CN118881177A - Prestressed tension anchor system and construction method - Google Patents
Prestressed tension anchor system and construction method Download PDFInfo
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- CN118881177A CN118881177A CN202411041084.3A CN202411041084A CN118881177A CN 118881177 A CN118881177 A CN 118881177A CN 202411041084 A CN202411041084 A CN 202411041084A CN 118881177 A CN118881177 A CN 118881177A
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- bearing frame
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- group hole
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/12—Mounting of reinforcing inserts; Prestressing
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/08—Members specially adapted to be used in prestressed constructions
- E04C5/12—Anchoring devices
- E04C5/122—Anchoring devices the tensile members are anchored by wedge-action
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
- E04C5/162—Connectors or means for connecting parts for reinforcements
- E04C5/163—Connectors or means for connecting parts for reinforcements the reinforcements running in one single direction
- E04C5/165—Coaxial connection by means of sleeves
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Abstract
Description
技术领域Technical Field
本发明涉及锚索固定技术领域,具体涉及一种预应力张拉封锚体系及施工方法。The invention relates to the technical field of anchor cable fixing, and in particular to a prestressed tensioning anchor sealing system and a construction method.
背景技术Background Art
目前,装配式结构及风塔等新型结构往往在受力构件的梁、柱结构施加预应力,常规采用无粘结锚索,并在张拉端部配置群孔锚具的方式来施工。风塔混塔结构同样在混凝土塔身结构采用无粘结锚索,端部配置群孔锚具来完成受力。无粘结锚索端部配置群孔锚具张拉后,主要的受力方式为通过端部锚具传递受力,无粘结锚索因其本身结构特性的油脂的存在,筋是可以相对滑动的,此种结构增强了结构本身的柔性,提高了结构的自恢复能力。尤其是对于近年来地震频发,经常存在振动对结构有所扰动,此种结构也能较好的适应地震振动等。At present, new structures such as prefabricated structures and wind towers often apply prestress to the beam and column structures of the load-bearing components. Unbonded anchor cables are conventionally used, and group hole anchors are configured at the tensioning ends for construction. The wind tower mixed tower structure also uses unbonded anchor cables in the concrete tower structure, and group hole anchors are configured at the ends to complete the force. After the group hole anchors at the ends of the unbonded anchor cables are tensioned, the main force-bearing mode is to transmit the force through the end anchors. Due to the presence of grease in the unbonded anchor cables' own structural characteristics, the tendons can slide relatively. This structure enhances the flexibility of the structure itself and improves the self-recovery ability of the structure. Especially for the frequent earthquakes in recent years, there are often vibrations that disturb the structure, and this structure can also better adapt to earthquake vibrations.
但同时结构的刚度也有所降低,结构的地震抗力有所下降,且随着多次振动对结构的扰动,预应力端部的锚具会出现松动的情况,结构受力发生变化,风电混塔结构也同样出现此类问题,风塔属于柔性结构,且随着扇叶的转动,结构本身每时每刻都在发生微频振动,这对无粘结锚索是有很大影响的,预应力端部的锚具也会出现松动的情况,因此在较长时间后往往需要进行二次补张拉。But at the same time, the stiffness of the structure is also reduced, the seismic resistance of the structure is reduced, and with multiple vibration disturbances on the structure, the anchors at the prestressed ends will become loose, and the structural force will change. The wind power hybrid tower structure also has such problems. The wind tower is a flexible structure, and with the rotation of the fan blades, the structure itself is undergoing micro-frequency vibrations all the time, which has a great impact on the unbonded anchor cables. The anchors at the prestressed ends will also become loose, so secondary tensioning is often required after a long time.
目前因为规范要求锚索张拉完毕后,锚索预留的长度约50mm,预留长度较短,不便于二次张拉,且由于风塔混塔结构端部常配置群孔锚具来完成受力,二次张拉时,由于群孔锚具中其他位置的锚索的存在,会阻碍张拉千斤顶到群孔锚具的端部,使张拉千斤顶难以受力而使二次张拉工作困难。At present, the specifications require that after the anchor cable is tensioned, the reserved length of the anchor cable is about 50mm. The reserved length is short, which is not convenient for secondary tensioning. In addition, since the end of the wind tower mixed tower structure is often equipped with a group hole anchor to complete the force, during the secondary tensioning, the presence of anchor cables in other positions in the group hole anchor will hinder the tensioning jack from reaching the end of the group hole anchor, making it difficult for the tensioning jack to bear the force and making the secondary tensioning work difficult.
发明内容Summary of the invention
本发明的目的是克服现有技术中的问题,提供一种预应力张拉封锚体系及施工方法能够方便地实现对风塔混塔结构端部配置的群孔锚具中的锚索的二次张拉。The purpose of the present invention is to overcome the problems in the prior art and provide a prestressed tensioning anchor system and a construction method that can conveniently achieve secondary tensioning of anchor cables in a group hole anchor configured at the end of a wind tower mixed tower structure.
