CN118884581A - Optical films, polarizers and display panels - Google Patents
Optical films, polarizers and display panels Download PDFInfo
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/11—Anti-reflection coatings
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- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
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- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
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Abstract
本申请公开了一种光学膜、偏光片及显示面板;光学膜包括基材、硬质层以及减反层;硬质层设置于基材的一侧;减反层设置于硬质层远离基材的一侧,减反层内分布有调节粒子;其中,光学膜对第一类光线的反射率随第一类光线的波长的增大而减小,光学膜对第二类光线的反射率随第二类光线的波长的增大而增大,第一类光线的波长大于或等于380nm,且小于或等于预设波长,第二类光线的波长大于或等于预设波长,且小于或等于780nm,预设波长大于380nm,且小于780nm;本申请可以减小光学膜对可见光的反射率的波动,提高了光学膜的减反效果。
The present application discloses an optical film, a polarizer and a display panel; the optical film comprises a substrate, a hard layer and an anti-reflection layer; the hard layer is arranged on one side of the substrate; the anti-reflection layer is arranged on the side of the hard layer away from the substrate, and regulating particles are distributed in the anti-reflection layer; wherein, the reflectivity of the optical film to a first type of light decreases as the wavelength of the first type of light increases, and the reflectivity of the optical film to a second type of light increases as the wavelength of the second type of light increases, the wavelength of the first type of light is greater than or equal to 380nm and less than or equal to a preset wavelength, the wavelength of the second type of light is greater than or equal to the preset wavelength and less than or equal to 780nm, and the preset wavelength is greater than 380nm and less than 780nm; the present application can reduce the fluctuation of the reflectivity of the optical film to visible light and improve the anti-reflection effect of the optical film.
Description
技术领域Technical Field
本申请涉及显示技术领域,尤其涉及一种光学膜、偏光片及显示面板。The present application relates to the field of display technology, and in particular to an optical film, a polarizer and a display panel.
背景技术Background Art
显示面板在外界环境光的影响下会有一定的反射,造成环境物在屏幕上的投影问题,影响显示器的画面质量。一般通过在显示器表面贴上功能性薄膜,如减反膜(LowReflection,LR),以消除或减小环境光对屏幕的不利影响,进而提高显示器的显示画质。The display panel will have a certain degree of reflection under the influence of external ambient light, causing the projection problem of environmental objects on the screen, affecting the image quality of the display. Generally, a functional film, such as anti-reflection film (LowReflection, LR), is attached to the surface of the display to eliminate or reduce the adverse effects of ambient light on the screen, thereby improving the display quality of the display.
但是,目前的减反膜对可见光范围的反射率存在较大的波动,进而会影响减反效果,影响显示面板的显示效果。However, the reflectivity of the current anti-reflection film in the visible light range fluctuates greatly, which in turn affects the anti-reflection effect and the display effect of the display panel.
发明内容Summary of the invention
本申请实施例提供一种光学膜、偏光片及显示面板,能够减小光学膜对可见光范围的反射率的波动,提高光学膜的减反效果。The embodiments of the present application provide an optical film, a polarizer, and a display panel, which can reduce the fluctuation of the reflectivity of the optical film in the visible light range and improve the anti-reflection effect of the optical film.
本申请实施例提供一种光学膜,其包括:The present application provides an optical film, which includes:
基材;Base material;
硬质层,设置于所述基材的一侧;A hard layer is disposed on one side of the substrate;
减反层,设置于所述硬质层远离所述基材的一侧,所述减反层内分布有调节粒子;An anti-reflection layer is arranged on a side of the hard layer away from the substrate, and regulating particles are distributed in the anti-reflection layer;
其中,所述光学膜对第一类光线的反射率随所述第一类光线的波长的增大而减小,所述光学膜对第二类光线的反射率随所述第二类光线的波长的增大而增大,所述第一类光线的波长大于或等于380nm,且小于或等于预设波长,所述第二类光线的波长大于或等于所述预设波长,且小于或等于780nm,所述预设波长大于380nm,且小于780nm。Among them, the reflectivity of the optical film to the first type of light decreases as the wavelength of the first type of light increases, and the reflectivity of the optical film to the second type of light increases as the wavelength of the second type of light increases, the wavelength of the first type of light is greater than or equal to 380nm and less than or equal to a preset wavelength, the wavelength of the second type of light is greater than or equal to the preset wavelength and less than or equal to 780nm, and the preset wavelength is greater than 380nm and less than 780nm.
在本申请的一种实施例中,所述预设波长大于或等于500nm,且小于或等于650nm。In one embodiment of the present application, the preset wavelength is greater than or equal to 500 nm and less than or equal to 650 nm.
在本申请的一种实施例中,所述光学膜对所述第一类光线和所述第二类光线的平均反射率大于或等于0.6%,且小于或等于1.5%。In one embodiment of the present application, the average reflectivity of the optical film to the first type of light and the second type of light is greater than or equal to 0.6% and less than or equal to 1.5%.
在本申请的一种实施例中,所述光学膜对具有所述预设波长的光线的反射率大于或等于0.1%,且小于或等于0.6%。In one embodiment of the present application, the reflectivity of the optical film to the light with the preset wavelength is greater than or equal to 0.1% and less than or equal to 0.6%.
在本申请的一种实施例中,所述基材的厚度大于或等于15微米,且小于或等于120微米;In one embodiment of the present application, the thickness of the substrate is greater than or equal to 15 microns and less than or equal to 120 microns;
所述基材的折射率大于或等于1.45,且小于或等于1.65;The refractive index of the substrate is greater than or equal to 1.45 and less than or equal to 1.65;
所述基材的材料的面内延迟值大于或等于0nm,且小于或等于1000nm,或者所述基材的材料的面内延迟值大于或等于3000nm。The in-plane retardation value of the material of the substrate is greater than or equal to 0 nm and less than or equal to 1000 nm, or the in-plane retardation value of the material of the substrate is greater than or equal to 3000 nm.
在本申请的一种实施例中,所述硬质层的厚度大于或等于2微米,且小于或等于16微米;In one embodiment of the present application, the thickness of the hard layer is greater than or equal to 2 microns and less than or equal to 16 microns;
所述硬质层的硬度大于或等于2H/500g;The hardness of the hard layer is greater than or equal to 2H/500g;
所述硬质层的折射率大于或等于1.45,且小于或等于1.7。The refractive index of the hard layer is greater than or equal to 1.45 and less than or equal to 1.7.
在本申请的一种实施例中,所述减反层的厚度大于或等于75nm,且小于或等于125nm;In one embodiment of the present application, the thickness of the anti-reflection layer is greater than or equal to 75 nm and less than or equal to 125 nm;
所述减反层的折射率大于或等于1.2,且小于或等于1.4。The refractive index of the anti-reflection layer is greater than or equal to 1.2 and less than or equal to 1.4.
在本申请的一种实施例中,所述减反层包括树脂基体以及分布于所述树脂基体内的所述调节粒子,所述树脂基体与所述调节粒子的质量比大于或等于1:2,且小于或等于2:1。In one embodiment of the present application, the anti-reflection layer includes a resin matrix and the regulating particles distributed in the resin matrix, and a mass ratio of the resin matrix to the regulating particles is greater than or equal to 1:2 and less than or equal to 2:1.
在本申请的一种实施例中,所述调节粒子为中空粒子,所述调节粒子的壳厚与所述调节粒子的直径的比大于或等于1/15,且小于或等于1/5。In one embodiment of the present application, the regulating particle is a hollow particle, and the ratio of the shell thickness of the regulating particle to the diameter of the regulating particle is greater than or equal to 1/15 and less than or equal to 1/5.
在本申请的一种实施例中,所述调节粒子的孔隙率大于或等于40%,且小于或等于70%;In one embodiment of the present application, the porosity of the regulating particles is greater than or equal to 40% and less than or equal to 70%;
所述调节粒子的直径大于或等于40nm,且小于或等于90nm。The diameter of the regulating particles is greater than or equal to 40 nm and less than or equal to 90 nm.
