CN118889968A - A high-strength and lightweight mountain photovoltaic bracket - Google Patents
A high-strength and lightweight mountain photovoltaic bracket Download PDFInfo
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- CN118889968A CN118889968A CN202411377861.1A CN202411377861A CN118889968A CN 118889968 A CN118889968 A CN 118889968A CN 202411377861 A CN202411377861 A CN 202411377861A CN 118889968 A CN118889968 A CN 118889968A
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- 238000013082 photovoltaic technology Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/30—Supporting structures being movable or adjustable, e.g. for angle adjustment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S30/00—Arrangements for moving or orienting solar heat collector modules
- F24S30/40—Arrangements for moving or orienting solar heat collector modules for rotary movement
- F24S30/42—Arrangements for moving or orienting solar heat collector modules for rotary movement with only one rotation axis
- F24S30/425—Horizontal axis
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
Description
技术领域Technical Field
本发明涉及光伏技术,尤其涉及一种高强度轻量化的山地光伏支架。The invention relates to photovoltaic technology, and in particular to a high-strength and lightweight mountain photovoltaic bracket.
背景技术Background Art
目前,在对于太阳能光伏板的安装的过程中,步骤较为繁琐,安装效率低,且一般只对太阳能光伏板的四角通过螺母固定,以至于通过螺母的方式进行固定,费时费力,安装拆卸不方便,同时还可能因拧紧力较大从而损坏光伏板。At present, in the process of installing solar photovoltaic panels, the steps are relatively cumbersome and the installation efficiency is low. Generally, only the four corners of the solar photovoltaic panels are fixed by nuts, so that fixing by nuts is time-consuming and labor-intensive, and installation and disassembly are inconvenient. At the same time, the photovoltaic panels may be damaged due to the large tightening force.
CN220896618U公开了一种光伏板安装件,包括:支架;夹持组件,所述夹持组件与所述支架连接;所述夹持组件包括:限位块和紧固件。其采用的是螺栓直接对限位块进行硬性施压,光伏板不能得到有效的弹性缓冲,容易造成光伏板损坏。CN220896618U discloses a photovoltaic panel mounting part, comprising: a bracket; a clamping assembly, the clamping assembly being connected to the bracket; the clamping assembly comprising: a limit block and a fastener. The limit block is directly pressed by bolts, and the photovoltaic panel cannot obtain effective elastic buffering, which may easily cause damage to the photovoltaic panel.
发明内容Summary of the invention
为了解决上述现有技术存在的缺陷,本发明提出了一种高强度轻量化的山地光伏支架。In order to solve the defects of the above-mentioned prior art, the present invention proposes a high-strength and lightweight mountain photovoltaic bracket.
本发明的技术方案是这样实现的:The technical solution of the present invention is achieved in this way:
一种高强度轻量化的山地光伏支架,包括:A high-strength and lightweight mountain photovoltaic bracket, comprising:
光伏板,Photovoltaic panels,
光伏支架,所述光伏支架上设有安装光伏板的框体,所述框体由对称设置的长端和短端组成,所述长端的高度高于短端的高度,所述短端的上端设有凸起部,下端设有承载部,所述承载部上设有一定位件,所述定位件上设有多处定位块,所述定位块与定位块之间形成定位口,A photovoltaic bracket, wherein a frame for mounting a photovoltaic panel is provided on the photovoltaic bracket, wherein the frame is composed of a symmetrically arranged long end and a short end, wherein the height of the long end is higher than the height of the short end, wherein a convex portion is provided at the upper end of the short end, and a bearing portion is provided at the lower end, wherein a positioning member is provided on the bearing portion, wherein a plurality of positioning blocks are provided on the positioning member, and a positioning opening is formed between the positioning blocks.
用于限制光伏板位置的限位组件,所述限位组件中设有调节件、第一活动件、第二活动件、限位件以及支撑件,所述调节件上设有螺纹部,所述第二活动件上设有与螺纹部配合的螺纹孔,所述调节件穿过第一活动件与第二活动件上的螺纹孔连接,所述限位件与支撑件对称的设置在第一活动件和第二活动件的两侧,所述限位件上设有与凸起部配合的凹陷口,所述支撑件、限位件与第一活动件、第二活动件之间为活动接触,转动调节件即可保持第一活动件和第二活动件分开、限位件与支撑件分开,A limit assembly for limiting the position of a photovoltaic panel, wherein the limit assembly is provided with an adjusting member, a first movable member, a second movable member, a limit member and a support member, the adjusting member is provided with a threaded portion, the second movable member is provided with a threaded hole matching the threaded portion, the adjusting member passes through the first movable member and is connected with the threaded hole on the second movable member, the limit member and the support member are symmetrically arranged on both sides of the first movable member and the second movable member, the limit member is provided with a recessed opening matching the raised portion, the support member, the limit member and the first movable member and the second movable member are in active contact, and the first movable member and the second movable member can be kept separated from each other by rotating the adjusting member, and the limit member can be kept separated from the support member.
以及设置在支撑件上的保持件,所述保持件中设有主体部、第一保持臂和第二保持臂,所述第一保持臂与第二保持臂之间形成夹持光伏板的夹持区域。And a retaining member arranged on the supporting member, wherein the retaining member is provided with a main body, a first retaining arm and a second retaining arm, and a clamping area for clamping the photovoltaic panel is formed between the first retaining arm and the second retaining arm.