本发明的预应力张拉封锚体系包括群孔锚具,所述群孔锚具上均匀设有多个第一固定孔,所述第一固定孔内设有第一夹片,以固定从第一固定孔中穿过的锚索,其特征在于,还包括张拉组件,所述张拉组件包括:The prestressed tension anchor sealing system of the present invention comprises a group hole anchor, wherein a plurality of first fixing holes are evenly arranged on the group hole anchor, and a first clip is arranged in the first fixing hole to fix the anchor cable passing through the first fixing hole, and is characterized in that it also comprises a tensioning assembly, wherein the tensioning assembly comprises:
承力架,一端罩设于群孔锚具外,另一端设有通孔;A load-bearing frame, one end of which is covered outside the group hole anchor, and the other end of which is provided with a through hole;
连接筒,一端与所述锚索固定连接;A connecting tube, one end of which is fixedly connected to the anchor cable;
延长钢绞线,一端与所述连接筒远离锚索的一端固定连接,另一端从所述通孔内穿至所述承力架远离群孔锚具的一侧;An extended steel strand has one end fixedly connected to an end of the connecting tube away from the anchor cable, and the other end passing through the through hole to a side of the bearing frame away from the group hole anchor;
张拉千斤顶,设于所述承力架远离群孔锚具的一端,张拉千斤顶一端抵压于承力架上,另一端与所述延长钢绞线固定连接。The tensioning jack is arranged at one end of the load-bearing frame away from the group hole anchor. One end of the tensioning jack is pressed against the load-bearing frame, and the other end is fixedly connected to the extended steel strand.
较佳地,原混凝土结构内预埋有喇叭管,所述喇叭管的裸露端从所述原混凝土结构内部伸出至原混凝土结构的表面,所述群孔锚具远离限位板的一面与所述裸露端端面贴合,各锚索从裸露端内穿出,并依次穿过对应的第一固定孔及限位孔,所述裸露端的外侧固定套设有环形支座,所述环形支座远离原混凝土结构的一侧面上设有环形凹槽,所述环形凹槽套设于所述裸露端的外侧,所述承力架一端形状大小与环形凹槽相适应,以嵌合于所述环形凹槽内,所述通孔设于承力架的另一端。Preferably, a trumpet tube is pre-embedded in the original concrete structure, and the exposed end of the trumpet tube extends from the inside of the original concrete structure to the surface of the original concrete structure. The side of the group hole anchor away from the limiting plate is in contact with the end face of the exposed end, and each anchor cable passes through the exposed end and passes through the corresponding first fixing hole and the limiting hole in sequence. An annular support is provided on the outer fixed sleeve of the exposed end, and an annular groove is provided on the side of the annular support away from the original concrete structure. The annular groove is sleeved on the outer side of the exposed end, and the shape and size of one end of the bearing frame are adapted to the annular groove so as to be embedded in the annular groove. The through hole is provided at the other end of the bearing frame.
较佳地,所述承力架远离群孔锚具的一端端面为平面,承力架远离群孔锚具的一端端面与所述群孔锚具的端面平行,所述通孔设于所述承力架远离群孔锚具的一端端面上,且所述通孔的轴心线与群孔锚具的端面垂直。Preferably, the end face of the load-bearing frame away from the group hole anchor is a plane, the end face of the load-bearing frame away from the group hole anchor is parallel to the end face of the group hole anchor, the through hole is arranged on the end face of the load-bearing frame away from the group hole anchor, and the axial centerline of the through hole is perpendicular to the end face of the group hole anchor.
较佳地,所述承力架为锥形,且承力架罩设于群孔锚具外的一端直径大于另一端直径。Preferably, the load-bearing frame is conical, and the diameter of one end of the load-bearing frame cover arranged outside the group hole anchor is larger than the diameter of the other end.
较佳地,所述连接筒包括两个单孔锚具和筒身,所述单孔锚具上均设有第二固定孔,两个单孔锚具上的第二固定孔同心设置,各单孔锚具内均设有第二夹片,以分别固定所述锚索和延长钢绞线,所述筒身包括平行设置的两个连接臂,两个连接臂均连接于两个单孔锚具之间,位于第二固定孔对称的两侧。Preferably, the connecting tube includes two single-hole anchors and a tube body, the single-hole anchors are each provided with a second fixing hole, the second fixing holes on the two single-hole anchors are concentrically arranged, and each single-hole anchor is provided with a second clip to respectively fix the anchor cable and the extended steel strand, and the tube body includes two connecting arms arranged in parallel, the two connecting arms are connected between the two single-hole anchors and are located on both sides of the second fixing hole symmetrically.
