Disclosure of Invention
In order to solve the defects in the background art, the invention aims to provide a PEEK resin polymer, a preparation method and application thereof, wherein a hydroxyl-terminated intermediate is generated by reacting fluorine-containing dihydric alcohol and dichlorimidophenoxy benzophenone, and then the hydroxyl-terminated intermediate is introduced into a PEEK resin polymer structure, so that the dissolution performance of the PEEK resin polymer is enhanced, and meanwhile, the hydrophobicity and the heat resistance of the PEEK resin polymer are improved.
The aim of the invention can be achieved by the following technical scheme:
A PEEK resin polymer comprising repeat units of formula I and formula II:
(formula I);
(formula II);
wherein the molar content of the repeating unit shown in the formula I is 20-30%.
Preferably, the preparation method of the PEEK resin polymer comprises the following steps:
A. taking hexafluorobutanol, heating to 75-85 ℃, adding isophorone diisocyanate and dibutyltin dilaurate to react for 2-3 hours, then cooling to room temperature, adding diethanolamine to continue to react for 10-20 minutes, and washing and drying after the reaction is completed to obtain fluorine-containing dihydric alcohol;
B. Taking 4,4' -bis (3-aminophenoxy) benzophenone, 4-chlorophthalic anhydride and toluene in a reactor, heating to 130-145 ℃, carrying out reflux reaction for 3-5 hours, heating to 165-175 ℃ and continuing to react for 1-2 hours, discharging a system solution in absolute ethyl alcohol after the reaction is finished, washing with toluene, carrying out suction filtration and drying, and thus obtaining the dichlorimide phenoxybenzophenone;
C. Taking fluorine-containing dihydric alcohol and dichlorimide phenoxy benzophenone, adding tetrahydrofuran solvent into the reactor, stirring and reacting for 5-7 h, adding triethylamine in batches in the reaction process, removing hydrogen chloride generated by the reaction, and carrying out suction filtration, rotary evaporation and drying after the reaction is finished to prepare a hydroxyl-terminated intermediate;
D. And (3) taking 4,4' -difluorobenzophenone, hydroquinone and a hydroxyl-terminated intermediate in a reactor, adding alkali carbonate, sulfolane and toluene solvent, heating to 145-155 ℃ for reaction for 2-3 hours, heating to 160-180 ℃ for continuous reaction for 0.5-1 hour, heating to 195-220 ℃ for reaction for 2-3 hours, pouring the generated product into deionized water after the reaction is finished, washing, filtering and drying to obtain the PEEK resin polymer.
Preferably, in the step A, the molar ratio of the hexafluorobutanol, the isophorone diisocyanate and the diethanolamine is 1-1.05:1:1-1.02.
Preferably, in the step B, the molar ratio of the 4,4' -bis (3-aminophenoxy) benzophenone to the 4-chlorophthalic anhydride is 1:2-2.3.
Preferably, in the step C, the molar ratio of the fluorine-containing dihydric alcohol to the dichlorimide phenoxy benzophenone is 2-2.5:1.
Preferably, the molar ratio of the total molar ratio of the hydroquinone to the hydroxyl-terminated intermediate to the molar ratio of the 4,4' -difluorobenzophenone in the step D is 1-1.03:1.
Preferably, in the step D, the alkali metal carbonate is formed by mixing anhydrous potassium carbonate and anhydrous sodium carbonate according to a molar ratio of 15-19:1.
The use of PEEK resin polymers as described above for the preparation of cartridge casings, high temperature resistant electronics and aerospace structural members.