在本发明中,所述定位件由连接板以及对称的竖向板和横向板组成,所述连接板将竖向板与竖向板连接,所述连接板与横向板分别设置在连接板的两侧,所述竖向板上设有所述定位块,所述定位块延伸至连接板的上端,所述定位块与连接板之间形成通过区域。In the present invention, the positioning member is composed of a connecting plate and symmetrical vertical plates and transverse plates. The connecting plate connects the vertical plates with each other. The connecting plate and the transverse plates are respectively arranged on both sides of the connecting plate. The vertical plate is provided with the positioning block, which extends to the upper end of the connecting plate. A passing area is formed between the positioning block and the connecting plate.
在本发明中,所述调节件由六角部、第一杆体和第二杆体组成,所述第一杆体的直径大于第二杆体的直径,所述第二杆体上设有所述螺纹部。In the present invention, the adjusting member is composed of a hexagonal portion, a first rod body and a second rod body, the diameter of the first rod body is larger than the diameter of the second rod body, and the second rod body is provided with the threaded portion.
在本发明中,所述第一活动件由方形体和长方体组成,所述方形体的中间设有与第一杆体配合的第一通孔,所述长方体的中间设有容纳第二杆体的第二通孔,所述长方体上设有三角块和对称设置的菱形块,所述菱形块与三角块之间形成朝向倾斜设置的第一斜槽。In the present invention, the first movable part is composed of a square body and a rectangular body, a first through hole cooperating with the first rod body is provided in the middle of the square body, a second through hole accommodating the second rod body is provided in the middle of the rectangular body, a triangular block and symmetrically arranged diamond blocks are provided on the rectangular body, and a first inclined groove arranged in an inclined direction is formed between the diamond block and the triangular block.
在本发明中,所述第二活动件的两侧设有旋转对称设置的第三斜块以及对称设置在第二活动件两侧的第二斜槽,所述第二斜槽朝下设置,且第二斜槽与第二斜槽较低的一端保持连通,所述第二活动件的下端设有限位体,所述限位体上设有与定位件配合的限位口。In the present invention, third inclined blocks that are rotationally symmetrically arranged and second inclined grooves that are symmetrically arranged on both sides of the second movable member are provided on both sides of the second movable member, the second inclined grooves are arranged downward, and the second inclined grooves are connected to the lower end of the second inclined grooves, and a limiting body is provided at the lower end of the second movable member, and a limiting opening that cooperates with the positioning member is provided on the limiting body.
在本发明中,所述限位件和支撑件的中间形成第一容纳室和第二容纳室,所述第一活动件设置在第一容纳室内,所述第二活动件设置在第二容纳室内,所述第一容纳室的上端设有第一连接口,所述第二容纳室的下端设有第二连接口。In the present invention, a first accommodating chamber and a second accommodating chamber are formed between the limiting member and the supporting member, the first movable member is arranged in the first accommodating chamber, the second movable member is arranged in the second accommodating chamber, the upper end of the first accommodating chamber is provided with a first connecting port, and the lower end of the second accommodating chamber is provided with a second connecting port.
在本发明中,所述第一容纳室内设有与第一斜槽配合的第一斜块,所述第二容纳室内设有与第二斜槽配合的第二斜块,所述第一容纳室和第二容纳室的连接处内壁上设有与第三斜块配合的第三斜槽。In the present invention, a first inclined block cooperating with the first inclined groove is provided in the first receiving chamber, a second inclined block cooperating with the second inclined groove is provided in the second receiving chamber, and a third inclined groove cooperating with the third inclined block is provided on the inner wall of the connection between the first receiving chamber and the second receiving chamber.
在本发明中,所述支撑件的外壁上设有第一支撑板和第二支撑板,所述第一支撑板和第二支撑板之间形成安装区域,所述第一支撑板和第二支撑板之间设有一阻挡板,所述阻挡板的中间形成一贯穿孔,所述阻挡板与支撑件之间形成与贯穿孔连通腔室。In the present invention, a first support plate and a second support plate are provided on the outer wall of the support member, a mounting area is formed between the first support plate and the second support plate, a blocking plate is provided between the first support plate and the second support plate, a through hole is formed in the middle of the blocking plate, and a chamber connected to the through hole is formed between the blocking plate and the support member.
在本发明中,所述第一支撑板由板体和延伸体组成,所述延伸体的厚度小于板体的厚度,所述第二支撑板上设有一隆起部,所述隆起部设置在安装区域内。In the present invention, the first support plate is composed of a plate body and an extension body, the thickness of the extension body is smaller than the thickness of the plate body, and a raised portion is provided on the second support plate, and the raised portion is arranged in the installation area.
在本发明中,所述主体部的上端设有第一形变凸起,下端设有第二形变凸起,所述第二形变凸起与隆起部接触,所述第一形变凸起和第二形变凸起之间设有一弹性部,所述弹性部的内部镂空形成弹性室,所述弹性部穿过贯穿孔置于腔室内,所述第一保持臂上设有一延伸至夹持区域的弹性段,所述第二保持臂上设有一往上倾斜延伸的形变段。In the present invention, a first deformation protrusion is provided at the upper end of the main body, and a second deformation protrusion is provided at the lower end, the second deformation protrusion is in contact with the raised portion, an elastic portion is provided between the first deformation protrusion and the second deformation protrusion, the interior of the elastic portion is hollowed out to form an elastic chamber, the elastic portion is placed in the chamber through the through hole, the first retaining arm is provided with an elastic section extending to the clamping area, and the second retaining arm is provided with a deformation section extending obliquely upward.
实施本发明的这种高强度轻量化的山地光伏支架,具有以下有益效果:该高强度轻量化的山地光伏支架采用膨胀式结构,能够有效的限制光伏板的位置,同时转动调节件可以推动第二活动件下移,从而保证第二活动件与定位件配合限位。另外,保持件可以实现对光伏板起到弹性缓冲效果,能够有效的保护光伏板,延长光伏板的使用寿命。The high-strength and lightweight mountain photovoltaic bracket of the present invention has the following beneficial effects: the high-strength and lightweight mountain photovoltaic bracket adopts an expansion structure, which can effectively limit the position of the photovoltaic panel, and the rotating adjustment member can push the second movable member downward, thereby ensuring that the second movable member cooperates with the positioning member to limit the position. In addition, the retaining member can achieve an elastic buffering effect on the photovoltaic panel, which can effectively protect the photovoltaic panel and extend the service life of the photovoltaic panel.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的高强度轻量化的山地光伏支架结构示意图;FIG1 is a schematic diagram of the structure of a high-strength and lightweight mountain photovoltaic support according to the present invention;
图2为图1的主视图;Fig. 2 is a front view of Fig. 1;
图3为图1的部分底部结构示意图;FIG3 is a schematic diagram of a partial bottom structure of FIG1 ;
图4为图3中的A处局部放大图;FIG4 is a partial enlarged view of point A in FIG3 ;
图5为图3中的方框结构示意图;FIG5 is a schematic diagram of the block structure in FIG3 ;
图6为图5的主视状态局部透视图;FIG6 is a partial perspective view of FIG5 in a front view state;
图7为图5中的定位件和限位组件结构示意图;FIG. 7 is a schematic diagram of the structure of the positioning member and the limiting assembly in FIG. 5 ;
图8为图7中的限位组件结构示意图;FIG8 is a schematic diagram of the structure of the limit assembly in FIG7;
图9为图7的右视图;FIG9 is a right side view of FIG7;
图10为图8的俯视图;FIG10 is a top view of FIG8 ;
图11为图10中的B-B处剖面图;Fig. 11 is a cross-sectional view taken along line B-B in Fig. 10;
图12为图11中的C处局部放大图;FIG12 is a partial enlarged view of point C in FIG11;
图13为图8的爆炸图;FIG13 is an exploded view of FIG8 ;
图14为图13中的保持件结构示意图;FIG14 is a schematic diagram of the structure of the retaining member in FIG13;
图15为图13中的支撑件结构示意图;FIG15 is a schematic diagram of the support structure in FIG13;
图16为图15的另一状态示意图;FIG16 is a schematic diagram of another state of FIG15;
图17为图13中的限位件结构示意图;FIG17 is a schematic diagram of the structure of the stopper in FIG13 ;
图18为图13中的第一活动件结构透视图;FIG18 is a perspective view of the structure of the first movable member in FIG13;
图19为图13中的第二活动件结构示意图;FIG19 is a schematic structural diagram of the second movable member in FIG13;
图20为图9的另一状态结构示意图。FIG. 20 is a schematic diagram of the structure of FIG. 9 in another state.
图中:光伏板1、光伏支架2、限位组件3、保持件4、框体5、压缩室6、管桩7、立柱8、主轴9、抱箍10、横向支撑杆11、安装杆12、纵向支撑杆13、长端14、短端15、凸起部16、承载部17、定位件18、定位块19、定位口20、连接板21、竖向板22、横向板23、通过区域24、调节件25、第一活动件26、第二活动件27、限位件28、支撑件29、螺纹部30、螺纹孔31、凹陷口32、六角部33、第一杆体34、第二杆体35、螺帽36、沉孔37、方形体38、长方体39、第一通孔40、第二通孔41、三角块42、菱形块43、第一斜槽44、第三斜块45、第二斜槽46、第一容纳室47、第二容纳室48、第一连接口49、第二连接口50、限位体51、限位口52、第一斜块53、第二斜块54、第三斜槽55、夹持区域56、第一支撑板57、第二支撑板58、安装区域59、阻挡板60、贯穿孔61、腔室62、板体63、延伸体64、隆起部65、主体部66、第一保持臂67、第二保持臂68、第一形变凸起69、第二形变凸起70、弹性部71、弹性室72、第一弧形段73、水平段74、第一阻挡端75、弹性段76、第一压缩区域77、第二压缩区域78、弧形口79、第二弧形段80、第二阻挡端81、形变段82、第三压缩区域83、进入口84。In the figure: photovoltaic panel 1, photovoltaic bracket 2, limit assembly 3, retainer 4, frame 5, compression chamber 6, pipe pile 7, column 8, main shaft 9, hoop 10, horizontal support rod 11, mounting rod 12, longitudinal support rod 13, long end 14, short end 15, protrusion 16, bearing part 17, positioning member 18, positioning block 19, positioning port 20, connecting plate 21, vertical plate 22, horizontal plate 23, through area 24, adjustment member 25, first movable member 26, second movable member 27, limit member 28, support member 29, threaded portion 30, threaded hole 31, recessed port 32, hexagonal portion 33, first rod body 34, second rod body 35, nut 36, countersunk hole 37, square body 38, cuboid 39, first through hole 40, second through hole 41, triangular block 42, diamond block 43, first inclined groove 44, third inclined block 45, second The inclined groove 46, the first accommodating chamber 47, the second accommodating chamber 48, the first connecting port 49, the second connecting port 50, the limiting body 51, the limiting port 52, the first inclined block 53, the second inclined block 54, the third inclined groove 55, the clamping area 56, the first support