较佳地,所述裸露端上安装有封锚组件,所述封锚组件包括:Preferably, a sealing anchor assembly is installed on the exposed end, and the sealing anchor assembly comprises:
封锚罩,一端为开口端,封锚罩通过开口端罩设于群孔锚具的外侧,且与裸露端可拆卸连接;The anchor sealing cover has an open end at one end, and the anchor sealing cover is arranged on the outside of the group hole anchor through the open end, and is detachably connected to the exposed end;
限位板,位于封锚罩内,所述限位板的一面与群孔锚具端面贴合,限位板上布设有多个限位孔,所述限位孔与群孔锚具上的各孔一一对应,各限位孔与对应的第一固定孔同心设置,以使锚索依次穿过对应的第一固定孔及限位孔,所述限位孔的直径小于对应第一固定孔的直径;A limit plate is located in the anchor sealing cover, one side of the limit plate is in contact with the end face of the group hole anchor, a plurality of limit holes are arranged on the limit plate, the limit holes correspond to the holes on the group hole anchor one by one, each limit hole is concentrically arranged with the corresponding first fixing hole, so that the anchor cable passes through the corresponding first fixing hole and the limit hole in sequence, and the diameter of the limit hole is smaller than the diameter of the corresponding first fixing hole;
压力弹簧,两端分别固定连接于所述限位板远离群孔锚具的一面和封锚罩内,以使限位板抵压于第一夹片上。The two ends of the pressure spring are respectively fixedly connected to a side of the limit plate away from the group hole anchor and the inside of the anchor cover, so that the limit plate is pressed against the first clamping piece.
较佳地,所述压力弹簧的弹力方向与群孔锚具的端面垂直。Preferably, the elastic force direction of the pressure spring is perpendicular to the end surface of the group hole anchor.
较佳地,所述开口端内侧的形状大小及限位板的形状大小与所述群孔锚具横截面的形状大小一致。Preferably, the shape and size of the inner side of the opening end and the shape and size of the limiting plate are consistent with the shape and size of the cross section of the group hole anchor.
较佳地,所述群孔锚具外侧套设有密封垫片,且所述密封垫片的内侧形状大小与群孔锚具的横截面的形状大小一致。Preferably, a sealing gasket is sleeved on the outer side of the group hole anchor, and the shape and size of the inner side of the sealing gasket are consistent with the shape and size of the cross section of the group hole anchor.
上述的具有封锚组件的预应力张拉封锚体系的施工方法,包括以下步骤:The construction method of the prestressed tensioned anchor seal system with the anchor seal assembly comprises the following steps:
S1:安装群孔锚具:使各锚索分别穿过群孔锚具上各对应的第一固定孔,并使群孔锚具的一面与所述裸露端端面贴合后,通过第一夹片对对应的第一固定孔内的锚索进行固定;S1: Installing the group hole anchor: passing each anchor cable through the corresponding first fixing hole on the group hole anchor, and after one side of the group hole anchor is in contact with the exposed end surface, fixing the anchor cable in the corresponding first fixing hole by a first clamp;
S2:安装封锚罩:使各锚索穿过限位板上对应的各限位孔,并使限位板与群孔锚具端面贴合,用力按压封锚罩,使封锚罩的开口端套设于限位板及群孔锚具外,且使环形耳板及裸露端上相对应的螺栓孔对正,再通过固定螺栓连接相对应的螺栓孔,完成封锚罩的安装固定;S2: Install the anchor cover: make each anchor cable pass through the corresponding limiting holes on the limiting plate, and make the limiting plate fit with the end surface of the group hole anchor, press the anchor cover with force, so that the open end of the anchor cover is sleeved outside the limiting plate and the group hole anchor, and align the corresponding bolt holes on the annular ear plate and the exposed end, and then connect the corresponding bolt holes with fixing bolts to complete the installation and fixation of the anchor cover;
S3:在需要进行二次张拉时,先拆除位于下侧的固定螺栓,将封锚罩内的油脂排出,再将位于上侧的固定螺栓拆除,以将封锚罩及限位板和压力弹簧拆除;S3: When secondary tensioning is required, first remove the fixing bolts on the lower side, drain the grease in the anchor seal cover, and then remove the fixing bolts on the upper side to remove the anchor seal cover, the limit plate and the pressure spring;
S4:将延长钢绞线的一端与锚索通过连接筒连接;S4: Connect one end of the extended steel strand to the anchor cable through a connecting tube;
S5:安装承力架:将承力架的一端嵌合于所述环形凹槽内,将延长钢绞线的另一端从所述通孔内穿至所述承力架远离环形凹槽的一侧;S5: Install the load-bearing frame: insert one end of the load-bearing frame into the annular groove, and pass the other end of the extended steel strand through the through hole to the side of the load-bearing frame away from the annular groove;
S6:安装张拉千斤顶,使张拉千斤顶一端抵接于承力架上,另一端咬住延长钢绞线;S6: Install the tensioning jack so that one end of the tensioning jack abuts against the load-bearing frame and the other end bites the extended steel strand;
S7:千斤顶连接电源后,检查现场操作安全后,开始张拉,当张拉长度达到10cm~20cm后,可停止张拉操作;S7: After the jack is connected to the power supply, check the safety of the on-site operation and start tensioning. When the tensioning length reaches 10cm to 20cm, the tensioning operation can be stopped;
S8:完成张拉后,拆除张拉组件,最后再次进行步骤S2。S8: After the tensioning is completed, the tensioning components are removed, and finally step S2 is performed again.