The invention has the beneficial effects that:
The invention uses hexafluorobutanol, isophorone diisocyanate and diethanolamine as raw materials, hydroxyl in the structure of hexafluorobutanol and isocyanato group connected with methylene in the structure of isophorone diisocyanate react to prepare fluorine-containing isocyanate substances, then the fluorine-containing isocyanate substances continuously react with diethanolamine, secondary amine in the structure of diethanolamine is active than the hydroxyl, secondary amine in the diethanolamine reacts with the isocyanato group directly connected with cyclohexane ring to generate fluorine-containing dihydric alcohol by controlling the temperature, meanwhile, 4 '-bis (3-aminophenoxy) benzophenone and 4-chlorophthalic anhydride are used as raw materials to synthesize the dichlorimide phenoxy benzophenone, then the prepared fluorine-containing dihydric alcohol and the dichlorimide phenoxy benzophenone are subjected to substitution reaction to prepare hydroxyl-terminated intermediates, and finally the hydroxyl-terminated intermediates, 4' -difluorobenzophenone and hydroquinone are used as raw materials to copolymerize to obtain the PEEK resin polymer. The flexible chain segment in the PEEK resin polymer structure enhances the solubility, the introduced fluorine-containing group enhances the hydrophobicity, the application of the PEEK resin polymer in the fields of hydrophobic coatings, electronic devices, information materials and the like is expanded, the introduced imide structure enhances the heat resistance, and the application of PEEK resin polymer in the fields of cartridge cases, high-temperature-resistant electronic devices, aerospace structural members and the like is further expanded.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1a method for preparing a PEEK resin polymer includes the steps of:
A. 9.10g of hexafluorobutanol is taken and heated to 80 ℃, 11.11g of isophorone diisocyanate and 0.005g of dibutyltin dilaurate are added for reaction for 3 hours, then the reaction is cooled to room temperature, 5.26g of diethanolamine is added for continuous reaction for 20 minutes, and after the reaction is completed, the fluorine-containing dihydric alcohol is prepared through washing and drying;
The infrared test chart of the fluorine-containing diol is shown in figure 1, wherein the characteristic absorption peak of-OH at 3329cm -1, the absorption peak of C-F bond at 1242cm -1 and 2028cm -1 and the characteristic absorption peak of isocyanate group at 2268cm -1 disappear, which indicates that the fluorine-containing diol is successfully synthesized;
B. 9.91g of 4,4' -bis (3-aminophenoxy) benzophenone, 9.13g of 4-chlorophthalic anhydride and toluene are taken in a reactor, heated to 140 ℃ for reflux reaction for 5 hours, then heated to 170 ℃ for continuous reaction for 1 hour, after the reaction is completed, the system solution is discharged in absolute ethyl alcohol, washed by toluene, filtered and dried by suction, and the dichlorimide phenoxybenzophenone is prepared;
An infrared test chart of the dichlorimide phenoxy benzophenone is shown in figure 2, wherein an aromatic ring C-H telescopic vibration absorption peak is arranged at a position 3050cm -1, an imide ring carbonyl vibration absorption peak is arranged at a position 1720cm -1, a C-N vibration absorption peak is arranged at a position 1610cm -1, a benzene ring skeleton absorption peak is arranged at a position 1500cm -1, an imide benzene ring characteristic absorption peak is arranged at a position 1380cm -1, and an aromatic ether telescopic vibration absorption peak is arranged at a position 1200cm -1, so that the dichlorimide phenoxy benzophenone is successfully synthesized;
C. Taking 12.19g of fluorine-containing dihydric alcohol and 7.26g of dichlorimide phenoxy benzophenone in a reactor, adding 100mL of tetrahydrofuran, stirring and reacting for 6 hours, adding 2.12g of triethylamine in batches in the reaction process, removing hydrogen chloride generated by the reaction, and carrying out suction filtration, rotary evaporation and drying after the reaction is finished to prepare a hydroxyl-terminated intermediate;
D. 6.55g of 4,4' -difluorobenzophenone, 2.48g of hydroquinone and 12.54g of hydroxyl-terminated intermediate are taken and placed in a reactor, 3.94g of anhydrous potassium carbonate, 0.16g of anhydrous sodium carbonate, 34.8mL of sulfolane and 10mL of toluene solvent are added, the temperature is raised to 150 ℃ for reaction for 3 hours, then the temperature is raised to 170 ℃ for continuous reaction for 1 hour, the temperature is raised to 200 ℃ for reaction for 2 hours, and the product produced after the reaction is poured into deionized water, and the PEEK resin polymer is prepared through washing, filtering and drying.