plate 57, the second support plate 58, the installation area 59, the blocking plate 60, the through hole 61, the chamber 62, the plate body 63, the extension body 64, the protrusion 65, the main body 66, the first retaining arm 67, the second retaining arm 68, the first deformation protrusion 69, the second deformation protrusion 70, the elastic part 71, the elastic chamber 72, the first arc section 73, the horizontal section 74, the first blocking end 75, the elastic section 76, the first compression area 77, the second compression area 78, the arc port 79, the second arc section 80, the second blocking end 81, the deformation section 82, the third compression area 83, and the entrance port 84.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
如图1至图20所示,本发明的这种高强度轻量化的山地光伏支架,包括光伏板1、光伏支架2、限位组件3以及保持件4。光伏板1安装在光伏支架2上,限位组件3设置在光伏支架2上的框体5上,用于将光伏板1安装到框体5上,而保持件4则是设置在限位组件3上,通过与限位组件3的配合承载光伏板1,实现对光伏板1的边缘进行保护,以及对光伏板1起到缓冲减震效果。As shown in Figures 1 to 20, the high-strength and lightweight mountain photovoltaic bracket of the present invention includes a photovoltaic panel 1, a photovoltaic bracket 2, a limit assembly 3 and a retaining member 4. The photovoltaic panel 1 is mounted on the photovoltaic bracket 2, the limit assembly 3 is arranged on the frame 5 on the photovoltaic bracket 2, and is used to mount the photovoltaic panel 1 on the frame 5, and the retaining member 4 is arranged on the limit assembly 3, and the photovoltaic panel 1 is carried by cooperating with the limit assembly 3, so as to protect the edge of the photovoltaic panel 1 and achieve a buffering and shock absorbing effect on the photovoltaic panel 1.
本申请附图1中的光伏板1安装结构为两列,可以根据实际情况设置一列或者多列。The photovoltaic panels 1 in FIG. 1 of the present application are installed in two rows, and one or more rows can be set according to actual conditions.
光伏支架2中设有管桩7,管桩7用于支撑和固定整个光伏支架2,在管桩7上设有立柱8,用于调节光伏支架2的高度。立柱8上设有一主轴9,主轴9与立柱8之间通过抱箍10连接,在抱箍10上设有多处调节孔,可以根据实际需求改变主轴9与立柱8之间的角度,以适配当地的地理环境。同时,在立柱8的中间位置处也设有抱箍10,在主轴9的下端设有横向支撑杆11,横向支撑杆11与立柱8中间的抱箍10之间通过安装杆12连接,可以提高支撑强度。另外,在立柱8的下端处还设有一抱箍10,此处的抱箍10与主轴9端部之间设有一纵向支撑杆13,该纵向支撑杆13也是用于提高整体的支撑强度。The photovoltaic support 2 is provided with a pipe pile 7, which is used to support and fix the entire photovoltaic support 2. A column 8 is provided on the pipe pile 7 for adjusting the height of the photovoltaic support 2. A main shaft 9 is provided on the column 8, and the main shaft 9 is connected to the column 8 by a clamp 10. The clamp 10 is provided with multiple adjustment holes, and the angle between the main shaft 9 and the column 8 can be changed according to actual needs to adapt to the local geographical environment. At the same time, a clamp 10 is also provided at the middle position of the column 8, and a transverse support rod 11 is provided at the lower end of the main shaft 9. The transverse support rod 11 is connected to the clamp 10 in the middle of the column 8 by a mounting rod 12, which can improve the support strength. In addition, a clamp 10 is also provided at the lower end of the column 8, and a longitudinal support rod 13 is provided between the clamp 10 and the end of the main shaft 9, and the longitudinal support rod 13 is also used to improve the overall support strength.
立柱8可以分为上下两部分,且都为圆管截面,其中下立柱圆管直径大于上立柱圆管直径,下立柱与管桩7基础相连接。上下立柱连接时,上立柱套进下立柱中,根据山地地形坡度调节好伸入长度后,用螺栓固定。The column 8 can be divided into two parts, both of which are circular tube sections, wherein the diameter of the lower column circular tube is larger than that of the upper column circular tube, and the lower column is connected to the foundation of the pipe pile 7. When the upper and lower columns are connected, the upper column is inserted into the lower column, and after adjusting the extension length according to the slope of the mountainous terrain, it is fixed with bolts.
整个光伏支架2含有前后两根立柱8结构,主轴9通过专用角度调节抱箍10结构和上立柱8相连接,然后通过横向支撑杆11和纵向支撑杆13,将个光伏支架2在东西和南北方向上都形成一个稳定的结构,可以有效抵御各种载荷。The entire photovoltaic bracket 2 contains two front and rear columns 8. The main axis 9 is connected to the upper column 8 through a special angle adjustment clamp 10 structure, and then through the transverse support rod 11 and the longitudinal support rod 13, the photovoltaic bracket 2 forms a stable structure in the east-west and north-south directions, which can effectively withstand various loads.
光伏支架2随山地坡度适应性效果,整个光伏支架2只有两根立柱8,两根立柱8高度均可以调节,在有坡度的山地地形中立柱8调节的优势明显优于常规多立柱8支架。立柱8和主轴9连接的抱箍10以及横向支撑杆11和主轴9连接的构件均为可调节角度的结构,山地复杂地形应用过程中,当立柱8高度调节完成后,主轴9可以根据调节抱箍10调整后的角度,做到随坡就势的安装效果,整个光伏支架2随坡度安装后可自然朝南方向。The photovoltaic bracket 2 has an adaptability effect according to the mountain slope. The entire photovoltaic bracket 2 has only two columns 8, and the heights of the two columns 8 can be adjusted. The column 8 has an advantage in adjusting in mountainous terrain with a slope, which is significantly better than the conventional multi-column 8 bracket. The clamp 10 connecting the column 8 and the main shaft 9 and the components connecting the transverse support rod 11 and the main shaft 9 are all adjustable angle structures. During the application process in complex mountain terrain, when the height of the column 8 is adjusted, the main shaft 9 can be installed according to the angle adjusted by the clamp 10, so as to achieve the effect of following the slope. After the entire photovoltaic bracket 2 is installed according to the slope, it can naturally face south.
整个光伏支架2结构稳定性和强度高的效果,支架在两根立柱8处形成整套完整的固定体系,每根立柱8和主轴9在纵向和横向都存在刚性支撑结构,有效抵御风雪载荷,支架稳定性高。支撑整个光伏支架2的主轴9为高强度的方管结构,主轴9安装完后与山地地形坡度为近乎平行的关系,相当于整个光伏支架2为平行地面安装效果,支架结构抗倾覆能力比较强。The whole photovoltaic bracket 2 has a high structural stability and strength. The bracket forms a complete set of fixing systems at the two columns 8. Each column 8 and the main shaft 9 have a rigid support structure in the longitudinal and transverse directions, which effectively resists wind and snow loads, and the bracket has high stability. The main shaft 9 supporting the whole photovoltaic bracket 2 is a high-strength square tube structure. After the main shaft 9 is installed, it is almost parallel to the slope of the mountain terrain, which is equivalent to the whole photovoltaic bracket 2 being installed parallel to the ground. The bracket structure has a strong anti-overturning ability.
支架结构简单,轻量化的效果,单主轴9和双立柱8结构,构件较少,达到轻量化和安装简单的效果。The bracket has a simple structure and a lightweight effect. The single main shaft 9 and double columns 8 structure have fewer components, thereby achieving the effects of lightweight and simple installation.
主轴9和立柱8安装抱箍10处存在限位结构,防止因为山地坡度情况,主轴9滑动。There is a limiting structure at the mounting clamp 10 of the main shaft 9 and the column 8 to prevent the main shaft 9 from sliding due to the slope of the mountain.
光伏支架2上设有安装光伏板1的框体5,框体5由对称设置的长端14和短端15组成,长端14的高度高于短端15的高度,通过长端14配合限位组件3限制光伏板1的位置。短端15的上端设有凸起部16,凸起部16的中间是断开的,便于限位组件3的安装。下端设有承载部17,承载部17上设有一定位件18,定位件18上设有多处定位块19,定位块19与定位块19之间形成定位口20。The photovoltaic bracket 2 is provided with a frame 5 for mounting the photovoltaic panel 1. The frame 5 is composed of a symmetrically arranged long end 14 and a short end 15. The height of the long end 14 is higher than that of the short end 15. The position of the photovoltaic panel 1 is limited by the long end 14 in cooperation with the limit assembly 3. The upper end of the short end 15 is provided with a raised portion 16, and the middle of the raised portion 16 is disconnected to facilitate the installation of the limit assembly 3. The lower end is provided with a bearing portion 17, and a positioning member 18 is provided on the bearing portion 17. The positioning member 18 is provided with multiple positioning blocks 19, and a positioning opening 20 is formed between the positioning blocks 19.
定位件18由连接板21以及对称的竖向板22和横向板23组成,连接板21将竖向板22与竖向板22连接,连接板21与横向板23分别设置在连接板21的两侧。竖向板22上设有定位块19,定位块19延伸至连接板21的上端,定位块19与连接板21之间形成通过区域24。The positioning member 18 is composed of a connecting plate 21 and symmetrical vertical plates 22 and horizontal plates 23. The connecting plate 21 connects the vertical plates 22 to each other. The connecting plate 21 and the horizontal plates 23 are respectively arranged on both sides of the connecting plate 21. A positioning block 19 is arranged on the vertical plate 22. The positioning block 19 extends to the upper end of the connecting plate 21. A passing area 24 is formed between the positioning block 19 and the connecting plate 21.
限位组件3用于限制光伏板1的位置,限位组件3中设有调节件25、第一活动件26、第二活动件27、限位件28以及支撑件29。调节件25上设有螺纹部30,第二活动件27上设有与螺纹部30配合的螺纹孔31,调节件25穿过第一活动件26与第二活动件27上的螺纹孔31连接。The limiting assembly 3 is used to limit the position of the photovoltaic panel 1, and the limiting assembly 3 is provided with an adjusting member 25, a first movable member 26, a second movable member 27, a limiting member 28 and a supporting member 29. The adjusting member 25 is provided with a threaded portion 30, and the second movable member 27 is provided with a threaded hole 31 that matches the threaded portion 30. The adjusting member 25 passes through the first movable member 26 and is connected to the threaded hole 31 on the second movable member 27.
限位件28与支撑件29对称的设置在第一活动件26和第二活动件27的两侧,限位件28上设有与凸起部16配合的凹陷口32。支撑件29、限位件28与第一活动件26、第二活动件27之间为活动接触,转动调节件25即可保持第一活动件26和第二活动件27分开、限位件28与支撑件29分开。The limiting member 28 and the supporting member 29 are symmetrically arranged on both sides of the first movable member 26 and the second movable member 27, and the limiting member 28 is provided with a recessed opening 32 that matches the protruding portion 16. The supporting member 29, the limiting member 28 and the first movable member 26 and the second movable member 27 are in active contact with each other, and the first movable member 26 and the second movable member 27 can be kept apart by rotating the adjusting member 25, and the limiting member 28 and the supporting member 29 can be kept apart.
调节件25由六角部33、第一杆体34和第二杆体35组成,第一杆体34的直径大于第二杆体35的直径,第二杆体35上设有螺纹部30。需要转动调节件25时,可以采用扳手转动六角部33,使得调节件25转动,实现第二杆体35上的螺纹部30与第二活动件27上的螺纹孔31配合。The adjusting member 25 is composed of a hexagonal portion 33, a first rod body 34 and a second rod body 35. The diameter of the first rod body 34 is larger than the diameter of the second rod body 35. The second rod body 35 is provided with a threaded portion 30. When the adjusting member 25 needs to be rotated, the hexagonal portion 33 can be rotated with a wrench to rotate the adjusting member 25, so that the threaded portion 30 on the second rod body 35 is matched with the threaded hole 31 on the second movable member 27.
并且,在螺纹部30上设有一螺帽36,螺帽36设置在第一活动件26和第二活动件27之间,并且在第二活动件27上设有容纳螺帽36的沉孔37,该沉孔37与螺纹孔31连通,沉孔37的内径大于螺帽36的最大长度。In addition, a nut 36 is provided on the threaded portion 30, and the nut 36 is arranged between the first movable member 26 and the second movable member 27, and a countersunk hole 37 for accommodating the nut 36 is provided on the second movable member 27, and the countersunk hole 37 is connected to the threaded hole 31, and the inner diameter of the countersunk hole 37 is greater than the maximum length of the nut 36.
当第一活动件26和第二活动件27靠近时,保持螺帽36进入到沉孔37内,而当第一活动件26和第二活动件27远离时,保持螺帽36靠近第一活动件26而远离第二活动件27。When the first movable member 26 and the second movable member 27 are close to each other, the retaining nut 36 enters into the counterbore 37 , and when the first movable member 26 and the second movable member 27 are far away from each other, the retaining nut 36 is close to the first movable member 26 and away from the second movable member 27 .
第一活动件26由方形体38和长方体39组成,方形体38的中间设有与第一杆体34配合的第一通孔40,第一通孔40的内径与第一杆体34的直径配合安装。长方体39的中间设有容纳第二杆体35的第二通孔41,第二通孔41的内径大于第二杆体35的直径。长方体39上设有三角块42和对称设置的菱形块43,菱形块43与三角块42之间形成朝向倾斜设置的第一斜槽44。The first movable member 26 is composed of a square body 38 and a rectangular body 39. A first through hole 40 is provided in the middle of the square body 38 to match the first rod 34. The inner diameter of the first through hole 40 matches the diameter of the first rod 34. A second through hole 41 is provided in the middle of the rectangular body 39 to accommodate the second rod 35. The inner diameter of the second through hole 41 is larger than the diameter of the second rod 35. A triangular block 42 and a symmetrically arranged diamond block 43 are provided on the rectangular body 39. A first inclined slot 44 is formed between the diamond block 43 and the triangular block 42.
第二活动件27的两侧设有旋转对称设置的第三斜块45以及对称设置在第二活动件27两侧的第二斜槽46,第二斜槽46朝下设置,且第二斜槽46与第二斜槽46较低的一端保持连通。The second movable member 27 has rotationally symmetrical third inclined blocks 45 and symmetrically arranged second inclined slots 46 on both sides of the second movable member 27 . The second inclined slots 46 face downward and are connected to the lower end of the second inclined slots 46 .
限位件28和支撑件29的中间形成第一容纳室47和第二容纳室48,第一活动件26设置在第一容纳室47内,第二活动件27设置在第二容纳室48内。第一容纳室47的上端设有第一连接口49,第二容纳室48的下端设有第二连接口50,第一连接口49用于避让第一活动件26,而第二连接口50用于避让限位体51。在第二活动件27的下端设有限位体51,限位体51上设有与定位件18配合的限位口52,限位口52是用于避让定位口20,与定位块19配合,从而实现限位组件3的定位,不会左右移动。A first accommodating chamber 47 and a second accommodating chamber 48 are formed between the limiting member 28 and the supporting member 29. The first movable member 26 is disposed in the first accommodating chamber 47, and the second movable member 27 is disposed in the second accommodating chamber 48. A first connecting port 49 is disposed at the upper end of the first accommodating chamber 47, and a second connecting port 50 is disposed at the lower end of the second accommodating chamber 48. The first connecting port 49 is used to avoid the first movable member 26, and the second connecting port 50 is used to avoid the limiting body 51. A limiting body 51 is disposed at the lower end of the second movable member 27. A limiting port 52 cooperating with the positioning member 18 is disposed on the limiting body 51. The limiting port 52 is used to avoid the positioning port 20 and cooperates with the positioning block 19, thereby realizing the positioning of the limiting assembly 3 and preventing it from moving left and right.
第一容纳室47内设有与第一斜槽44配合的第一斜块53,第二容纳室48内设有与第二斜槽46配合的第二斜块54,第一容纳室47和第二容纳室48的连接处内壁上设有与第三斜块45配合的第三斜槽55。A first inclined block 53 cooperating with the first inclined groove 44 is provided in the first accommodation chamber 47, a second inclined block 54 cooperating with the second inclined groove 46 is provided in the second accommodation chamber 48, and a third inclined groove 55 cooperating with the third inclined block 45 is provided on the inner wall of the connection between the first accommodation chamber 47 and the second accommodation chamber 48.
当调节件25转动时,可以带动第一活动件26和第二活动件27分开,使得第一活动件26往上移动,第二活动件27往下移动。并且使得限位件28与支撑件29分开,而由于框体5的短端15位置不动,定位件18的位置也是不动的,所以在限位件28和支撑件29分开时,限位体51会抵靠定位件18上的竖向板22,凹陷口32与凸起部16之间紧密接触,保证限位组件3的位置不动。When the adjusting member 25 rotates, the first movable member 26 and the second movable member 27 can be driven to separate, so that the first movable member 26 moves upward and the second movable member 27 moves downward. The limiting member 28 is also separated from the supporting member 29. Since the short end 15 of the frame 5 is stationary, the position of the positioning member 18 is also stationary. Therefore, when the limiting member 28 and the supporting member 29 are separated, the limiting body 51 will abut against the vertical plate 22 on the positioning member 18, and the concave opening 32 is in close contact with the protruding portion 16, ensuring that the position of the limiting assembly 3 is stationary.
第一活动件26上的第一斜槽44配合第一斜块53、第二斜槽46与第二斜块54、第三斜槽55与第三斜块45配合滑动,实现第一活动件26往上移动,第二活动件27往下移动,支撑件29和限位件28背向移动。The first inclined groove 44 on the first movable member 26 cooperates with the first inclined block 53, the second inclined groove 46 cooperates with the second inclined block 54, and the third inclined groove 55 cooperates with the third inclined block 45 to slide, so that the first movable member 26 moves upward, the second movable member 27 moves downward, and the support member 29 and the limit member 28 move in opposite directions.
在安装光伏板1时,先将保持件4安装到支撑件29上,然后再将光伏板1设置在保持件4上的夹持区域56内。限位组件3可以设置两处,此时的两处限位组件3均是保持在光伏板1的中间,再将其安装到框体5上时,此时再将限位组件3往光伏板1的两端滑动,因为短端15的中间没有凸起部16,也不会限制限位组件3的安装,在滑动到两端处时,可以使得凹陷口32与凸起部16配合限位,此时的凹陷口32与凸起部16之间还是存在一定的缝隙,待调节件25转动后,便可以使得限位件28往短端15靠近,从而使得缝隙消失,同时限位体51到达了通过区域24处。When installing the photovoltaic panel 1, first install the retaining member 4 on the supporting member 29, and then place the photovoltaic panel 1 in the clamping area 56 on the retaining member 4. The limiting assembly 3 can be set at two locations, and the two limiting assemblies 3 at this time are both kept in the middle of the photovoltaic panel 1. When it is installed on the frame 5, the limiting assembly 3 is slid to both ends of the photovoltaic panel 1. Because there is no protrusion 16 in the middle of the short end 15, it will not limit the installation of the limiting assembly 3. When sliding to both ends, the recessed mouth 32 and the protrusion 16 can cooperate to limit. At this time, there is still a certain gap between the recessed mouth 32 and the protrusion 16. After the adjusting member 25 is rotated, the limiting member 28 can be moved closer to the short end 15, so that the gap disappears, and the limiting body 51 reaches the passing area 24 at the same time.
如图20所示,此时的限位组件3与定位块19之间是保持分开的,定位块19也是处于限位口52内,可以保持限位组件3滑动,不会受到定位块19的限位阻挡。当调节件25转动后,会使得第二活动件27带动限位体51往下移动,保持限位体51下移,使得定位块19会阻挡限位体51,使得限位体51的上端部分处于定位口20内,如图9所示的状态,保持限位组件3既不能上下活动,也不能左右移动。As shown in FIG. 20 , the limit assembly 3 and the positioning block 19 are kept separated at this time, and the positioning block 19 is also in the limit opening 52, which can keep the limit assembly 3 from sliding and will not be blocked by the positioning block 19. When the adjustment member 25 rotates, the second movable member 27 drives the limit body 51 to move downward, and the limit body 51 is kept moving downward, so that the positioning block 19 blocks the limit body 51, so that the upper end of the limit body 51 is in the positioning opening 20, as shown in FIG. 9 , and the limit assembly 3 can neither move up and down nor move left and right.
支撑件29的外壁上设有第一支撑板57和第二支撑板58,第一支撑板57和第二支撑板58之间形成安装区域59。第一支撑板57和第二支撑板58之间设有一阻挡板60,阻挡板60的中间形成一贯穿孔61,阻挡板60与支撑件29之间形成与贯穿孔61连通腔室62。A first support plate 57 and a second support plate 58 are provided on the outer wall of the support member 29, and a mounting area 59 is formed between the first support plate 57 and the second support plate 58. A blocking plate 60 is provided between the first support plate 57 and the second support plate 58, and a through hole 61 is formed in the middle of the blocking plate 60, and a chamber 62 connected to the through hole 61 is formed between the blocking plate 60 and the support member 29.
第一支撑板57由板体63和延伸体64组成,延伸体64的厚度小于板体63的厚度,第二支撑板58上设有一隆起部65,隆起部65设置在安装区域59内。The first support plate 57 is composed of a plate body 63 and an extension body 64 . The thickness of the extension body 64 is smaller than that of the plate body 63 . A raised portion 65 is provided on the second support plate 58 . The raised portion 65 is disposed in the installation area 59 .
保持件4设置在支撑件29上,保持件4中设有主体部66、第一保持臂67和第二保持臂68,第一保持臂67与第二保持臂68之间形成夹持光伏板1的夹持区域56。The retaining member 4 is disposed on the supporting member 29 , and is provided with a main body 66 , a first retaining arm 67 and a second retaining arm 68 . A clamping area 56 for clamping the photovoltaic panel 1 is formed between the first retaining arm 67 and the second retaining arm 68 .
主体部66的上端设有第一形变凸起69,下端设有第二形变凸起70,第二形变凸起70与隆起部65接触,第二形变凸起70经过隆起部65处时,会受到隆起部65的挤压,从而使其发生形变,并保持隆起部65阻挡第二形变凸起70。A first deformation protrusion 69 is provided at the upper end of the main body 66, and a second deformation protrusion 70 is provided at the lower end. The second deformation protrusion 70 contacts the raised portion 65. When the second deformation protrusion 70 passes through the raised portion 65, it will be squeezed by the raised portion 65, thereby deforming it and keeping the raised portion 65 blocking the second deformation protrusion 70.
第一形变凸起69和第二形变凸起70之间设有一弹性部71,弹性部71的内部镂空形成弹性室72,弹性部71穿过贯穿孔61置于腔室62内。当保持件4受到光伏板1的推动时,使得主体部66靠近阻挡板60,保持第一形变凸起69和第二形变凸起70靠近阻挡板60,同时使得弹性部71被挤压,发生形变,填充腔室62。第一形变凸起69、第二形变凸起70到阻挡板60之间的距离大于弹性部71到支撑件29之间的距离。An elastic part 71 is provided between the first deformable protrusion 69 and the second deformable protrusion 70. The interior of the elastic part 71 is hollowed out to form an elastic chamber 72. The elastic part 71 passes through the through hole 61 and is placed in the chamber 62. When the retaining member 4 is pushed by the photovoltaic panel 1, the main body 66 is close to the blocking plate 60, and the first deformable protrusion 69 and the second deformable protrusion 70 are kept close to the blocking plate 60. At the same time, the elastic part 71 is squeezed and deformed to fill the chamber 62. The distance between the first deformable protrusion 69, the second deformable protrusion 70 and the blocking plate 60 is greater than the distance between the elastic part 71 and the support member 29.
第一保持臂67由第一弧形段73、水平段74、第一阻挡端75和弹性段76组成,第一弧形段73与第一形变凸起69之间形成第一压缩区域77,在水平段74与弹性段76之间形成第二压缩区域78,第一阻挡端75上设有一弧形口79,弧形口79与延伸体64配合限位。The first retaining arm 67 is composed of a first arc segment 73, a horizontal segment 74, a first blocking end 75 and an elastic segment 76. A first compression area 77 is formed between the first arc segment 73 and the first deformation protrusion 69, and a second compression area 78 is formed between the horizontal segment 74 and the elastic segment 76. An arc-shaped opening 79 is provided on the first blocking end 75, and the arc-shaped opening 79 cooperates with the extension body 64 to limit the position.
第二保持臂68由第二弧形段80、第二阻挡端81和形变段82组成,第二阻挡端81与第二支撑板58接触。第二弧形段80与第二支撑板58之间形成第三压缩区域83,弹性段76与形变段82之间形成进入口84。The second retaining arm 68 is composed of a second arc segment 80, a second blocking end 81 and a deformation segment 82. The second blocking end 81 contacts the second support plate 58. A third compression area 83 is formed between the second arc segment 80 and the second support plate 58, and an entry port 84 is formed between the elastic segment 76 and the deformation segment 82.
同时在第二弧形段80上设有一压缩室6,该压缩室6是在光伏板1推动主体部66时,使得主体部66带动第一保持臂67和第二保持臂68移动,当第二弧形段80移动时,使其到达隆起部65上,被压缩消失。而第一阻挡端75和第二阻挡端81则是会越过第一支撑板57和第二支撑板58,填充光伏板1与第一保持臂67、第二保持臂68之间的间隙,保证光伏板1稳定的安装在保持件4中。At the same time, a compression chamber 6 is provided on the second arc segment 80. When the photovoltaic panel 1 pushes the main body 66, the main body 66 drives the first retaining arm 67 and the second retaining arm 68 to move. When the second arc segment 80 moves, it reaches the bulge 65 and is compressed and disappears. The first blocking end 75 and the second blocking end 81 will go over the first support plate 57 and the second support plate 58, fill the gap between the photovoltaic panel 1 and the first retaining arm 67 and the second retaining arm 68, and ensure that the photovoltaic panel 1 is stably installed in the retaining member 4.
第一保持臂67上设有一延伸至夹持区域56的弹性段76,第二保持臂68上设有一往上倾斜延伸的形变段82。光伏板1插入到夹持区域56中时,会使得形变段82被往下推动形变,从而使得第二阻挡端81抬起,进入到第二支撑板58上,保持光伏板1与保持件4之间的紧密安装。The first retaining arm 67 is provided with an elastic section 76 extending to the clamping area 56, and the second retaining arm 68 is provided with a deformation section 82 extending obliquely upward. When the photovoltaic panel 1 is inserted into the clamping area 56, the deformation section 82 is pushed downward and deformed, so that the second blocking end 81 is lifted and enters the second support plate 58, so as to maintain the tight installation between the photovoltaic panel 1 and the retaining member 4.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改,等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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