与现有技术相比,本发明至少具有以下优点:Compared with the prior art, the present invention has at least the following advantages:
本发明的预应力张拉封锚体系通过设置张拉组件,将锚索通过连接筒与延长钢绞线连接,能够加长锚索的受力距离,再通过承力架罩设于群孔锚具外,能够使张拉千斤顶避开群孔锚具中的其他锚索,对单个锚索进行张拉,从而方便地实现对风塔混塔结构端部配置的群孔锚具中的锚索的二次张拉;The prestressed tensioning anchor sealing system of the present invention can lengthen the force-bearing distance of the anchor by setting a tensioning assembly, connecting the anchor cable with the extended steel strand through a connecting tube, and then setting a load-bearing frame cover outside the group hole anchor, so that the tensioning jack can avoid other anchor cables in the group hole anchor, and tension a single anchor cable, thereby conveniently realizing the secondary tensioning of the anchor cable in the group hole anchor configured at the end of the wind tower mixed tower structure;
同时,通过设置封锚组件,利用在封锚罩内的压力弹簧将限位板抵压在能够限制群孔锚具的第一固定孔内部的第一夹片上,能够限制第一夹片的位置,保持第一夹片平整,处于同一平面,进而提高第一夹片的稳定性,对封锚罩内锚索进行防护的同时,还能够避免第一夹片出现脱落的问题。At the same time, by setting up the anchor sealing assembly, the pressure spring in the anchor sealing cover is used to press the limit plate against the first clip inside the first fixing hole that can limit the group hole anchor, so as to limit the position of the first clip and keep the first clip flat and in the same plane, thereby improving the stability of the first clip, protecting the anchor cable in the anchor sealing cover, and preventing the first clip from falling off.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的承力架的结构示意图;FIG2 is a schematic structural diagram of a load-bearing frame of the present invention;
图3为本发明的连接筒的剖面连接结构示意图;FIG3 is a schematic diagram of a cross-sectional connection structure of a connecting tube of the present invention;
图4为本发明的封锚组件的结构示意图;FIG4 is a schematic structural diagram of a sealing and anchoring assembly of the present invention;
图5为本发明的限位板结构示意图。FIG. 5 is a schematic diagram of the structure of the limiting plate of the present invention.
附图标记说明:Description of reference numerals:
1、锚索;2、单孔锚具;3、第二夹片;4、筒身;5、延长钢绞线;6、承力架;7、原混凝土结构;8、群孔锚具;9、限位板;91、限位孔;10、油管;11、封锚保护罩;111、环形耳板;112、螺栓孔;12、压力弹簧;13、固定螺栓;14、裸露端;141、环形支座;142、环形凹槽;15、密封垫片。1. Anchor cable; 2. Single-hole anchor; 3. Second clamp; 4. Cylinder body; 5. Extended steel strand; 6. Load-bearing frame; 7. Original concrete structure; 8. Group-hole anchor; 9. Limit plate; 91. Limit hole; 10. Oil pipe; 11. Anchor sealing cover; 111. Annular ear plate; 112. Bolt hole; 12. Pressure spring; 13. Fixing bolt; 14. Exposed end; 141. Annular support; 142. Annular groove; 15. Sealing gasket.
具体实施方式DETAILED DESCRIPTION
下面结合附图1~图5,对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The specific implementation of the present invention is described in detail below in conjunction with Figures 1 to 5, but it should be understood that the protection scope of the present invention is not limited by the specific implementation. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
本发明提供的预应力张拉封锚体系及施工方法,包括群孔锚具8和张拉组件,群孔锚具8上均匀设有多个第一固定孔,第一固定孔内设有第一夹片,以固定从第一固定孔中穿过的锚索1,张拉组件包括承力架6、连接筒、延长钢绞线5和张拉千斤顶,承力架6,一端罩设于群孔锚具8外,另一端设有通孔,连接筒一端与锚索1固定连接,延长钢绞线5一端与连接筒远离锚索1的一端固定连接,另一端从通孔内穿至承力架6远离群孔锚具8的一侧,张拉千斤顶设于承力架6远离群孔锚具8的一端,张拉千斤顶一端抵压于承力架6上,另一端与延长钢绞线5固定连接,通过承力架6的安装,能够避免群孔锚具8中其他位置的锚索1对张拉千斤顶的阻碍,使张拉千斤顶得到支撑,便于对锚索1进行二次张拉。The prestressed tensioning anchor system and construction method provided by the present invention include a group hole anchor 8 and a tensioning assembly. The group hole anchor 8 is evenly provided with a plurality of first fixing holes, and a first clamp is provided in the first fixing hole to fix the anchor cable 1 passing through the first fixing hole. The tensioning assembly includes a bearing frame 6, a connecting tube, an extended steel strand 5 and a tensioning jack. The bearing frame 6 has one end cover arranged outside the group hole anchor 8 and the other end is provided with a through hole. One end of the connecting tube is fixedly connected to the anchor cable 1, and the extended steel strand 5 is provided with a through hole. One end is fixedly connected to the end of the connecting tube away from the anchor cable 1, and the other end passes through the through hole to the side of the load-bearing frame 6 away from the group hole anchor 8. The tensioning jack is arranged at the end of the load-bearing frame 6 away from the group hole anchor 8. One end of the tensioning jack is pressed against the load-bearing frame 6, and the other end is fixedly connected to the extended steel strand 5. Through the installation of the load-bearing frame 6, the anchor cable 1 at other positions in the group hole anchor 8 can be avoided from obstructing the tensioning jack, so that the tensioning jack is supported, which is convenient for secondary tensioning of the anchor cable 1.
作为一种优选的方式,原混凝土结构7内预埋有喇叭管,喇叭管的裸露端14从原混凝土结构7内部伸出至原混凝土结构7的表面,群孔锚具8远离限位板9的一面与裸露端14端面贴合,各锚索1从裸露端14内穿出,并依次穿过对应的第一固定孔及限位孔91,裸露端14的外侧固定套设有环形支座141,环形支座141远离原混凝土结构7的一侧面上设有环形凹槽142,环形凹槽142套设于裸露端14的外侧,承力架6一端形状大小与环形凹槽142相适应,以嵌合于环形凹槽142内,通孔设于承力架6的另一端,能够通过环形凹槽142的设置,提高二次张拉时承力架6的稳定性,避免承力架6出现滑移。As a preferred method, a trumpet tube is pre-embedded in the original concrete structure 7, and the exposed end 14 of the trumpet tube extends from the inside of the original concrete structure 7 to the surface of the original concrete structure 7. The side of the group hole anchor 8 away from the limiting plate 9 is in contact with the end face of the exposed end 14, and each anchor cable 1 passes through the exposed end 14 and passes through the corresponding first fixing hole and the limiting hole 91 in sequence. The outer fixed sleeve of the exposed end 14 is provided with an annular support 141, and an annular groove 142 is provided on the side of the annular support 141 away from the original concrete structure 7. The annular groove 142 is sleeved on the outer side of the exposed end 14, and the shape and size of one end of the bearing frame 6 are adapted to the annular groove 142 so as to be embedded in the annular groove 142. A through hole is provided at the other end of the bearing frame 6. The setting of the annular groove 142 can improve the stability of the bearing frame 6 during secondary tensioning and prevent the bearing frame 6 from slipping.
作为一种优选的方式,承力架6远离环形凹槽142的一端端面为平面,承力架6远离环形凹槽142的一端端面与群孔锚具8的端面平行,通孔设于承力架6远离环形凹槽142的一端端面上,且通孔的轴心线与群孔锚具8的端面垂直,能够改善承力架6及张拉千斤顶的受力状况,使承力架6及张拉千斤顶受到的力更加稳定,避免出现偏移。As a preferred embodiment, the end face of the load-bearing frame 6 away from the annular groove 142 is a plane, the end face of the load-bearing frame 6 away from the annular groove 142 is parallel to the end face of the group hole anchor 8, and the through hole is arranged on the end face of the load-bearing frame 6 away from the annular groove 142, and the axial center line of the through hole is perpendicular to the end face of the group hole anchor 8, which can improve the stress conditions of the load-bearing frame 6 and the tensioning jack, make the force applied to the load-bearing frame 6 and the tensioning jack more stable, and avoid deviation.
作为一种优选的方式,承力架6为锥形,且承力架6与环形凹槽142嵌合的一端直径大于另一端,能够增强承力架6受力能力。As a preferred embodiment, the load-bearing frame 6 is conical, and the diameter of one end of the load-bearing frame 6 that is engaged with the annular groove 142 is larger than the diameter of the other end, which can enhance the load-bearing capacity of the load-bearing frame 6.
作为一种优选的方式,连接筒包括两个单孔锚具2和筒身4,单孔锚具2上均设有第二固定孔,两个单孔锚具2上的第二固定孔同心设置,各单孔锚具2内均设有第二夹片3,以分别固定锚索1和延长钢绞线5,具体地,第二夹片3和第一夹片均为一对楔形的夹片,以在抵抗锚索1或延长钢绞线5带来的拉力时,能够将锚索1或延长钢绞线5,筒身4包括平行设置的两个连接臂,两个连接臂均连接于两个单孔锚具2之间,位于第二固定孔对称的两侧,采用上述技术方案,便于将锚索1或延长钢绞线5与对应的单孔锚具2连接,连接方便。As a preferred embodiment, the connecting tube includes two single-hole anchors 2 and a tube body 4. The single-hole anchors 2 are each provided with a second fixing hole. The second fixing holes on the two single-hole anchors 2 are concentrically arranged. Each single-hole anchor 2 is provided with a second clip 3 to fix the anchor cable 1 and the extended steel strand 5 respectively. Specifically, the second clip 3 and the first clip are both a pair of wedge-shaped clips, so that the anchor cable 1 or the extended steel strand 5 can be fixed while resisting the tension brought by the anchor cable 1 or the extended steel strand 5. The tube body 4 includes two connecting arms arranged in parallel. The two connecting arms are connected between the two single-hole anchors 2 and are located on both sides of the second fixing hole symmetrically. The above technical scheme is adopted to facilitate the connection of the anchor cable 1 or the extended steel strand 5 with the corresponding single-hole anchor 2, and the connection is convenient.
现有技术为了能够实现二次张拉,采用密封的封锚罩罩设在端部锚具外,在封锚罩内添加油脂,以实现预留钢绞线的防护,但这种封锚方式在受到振动后,会更容易出现端部锚具出现夹片脱落,以至于锚具松动的可能,导致需要提高检查频次,增加评估预应力损失及二次张拉的工作量,为此,作为一种优选的方式,裸露端14上安装有封锚组件,封锚组件包括封锚罩11、限位板9和压力弹簧12,封锚罩11一端为开口端,封锚罩11通过开口端罩设于群孔锚具8的外侧,且开口端的外侧固定套设有环形耳板111,环形耳板111及裸露端14上均设有相对应的螺栓孔112,以通过固定螺栓13连接相对应的螺栓孔112,具体地,环形耳板111及裸露端14上均环形阵列设有三个螺栓孔112,一个位于上侧,两个位于上侧,能够方便地进行封锚罩11的拆装和油脂的排放,同时,将封锚罩11固定在喇叭管的裸露端14,能够提高封锚罩11的稳定性,进而提高限位板9对第一夹片限制的稳定性,限位板9位于封锚罩11内,具体地,限位板9的原材料为钢铁,厚度为5mm,限位板9的一面与群孔锚具8端面贴合,限位板9上布设有多个限位孔91,限位孔91与群孔锚具8上的各孔一一对应,各限位孔91与对应的第一固定孔同心设置,以使锚索1依次穿过对应的第一固定孔及限位孔91,限位孔91的直径小于对应第一固定孔的直径,以便于限位板9抵于第一夹片上,压力弹簧12两端分别固定连接于限位板9远离群孔锚具8的一面和封锚罩11内,以将限位板9抵压于第一夹片上;In order to achieve secondary tensioning, the prior art uses a sealed anchor cover outside the end anchor, and grease is added inside the anchor cover to protect the reserved steel strand. However, this anchor sealing method is more likely to cause the end anchor to have a clip fall off after being vibrated, so that the anchor may loosen, resulting in the need to increase the inspection frequency and increase the workload of assessing prestress loss and secondary tensioning. For this reason, as a preferred method, an anchor sealing assembly is installed on the exposed end 14, and the anchor sealing assembly includes an anchor sealing cover 11, a limit plate 9 and a pressure spring 12. One end of the anchor sealing cover 11 is an open end. The anchor sealing cover 11 is arranged on the outside of the group hole anchor 8 through the open end, and the outer fixing sleeve of the open end is provided with an annular ear plate 111, and the annular ear plate 111 and the exposed end 14 are provided with corresponding bolt holes 112, so that the corresponding bolt holes 112 are connected by fixing bolts 13. Specifically, the annular ear plate 111 and the exposed end 14 are provided with three bolt holes 112 in an annular array. , one is located on the upper side, and two are located on the upper side, which can facilitate the disassembly and assembly of the anchor cover 11 and the discharge of grease. At the same time, fixing the anchor cover 11 to the exposed end 14 of the trumpet can improve the stability of the anchor cover 11, thereby improving the stability of the limit plate 9 on the first clamp. The limit plate 9 is located in the anchor cover 11. Specifically, the raw material of the limit plate 9 is steel with a thickness of 5mm. One side of the limit plate 9 is in contact with the end face of the group hole anchor 8, and a plurality of limit plates 9 are arranged on the limit plate 9. The limiting holes 91 correspond to the holes on the group hole anchor 8 one by one. Each limiting hole 91 is concentrically arranged with the corresponding first fixing hole, so that the anchor cable 1 passes through the corresponding first fixing hole and the limiting hole 91 in sequence. The diameter of the limiting hole 91 is smaller than the diameter of the corresponding first fixing hole, so that the limiting plate 9 can be pressed against the first clamping piece. The two ends of the pressure spring 12 are respectively fixedly connected to the side of the limiting plate 9 away from the group hole anchor 8 and the anchor cover 11, so as to press the limiting plate 9 against the first clamping piece.
能够通过在裸露端14安装封锚罩11,并利用封锚罩11内的压力弹簧12,将限位板9抵压在能够限制群孔锚具8的第一固定孔内部的第一夹片上,能够限制第一夹片的位置,保持第一夹片平整,使其处于同一平面内,从而避免裸露的锚索1发生锈蚀,当结构受到扰动,群孔锚具8出现松动后,无法再进行二次张拉。一些现有技术为了能够实现二次张拉,采用密封的封锚罩11罩设在群孔锚具8外,在封锚罩11内添加油脂,以实现锚索1的防护,同时避免群孔锚具8内的第一夹片脱落,避免锚具松动的可能,提高群孔锚具8的稳定性,减少需要张拉的次数。By installing the anchor cover 11 at the exposed end 14 and using the pressure spring 12 in the anchor cover 11, the limit plate 9 is pressed against the first clip inside the first fixing hole that can limit the group hole anchor 8, so as to limit the position of the first clip and keep the first clip flat so that it is in the same plane, thereby preventing the exposed anchor cable 1 from rusting. When the structure is disturbed and the group hole anchor 8 becomes loose, secondary tensioning cannot be performed. In order to achieve secondary tensioning, some existing technologies use a sealed anchor cover 11 to cover the outside of the group hole anchor 8, and add grease in the anchor cover 11 to protect the anchor cable 1, while preventing the first clip in the group hole anchor 8 from falling off, avoiding the possibility of the anchor loosening, improving the stability of the group hole anchor 8, and reducing the number of tensioning times required.
作为一种优选的方式,压力弹簧12的弹力方向与群孔锚具8的端面垂直,使限位板9与封锚罩11之间的力垂直于限位板9,避免封锚罩11的倾斜受力,提高封锚罩11使用寿命。As a preferred method, the elastic force direction of the pressure spring 12 is perpendicular to the end face of the group hole anchor 8, so that the force between the limit plate 9 and the anchor cover 11 is perpendicular to the limit plate 9, avoiding the tilting force of the anchor cover 11 and improving the service life of the anchor cover 11.
作为一种优选的方式,封锚罩11的一端设为开口端,以通过开口端固定罩设于群孔锚具8外,开口端的形状大小及限位板9的形状大小与群孔锚具8横截面的形状大小一致,能够提高封锚罩11及限位板9安装的稳定性,从而更好地避免第一夹片出现松动脱落的问题。As a preferred embodiment, one end of the anchor sealing cover 11 is set as an open end, so that the cover is fixed outside the group hole anchor 8 through the open end. The shape and size of the open end and the shape and size of the limiting plate 9 are consistent with the shape and size of the cross section of the group hole anchor 8, which can improve the installation stability of the anchor sealing cover 11 and the limiting plate 9, thereby better avoiding the problem of loosening and falling off of the first clip.
作为一种优选的方式,群孔锚具8外侧套设有密封垫片15,且密封垫片15的内侧形状大小与群孔锚具8的横截面的形状大小一致,在安装封锚罩11前,先将密封垫片15安装,再将封锚罩11的开口端抵压在密封垫片15上,能够提高密封效果。As a preferred method, a sealing gasket 15 is sleeved on the outside of the group hole anchor 8, and the inner shape and size of the sealing gasket 15 are consistent with the shape and size of the cross section of the group hole anchor 8. Before installing the sealing anchor cover 11, the sealing gasket 15 is installed first, and then the open end of the sealing anchor cover 11 is pressed against the sealing gasket 15, which can improve the sealing effect.
作为一种优选的方式,多个锚索1中至少一个中耦合有光栅传感器,以构成智能钢绞线,具体地,通过在锚索的加工制作过程中将光纤布里渊或光纤光栅传感元件植入其中制作而成,是将锚索中的一丝替换制作而成,每根锚索单独成体系,应用起来简单方便,可与普通锚索不分位置的一起穿束使用,而且成本较低,精度和强度均较高,智能钢绞线位于封锚罩11内的一端连接有光纤跳线头,以通过光纤跳线头连接光纤解调仪,具体地,当需要检测是否需要二次张拉时,打开封锚罩11,然后用光纤解调仪连接光纤跳线头进行数据采集,通过智能钢绞线,可随时观测预应力的受力情况,当群孔锚具8出现松动,锚索1损失增大后,可通过智能钢绞线测量锚索损失多少。评估后可进行再一次的张拉。尤其是针对于风塔结构,可以不停机进行锚索的受力测量,节约经济成本,且锚索1的力值损失不严重时,可不进行张拉操作,减少了盲目停机引起的经济损失。As a preferred method, at least one of the multiple anchor cables 1 is coupled with a grating sensor to form an intelligent steel strand. Specifically, it is made by implanting a fiber Brillouin or fiber Bragg grating sensor element into the anchor cable during its processing and manufacturing process. It is made by replacing one strand in the anchor cable. Each anchor cable is a separate system, which is simple and convenient to use. It can be used together with ordinary anchor cables regardless of position. It has low cost, high precision and strength. One end of the intelligent steel strand located in the anchor sealing cover 11 is connected to a fiber jumper head, which is connected to a fiber demodulator through the fiber jumper head. Specifically, when it is necessary to detect whether secondary tensioning is required, the anchor sealing cover 11 is opened, and then the fiber jumper head is connected to the fiber demodulator for data collection. Through the intelligent steel strand, the stress of the prestress can be observed at any time. When the group hole anchor 8 becomes loose and the loss of the anchor cable 1 increases, the loss of the anchor cable can be measured through the intelligent steel strand. After evaluation, tensioning can be performed again. Especially for wind tower structures, the force measurement of the anchor cable can be carried out without stopping the machine, saving economic costs, and when the force loss of the anchor cable 1 is not serious, the tensioning operation can be omitted, reducing the economic losses caused by blind shutdown.
具有封锚组件的预应力张拉封锚体系的施工方法,包括以下步骤:The construction method of the prestressed tensioned anchor seal system with an anchor seal assembly comprises the following steps:
S1:安装群孔锚具8:使各锚索1分别穿过群孔锚具8上各对应的第一固定孔,并使群孔锚具8的一面与裸露端14端面贴合后,通过第一夹片对对应的第一固定孔内的锚索1进行固定;S1: Installing the group hole anchor 8: Passing each anchor cable 1 through the corresponding first fixing hole on the group hole anchor 8, and after one side of the group hole anchor 8 is in contact with the end surface of the exposed end 14, the anchor cable 1 in the corresponding first fixing hole is fixed by a first clamp;
S2:安装封锚罩11:先安装密封垫片15,再使各锚索1穿过限位板9上对应的各限位孔91,并使限位板9与群孔锚具8端面贴合,用力按压封锚罩11,使封锚罩11的开口端套设于限位板9及群孔锚具8外,压力弹簧12被压缩,且使环形耳板111及裸露端14上相对应的螺栓孔112对正,再通过固定螺栓13连接相对应的螺栓孔112,完成封锚罩11的安装固定,具体地,封锚罩11与油管10连通,以通过油管10向封锚罩11内注入油脂;S2: Install the anchor cover 11: first install the sealing gasket 15, then make each anchor cable 1 pass through the corresponding limiting holes 91 on the limiting plate 9, and make the limiting plate 9 fit with the end surface of the group hole anchor 8, press the anchor cover 11 with force, so that the open end of the anchor cover 11 is sleeved outside the limiting plate 9 and the group hole anchor 8, the pressure spring 12 is compressed, and the corresponding bolt holes 112 on the annular ear plate 111 and the exposed end 14 are aligned, and then the corresponding bolt holes 112 are connected by the fixing bolts 13 to complete the installation and fixation of the anchor cover 11. Specifically, the anchor cover 11 is connected with the oil pipe 10, so that grease is injected into the anchor cover 11 through the oil pipe 10;
S3:在需要进行二次张拉时,先拆除位于下侧的固定螺栓13,将封锚罩11内的油脂排出,再将位于上侧的固定螺栓13拆除,以将封锚罩11及限位板9和压力弹簧12拆除;S3: When secondary tensioning is required, first remove the fixing bolts 13 on the lower side to discharge the grease in the anchor seal cover 11, and then remove the fixing bolts 13 on the upper side to remove the anchor seal cover 11, the limit plate 9 and the pressure spring 12;
S4:将延长钢绞线5的一端与锚索1通过连接筒连接;S4: Connect one end of the extended steel strand 5 to the anchor cable 1 through a connecting tube;
S5:安装承力架6:将承力架6的一端嵌合于环形凹槽142内,将延长钢绞线5的另一端从通孔内穿至承力架6远离环形凹槽142的一侧;S5: Install the load-bearing frame 6: insert one end of the load-bearing frame 6 into the annular groove 142, and pass the other end of the extended steel strand 5 through the through hole to the side of the load-bearing frame 6 away from the annular groove 142;
S6:安装张拉千斤顶,使张拉千斤顶一端抵接于承力架6上,另一端咬住延长钢绞线5;S6: Install the tensioning jack so that one end of the tensioning jack abuts against the load-bearing frame 6 and the other end bites the extended steel strand 5;
S7:千斤顶连接电源后,检查现场操作安全后,开始张拉,当张拉长度达到10cm~20cm后,可停止张拉操作;S7: After the jack is connected to the power supply, check the safety of the on-site operation and start tensioning. When the tensioning length reaches 10cm to 20cm, the tensioning operation can be stopped;
S8:完成张拉后,拆除张拉组件,最后再次进行步骤S2。S8: After the tensioning is completed, the tensioning components are removed, and finally step S2 is performed again.
在本发明的描述中,需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、物品或者设备中还存在另外的相同要素。In the description of the present invention, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprises", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprising a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”“安装”“相连”“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect" and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变形,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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