根据本申请的上述目的,本申请实施例还提供一种偏光片,所述偏光片包括偏光层以及所述光学膜,所述光学膜设置于所述偏光层的一侧。According to the above-mentioned purpose of the present application, an embodiment of the present application further provides a polarizer, which includes a polarizing layer and the optical film, and the optical film is arranged on one side of the polarizing layer.
根据本申请的上述目的,本申请实施例还提供一种显示面板,所述显示面板包括面板主体以及所述偏光片,所述偏光片设置于所述面板主体的出光侧。According to the above-mentioned purpose of the present application, an embodiment of the present application further provides a display panel, which includes a panel body and the polarizer, and the polarizer is arranged on the light emitting side of the panel body.
本申请的有益效果:本申请提供的光学膜对第一类光线的反射率随第一类光线的波长的增大而减小,光学膜对第二类光线的反射率随第二类光线的波长的增大而增大,第一类光线的波长大于或等于380nm,且小于或等于预设波长,第二类光线的波长大于或等于预设波长,且小于或等于780nm;进而可以减小光学膜对可见光的反射率的波动,提高了光学膜的减反效果。Beneficial effects of the present application: the reflectivity of the optical film provided by the present application to the first type of light decreases as the wavelength of the first type of light increases, and the reflectivity of the optical film to the second type of light increases as the wavelength of the second type of light increases, the wavelength of the first type of light is greater than or equal to 380nm and less than or equal to the preset wavelength, and the wavelength of the second type of light is greater than or equal to the preset wavelength and less than or equal to 780nm; thereby, the fluctuation of the reflectivity of the optical film to visible light can be reduced, thereby improving the anti-reflection effect of the optical film.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图,通过对本申请的具体实施方式详细描述,将使本申请的技术方案及其它有益效果显而易见。The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.
图1为一种实施例提供的减反膜的一种光反射率曲线图;FIG1 is a light reflectivity curve diagram of an anti-reflection film provided by an embodiment;
图2为本申请实施例提供的光学膜的一种结构示意图;FIG2 is a schematic diagram of a structure of an optical film provided in an embodiment of the present application;
图3为本申请实施例提供的实施例1中光学膜的光反射率曲线图;FIG3 is a light reflectance curve diagram of the optical film in Example 1 provided in the embodiments of the present application;
图4为本申请实施例提供的实施例2中光学膜的光反射率曲线图;FIG4 is a light reflectance curve diagram of the optical film in Example 2 provided in the embodiments of the present application;
图5为本申请实施例提供的实施例3中光学膜的光反射率曲线图;FIG5 is a light reflectance curve diagram of the optical film in Example 3 provided in the embodiments of the present application;
图6为本申请实施例提供的实施例4中光学膜的光反射率曲线图;FIG6 is a light reflectance curve diagram of the optical film in Example 4 provided in the embodiments of the present application;
图7为本申请实施例提供的实施例5中光学膜的光反射率曲线图;FIG. 7 is a light reflectance curve diagram of the optical film in Example 5 provided in the embodiments of the present application;
图8为本申请实施例提供的偏光片的一种结构示意图;FIG8 is a schematic structural diagram of a polarizer provided in an embodiment of the present application;
图9为本申请实施例提供的偏光片的另一种结构示意图;FIG9 is another schematic diagram of the structure of a polarizer provided in an embodiment of the present application;
图10为本申请实施例提供的显示面板的一种结构示意图。FIG. 10 is a schematic diagram of a structure of a display panel provided in an embodiment of the present application.
具体实施方式DETAILED DESCRIPTION
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and/or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and/or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and/or the use of other materials.
请参照图1,为对目前的减反膜进行可见光范围的光的反射率的测试曲线图,其中,可见光波长范围可以为380nm至780nm;如图1所示,减反膜对可见光的反射率存在较大波动,且呈波浪线式的延伸,进而严重影响了减反膜的减反射效果,不利于显示面板的显示效果的提升。Please refer to FIG1 , which is a test curve diagram of the reflectivity of the current anti-reflection film in the visible light range, wherein the visible light wavelength range can be 380nm to 780nm; as shown in FIG1 , the reflectivity of the anti-reflection film to visible light fluctuates greatly and extends in a wavy line, which seriously affects the anti-reflection effect of the anti-reflection film and is not conducive to improving the display effect of the display panel.
请参照图2,本申请实施例提供一种光学膜10,所述光学膜10包括基材11、硬质层12以及减反层13;所述硬质层12设置于所述基材11的一侧,所述减反层13设置于所述硬质层12远离所述基材11的一侧,且所述减反层13内分布有调节粒子132。Please refer to Figure 2. An embodiment of the present application provides an optical film 10, which includes a substrate 11, a hard layer 12 and an anti-reflection layer 13; the hard layer 12 is arranged on one side of the substrate 11, the anti-reflection layer 13 is arranged on the side of the hard layer 12 away from the substrate 11, and regulating particles 132 are distributed in the anti-reflection layer 13.
其中,所述光学膜10对第一类光线的反射率随所述第一类光线的波长的增大而减小,所述光学膜10对第二类光线的反射率随所述第二类光线的波长的增大而增大,所述第一类光线的波长大于或等于380nm,且小于或等于预设波长,所述第二类光线的波长大于或等于所述预设波长,且小于或等于780nm,所述预设波长大于380nm,且小于780nm。Among them, the reflectivity of the optical film 10 to the first type of light decreases as the wavelength of the first type of light increases, and the reflectivity of the optical film 10 to the second type of light increases as the wavelength of the second type of light increases, the wavelength of the first type of light is greater than or equal to 380nm and less than or equal to a preset wavelength, the wavelength of the second type of light is greater than or equal to the preset wavelength and less than or equal to 780nm, and the preset wavelength is greater than 380nm and less than 780nm.
在实施应用过程中,本申请实施例提供的所述光学膜10对所述第一类光线的反射率随所述第一类光线的波长的增大而减小,所述光学膜10对所述第二类光线的反射率随所述第二类光线的波长的增大而增大,所述第一类光线的波长大于或等于380nm,且小于或等于所述预设波长,所述第二类光线的波长大于或等于所述预设波长,且小于或等于780nm;进而可以减小所述光学膜10对可见光的反射率的波动,避免了所述光学膜10对可见光的反射率呈波浪式波动,提高了所述光学膜10的减反效果。During the implementation and application process, the reflectivity of the optical film 10 provided in the embodiment of the present application to the first type of light decreases as the wavelength of the first type of light increases, and the reflectivity of the optical film 10 to the second type of light increases as the wavelength of the second type of light increases. The wavelength of the first type of light is greater than or equal to 380nm and less than or equal to the preset wavelength, and the wavelength of the second type of light is greater than or equal to the preset wavelength and less than or equal to 780nm; thereby, the fluctuation of the reflectivity of the optical film 10 to visible light can be reduced, thereby avoiding the wave-like fluctuation of the reflectivity of the optical film 10 to visible light, and improving the anti-reflection effect of the optical film 10.
进一步地,下面结合具体实施例以对本申请实施例提供的所述光学膜10中各膜层的参数进行描述。Furthermore, the parameters of each film layer in the optical film 10 provided in the embodiment of the present application are described below in conjunction with specific embodiments.
在一些实施例中,所述基材11的材料选自树脂材料,例如,所述基材11的材料可以选自三醋酸纤维素(TAC,Triacetyl Cellulose)、聚对苯二甲酸乙二醇酯(PET,Polyethylene Terephthalate)、聚碳酸酯(PC,Polycarbonate)、聚甲基丙烯酸甲酯(PMMA,Polymethyl Methacrylate)、聚环烯烃(COC,Copolymers of Cycloolefin)、环烯烃聚合物(COP,Cyclic Olefin Polymer)、聚萘二甲酸乙二醇酯(PEN,Polyethylene naphthalatetwo formic acid glycol ester)中的至少一种。In some embodiments, the material of the substrate 11 is selected from resin materials. For example, the material of the substrate 11 can be selected from at least one of triacetyl cellulose (TAC), polyethylene terephthalate (PET), polycarbonate (PC), polymethyl methacrylate (PMMA), polycycloolefins (COC), cycloolefin polymers (COP), and polyethylene naphthalatetwo formic acid glycol ester (PEN).
