support seats 406 for supporting the edges of the mesh are fixedly installed on the support plate 405.
请参阅图6所示,上述的第一工作台5的正面转动连接有L形传动架401,升降方杆402的中部通过第一拨杆403与L形传动架401的一端活动连接;通过控制第三气缸701的伸出端收缩复位,在此过程中,将仓储笼门插放置到卡槽707内,由于磁铁块709与翻转杆704磁性连接,使得仓储笼门插不会掉落,再控制第二气缸706的伸出端伸长,在此过程中,磁铁块709与翻转杆704不发生分离,传动轮708向下移动,翻转杆704便于带动卡槽707翻转移动,将仓储笼门插摆放到网片边缘的内陷处,继续控制第二气缸706的伸出端伸长,使得传动轮708伸进凹槽604内,此时,磁铁块709与翻转杆704先分离,再与网片接触,使得仓储笼门插与网片边缘的内陷处磁性连接,避免发生偏移,保证了仓储笼门插位置的准确性,防止影响仓储笼门插焊接在网片边缘的效率。Please refer to FIG6 , the front side of the first workbench 5 is rotatably connected to an L-shaped transmission frame 401, and the middle part of the lifting square rod 402 is movably connected to one end of the L-shaped transmission frame 401 through the first lever 403; the extended end of the third cylinder 701 is controlled to retract and reset, and during this process, the storage cage door plug is placed in the card slot 707, and the storage cage door plug will not fall due to the magnetic connection between the magnet block 709 and the flip rod 704, and then the extended end of the second cylinder 706 is controlled to extend, and during this process, the magnet block 709 and the flip rod 704 are connected. No separation occurs, the transmission wheel 708 moves downward, and the flip rod 704 drives the card slot 707 to flip and move, placing the storage cage door plug to the recessed part of the edge of the mesh, and continuing to control the extension of the extended end of the second cylinder 706, so that the transmission wheel 708 extends into the groove 604. At this time, the magnet block 709 separates from the flip rod 704 first, and then contacts the mesh, so that the storage cage door plug is magnetically connected to the recessed part of the edge of the mesh, avoiding deviation, ensuring the accuracy of the storage cage door plug position, and preventing affecting the efficiency of the storage cage door plug welding on the edge of the mesh.
请参阅图1和图6所示,上述的第二工作台3的顶部通过第二导轨滑动设置有焊接工装1,焊接工装1为现有技术,且焊接工装1的正面通过第二拨杆与L形传动架401远离升降方杆402的一端活动连接。Please refer to Figures 1 and 6. A welding tool 1 is slidably provided on the top of the second workbench 3 via a second guide rail. The welding tool 1 is a prior art, and the front side of the welding tool 1 is movably connected to one end of the L-shaped transmission frame 401 away from the lifting square rod 402 via a second lever.
请参阅图1所示,上述的第二工作台3上还固定安装有用于驱动焊接工装1移动的第一气缸2,第一气缸2横向设置。Please refer to FIG. 1 . A first cylinder 2 for driving the welding tool 1 to move is also fixedly mounted on the second workbench 3 . The first cylinder 2 is arranged horizontally.
工作原理:本发明在使用时,首先,如图1、图5和图6所示,将网片摆放到两个定位板601之间的放置板602上,再将其推动到焊接工位,此时,两个支撑座406的位置与网片的边缘对应;如图1和图6所示,控制第一气缸2的伸出端收缩至最短,使得焊接工装1配合第二拨杆带动L形传动架401翻转,通过升降方杆402带动两个支撑座406对网片的边缘处提供支撑,防止网片的边缘处出现弯曲的情况,如图、和图2和图4所示,再控制第三气缸701的伸出端伸长,同时开启两个电加热棒711,对网片的边缘处进行加热和按压,使得网片边缘处的铁丝外壁发生内陷,从而增加了仓储笼门插与网片边缘处焊接的面积,提高了仓储笼门插的稳定性;如图2-图4所示,控制第三气缸701的伸出端收缩复位,在此过程中,将仓储笼门插放置到卡槽707内,由于磁铁块709与翻转杆704磁性连接,使得仓储笼门插不会掉落,再控制第二气缸706的伸出端伸长,在此过程中,磁铁块709与翻转杆704不发生分离,传动轮708向下移动,翻转杆704便于带动卡槽707翻转移动,将仓储笼门插摆放到网片边缘的内陷处,如图2和图5所示,继续控制第二气缸706的伸出端伸长,使得传动轮708伸进凹槽604内,此时,磁铁块709与翻转杆704先分离,再与网片接触,使得仓储笼门插与网片边缘的内陷处磁性连接,避免发生偏移,保证了仓储笼门插位置的准确性,防止影响仓储笼门插焊接在网片边缘的效率;如图1、图5和图6所示,再控制第一气缸2的伸出端伸长至最长,使得焊接工装1到达其输出端与仓储笼门插对应的工位,通过焊接工装1将仓储笼门插与网片的边缘处进行焊接,焊接完一个仓储笼门插后,通过开启伺服电机603,配合螺纹丝杆606带动放置板602上的网片移动,方便焊接后续的仓储笼门插。Working principle: When the present invention is in use, first, as shown in Figures 1, 5 and 6, the mesh is placed on the placement plate 602 between the two positioning plates 601, and then pushed to the welding station. At this time, the positions of the two support seats 406 correspond to the edges of the mesh; as shown in Figures 1 and 6, the extended end of the first cylinder 2 is controlled to shrink to the shortest, so that the welding tool 1 cooperates with the second lever to drive the L-shaped transmission frame 401 to flip, and the two support seats 406 are driven by the lifting square rod 402 to provide support for the edges of the mesh to prevent the edges of the mesh from bending. , as shown in FIG, and FIG2 and FIG4, the extended end of the third cylinder 701 is controlled to extend, and the two electric heating rods 711 are turned on at the same time to heat and press the edge of the mesh, so that the outer wall of the wire at the edge of the mesh is sunken, thereby increasing the welding area between the storage cage door plug and the edge of the mesh, and improving the stability of the storage cage door plug; as shown in FIG2-FIG4, the extended end of the third cylinder 701 is controlled to contract and reset. In this process, the storage cage door plug is placed in the card slot 707. Since the magnet block 709 is magnetically connected to the flip rod 704, the storage cage door The plug will not fall, and the extended end of the second cylinder 706 is controlled to extend. During this process, the magnet block 709 and the flip rod 704 are not separated, and the transmission wheel 708 moves downward. The flip rod 704 is convenient for driving the card slot 707 to flip and move, and the storage cage door plug is placed at the recessed part of the edge of the mesh. As shown in Figures 2 and 5, the extended end of the second cylinder 706 is continued to be controlled to extend, so that the transmission wheel 708 extends into the groove 604. At this time, the magnet block 709 is separated from the flip rod 704 first, and then contacts the mesh, so that the storage cage door plug and the recessed part of the edge of the mesh are magnetically connected. The connection is avoided from offset, thereby ensuring the accuracy of the position of the storage cage door plug and preventing affecting the efficiency of the storage cage door plug being welded to the edge of the mesh; as shown in Figures 1, 5 and 6, the extended end of the first cylinder 2 is controlled to extend to the longest, so that the welding tool 1 reaches the station corresponding to the storage cage door plug at its output end, and the storage cage door plug is welded to the edge of the mesh through the welding tool 1. After welding one storage cage door plug, the servo motor 603 is turned on, and the threaded screw 606 is cooperated to drive the mesh on the placement plate 602 to move, so as to facilitate the welding of subsequent storage cage door plugs.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明,任何本领域技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简洁修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
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