Example 2 a method for preparing a PEEK resin polymer includes the steps of:
A. 9.10g of hexafluorobutanol is taken and heated to 80 ℃, 11.11g of isophorone diisocyanate and 0.005g of dibutyltin dilaurate are added for reaction for 3 hours, then the reaction is cooled to room temperature, 5.26g of diethanolamine is added for continuous reaction for 20 minutes, and after the reaction is completed, the fluorine-containing dihydric alcohol is prepared through washing and drying;
B. 9.91g of 4,4' -bis (3-aminophenoxy) benzophenone, 9.13g of 4-chlorophthalic anhydride and toluene are taken in a reactor, heated to 140 ℃ for reflux reaction for 5 hours, then heated to 170 ℃ for continuous reaction for 1 hour, after the reaction is completed, the system solution is discharged in absolute ethyl alcohol, washed by toluene, filtered and dried by suction, and the dichlorimide phenoxybenzophenone is prepared;
C. Taking 12.19g of fluorine-containing dihydric alcohol and 7.26g of dichlorimide phenoxy benzophenone in a reactor, adding 100mL of tetrahydrofuran, stirring and reacting for 6 hours, adding 2.12g of triethylamine in batches in the reaction process, removing hydrogen chloride generated by the reaction, and carrying out suction filtration, rotary evaporation and drying after the reaction is finished to prepare a hydroxyl-terminated intermediate;
D. 6.55g of 4,4' -difluorobenzophenone, 2.31g of hydroquinone and 15.04g of hydroxyl-terminated intermediate are taken and placed in a reactor, 3.94g of anhydrous potassium carbonate, 0.16g of anhydrous sodium carbonate, 34.8mL of sulfolane and 10mL of toluene solvent are added, the temperature is raised to 150 ℃ for reaction for 3 hours, then the temperature is raised to 170 ℃ for continuous reaction for 1 hour, the temperature is raised to 200 ℃ for reaction for 2 hours, and the product produced after the reaction is poured into deionized water, and the PEEK resin polymer is prepared through washing, filtering and drying.
Example 3a method of preparing a PEEK resin polymer includes the steps of:
A. 9.10g of hexafluorobutanol is taken and heated to 80 ℃, 11.11g of isophorone diisocyanate and 0.005g of dibutyltin dilaurate are added for reaction for 3 hours, then the reaction is cooled to room temperature, 5.26g of diethanolamine is added for continuous reaction for 20 minutes, and after the reaction is completed, the fluorine-containing dihydric alcohol is prepared through washing and drying;
B. 9.91g of 4,4' -bis (3-aminophenoxy) benzophenone, 9.13g of 4-chlorophthalic anhydride and toluene are taken in a reactor, heated to 140 ℃ for reflux reaction for 5 hours, then heated to 170 ℃ for continuous reaction for 1 hour, after the reaction is completed, the system solution is discharged in absolute ethyl alcohol, washed by toluene, filtered and dried by suction, and the dichlorimide phenoxybenzophenone is prepared;
C. Taking 12.19g of fluorine-containing dihydric alcohol and 7.26g of dichlorimide phenoxy benzophenone in a reactor, adding 100mL of tetrahydrofuran, stirring and reacting for 6 hours, adding 2.12g of triethylamine in batches in the reaction process, removing hydrogen chloride generated by the reaction, and carrying out suction filtration, rotary evaporation and drying after the reaction is finished to prepare a hydroxyl-terminated intermediate;
D. 6.55g of 4,4' -difluorobenzophenone, 2.64g of hydroquinone and 10.03g of hydroxyl-terminated intermediate are taken and put into a reactor, 3.94g of anhydrous potassium carbonate, 0.16g of anhydrous sodium carbonate, 34.8mL of sulfolane and 10mL of toluene solvent are added, the temperature is raised to 150 ℃ for reaction for 3 hours, then the temperature is raised to 170 ℃ for continuous reaction for 1 hour, the temperature is raised to 200 ℃ for reaction for 2 hours, and the product generated after the reaction is poured into deionized water, and the PEEK resin polymer is prepared through washing, filtering and drying.