在一些实施例中,所述基材11的材料可以选自面内延迟值大于或等于0nm且小于或等于1000nm的高分子材料,或面内延迟值大于或等于3000nm的高分子材料;例如所述基材11的材料的面内延迟值可以选自0nm、10nm、20nm、30nm、40nm、50nm、60nm、70nm、80nm、90nm、100nm、200nm、300nm、400nm、500nm、600nm、700nm、800nm、900nm、1000nm、3000nm、4000nm、5000nm、6000nm、7000nm、8000nm、9000nm、10000nm、11000nm或者12000nm。In some embodiments, the material of the substrate 11 can be selected from a polymer material having an in-plane retardation value greater than or equal to 0 nm and less than or equal to 1000 nm, or a polymer material having an in-plane retardation value greater than or equal to 3000 nm; for example, the in-plane retardation value of the material of the substrate 11 can be selected from 0 nm, 10 nm, 20 nm, 30 nm, 40 nm, 50 nm, 60 nm, 70 nm, 80 nm, 90 nm, 100 nm, 200 nm, 300 nm, 400 nm, 500 nm, 600 nm, 700 nm, 800 nm, 900 nm, 1000 nm, 3000 nm, 4000 nm, 5000 nm, 6000 nm, 7000 nm, 8000 nm, 9000 nm, 10000 nm, 11000 nm or 12000 nm.
在一些实施例中,所述基材11的厚度可以大于或等于15微米,且小于或等于120微米;例如,所述基材11的厚度可以为15微米、20微米、25微米、30微米、35微米、40微米、45微米、50微米、55微米、60微米、65微米、70微米、75微米、80微米、85微米、90微米、95微米、100微米、105微米、110微米、115微米或者120微米等。In some embodiments, the thickness of the substrate 11 can be greater than or equal to 15 microns and less than or equal to 120 microns; for example, the thickness of the substrate 11 can be 15 microns, 20 microns, 25 microns, 30 microns, 35 microns, 40 microns, 45 microns, 50 microns, 55 microns, 60 microns, 65 microns, 70 microns, 75 microns, 80 microns, 85 microns, 90 microns, 95 microns, 100 microns, 105 microns, 110 microns, 115 microns or 120 microns, etc.
在一些实施例中,所述基材11可以包括至少一个子层,当所述基材11包括多个所述子层时,各所述子层的材料可以独立选自上述材料中的任一种;且上述限定的所述基材11的厚度为至少一个所述子层的厚度之和。In some embodiments, the substrate 11 may include at least one sublayer. When the substrate 11 includes multiple sublayers, the material of each sublayer may be independently selected from any one of the above materials; and the thickness of the substrate 11 defined above is the sum of the thicknesses of at least one sublayer.
在一些实施例中,所述基材11的折射率大于或等于1.45,且小于或等于1.65;例如所述基材11的折射率可以为1.45、1.46、1.47、1.48、1.49、1.50、1.51、1.52、1.53、1.54、1.55、1.56、1.57、1.58、1.59、1.6、1.61、1.62、1.63、1.64或者1.65等。In some embodiments, the refractive index of the substrate 11 is greater than or equal to 1.45 and less than or equal to 1.65; for example, the refractive index of the substrate 11 may be 1.45, 1.46, 1.47, 1.48, 1.49, 1.50, 1.51, 1.52, 1.53, 1.54, 1.55, 1.56, 1.57, 1.58, 1.59, 1.6, 1.61, 1.62, 1.63, 1.64 or 1.65, etc.
此外,在一些实施例中,所述基材11的透光率可以大于或等于85%,例如所述基材11的透光率可以为85%、86%、87%、88%、89%、90%、91%、92%、93%、94%或者95%等;所述基材11的雾度小于或等于8%,例如所述基材11的雾度可以为8%、7%、6%、5%、4%、3%、2%、1%、0.9%、0.8%、0.7%、0.6%、0.5%、0.4%、0.3%、0.2%或者0.1%等。In addition, in some embodiments, the transmittance of the substrate 11 may be greater than or equal to 85%, for example, the transmittance of the substrate 11 may be 85%, 86%, 87%, 88%, 89%, 90%, 91%, 92%, 93%, 94% or 95%, etc.; the haze of the substrate 11 is less than or equal to 8%, for example, the haze of the substrate 11 may be 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, 0.9%, 0.8%, 0.7%, 0.6%, 0.5%, 0.4%, 0.3%, 0.2% or 0.1%, etc.
进一步地,所述硬质层12设置于所述基材11的一面上,且所述硬质层12的硬度较大,可以用于提高所述光学膜10的硬度和机械性能。Furthermore, the hard layer 12 is disposed on one surface of the substrate 11 , and the hard layer 12 has a relatively high hardness, and can be used to improve the hardness and mechanical properties of the optical film 10 .
需要说明的是,所述硬质层12可以采用涂布的方式形成于所述基材11上,例如所述硬质层12可以采用微凹涂布、狭缝涂布和唇口涂布等方式进行制备。It should be noted that the hard layer 12 can be formed on the substrate 11 by coating. For example, the hard layer 12 can be prepared by micro-concave coating, slit coating, lip coating, etc.
在一些实施例中,所述硬质层12的材料包括树脂,例如可以包括可固化树脂,具体地可以是可聚合、可交联的树脂;其中,可固化树脂可以包括热固化树脂和光固化树脂中的至少一种。In some embodiments, the material of the hard layer 12 includes resin, for example, may include a curable resin, specifically a polymerizable and cross-linkable resin; wherein the curable resin may include at least one of a thermosetting resin and a photocurable resin.
可以理解的是,所述光固化树脂在固化时照射的光可以包括紫外光、电子束等。当光固化树脂在固化时照射的光为紫外线固化时,可以使用超高压汞灯、高压汞灯、低压汞灯、金属卤化物灯等发出的紫外光。当光固化树脂在固化时照射的光为电子束固化时,可以使用Cockcroftwald型、Vandegraft型、共振变压器型等电子束加速器。It is understood that the light irradiated by the photocurable resin during curing may include ultraviolet light, electron beam, etc. When the light irradiated by the photocurable resin during curing is ultraviolet light curing, ultraviolet light emitted by an ultra-high pressure mercury lamp, a high pressure mercury lamp, a low pressure mercury lamp, a metal halide lamp, etc. may be used. When the light irradiated by the photocurable resin during curing is electron beam curing, electron beam accelerators such as Cockcroftwald type, Vandegraft type, and resonance transformer type may be used.
进一步地,在一些实施例中,所述光固化树脂可以包括单体以及低聚物中的至少一种,优选的,所述光固化树脂包括单体以及低聚物的组合。Furthermore, in some embodiments, the photocurable resin may include at least one of a monomer and an oligomer. Preferably, the photocurable resin includes a combination of a monomer and an oligomer.
在一些实施例中,所述单体可以包括具有小于1000的重均分子量;具体地,所述单体可以包括具有2个及以上官能度的单体,例如,所述单体可以包括异冰片酯二(甲基)丙烯酸酯,三丙二醇二(甲基)丙烯酸酯、三羟甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、三季戊四醇八(甲基)丙烯酸酯等。In some embodiments, the monomer may include a monomer having a weight average molecular weight of less than 1000; specifically, the monomer may include a monomer having 2 or more functionalities, for example, the monomer may include isobornyl di(meth)acrylate, tripropylene glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, tripentaerythritol octa(meth)acrylate, and the like.
在一些实施例中,所述低聚物的重均分子量大于或等于1000,且小于10000;具体地,所述低聚物可以包括具有2个及以上官能团的多官能度低聚物,例如所述低聚物可以包括聚酯(甲基)丙烯酸酯、聚氨酯(甲基)丙烯酸酯、聚酯-聚氨酯(甲基)丙烯酸酯、聚醚(甲基)丙烯酸酯、多元醇(甲基)丙烯酸酯、环氧(甲基)丙烯酸酯等。In some embodiments, the weight average molecular weight of the oligomer is greater than or equal to 1000 and less than 10000; specifically, the oligomer may include a multifunctional oligomer having 2 or more functional groups, for example, the oligomer may include polyester (meth) acrylate, polyurethane (meth) acrylate, polyester-polyurethane (meth) acrylate, polyether (meth) acrylate, polyol (meth) acrylate, epoxy (meth) acrylate, etc.
在一些实施中,所述热固化树脂可以包括具有至少一个热固化官能团的树脂,例如,所述热固化树脂可以包括三聚氰胺树脂、不饱和聚酯树脂、聚氨酯树脂、环氧树脂等。In some implementations, the thermosetting resin may include a resin having at least one thermosetting functional group. For example, the thermosetting resin may include melamine resin, unsaturated polyester resin, polyurethane resin, epoxy resin, and the like.
在一些实施例中,所述硬质层12的硬度可以大于或等于2H/500g,例如所述硬质层12的硬度可以为2H/500g、3H/500g、4H/500g或者5H/500g等。In some embodiments, the hardness of the hard layer 12 may be greater than or equal to 2H/500g. For example, the hardness of the hard layer 12 may be 2H/500g, 3H/500g, 4H/500g or 5H/500g.
在一些实施例中,所述硬质层12的厚度大于或等于2微米,且小于或等于16微米;例如所述硬质层12的厚度可以为2微米、3微米、4微米、5微米、6微米、7微米、8微米、9微米、10微米、11微米、12微米、13微米、14微米、15微米或者16微米等;优选的,所述硬质层12的厚度可以大于或等于4,且小于或等于14μm。In some embodiments, the thickness of the hard layer 12 is greater than or equal to 2 microns and less than or equal to 16 microns; for example, the thickness of the hard layer 12 may be 2 microns, 3 microns, 4 microns, 5 microns, 6 microns, 7 microns, 8 microns, 9 microns, 10 microns, 11 microns, 12 microns, 13 microns, 14 microns, 15 microns or 16 microns, etc.; preferably, the thickness of the hard layer 12 may be greater than or equal to 4 and less than or equal to 14μm.
在一些实施例中,所述硬质层12的折射率大于或等于1.45,且小于或等于1.7;例如所述硬质层12的折射率可以为1.45、1.46、1.47、1.48、1.49、1.5、1.51、1.52、1.53、1.54、1.55、1.56、1.57、1.58、1.59、1.60、1.61、1.62、1.63、1.64、1.65、1.66、1.67、1.68、1.69或者1.7等。In some embodiments, the refractive index of the hard layer 12 is greater than or equal to 1.45 and less than or equal to 1.7; for example, the refractive index of the hard layer 12 can be 1.45, 1.46, 1.47, 1.48, 1.49, 1.5, 1.51, 1.52, 1.53, 1.54, 1.55, 1.56, 1.57, 1.58, 1.59, 1.60, 1.61, 1.62, 1.63, 1.64, 1.65, 1.66, 1.67, 1.68, 1.69 or 1.7, etc.
进一步地,所述减反层13设置于所述硬质层12远离所述基材11的一面,所述减反层13的折射率较小,且小于所述基材11的折射率,同时还小于所述硬质层12的折射率,可以有效提高所述光学膜10的减反射效果。Furthermore, the anti-reflection layer 13 is arranged on the side of the hard layer 12 away from the substrate 11. The refractive index of the anti-reflection layer 13 is small and smaller than the refractive index of the substrate 11 and also smaller than the refractive index of the hard layer 12, which can effectively improve the anti-reflection effect of the optical film 10.
需要说明的是,所述减反层13可以采用涂布的方式形成于所述硬质层12上,例如所述减反层13可以采用微凹涂布、狭缝涂布和唇口涂布等方式进行制备。It should be noted that the anti-reflection layer 13 can be formed on the hard layer 12 by coating. For example, the anti-reflection layer 13 can be prepared by micro-dimple coating, slit coating, lip coating, etc.
在一些实施例中,所述减反层13包括树脂基体131以及分布于所述树脂基体131内的所述调节粒子132,所述树脂基体131与所述调节粒子132的质量比大于或等于1:2,且小于或等于2:1;例如所述树脂基体131与所述调节粒子132的质量比可以为1:2、2:3、3:4、1:1、1:1.5或者1:2等。In some embodiments, the anti-reflection layer 13 includes a resin matrix 131 and the regulating particles 132 distributed in the resin matrix 131, and the mass ratio of the resin matrix 131 to the regulating particles 132 is greater than or equal to 1:2 and less than or equal to 2:1; for example, the mass ratio of the resin matrix 131 to the regulating particles 132 can be 1:2, 2:3, 3:4, 1:1, 1:1.5 or 1:2, etc.
在一些实施例中,所述树脂基体131的材料可以包括折射率小于或等于1.53且官能度大于或等于2的树脂材料,进一步地,所述树脂基体131可以包括单体以及低聚物中的一种或多种组合,例如所述树脂基体131可以包括聚乙二醇二丙烯酸酯、乙氧基化三羟甲基丙烷三丙烯酸酯、双季戊四醇六丙烯酸酯等多官单体、聚氨酯(甲基)丙烯酸酯、氟改性聚氨酯(甲基)丙烯酸酯、氟硅改性聚氨酯(甲基)丙烯酸酯等。In some embodiments, the material of the resin matrix 131 may include a resin material having a refractive index less than or equal to 1.53 and a functionality greater than or equal to 2. Further, the resin matrix 131 may include one or more combinations of monomers and oligomers. For example, the resin matrix 131 may include polyfunctional monomers such as polyethylene glycol diacrylate, ethoxylated trimethylolpropane triacrylate, dipentaerythritol hexaacrylate, polyurethane (meth) acrylate, fluorine-modified polyurethane (meth) acrylate, fluorine-silicon-modified polyurethane (meth) acrylate, etc.
在一些实施例中,所述调节粒子132的材料可以包括氧化硅、碳化硅、氮化硅、氧化锌、氧化镁、氧化铝、硫酸钙、碳酸钙、钛酸钾、硼酸铝中的至少一种;优选的,本申请实施例中的所述调节粒子132的材料可以为二氧化硅。In some embodiments, the material of the regulating particles 132 may include at least one of silicon oxide, silicon carbide, silicon nitride, zinc oxide, magnesium oxide, aluminum oxide, calcium sulfate, calcium carbonate, potassium titanate, and aluminum borate; preferably, the material of the regulating particles 132 in the embodiment of the present application may be silicon dioxide.
其中,所述调节粒子132为中空粒子,即所述调节粒子132内部含有一中空空间以及包覆所述中空空间的壳层,进而调节粒子132在实现低折射率的基础上,中空粒子还可以提高所述减反层13的透过率,进而可以提高所述光学膜10的透过率,进一步地,中空粒子还可以降低所述减反层13的折射率,进而可以减少所述光学膜10的反射率,所述调节粒子132的壳厚与所述调节粒子132的直径的比大于或等于1/15,且小于或等于1/5;例如所述调节粒子132的壳厚与所述调节粒子132的直径的比可以为1/15、2/15或者1/5等。Among them, the regulating particle 132 is a hollow particle, that is, the regulating particle 132 contains a hollow space and a shell layer covering the hollow space, and thus the regulating particle 132 can not only achieve a low refractive index, but also improve the transmittance of the anti-reflection layer 13, thereby improving the transmittance of the optical film 10. Furthermore, the hollow particle can also reduce the refractive index of the anti-reflection layer 13, thereby reducing the reflectivity of the optical film 10. The ratio of the shell thickness of the regulating particle 132 to the diameter of the regulating particle 132 is greater than or equal to 1/15, and less than or equal to 1/5; for example, the ratio of the shell thickness of the regulating particle 132 to the diameter of the regulating particle 132 can be 1/15, 2/15 or 1/5, etc.
在一些实施例中,所述调节粒子132的孔隙率大于或等于40%,且小于或等于70%;例如,所述调节粒子132的孔隙率可以为40%、45%、50%、55%、60%、65%或者70%等。In some embodiments, the porosity of the regulating particles 132 is greater than or equal to 40% and less than or equal to 70%; for example, the porosity of the regulating particles 132 may be 40%, 45%, 50%, 55%, 60%, 65% or 70%, etc.
在一些实施例中,所述调节粒子132的直径大于或等于40nm,且小于或等于90nm,例如,所述调节粒子132的直径可以为40nm、45nm、50nm、55nm、60nm、65nm、70nm、75nm、80nm、85nm或者90nm等。In some embodiments, the diameter of the regulating particle 132 is greater than or equal to 40nm and less than or equal to 90nm. For example, the diameter of the regulating particle 132 can be 40nm, 45nm, 50nm, 55nm, 60nm, 65nm, 70nm, 75nm, 80nm, 85nm or 90nm, etc.
可以理解的是,上述实施例中所述调节粒子132的直径含有所述调节粒子132的壳厚。It can be understood that the diameter of the regulating particle 132 in the above embodiment includes the shell thickness of the regulating particle 132 .
进一步地,本申请实施例对所述调节粒子132进行表面改性以助于所述调节粒子132在所述树脂基体131中的分散性或增强所述调节粒子132的韧性等功能性。Furthermore, in the embodiment of the present application, the surface of the regulating particles 132 is modified to help the dispersibility of the regulating particles 132 in the resin matrix 131 or to enhance the functionality of the regulating particles 132, such as toughness.
在一些实施例中,当所述调节粒子132进行表面改性时,所述调节粒子132的表面经无机阳离子、无机阴离子、聚合物、偶联剂或表面活性剂中的至少一种改性,即,所述调节粒子132的表面包括无机阳离子基团、无机阴离子基团、聚合物基团、偶联剂基团或表面活性剂基团中的至少一种。In some embodiments, when the regulating particle 132 is surface-modified, the surface of the regulating particle 132 is modified by at least one of inorganic cations, inorganic anions, polymers, coupling agents or surfactants, that is, the surface of the regulating particle 132 includes at least one of inorganic cationic groups, inorganic anionic groups, polymer groups, coupling agent groups or surfactant groups.
在一些实施例中,所述调节粒子132的表面经无机镁盐、无机钙盐、无机钡盐、无机锶盐、硬脂酸、硬脂酸盐、磺酸类表面活性剂、硫代类表面活性剂、硅烷偶联剂、钛酸酯偶联剂、铝酸酯偶联剂、金属复合偶联剂、磷酸酯偶联剂、硼酸酯偶联剂、聚丙烯酰胺、烷基磷酸酯、芳基磷酸酯、烷基磷酸盐、芳基磷酸盐、烷基醇酰胺磷酸酯、烷基醇酰胺磷酸盐、咪唑啉类磷酸酯、咪唑啉类磷酸盐、高聚磷酸盐以及硅氧烷磷酸酯中的至少一种改性。In some embodiments, the surface of the regulating particle 132 is modified by at least one of inorganic magnesium salt, inorganic calcium salt, inorganic barium salt, inorganic strontium salt, stearic acid, stearate, sulfonic acid surfactant, thio surfactant, silane coupling agent, titanate coupling agent, aluminate coupling agent, metal composite coupling agent, phosphate coupling agent, borate coupling agent, polyacrylamide, alkyl phosphate, aryl phosphate, alkyl phosphate, aryl phosphate, alkyl alcohol amide phosphate, alkyl alcohol amide phosphate, imidazoline phosphate, imidazoline phosphate, high polyphosphate and siloxane phosphate.
在一些实施例中,所述减反层13的材料还可以包括流平剂以及其他功能助剂,例如,所述流平剂可以包括硅氧烷、氟素及氟碳等。In some embodiments, the material of the anti-reflection layer 13 may further include a leveling agent and other functional additives. For example, the leveling agent may include siloxane, fluorine, fluorocarbon, etc.
在一些实施例中,所述树脂基体131的质量分数范围大于或等于30%、且小于或等于60%,所述调节粒子132的质量分数大于或等于30%、且小于或等于60%,所述流平剂在所述减反层13的材料中的质量分数可以大于或等于0.1%,且小于或等于2%。In some embodiments, the mass fraction range of the resin matrix 131 is greater than or equal to 30% and less than or equal to 60%, the mass fraction of the regulating particles 132 is greater than or equal to 30% and less than or equal to 60%, and the mass fraction of the leveling agent in the material of the anti-reflection layer 13 can be greater than or equal to 0.1% and less than or equal to 2%.
在一些实施例中,所述减反层13的厚度大于或等于75nm,且小于或等于125nm;例如,所述减反层13的厚度可以为75nm、80nm、85nm、90nm、95nm、100nm、105nm、110nm、115nm、120nm或者125nm等。In some embodiments, the thickness of the anti-reflection layer 13 is greater than or equal to 75 nm and less than or equal to 125 nm; for example, the thickness of the anti-reflection layer 13 can be 75 nm, 80 nm, 85 nm, 90 nm, 95 nm, 100 nm, 105 nm, 110 nm, 115 nm, 120 nm or 125 nm, etc.
在一些实施例中,所述减反层13的折射率大于或等于1.2,且小于或等于1.4;例如,所述减反层13的折射率可以为1.2、1.25、1.3、1.35或者1.4等。In some embodiments, the refractive index of the anti-reflection layer 13 is greater than or equal to 1.2 and less than or equal to 1.4; for example, the refractive index of the anti-reflection layer 13 may be 1.2, 1.25, 1.3, 1.35 or 1.4.
需要说明的是,所述基材11靠近所述硬质层12的一面可以设置易接着层,以调节所述基材11靠近所述硬质层12一面的表面张力,使得以提高所述硬质层12的附着力,即所述硬质层12与所述易接着层之间的附着力大于所述硬质层12和所述基材11之间的附着力;在一些实施例中,所述易接着层的材料可以包括聚酯、聚氨酯以及丙烯酸酯中的至少一种。It should be noted that an easy-bonding layer may be provided on one side of the substrate 11 close to the hard layer 12 to adjust the surface tension of the substrate 11 close to the hard layer 12 so as to improve the adhesion of the hard layer 12, that is, the adhesion between the hard layer 12 and the easy-bonding layer is greater than the adhesion between the hard layer 12 and the substrate 11; in some embodiments, the material of the easy-bonding layer may include at least one of polyester, polyurethane and acrylate.
此外,还可以对所述基材11靠近所述硬质层12的一面进行电晕处理,以使得所述基材11靠近所述硬质层12的一面进行表面活化,同样可以增加所述基材11和所述硬质层12之间的附着力。In addition, the side of the substrate 11 close to the hard layer 12 may be subjected to corona treatment to activate the surface of the side of the substrate 11 close to the hard layer 12 , which may also increase the adhesion between the substrate 11 and the hard layer 12 .
此外,在一些实施例中,所述光学膜10的硬度大于或等于2H/500g,例如所述光学膜10的硬度可以为2H/500g、3H/500g、4H/500g或者5H/500g等;所述光学膜10的水滴角大于或等于100°,且小于或等于130°,例如所述光学膜10的水滴角可以为100°、105°、110°、115°、120°、125°或者130等;所述光学膜10的透光率大于或等于94%,例如所述光学膜10的透光率可以为94%、95%、96%、97%、98%或者99%等;所述光学膜10的雾度小于或等于6%,例如所述光学膜10的雾度可以为6%、5%、4%、3%、2%、1%、0.5%或者0.1%等。In addition, in some embodiments, the hardness of the optical film 10 is greater than or equal to 2H/500g, for example, the hardness of the optical film 10 may be 2H/500g, 3H/500g, 4H/500g or 5H/500g, etc.; the water drop angle of the optical film 10 is greater than or equal to 100° and less than or equal to 130°, for example, the water drop angle of the optical film 10 may be 100°, 105°, 110°, 115°, 120°, 125° or 130, etc.; the light transmittance of the optical film 10 is greater than or equal to 94%, for example, the light transmittance of the optical film 10 may be 94%, 95%, 96%, 97%, 98% or 99%, etc.; the haze of the optical film 10 is less than or equal to 6%, for example, the haze of the optical film 10 may be 6%, 5%, 4%, 3%, 2%, 1%, 0.5% or 0.1%, etc.
承上,本申请实施例通过对所述光学膜10中膜层的参数进行设置,来提高所述光学膜10的光反射率曲线的平滑度,且本申请实施例提供实施例1至实施例5,来验证本申请实施例提供的所述光学膜10的光反射率曲线。As mentioned above, the embodiments of the present application improve the smoothness of the light reflectance curve of the optical film 10 by setting the parameters of the film layer in the optical film 10, and the embodiments of the present application provide embodiments 1 to 5 to verify the light reflectance curve of the optical film 10 provided by the embodiments of the present application.
实施例1中,所述基材11的材料包括聚对苯二甲酸乙二醇酯(PET,PolyethyleneTerephthalate),所述基材11的厚度为50微米,所述基材11的折射率为1.61,所述基材11的透光率为91.5%,所述基材11的雾度为0.9%,所述基材11的面内延迟值为780nm,且所述基材11靠近所述硬质层12的一侧设置有所述易接着层。In Example 1, the material of the substrate 11 includes polyethylene terephthalate (PET), the thickness of the substrate 11 is 50 microns, the refractive index of the substrate 11 is 1.61, the transmittance of the substrate 11 is 91.5%, the haze of the substrate 11 is 0.9%, the in-plane retardation value of the substrate 11 is 780nm, and the easy-bonding layer is provided on the side of the substrate 11 close to the hard layer 12.
所述硬质层12采用紫外光固化,所述硬质层12的材料为(甲基)丙烯酸酯和改性丙烯酸酯的混合物,所述硬质层12的厚度为8微米,所述硬质层12的折射率为1.5。The hard layer 12 is cured by ultraviolet light. The material of the hard layer 12 is a mixture of (meth)acrylate and modified acrylate. The thickness of the hard layer 12 is 8 micrometers. The refractive index of the hard layer 12 is 1.5.
所述减反层13中树脂基体131和所述调节粒子132的质量比为1:1,所述调节粒子132的直径为70nm,所述调节粒子132的孔隙率为65%,所述减反层13的折射率为1.35,所述减反层13的厚度为100nm,所述树脂基体131的材料为(甲基)丙烯酸酯和改性丙烯酸酯的混合物,所述调节粒子132的材料为氧化硅。The mass ratio of the resin matrix 131 and the regulating particles 132 in the anti-reflection layer 13 is 1:1, the diameter of the regulating particles 132 is 70 nm, the porosity of the regulating particles 132 is 65%, the refractive index of the anti-reflection layer 13 is 1.35, the thickness of the anti-reflection layer 13 is 100 nm, the material of the resin matrix 131 is a mixture of (methyl) acrylate and modified acrylate, and the material of the regulating particles 132 is silicon oxide.
实施例2中,所述基材11的材料包括聚甲基丙烯酸甲酯(PMMA,PolymethylMethacrylate),所述基材11的厚度为40微米,所述基材11的折射率为1.5,所述基材11的透光率为92.2%,所述基材11的雾度为0.2%,所述基材11的面内延迟值为0.5nm。In Example 2, the material of the substrate 11 includes polymethyl methacrylate (PMMA), the thickness of the substrate 11 is 40 microns, the refractive index of the substrate 11 is 1.5, the transmittance of the substrate 11 is 92.2%, the haze of the substrate 11 is 0.2%, and the in-plane retardation value of the substrate 11 is 0.5nm.
所述硬质层12采用热固化,所述硬质层12的材料为(甲基)丙烯酸酯和改性丙烯酸酯的混合物,所述硬质层12的厚度为15微米,所述硬质层12的折射率为1.53。The hard layer 12 is cured by heat. The material of the hard layer 12 is a mixture of (meth)acrylate and modified acrylate. The thickness of the hard layer 12 is 15 micrometers. The refractive index of the hard layer 12 is 1.53.
所述减反层13中树脂基体131和所述调节粒子132的质量比为1:1.5,所述调节粒子132的直径为70nm,所述调节粒子132的孔隙率为65%,所述减反层13的折射率为1.3,所述减反层13的厚度为85nm,所述树脂基体131的材料为(甲基)丙烯酸酯和改性丙烯酸酯的混合物,所述调节粒子132的材料为氧化硅。The mass ratio of the resin matrix 131 and the regulating particles 132 in the anti-reflection layer 13 is 1:1.5, the diameter of the regulating particles 132 is 70 nm, the porosity of the regulating particles 132 is 65%, the refractive index of the anti-reflection layer 13 is 1.3, the thickness of the anti-reflection layer 13 is 85 nm, the material of the resin matrix 131 is a mixture of (methyl) acrylate and modified acrylate, and the material of the regulating particles 132 is silicon oxide.
实施例3中,所述基材11的材料包括三醋酸纤维素(TAC,Triacetyl Cellulose),所述基材11的厚度为60微米,所述基材11的折射率为1.5,所述基材11的透光率为92.7%,所述基材11的雾度为0.2%,所述基材11的面内延迟值为27nm。In Example 3, the material of the substrate 11 includes triacetyl cellulose (TAC), the thickness of the substrate 11 is 60 microns, the refractive index of the substrate 11 is 1.5, the transmittance of the substrate 11 is 92.7%, the haze of the substrate 11 is 0.2%, and the in-plane retardation value of the substrate 11 is 27nm.
所述硬质层12采用紫外光固化,所述硬质层12的材料为(甲基)丙烯酸酯和改性丙烯酸酯的混合物,所述硬质层12的厚度为10微米,所述硬质层12的折射率为1.5。The hard layer 12 is cured by ultraviolet light. The material of the hard layer 12 is a mixture of (meth)acrylate and modified acrylate. The thickness of the hard layer 12 is 10 micrometers. The refractive index of the hard layer 12 is 1.5.
所述减反层13中树脂基体131和所述调节粒子132的质量比为1:1,所述调节粒子132的直径为50nm,所述调节粒子132的孔隙率为50%,所述减反层13的折射率为1.38,所述减反层13的厚度为100nm,所述树脂基体131的材料为(甲基)丙烯酸酯和改性丙烯酸酯的混合物,所述调节粒子132的材料为氧化硅。The mass ratio of the resin matrix 131 and the regulating particles 132 in the anti-reflection layer 13 is 1:1, the diameter of the regulating particles 132 is 50 nm, the porosity of the regulating particles 132 is 50%, the refractive index of the anti-reflection layer 13 is 1.38, the thickness of the anti-reflection layer 13 is 100 nm, the material of the resin matrix 131 is a mixture of (methyl) acrylate and modified acrylate, and the material of the regulating particles 132 is silicon oxide.
实施例4中,所述基材11的材料包括环烯烃聚合物(COP,Cyclic OlefinPolymer),所述基材11的厚度为40微米,所述基材11的折射率为1.52,所述基材11的透光率为93.1%,所述基材11的雾度为0.1%,所述基材11的面内延迟值为1.5nm,所述基材11靠近所述硬质层12的一面进行电晕处理。In Example 4, the material of the substrate 11 includes cycloolefin polymer (COP, Cyclic OlefinPolymer), the thickness of the substrate 11 is 40 microns, the refractive index of the substrate 11 is 1.52, the transmittance of the substrate 11 is 93.1%, the haze of the substrate 11 is 0.1%, the in-plane retardation value of the substrate 11 is 1.5 nm, and the side of the substrate 11 close to the hard layer 12 is corona treated.
所述硬质层12采用紫外光固化,所述硬质层12的材料为(甲基)丙烯酸酯和改性丙烯酸酯的混合物,所述硬质层12的厚度为10微米,所述硬质层12的折射率为1.5。The hard layer 12 is cured by ultraviolet light. The material of the hard layer 12 is a mixture of (meth)acrylate and modified acrylate. The thickness of the hard layer 12 is 10 micrometers. The refractive index of the hard layer 12 is 1.5.
所述减反层13中树脂基体131和所述调节粒子132的质量比为1:1,所述调节粒子132的直径为70nm,所述调节粒子132的孔隙率为65%,所述减反层13的折射率为1.35,所述减反层13的厚度为120nm,所述树脂基体131的材料为(甲基)丙烯酸酯和改性丙烯酸酯的混合物,所述调节粒子132的材料为氧化硅。The mass ratio of the resin matrix 131 and the regulating particles 132 in the anti-reflection layer 13 is 1:1, the diameter of the regulating particles 132 is 70 nm, the porosity of the regulating particles 132 is 65%, the refractive index of the anti-reflection layer 13 is 1.35, the thickness of the anti-reflection layer 13 is 120 nm, the material of the resin matrix 131 is a mixture of (methyl) acrylate and modified acrylate, and the material of the regulating particles 132 is silicon oxide.
实施例5中,所述基材11的材料包括聚对苯二甲酸乙二醇酯(PET,PolyethyleneTerephthalate),所述基材11的厚度为80微米,所述基材11的折射率为1.61,所述基材11的透光率为91.9%,所述基材11的雾度为1.5%,所述基材11的面内延迟值为8450nm,所述基材11靠近所述硬质层12的一面设置有所述易接着层。In Example 5, the material of the substrate 11 includes polyethylene terephthalate (PET), the thickness of the substrate 11 is 80 microns, the refractive index of the substrate 11 is 1.61, the transmittance of the substrate 11 is 91.9%, the haze of the substrate 11 is 1.5%, the in-plane retardation value of the substrate 11 is 8450nm, and the easy-bonding layer is provided on the side of the substrate 11 close to the hard layer 12.
所述硬质层12采用电子束固化,所述硬质层12的材料为(甲基)丙烯酸酯和改性丙烯酸酯的混合物,所述硬质层12的厚度为5微米,所述硬质层12的折射率为1.5。The hard layer 12 is cured by electron beam. The material of the hard layer 12 is a mixture of (meth)acrylate and modified acrylate. The thickness of the hard layer 12 is 5 micrometers. The refractive index of the hard layer 12 is 1.5.
所述减反层13中树脂基体131和所述调节粒子132的质量比为1:1.3,所述调节粒子132的直径为70nm,所述调节粒子132的孔隙率为65%,所述减反层13的折射率为1.33,所述减反层13的厚度为90nm,所述树脂基体131的材料为(甲基)丙烯酸酯和改性丙烯酸酯的混合物,所述调节粒子132的材料为氧化硅。The mass ratio of the resin matrix 131 and the regulating particles 132 in the anti-reflection layer 13 is 1:1.3, the diameter of the regulating particles 132 is 70 nm, the porosity of the regulating particles 132 is 65%, the refractive index of the anti-reflection layer 13 is 1.33, the thickness of the anti-reflection layer 13 is 90 nm, the material of the resin matrix 131 is a mixture of (methyl) acrylate and modified acrylate, and the material of the regulating particles 132 is silicon oxide.
其中,实施例1至实施例5中光学膜10的参数如下表1和表2所示。The parameters of the optical film 10 in Examples 1 to 5 are shown in Tables 1 and 2 below.
表1Table 1
表2Table 2
并经过验证得到如下表3以及图2、图3、图4、图5以及图6所示曲线。After verification, the following curves are obtained as shown in Table 3 and Figures 2, 3, 4, 5 and 6.
其中,反射率测试方法包括:将实施例1至5提供的所述光学膜10切成5cm×5cm大小,注意切膜过程不能污染和损坏表面涂层。用新纶光电(常州)有限公司生产的黑色胶带(产品型号:MTT-BB50)撕去一侧离型膜,并与所述光学膜10的所述基材11侧贴合而得,注意需要贴合平整,不能有气泡和褶皱。使用分光光度计(日本岛津,型号:UV-3600plus),在波长范围380nm-780nm波长范围内测定5°角正反射时的反射率(与低折射率涂层表面的垂直方向为0°)。测定反射率的条件:C光源、视野角2°。Wherein, the reflectivity test method includes: cutting the optical film 10 provided in Examples 1 to 5 into a size of 5cm×5cm, and paying attention that the film cutting process should not pollute or damage the surface coating. Use the black tape (product model: MTT-BB50) produced by Xinlun Optoelectronics (Changzhou) Co., Ltd. to tear off one side of the release film, and adhere it to the substrate 11 side of the optical film 10. Pay attention to the need to adhere flatly without bubbles and wrinkles. Use a spectrophotometer (Shimadzu, Japan, model: UV-3600plus) to measure the reflectivity at a 5° angle of regular reflection within a wavelength range of 380nm-780nm (the perpendicular direction to the surface of the low refractive index coating is 0°). The conditions for measuring the reflectivity: C light source, viewing angle 2°.
表3Table 3
由表3以及图3、图4、图5、图6以及图7所示曲线可以看出,本申请实施例中提供的所述光学膜10的光反射曲线为平滑曲线,可以有效减小所述光学膜10对可见光的反射率的波动,避免了所述光学膜10对可见光的反射率呈波浪式波动,提高了所述光学膜10的减反效果。It can be seen from Table 3 and the curves shown in Figures 3, 4, 5, 6 and 7 that the light reflection curve of the optical film 10 provided in the embodiment of the present application is a smooth curve, which can effectively reduce the fluctuation of the reflectivity of the optical film 10 to visible light, avoid the wave-like fluctuation of the reflectivity of the optical film 10 to visible light, and improve the anti-reflection effect of the optical film 10.
在本申请实施例中,所述光学膜10对第一类光线的反射率随所述第一类光线的波长的增大而减小,所述光学膜10对第二类光线的反射率随所述第二类光线的波长的增大而增大,所述第一类光线的波长大于或等于380nm,且小于或等于预设波长,所述第二类光线的波长大于或等于所述预设波长,且小于或等于780nm,所述预设波长大于380nm,且小于780nm;即所述光学膜10对波长为380nm至预设波长范围内的光的反射率随光的波长的增大而减小,所述光学膜10对波长为预设波长至780nm范围内的光的反射率随光的波长的增大而增大。In an embodiment of the present application, the reflectivity of the optical film 10 to a first type of light decreases as the wavelength of the first type of light increases, and the reflectivity of the optical film 10 to a second type of light increases as the wavelength of the second type of light increases, the wavelength of the first type of light is greater than or equal to 380nm and less than or equal to a preset wavelength, the wavelength of the second type of light is greater than or equal to the preset wavelength and less than or equal to 780nm, and the preset wavelength is greater than 380nm and less than 780nm; that is, the reflectivity of the optical film 10 to light in the range of wavelength from 380nm to the preset wavelength decreases as the wavelength of the light increases, and the reflectivity of the optical film 10 to light in the range of wavelength from the preset wavelength to 780nm increases as the wavelength of the light increases.
可以理解的是,本申请实施例提供的光学膜10在可见光波长范围内,所述光学膜10对光的反射率呈先下降后升高的趋势,且在下降和升高的过程中为平滑曲线。It can be understood that within the visible light wavelength range, the reflectivity of the optical film 10 provided in the embodiment of the present application to light shows a trend of first decreasing and then increasing, and the process of decreasing and increasing is a smooth curve.
在一些实施例中,所述预设波长大于或等于500nm,且小于或等于650nm;即本申请实施例提供的所述光学膜10在波长为500nm至650nm范围的光的反射率最低,且该波长范围的光为人眼较为敏感的范围,因此,本申请实施例提供的所述光学膜10可以进一步降低用户在使用具有所述光学膜10时,受到的反射光的影响。In some embodiments, the preset wavelength is greater than or equal to 500nm and less than or equal to 650nm; that is, the optical film 10 provided in the embodiment of the present application has the lowest reflectivity in the wavelength range of 500nm to 650nm, and the light in this wavelength range is the range in which the human eye is more sensitive. Therefore, the optical film 10 provided in the embodiment of the present application can further reduce the impact of reflected light on the user when using the optical film 10.
进一步地,在一些实施例中,所述光学膜10对具有所述预设波长的光线的反射率大于或等于0.1%,且小于或等于0.6%,即本申请实施例提供的所述光学膜10对人眼敏感波长范围内的光的反射率进行有效的降低,进而提高了具有该光学膜10的显示面板的显示效果。Furthermore, in some embodiments, the reflectivity of the optical film 10 to the light having the preset wavelength is greater than or equal to 0.1% and less than or equal to 0.6%, that is, the optical film 10 provided in the embodiment of the present application effectively reduces the reflectivity of the light within the wavelength range that the human eye is sensitive to, thereby improving the display effect of the display panel having the optical film 10.
在一些实施例中,所述光学膜10对所述第一类光线和所述第二类光线的平均反射率大于或等于0.6%,且小于或等于1.5%。In some embodiments, the average reflectivity of the optical film 10 to the first type of light and the second type of light is greater than or equal to 0.6% and less than or equal to 1.5%.
综上所述,本申请实施例提供的所述光学膜10对所述第一类光线的反射率随所述第一类光线的波长的增大而减小,所述光学膜10对所述第二类光线的反射率随所述第二类光线的波长的增大而增大,所述第一类光线的波长大于或等于380nm,且小于或等于所述预设波长,所述第二类光线的波长大于或等于所述预设波长,且小于或等于780nm;进而可以减小所述光学膜10对可见光的反射率的波动,避免了所述光学膜10对可见光的反射率呈波浪式波动,提高了所述光学膜10的减反效果。In summary, the reflectivity of the optical film 10 provided in the embodiment of the present application to the first type of light decreases as the wavelength of the first type of light increases, and the reflectivity of the optical film 10 to the second type of light increases as the wavelength of the second type of light increases, the wavelength of the first type of light is greater than or equal to 380nm, and less than or equal to the preset wavelength, and the wavelength of the second type of light is greater than or equal to the preset wavelength, and less than or equal to 780nm; thereby, the fluctuation of the reflectivity of the optical film 10 to visible light can be reduced, thereby avoiding the wave-like fluctuation of the reflectivity of the optical film 10 to visible light, and improving the anti-reflection effect of the optical film 10.
另外,请参照图8,本申请实施例还提供一种偏光片100,所述偏光片100包括偏光层20以及所述光学膜10,所述光学膜10设置于所述偏光层20的一侧。In addition, referring to FIG. 8 , the embodiment of the present application further provides a polarizer 100 , wherein the polarizer 100 includes a polarizing layer 20 and the optical film 10 , wherein the optical film 10 is disposed on one side of the polarizing layer 20 .
在一些实施例中,所述偏光层20位于所述基材11远离所述硬质层12的一侧,所述偏光片100还包括设置于所述偏光层20远离所述基材11一侧的补偿层31、设置于所述补偿层31远离所述偏光层20一侧的粘合层32。In some embodiments, the polarizing layer 20 is located on a side of the substrate 11 away from the hard layer 12 , and the polarizer 100 further includes a compensation layer 31 disposed on a side of the polarizing layer 20 away from the substrate 11 , and an adhesive layer 32 disposed on a side of the compensation layer 31 away from the polarizing layer 20 .
需要说明的是,所述基材11靠近所述偏光层20的一面可以设置易接着层,以调节所述基材11靠近所述偏光层20一面的表面张力,使得以提高所述偏光层20的附着力,即所述偏光层20与所述易接着层之间的附着力大于所述偏光层20和所述基材11之间的附着力;在一些实施例中,所述易接着层的材料可以包括聚酯、聚氨酯以及丙烯酸酯中的至少一种。It should be noted that an easy-bonding layer may be provided on one side of the substrate 11 close to the polarizing layer 20 to adjust the surface tension of the side of the substrate 11 close to the polarizing layer 20 so as to improve the adhesion of the polarizing layer 20, that is, the adhesion between the polarizing layer 20 and the easy-bonding layer is greater than the adhesion between the polarizing layer 20 and the substrate 11; in some embodiments, the material of the easy-bonding layer may include at least one of polyester, polyurethane and acrylate.
此外,还可以对所述基材11靠近所述偏光层20的一面进行电晕处理,以使得所述基材11靠近所述偏光层20的一面进行表面活化,同样可以增加所述基材11和所述偏光层20之间的附着力。In addition, the side of the substrate 11 close to the polarizing layer 20 may be subjected to corona treatment to activate the surface of the side of the substrate 11 close to the polarizing layer 20 , which may also increase the adhesion between the substrate 11 and the polarizing layer 20 .
在一些实施例中,所述粘合层32的材料可以选自水胶、压敏胶、紫外胶中的至少一种,水胶的材料可以选自聚乙烯醇,压敏胶的材料可以选自丙烯酸酯共聚物,紫外胶的材料可以选自多官能团丙烯酸酯单体。In some embodiments, the material of the adhesive layer 32 can be selected from at least one of water glue, pressure sensitive adhesive, and UV glue. The material of the water glue can be selected from polyvinyl alcohol, the material of the pressure sensitive adhesive can be selected from acrylate copolymers, and the material of the UV glue can be selected from multifunctional acrylate monomers.
在一些实施例中,所述偏光片100还包括设置于所述粘合层32远离所述偏光层20一侧的离型膜33以及设置于所述光学膜10远离所述偏光层20一侧的保护膜34,且所述离型膜33和所述保护膜34可以在所述偏光片100的使用过程中去除,并将设有所述粘合层32的一侧与显示器的表面进行贴合。In some embodiments, the polarizer 100 also includes a release film 33 disposed on the side of the adhesive layer 32 away from the polarizing layer 20 and a protective film 34 disposed on the side of the optical film 10 away from the polarizing layer 20, and the release film 33 and the protective film 34 can be removed during the use of the polarizer 100, and the side provided with the adhesive layer 32 can be bonded to the surface of the display.
在本申请的另一种实施例中,请参照图9,在本实施例中,所述偏光片100还包括设置于所述偏光层20远离所述基材11一侧的粘合层32,即本实施例提供的所述偏光片100相对于图7所示实施例的区别之处在于所述偏光片100中不设置所述补偿层31。In another embodiment of the present application, please refer to Figure 9. In this embodiment, the polarizer 100 also includes an adhesive layer 32 arranged on the side of the polarizing layer 20 away from the substrate 11, that is, the difference between the polarizer 100 provided in this embodiment and the embodiment shown in Figure 7 is that the compensation layer 31 is not arranged in the polarizer 100.
承上,本申请实施例提供的偏光片100中含有上述实施例中提供的所述光学膜10,进而可以有效提高了所述偏光片100的减反效果,提高了使用所述偏光片100的显示器的显示效果。As mentioned above, the polarizer 100 provided in the embodiment of the present application contains the optical film 10 provided in the above embodiment, thereby effectively improving the anti-reflection effect of the polarizer 100 and improving the display effect of the display using the polarizer 100.
另外,请参照图10,本申请实施例还提供一种显示面板,所述显示面板包括面板主体200以及所述偏光片100,所述偏光片100设置于所述面板主体200的出光侧。In addition, referring to FIG. 10 , an embodiment of the present application further provides a display panel, which includes a panel body 200 and the polarizer 100 , wherein the polarizer 100 is disposed on the light emitting side of the panel body 200 .
在一些实施例中,所述显示面板可以为液晶显示面板或者有机发光二极管显示面板。In some embodiments, the display panel may be a liquid crystal display panel or an organic light emitting diode display panel.
可以理解的是,由于所述显示面板含有上述实施例中所述的偏光片100,即含有上述实施例中所述的光学膜10,进而本申请实施例可以有效提高所述显示面板的减反射效果,提高所述显示面板的显示效果。It is understandable that, since the display panel contains the polarizer 100 described in the above embodiment, that is, contains the optical film 10 described in the above embodiment, the embodiment of the present application can effectively improve the anti-reflection effect of the display panel and improve the display effect of the display panel.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
以上对本申请实施例所提供的一种光学膜、偏光片及显示面板进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的技术方案及其核心思想;本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例的技术方案的范围。The above is a detailed introduction to an optical film, a polarizer and a display panel provided in the embodiments of the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solutions and core ideas of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
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