Comparative example 1a method for preparing a PEEK resin polymer includes the steps of:
A. 9.91g of 4,4' -bis (3-aminophenoxy) benzophenone, 9.13g of 4-chlorophthalic anhydride and toluene are taken in a reactor, heated to 140 ℃ for reflux reaction for 5 hours, then heated to 170 ℃ for continuous reaction for 1 hour, after the reaction is completed, the system solution is discharged in absolute ethyl alcohol, washed by toluene, filtered and dried by suction, and the dichlorimide phenoxybenzophenone is prepared;
B. 6.55g of 4,4' -difluorobenzophenone, 2.48g of hydroquinone and 5.44g of bischloroimide phenoxy benzophenone are taken and placed in a reactor, 3.94g of anhydrous potassium carbonate, 0.16g of anhydrous sodium carbonate, 34.8mL of sulfolane and 10mL of toluene solvent are added, the temperature is raised to 150 ℃ for reaction for 3 hours, then the temperature is raised to 170 ℃ for continuous reaction for 1 hour, the temperature is raised to 200 ℃ for reaction for 2 hours, and the product generated after the reaction is poured into deionized water, and the PEEK resin polymer is prepared through washing, filtering and drying.
Comparative example 2 a method for preparing a PEEK resin polymer includes the steps of:
6.55g of 4,4' -difluorobenzophenone, 2.48g of hydroquinone and 0.93g of 2, 5-dihydroxytoluene are taken and placed in a reactor, 3.94g of anhydrous potassium carbonate, 0.16g of anhydrous sodium carbonate, 34.8mL of sulfolane and 10mL of toluene solvent are added, the temperature is raised to 150 ℃ for reaction for 3 hours, then the temperature is raised to 170 ℃ for continuous reaction for 1 hour, the temperature is raised to 200 ℃ for reaction for 2 hours, and the product produced after the reaction is poured into deionized water, and the PEEK resin polymer is prepared through washing, filtering and drying.
Performance detection
PEEK resin polymers prepared in examples 1-3 and comparative examples 1-2 were subjected to performance test:
(1) Dissolution test, namely, at normal temperature, 0.01g of PEEK resin polymer prepared in examples 1-3 is added into 1mL of solvent respectively, and the dissolution performance of a sample is tested, and the test results are shown in Table 1.
Note that +is dissolved and-is insoluble
As can be seen from the data results in Table 1, the PEEK resin polymers prepared in examples 1-3 of the present invention are soluble in most common organic solvents, and the polymer solubility is strong, because the introduction of trifluoromethyl in fluorine-containing dihydric alcohol enhances the flexibility of molecular chains, and the introduction of imide structure in the dichlorimide phenoxy benzophenone destroys the regularity of the polyether ether ketone structure, increases the free volume of the polymer main chain, makes the solvent molecules more easily penetrate, thereby improving the solubility of PEEK resin polymer.
(2) And (2) measuring the glass transition temperature (Tg) of the PEEK resin polymer by using a differential scanning calorimeter, weighing 8mg of sample in the test process, setting the temperature range to 50-380 ℃, heating twice under the protection of nitrogen, and the temperature rise and fall rate to 10 ℃ per minute, testing the PEEK resin polymer sample by using a thermogravimetric analyzer under the nitrogen atmosphere, and testing the PEEK resin polymer sample to 800 ℃ at the temperature rise rate of 10 ℃ per minute, and testing the water contact angle by using a contact angle measuring instrument, wherein the data result is shown in Table 2.
As can be seen from the data in Table 2, the PEEK resin polymers prepared in examples 1-3 of the present invention have glass transition temperatures of more than 170 ℃,5% thermal weight loss temperatures and 10% thermal weight loss temperatures of more than 550 ℃, and have strong heat resistance because the PEEK resin polymers have high heat stability determined by the polymer chain structure, the polarity of the imide structure introduced by the hydroxyl-terminated intermediate is strong, intermolecular forces exist between the molecular chains, so that the PEEK resin polymers have high thermal decomposition temperatures, and water contact angles of more than 120 DEG, because fluorine has strong electronegativity, and the introduction of fluorine atoms enhances the hydrophobic property of the PEEK resin polymers. Wherein no fluorine-containing dihydric alcohol is introduced in comparative example 1, the measured hydrophobic property is reduced compared with examples 1-3, no hydroxyl-terminated intermediate is introduced in comparative example 2, and the measured water contact angle, glass transition temperature and thermal decomposition temperature are reduced compared with examples 1-3, which shows that the introduction of the hydroxyl-terminated intermediate can improve the hydrophobic property and heat resistance of PEEK resin polymer to a certain extent.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims.