CN118875867A - A device for removing excess material for the production of aluminum doors and windows - Google Patents
A device for removing excess material for the production of aluminum doors and windows Download PDFInfo
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- CN118875867A CN118875867A CN202411362010.XA CN202411362010A CN118875867A CN 118875867 A CN118875867 A CN 118875867A CN 202411362010 A CN202411362010 A CN 202411362010A CN 118875867 A CN118875867 A CN 118875867A
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- fixedly connected
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- grinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/06—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by liquid or gas pressure only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/007—Cleaning of grinding wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明属于余料去除技术领域,具体的说是一种铝制门窗生产用余料去除装置,包括工作台,所述工作台的上表面固接有两个导杆,两个所述导杆圆周面上滑动连接有若干个导块,若干个所述导块的上表面固接有同一个固定板,所述固定板的上表面固接有支撑架,所述第一电机的输出端固接有打磨刀盘,所述支撑杆的一侧设置有清理件,所述清理件包括固接在支撑杆一侧的定位块,通过设置清洁盘,解决了由于打磨刀盘在经过一段时间的使用后其表面会附着有一定量的金属粉末,这些金属粉末会粘连在打磨盘的表面,从而使其在后续的打磨过程中,降低其打磨效率,不能够对铝制门窗生产的余料进行有效的清除,从而产生生产质量低的问题。
The present invention belongs to the technical field of waste material removal, and specifically is a waste material removal device for aluminum door and window production, comprising a workbench, wherein two guide rods are fixedly connected to the upper surface of the workbench, and a plurality of guide blocks are slidably connected to the circumferential surfaces of the two guide rods, and the upper surfaces of the plurality of guide blocks are fixedly connected to the same fixed plate, and the upper surface of the fixed plate is fixedly connected to a support frame, and a grinding disc is fixedly connected to the output end of the first motor, and a cleaning piece is provided on one side of the support rod, and the cleaning piece includes a positioning block fixedly connected to one side of the support rod. By providing a cleaning disc, the problem that a certain amount of metal powder will be attached to the surface of the grinding disc after a period of use, and the metal powder will adhere to the surface of the grinding disc, thereby reducing its grinding efficiency in the subsequent grinding process, and being unable to effectively remove the waste materials in the production of aluminum doors and windows, thereby causing the problem of low production quality.
Description
技术领域Technical Field
本发明属于余料去除技术领域,具体的说是一种铝制门窗生产用余料去除装置。The invention belongs to the technical field of excess material removal, in particular to a excess material removal device for producing aluminum doors and windows.
背景技术Background Art
铝合金门窗,是指采用铝合金挤压型材为框和扇料制作的门窗称为铝合金门窗,简称铝门窗,然而生产出来的铝制门窗上面还有余料不能马上投入使用,因此人们需要对余料进行去除,打磨出适合使用的铝制门窗。Aluminum alloy doors and windows refer to doors and windows made of aluminum alloy extruded profiles as frames and sashes. However, there is still some waste material on the produced aluminum doors and windows and they cannot be put into use immediately. Therefore, people need to remove the waste material and polish them into suitable aluminum doors and windows.
公开号为CN112894568B的一项专利公开了一种铝制门窗生产用余料去除装置,包括有支撑腿、工作板、移动机构和初级夹紧机构,首先将一整块的铝制门窗放在工作板上,随后启动移动机构,手动移动初级夹紧机构,使其对铝制门窗进行夹紧,随后对移动的铝制门窗进行余料去除,去除余料后,松手并控制移动机构反向运动复位,最后关闭移动机构。A patent with publication number CN112894568B discloses a waste material removal device for aluminum door and window production, including supporting legs, a working plate, a moving mechanism and a primary clamping mechanism. First, a whole piece of aluminum door and window is placed on the working plate, then the moving mechanism is started, and the primary clamping mechanism is manually moved to clamp the aluminum door and window. Then, the waste material of the moved aluminum door and window is removed. After removing the waste material, let go and control the moving mechanism to move in the opposite direction to reset, and finally the moving mechanism is closed.
上述方案在实际运用中还存在一些问题,在使用现有的余料去除装置过程中,打磨刀盘在经过一段时间的使用后其表面会附着有一定量的金属粉末,这些金属粉末会粘连在打磨盘的表面,从而使其在后续的打磨过程中,降低其打磨效率,不能够对铝制门窗生产的余料进行有效的清除,从而产生生产质量低的问题。There are still some problems in the actual application of the above scheme. In the process of using the existing waste material removal device, a certain amount of metal powder will adhere to the surface of the grinding disc after a period of use. These metal powders will stick to the surface of the grinding disc, thereby reducing its grinding efficiency in the subsequent grinding process, and the waste materials produced by the aluminum doors and windows cannot be effectively removed, resulting in low production quality problems.
为此,本发明提供一种铝制门窗生产用余料去除装置。To this end, the present invention provides a waste material removing device for producing aluminum doors and windows.
发明内容Summary of the invention
为了弥补现有技术的不足,解决背景技术中所提出的至少一个技术问题。In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种铝制门窗生产用余料去除装置,包括工作台,所述工作台的上表面固接有两个导杆,两个所述导杆圆周面上滑动连接有若干个导块,若干个所述导块的上表面固接有同一个固定板,所述固定板的上表面固接有支撑架,所述支撑架的中部固接有支撑杆,所述支撑杆的一侧固接有连接板,所述连接板的一侧固接有第一电机,所述第一电机的输出端固接有打磨刀盘,所述支撑杆的一侧设置有清理件,所述清理件包括固接在支撑杆一侧的定位块;The technical solution adopted by the present invention to solve its technical problem is: the waste material removal device for aluminum door and window production described in the present invention comprises a workbench, the upper surface of the workbench is fixedly connected to two guide rods, a plurality of guide blocks are slidably connected to the circumferential surfaces of the two guide rods, the upper surfaces of the plurality of guide blocks are fixedly connected to the same fixed plate, the upper surface of the fixed plate is fixedly connected to a support frame, the middle part of the support frame is fixedly connected to a support rod, one side of the support rod is fixedly connected to a connecting plate, one side of the connecting plate is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a grinding cutter disc, one side of the support rod is provided with a cleaning piece, and the cleaning piece comprises a positioning block fixedly connected to one side of the support rod;
固接在定位块一侧的清理盘,所述清理盘靠近打磨刀盘的一侧固接有若干个毛刷,所述清理盘用于打磨刀盘表面金属粉的清理。A cleaning disc is fixedly connected to one side of the positioning block, and a plurality of brushes are fixedly connected to one side of the cleaning disc close to the grinding disc. The cleaning disc is used to clean metal powder on the surface of the grinding disc.
优选的,还包括固接在支撑杆上表面的两个定位箱,两个所述定位箱的下表面均固接有喷管,两个所述喷管对称设置在打磨刀盘的两侧,每个所述定位箱的下表面均放置有一定量的抛光剂。Preferably, it also includes two positioning boxes fixedly connected to the upper surface of the support rod, the lower surfaces of the two positioning boxes are fixedly connected with nozzles, the two nozzles are symmetrically arranged on both sides of the grinding disc, and a certain amount of polishing agent is placed on the lower surface of each positioning box.
优选的,所述固定板的上表面转动连接有若干个限位轮,若干个所述限位轮用于铝材的输送。Preferably, the upper surface of the fixed plate is rotatably connected to a plurality of limiting wheels, and the plurality of limiting wheels are used for conveying aluminum materials.
优选的,每个所述限位轮的表面均为磨砂,若干个所述限位轮能够用于对铝材侧面的打磨。Preferably, the surface of each of the limiting wheels is frosted, and a plurality of the limiting wheels can be used to grind the side of the aluminum material.
优选的,所述固定板的上表面固接有两个第一液压缸,每个所述第一液压缸的输出端均固接有限位夹,两个所述限位夹用于对铝材的夹持固定。Preferably, two first hydraulic cylinders are fixedly connected to the upper surface of the fixing plate, and an output end of each of the first hydraulic cylinders is fixedly connected to a limit clamp, and the two limit clamps are used to clamp and fix the aluminum material.
优选的,每个所述限位夹的内壁均固接有橡胶垫,每个所述橡胶垫的截面与限位夹相同,所述橡胶垫用于保护铝材打磨抛光过程中的固定。Preferably, a rubber pad is fixedly connected to the inner wall of each of the limit clamps, and the cross-section of each of the rubber pads is the same as that of the limit clamp. The rubber pads are used to protect the aluminum material during grinding and polishing.
优选的,所述固定板的上表面固接有若干个支撑柱,若干个所述支撑柱的上表面固接有固定箱,所述固定箱内设置有喷雾组件,所述喷雾组件用于对打磨后金属粉尘的降尘。Preferably, a plurality of support columns are fixedly connected to the upper surface of the fixed plate, and a fixed box is fixedly connected to the upper surfaces of the plurality of support columns. A spray assembly is arranged in the fixed box, and the spray assembly is used to reduce metal dust after grinding.
优选的,所述喷雾组件包括转动连接在固定箱内部的往复螺杆,所述往复螺杆靠近第一电机的一端固接有转动轮,所述第一电机的输出端也固接有转动轮,两个所述转动轮之间传动连接有第一带钢,所述往复螺杆的圆周面上滑动连接有滑动板,所述固定箱的上表面固接有储存箱,所述储存箱的下表面开设有定位孔,所述固定箱对应定位孔的位置也开设有定位孔,所述固定箱靠近打磨刀盘的一侧开设有若干个喷口。Preferably, the spray assembly includes a reciprocating screw rotatably connected to the inside of a fixed box, a rotating wheel is fixedly connected to one end of the reciprocating screw close to the first motor, a rotating wheel is also fixedly connected to the output end of the first motor, a first strip of steel is transmission-connected between the two rotating wheels, a sliding plate is slidably connected to the circumferential surface of the reciprocating screw, a storage box is fixedly connected to the upper surface of the fixed box, a positioning hole is provided on the lower surface of the storage box, a positioning hole is also provided at the position of the fixed box corresponding to the positioning hole, and a plurality of nozzles are provided on the side of the fixed box close to the grinding disc.
优选的,所述储存箱的上表面螺纹连接有密封盖,所述固定箱的上表面开设有两个固定孔,两个所述固定孔用于平衡固定箱内的压强。Preferably, a sealing cover is threadedly connected to the upper surface of the storage box, and two fixing holes are opened on the upper surface of the fixed box, and the two fixing holes are used to balance the pressure in the fixed box.
优选的,所述工作台的一侧设置有收集框,所述收集框的上表面固接有挡框,所述工作台对应打磨刀盘的位置固接有引导板,所述引导板用于引导打磨的金属碎屑落入收集框中。Preferably, a collection frame is provided on one side of the workbench, a baffle frame is fixedly connected to the upper surface of the collection frame, a guide plate is fixedly connected to the position of the workbench corresponding to the grinding disc, and the guide plate is used to guide the ground metal debris to fall into the collection frame.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种铝制门窗生产用余料去除装置,通过在定位块靠近打磨刀盘的一侧转动连接有清洁盘,然后清洁盘与打磨刀盘抵接的一侧固接有若干个毛刷,这些毛刷能够对打磨刀盘的表面进行有效的清理,对卡在打磨刀盘侧面的金属粉尘清扫而下,达到了提高打磨刀盘打磨的效果,同时也提高了铝材余料去除的质量。1. The device for removing waste materials for the production of aluminum doors and windows described in the present invention is characterized in that a cleaning disc is rotatably connected to one side of a positioning block close to a grinding disc, and then a plurality of brushes are fixedly connected to the side where the cleaning disc abuts against the grinding disc. These brushes can effectively clean the surface of the grinding disc and sweep away the metal dust stuck on the side of the grinding disc, thereby improving the grinding effect of the grinding disc and also improving the quality of removing waste materials of aluminum materials.
2.本发明所述的一种铝制门窗生产用余料去除装置,通过在支撑杆上表面固定连接有两个定位箱,在对铝材的端部进行打磨的过程中,启动定位箱,使定位箱能够启动其内部的压力泵,从而将其内部的抛光剂喷涂的打磨刀盘上,然后打磨刀盘与铝材接触,这些抛光剂金刚石抛光粉,就能够配合打磨刀盘的使用,以有效去除工件表面的粗糙部分,减少划痕和毛刺,使表面更加平滑,达到了提高抛光效率和质量的效果。2. The device for removing excess material for the production of aluminum doors and windows described in the present invention has two positioning boxes fixedly connected to the upper surface of a support rod. During the process of grinding the end of the aluminum material, the positioning box is started to start the pressure pump inside the positioning box, thereby spraying the polishing agent inside the positioning box onto the grinding disc, and then the grinding disc contacts the aluminum material. These polishing agents and diamond polishing powders can be used in conjunction with the grinding disc to effectively remove the rough parts of the workpiece surface, reduce scratches and burrs, make the surface smoother, and achieve the effect of improving polishing efficiency and quality.
3.本发明所述的一种铝制门窗生产用余料去除装置,通过在固定板的上表面转动连接有若干个限位轮,两侧的限位轮能够对传送的铝材进行限位的作用,防止在打磨的过程中,铝材会发生偏移,从而影响铝材门窗的制作,达到了提高铝材打磨的效果,且在每个限位轮的表面均设置为磨砂面,在将铝材板块放置在两排限位轮之间时,通过限位轮的被动转动,就能够使限位轮表面的磨砂面对铝材的两侧进行打磨,提高了铝材的质量,同时也方便后续铝材的拿取,便于加工。3. The device for removing excess material for the production of aluminum doors and windows described in the present invention has a plurality of limiting wheels rotatably connected to the upper surface of a fixed plate. The limiting wheels on both sides can limit the conveyed aluminum material to prevent the aluminum material from shifting during the grinding process, thereby affecting the production of aluminum doors and windows, thereby improving the grinding effect of the aluminum material. The surface of each limiting wheel is set to a frosted surface. When the aluminum plate is placed between two rows of limiting wheels, the frosted surface on the surface of the limiting wheel can be used to grind both sides of the aluminum material through the passive rotation of the limiting wheel, thereby improving the quality of the aluminum material and facilitating the subsequent removal of the aluminum material for processing.
4.本发明所述的一种铝制门窗生产用余料去除装置,通过在固定板靠近打磨刀盘的上表面固接有两个第一液压缸,在铝材板被推至与打磨刀盘抵接后,通过启动两个第一液压缸带动每个第一液压缸输出端固接的限位夹对铝材板块进行夹持,从而达到了固定铝材板块的效果,同时在每个限位夹的内壁均固接有橡胶垫,在限位夹对铝材板块进行夹持的过程中,通过每个限位夹的内部均固接有橡胶垫,从而能够在夹持的过程中对铝材板块进行限位,达到了保护铝材板块的夹持,因为铝材的质地较为脆弱,因此能够保证铝材质量的合格。4. The device for removing excess material for producing aluminum doors and windows described in the present invention has two first hydraulic cylinders fixedly connected to the upper surface of a fixed plate near a grinding disc. After the aluminum plate is pushed to abut against the grinding disc, the two first hydraulic cylinders are started to drive the limit clamps fixedly connected to the output ends of each first hydraulic cylinder to clamp the aluminum plate, thereby achieving the effect of fixing the aluminum plate. At the same time, a rubber pad is fixedly connected to the inner wall of each limit clamp. During the process of clamping the aluminum plate by the limit clamp, the rubber pad is fixedly connected to the inside of each limit clamp, so that the aluminum plate can be limited during the clamping process, thereby achieving the clamping of the aluminum plate to protect the aluminum plate. Because the texture of aluminum is relatively fragile, the quality of the aluminum can be guaranteed to be qualified.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明实施例一的立体图;FIG1 is a perspective view of a first embodiment of the present invention;
图2是本发明主体的结构示意图;Fig. 2 is a schematic diagram of the structure of the main body of the present invention;
图3是本发明主体的部分结构示意图;FIG3 is a schematic diagram of a partial structure of the main body of the present invention;
图4是本发明固定箱的结构示意图;FIG4 is a schematic structural diagram of a fixed box of the present invention;
图5是本发明限位轮的结构示意图;FIG5 is a schematic structural diagram of a limiting wheel according to the present invention;
图6是本发明第一电机的结构示意图;FIG6 is a schematic diagram of the structure of a first motor of the present invention;
图7是本发明固定箱的内部结构示意图;7 is a schematic diagram of the internal structure of the fixed box of the present invention;
图8是本发明第一液压缸的结构示意图;FIG8 is a schematic structural diagram of a first hydraulic cylinder of the present invention;
图中:1、工作台;In the figure: 1. Workbench;
2、收集框;21、引导板;22、导杆;23、导块;24、固定板;25、支撑柱;26、固定箱;27、储存箱;28、密封盖;29、支撑架;210、连接板;211、第一电机;212、打磨刀盘;213、转动轮;214、第一带钢;215、往复螺杆;216、滑动板;217、固定孔;218、喷口;219、支撑杆;220、定位箱;221、喷管;222、挡框;223、定位块;224、清理盘;225、定位孔;2. Collection frame; 21. Guide plate; 22. Guide rod; 23. Guide block; 24. Fixed plate; 25. Support column; 26. Fixed box; 27. Storage box; 28. Sealing cover; 29. Support frame; 210. Connecting plate; 211. First motor; 212. Grinding cutter disc; 213. Rotating wheel; 214. First strip steel; 215. Reciprocating screw; 216. Sliding plate; 217. Fixed hole; 218. Nozzle; 219. Support rod; 220. Positioning box; 221. Nozzle; 222. Stop frame; 223. Positioning block; 224. Cleaning disc; 225. Positioning hole;
3、限位轮;3. Limiting wheel;
4、第一液压缸;41、限位夹;42、橡胶垫。4. First hydraulic cylinder; 41. Limit clamp; 42. Rubber pad.
具体实施方式DETAILED DESCRIPTION
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
实施例一Embodiment 1
如图1至图8所示,本发明实施例所述的一种铝制门窗生产用余料去除装置,包括工作台1,工作台1的上表面固接有两个导杆22,两个导杆22圆周面上滑动连接有若干个导块23,若干个导块23的上表面固接有同一个固定板24,固定板24的上表面固接有支撑架29,支撑架29的中部固接有支撑杆219,支撑杆219的一侧固接有连接板210,连接板210的一侧固接有第一电机211,第一电机211的输出端固接有打磨刀盘212,支撑杆219的一侧设置有清理件,清理件包括固接在支撑杆219一侧的定位块223;固接在定位块223一侧的清理盘224,清理盘224靠近打磨刀盘212的一侧固接有若干个毛刷,清理盘224用于打磨刀盘212表面金属粉的清理。As shown in FIGS. 1 to 8 , a waste material removal device for aluminum door and window production according to an embodiment of the present invention comprises a workbench 1, the upper surface of the workbench 1 is fixedly connected to two guide rods 22, a plurality of guide blocks 23 are slidably connected to the circumferential surfaces of the two guide rods 22, the upper surfaces of the plurality of guide blocks 23 are fixedly connected to the same fixed plate 24, the upper surface of the fixed plate 24 is fixedly connected to a support frame 29, the middle part of the support frame 29 is fixedly connected to a support rod 219, and one side of the support rod 219 is fixedly connected to a connecting plate 210, a first motor 211 is fixedly connected to one side of the connecting plate 210, a grinding disc 212 is fixedly connected to the output end of the first motor 211, a cleaning piece is provided on one side of the support rod 219, the cleaning piece includes a positioning block 223 fixedly connected to one side of the support rod 219; a cleaning disc 224 fixedly connected to one side of the positioning block 223, a side of the cleaning disc 224 close to the grinding disc 212 is fixedly connected with a plurality of brushes, and the cleaning disc 224 is used to clean the metal powder on the surface of the grinding disc 212.
具体的,在使用现有的余料去除装置过程中,打磨刀盘212在经过一段时间的使用后其表面会附着有一定量的金属粉末,这些金属粉末会粘连在打磨盘的表面,从而使其在后续的打磨过程中,降低其打磨效率,不能够对铝制门窗生产的余料进行有效的清除,从而产生生产质量低的问题;Specifically, when using the existing waste material removal device, a certain amount of metal powder will adhere to the surface of the grinding disc 212 after a period of use. The metal powder will adhere to the surface of the grinding disc, thereby reducing its grinding efficiency in the subsequent grinding process, and being unable to effectively remove the waste materials produced by the aluminum door and window production, resulting in the problem of low production quality;
因此本发明通过设置一定的结构来解决这一问题,在使用现有的余料去除装置的过程中,首先将需要进行余料去除铝材放置在工作台1上,然后推动这一铝材逐渐靠近和对准打磨刀盘212,当靠近打磨刀盘212后,启动第一电机211带动打磨刀盘212进行转动,打磨刀盘212的转动能够通过打磨刀盘212的侧磨砂面对铝材的端部进行抛光打磨,但是在使用过程中打磨刀盘212不间断的打磨过程中,其侧面的磨砂部分会附着有大量的金属粉末,这些金属粉末卡在磨砂面之间的间隙内,降低了打磨刀盘212的打磨质量,导致打磨刀盘212的打磨效率降低,就可能会对有的余料无法进行打磨去除,因此需要对打磨刀盘212实现实时的清理,通过在支撑杆219的一侧设置有清理件,该清理件包括固接在支撑杆219一侧的定位块223,通过在定位块223靠近打磨刀盘212的一侧转动连接有清洁盘,然后清洁盘与打磨刀盘212抵接的一侧固接有若干个毛刷,这些毛刷能够对打磨刀盘212的表面进行有效的清理,对卡在打磨刀盘212侧面的金属粉尘清扫而下,达到了提高打磨刀盘212打磨的效果,同时也提高了铝材余料去除的质量;Therefore, the present invention solves this problem by setting a certain structure. In the process of using the existing excess material removal device, the aluminum material to be removed from the excess material is first placed on the workbench 1, and then the aluminum material is pushed gradually close to and aligned with the grinding disc 212. When close to the grinding disc 212, the first motor 211 is started to drive the grinding disc 212 to rotate. The rotation of the grinding disc 212 can polish and grind the end of the aluminum material through the side grinding surface of the grinding disc 212. However, during the uninterrupted grinding process of the grinding disc 212 in use, a large amount of metal powder will be attached to the grinding part of its side. These metal powders are stuck in the gap between the grinding surfaces, which reduces the grinding quality of the grinding disc 212. The grinding efficiency of the grinding disc 212 is reduced, and some residual materials may not be able to be ground and removed. Therefore, it is necessary to clean the grinding disc 212 in real time. A cleaning piece is provided on one side of the support rod 219, and the cleaning piece includes a positioning block 223 fixedly connected to one side of the support rod 219. A cleaning disc is connected by rotating on the side of the positioning block 223 close to the grinding disc 212, and then a plurality of brushes are fixedly connected to the side where the cleaning disc abuts against the grinding disc 212. These brushes can effectively clean the surface of the grinding disc 212 and sweep away the metal dust stuck on the side of the grinding disc 212, thereby improving the grinding effect of the grinding disc 212 and also improving the quality of removing the residual aluminum material.
解决了由于打磨刀盘212在经过一段时间的使用后其表面会附着有一定量的金属粉末,这些金属粉末会粘连在打磨盘的表面,从而使其在后续的打磨过程中,降低其打磨效率,不能够对铝制门窗生产的余料进行有效的清除,从而产生生产质量低的问题。The problem that a certain amount of metal powder will adhere to the surface of the grinding disc 212 after a period of use, and the metal powder will stick to the surface of the grinding disc, thereby reducing its grinding efficiency in the subsequent grinding process, and being unable to effectively remove the residual materials in the production of aluminum doors and windows, thereby resulting in low production quality is solved.
如图3所示,本实施例还包括固接在支撑杆219上表面的两个定位箱220,两个定位箱220的下表面均固接有喷管221,两个喷管221对称设置在打磨刀盘212的两侧,每个定位箱220的下表面均放置有一定量的抛光剂。As shown in Figure 3, this embodiment also includes two positioning boxes 220 fixedly connected to the upper surface of the support rod 219, and the lower surfaces of the two positioning boxes 220 are fixedly connected with nozzles 221. The two nozzles 221 are symmetrically arranged on both sides of the grinding disc 212, and a certain amount of polishing agent is placed on the lower surface of each positioning box 220.
具体的,通过在支撑杆219上表面固定连接有两个定位箱220,在对铝材的端部进行打磨的过程中,启动定位箱220,使定位箱220能够启动其内部的压力泵,从而将其内部的抛光剂喷涂的打磨刀盘212上,然后打磨刀盘212与铝材接触,这些抛光剂金刚石抛光粉,就能够配合打磨刀盘212的使用,以有效去除工件表面的粗糙部分,减少划痕和毛刺,使表面更加平滑,达到了提高抛光效率和质量的效果。Specifically, two positioning boxes 220 are fixedly connected to the upper surface of the support rod 219. During the process of grinding the end of the aluminum material, the positioning box 220 is started so that the positioning box 220 can start the pressure pump inside it, thereby spraying the polishing agent inside it onto the grinding disc 212, and then the grinding disc 212 is in contact with the aluminum material. These polishing agents and diamond polishing powder can be used in conjunction with the grinding disc 212 to effectively remove the rough parts of the workpiece surface, reduce scratches and burrs, make the surface smoother, and achieve the effect of improving polishing efficiency and quality.
如图5所示,本实施例固定板24的上表面转动连接有若干个限位轮3,若干个限位轮3用于铝材的输送。As shown in FIG. 5 , in this embodiment, a plurality of limiting wheels 3 are rotatably connected to the upper surface of the fixed plate 24 , and the plurality of limiting wheels 3 are used for conveying aluminum materials.
具体的,在固定板24的上表面转动连接有若干个限位轮3,两侧的限位轮3能够对传送的铝材进行限位的作用,防止在打磨的过程中,铝材会发生偏移,从而影响铝材门窗的制作,达到了提高铝材打磨的效果。Specifically, a plurality of limiting wheels 3 are rotatably connected to the upper surface of the fixed plate 24. The limiting wheels 3 on both sides can limit the conveyed aluminum material to prevent the aluminum material from shifting during the grinding process, thereby affecting the production of aluminum doors and windows, thereby improving the grinding effect of the aluminum material.
如图5所示,本实施例每个限位轮3的表面均为磨砂,若干个限位轮3能够用于对铝材侧面的打磨。As shown in FIG. 5 , the surface of each limiting wheel 3 in this embodiment is frosted, and a plurality of limiting wheels 3 can be used to grind the side surface of the aluminum material.
具体的,在每个限位轮3的表面均设置为磨砂面,在将铝材板块放置在两排限位轮3之间时,通过限位轮3的被动转动,就能够使限位轮3表面的磨砂面对铝材的两侧进行打磨,提高了铝材的质量,同时也方便后续铝材的拿取,便于加工。Specifically, the surface of each limiting wheel 3 is set to a frosted surface. When the aluminum plate is placed between two rows of limiting wheels 3, the frosted surface of the limiting wheel 3 can be used to grind both sides of the aluminum through the passive rotation of the limiting wheel 3, thereby improving the quality of the aluminum and facilitating the subsequent removal of the aluminum for processing.
如图5和图8所示,本实施例固定板24的上表面固接有两个第一液压缸4,每个第一液压缸4的输出端均固接有限位夹41,两个限位夹41用于对铝材的夹持固定。As shown in FIG. 5 and FIG. 8 , in this embodiment, two first hydraulic cylinders 4 are fixedly connected to the upper surface of the fixing plate 24 , and the output end of each first hydraulic cylinder 4 is fixedly connected to a limit clamp 41 , and the two limit clamps 41 are used to clamp and fix the aluminum material.
具体的,在固定板24靠近打磨刀盘212的上表面固接有两个第一液压缸4,在铝材板被推至与打磨刀盘212抵接后,通过启动两个第一液压缸4带动每个第一液压缸4输出端固接的限位夹41对铝材板块进行夹持,从而达到了固定铝材板块的效果。Specifically, two first hydraulic cylinders 4 are fixedly connected to the upper surface of the fixed plate 24 near the grinding disc 212. After the aluminum plate is pushed to abut against the grinding disc 212, the two first hydraulic cylinders 4 are started to drive the limit clamps 41 fixed to the output end of each first hydraulic cylinder 4 to clamp the aluminum plate, thereby achieving the effect of fixing the aluminum plate.
如图8所示,本实施例每个限位夹41的内壁均固接有橡胶垫42,每个橡胶垫42的截面与限位夹41相同,橡胶垫42用于保护铝材打磨抛光过程中的固定。As shown in FIG. 8 , in this embodiment, a rubber pad 42 is fixedly connected to the inner wall of each limiting clamp 41 . The cross section of each rubber pad 42 is the same as that of the limiting clamp 41 . The rubber pad 42 is used to protect the aluminum material during grinding and polishing.
具体的,在每个限位夹41的内壁均固接有橡胶垫42,在限位夹41对铝材板块进行夹持的过程中,通过每个限位夹41的内部均固接有橡胶垫42,从而能够在夹持的过程中对铝材板块进行限位,达到了保护铝材板块的夹持,因为铝材的质地较为脆弱,因此能够保证铝材质量的合格。Specifically, a rubber pad 42 is fixedly connected to the inner wall of each limit clamp 41. When the limit clamp 41 clamps the aluminum plate, the rubber pad 42 is fixedly connected to the inside of each limit clamp 41, so that the aluminum plate can be limited during the clamping process, thereby protecting the clamping of the aluminum plate. Because the texture of aluminum is relatively fragile, the quality of the aluminum can be guaranteed to be qualified.
实施例二Embodiment 2
如图2至图8所示,对比实施例一,其中本发明的另一种实施方式为:固定板24的上表面固接有若干个支撑柱25,若干个支撑柱25的上表面固接有固定箱26,固定箱26内设置有喷雾组件,喷雾组件用于对打磨后金属粉尘的降尘。As shown in Figures 2 to 8, compared with Example 1, another embodiment of the present invention is: a plurality of support columns 25 are fixedly connected to the upper surface of the fixed plate 24, and a fixed box 26 is fixedly connected to the upper surface of the plurality of support columns 25. A spray assembly is arranged in the fixed box 26, and the spray assembly is used to reduce the metal dust after grinding.
具体的,在使用打磨刀盘212进行打磨的过程中,会产生较多的金属粉尘,这些金属粉尘会逸散在周围的工作环境中,可能会对工作人员的健康造成影响,因此通过启动喷雾组件在铝材进行打磨的过程中进行降尘,从而改善该设备工作下的工作环境。Specifically, during the grinding process using the grinding disc 212, a large amount of metal dust will be generated. This metal dust will escape into the surrounding working environment and may have an impact on the health of the workers. Therefore, by starting the spray component to reduce dust during the grinding of aluminum, the working environment of the equipment is improved.
如图4所示,本实施例喷雾组件包括转动连接在固定箱26内部的往复螺杆215,往复螺杆215靠近第一电机211的一端固接有转动轮213,第一电机211的输出端也固接有转动轮213,两个转动轮213之间传动连接有第一带钢214,往复螺杆215的圆周面上滑动连接有滑动板216,固定箱26的上表面固接有储存箱27,储存箱27的下表面开设有定位孔225,固定箱26对应定位孔225的位置也开设有定位孔225,固定箱26靠近打磨刀盘212的一侧开设有若干个喷口218。As shown in Figure 4, the spray assembly of this embodiment includes a reciprocating screw 215 rotatably connected to the inside of a fixed box 26, a rotating wheel 213 is fixedly connected to one end of the reciprocating screw 215 close to the first motor 211, and a rotating wheel 213 is also fixedly connected to the output end of the first motor 211, a first steel strip 214 is transmission-connected between the two rotating wheels 213, a sliding plate 216 is slidably connected to the circumferential surface of the reciprocating screw 215, a storage box 27 is fixedly connected to the upper surface of the fixed box 26, a positioning hole 225 is provided on the lower surface of the storage box 27, a positioning hole 225 is also provided at a position of the fixed box 26 corresponding to the positioning hole 225, and a plurality of nozzles 218 are provided on a side of the fixed box 26 close to the grinding disc 212.
具体的,在第一电机211带动打磨刀盘212转动的同时会带动第一带钢214进行转动,第一带钢214的转动就能够带动往复螺杆215进行转动,往复螺杆215的转动就能够带动其圆周面滑动连接的滑动板216进行滑动,滑动板216的滑动会挤压固定箱26内的气体从喷口218喷出,从而达到了对逸散在空气中的金属粉尘进行驱逐,同时在固定箱26上表面的储存箱27内的水会从定位孔225不断的滴落进固定箱26内,然后滑动板216的挤压会将这些滴落的水挤压从喷口218中喷出,达到了对打磨过程中金属粉尘吸附沉降的效果,改善了工作人员的工作环境。Specifically, when the first motor 211 drives the grinding disc 212 to rotate, it will also drive the first steel strip 214 to rotate. The rotation of the first steel strip 214 can drive the reciprocating screw 215 to rotate. The rotation of the reciprocating screw 215 can drive the sliding plate 216 that is slidably connected to its circumferential surface to slide. The sliding of the sliding plate 216 will squeeze the gas in the fixed box 26 to be ejected from the nozzle 218, thereby expelling the metal dust dispersed in the air. At the same time, the water in the storage box 27 on the upper surface of the fixed box 26 will continuously drip into the fixed box 26 from the positioning hole 225, and then the squeezing of the sliding plate 216 will squeeze the dripping water to be ejected from the nozzle 218, thereby achieving the effect of adsorbing and settling the metal dust during the grinding process, thereby improving the working environment of the staff.
如图4所示,本实施例储存箱27的上表面螺纹连接有密封盖28,固定箱26的上表面开设有两个固定孔217,两个固定孔217用于平衡固定箱26内的压强。As shown in FIG. 4 , in this embodiment, a sealing cover 28 is threadedly connected to the upper surface of the storage box 27 , and two fixing holes 217 are provided on the upper surface of the fixed box 26 . The two fixing holes 217 are used to balance the pressure in the fixed box 26 .
具体的,在储存箱27的上表面螺纹连接有密封盖28,当储存箱27内的水在不断的使用下,下降过多后,通过转动密封盖28,从而将密封盖28打开,然后就能对储存箱27进行加水,保证降尘的效率。Specifically, a sealing cover 28 is threadedly connected to the upper surface of the storage box 27. When the water in the storage box 27 drops too much due to continuous use, the sealing cover 28 can be opened by rotating it, and then water can be added to the storage box 27 to ensure the dust reduction efficiency.
如图1所示,本实施例工作台1的一侧设置有收集框2,收集框2的上表面固接有挡框222,工作台1对应打磨刀盘212的位置固接有引导板21,引导板21用于引导打磨的金属碎屑落入收集框2中。As shown in Figure 1, a collection frame 2 is provided on one side of the workbench 1 of this embodiment, a baffle frame 222 is fixedly connected to the upper surface of the collection frame 2, and a guide plate 21 is fixedly connected to the position of the workbench 1 corresponding to the grinding disc 212, and the guide plate 21 is used to guide the ground metal debris to fall into the collection frame 2.
具体的,通过在打磨刀盘212的下方固接有引导板21,然后引导板21的一端设置有收集框2,且在收集框2的上表面固接有挡框222,从而能够对打磨溅射的金属碎屑进行收集,达到了更好的回收金属碎屑的效果。Specifically, a guide plate 21 is fixedly connected below the grinding disc 212, a collecting frame 2 is provided at one end of the guide plate 21, and a baffle frame 222 is fixedly connected to the upper surface of the collecting frame 2, so that metal debris spattered by grinding can be collected, thereby achieving a better effect of recovering metal debris.
工作原理,在使用现有的余料去除装置的过程中,首先将需要进行余料去除铝材放置在工作台1上,在固定板24的上表面转动连接有若干个限位轮3,两侧的限位轮3能够对传送的铝材进行限位的作用,防止在打磨的过程中,铝材会发生偏移,从而影响铝材门窗的制作,达到了提高铝材打磨的效果,然后推动这一铝材逐渐靠近和对准打磨刀盘212,当靠近打磨刀盘212后,在固定板24靠近打磨刀盘212的上表面固接有两个第一液压缸4,在铝材板被推至与打磨刀盘212抵接后,通过启动两个第一液压缸4带动每个第一液压缸4输出端固接的限位夹41对铝材板块进行夹持,从而达到了固定铝材板块的效果;Working principle: in the process of using the existing excess material removal device, firstly, the aluminum material to be subjected to excess material removal is placed on the workbench 1, and a plurality of limit wheels 3 are rotatably connected to the upper surface of the fixed plate 24. The limit wheels 3 on both sides can limit the conveyed aluminum material to prevent the aluminum material from being offset during the grinding process, thereby affecting the production of aluminum doors and windows, thereby improving the effect of aluminum grinding. Then, the aluminum material is pushed to gradually approach and align with the grinding disc 212. When approaching the grinding disc 212, two first hydraulic cylinders 4 are fixedly connected to the upper surface of the fixed plate 24 close to the grinding disc 212. After the aluminum plate is pushed to abut against the grinding disc 212, the two first hydraulic cylinders 4 are started to drive the limit clamps 41 fixedly connected to the output end of each first hydraulic cylinder 4 to clamp the aluminum plate, thereby achieving the effect of fixing the aluminum plate.
此时再启动第一电机211带动打磨刀盘212进行转动,打磨刀盘212的转动能够通过打磨刀盘212的侧磨砂面对铝材的端部进行抛光打磨,但是在使用过程中打磨刀盘212不间断的打磨过程中,其侧面的磨砂部分会附着有大量的金属粉末,这些金属粉末卡在磨砂面之间的间隙内,降低了打磨刀盘212的打磨质量,导致打磨刀盘212的打磨效率降低,就可能会对有的余料无法进行打磨去除,因此需要对打磨刀盘212实现实时的清理,通过在支撑杆219的一侧设置有清理件,该清理件包括固接在支撑杆219一侧的定位块223,通过在定位块223靠近打磨刀盘212的一侧转动连接有清洁盘,然后清洁盘与打磨刀盘212抵接的一侧固接有若干个毛刷,这些毛刷能够对打磨刀盘212的表面进行有效的清理,对卡在打磨刀盘212侧面的金属粉尘清扫而下,达到了提高打磨刀盘212打磨的效果,同时也提高了铝材余料去除的质量;At this time, the first motor 211 is started again to drive the grinding disc 212 to rotate. The rotation of the grinding disc 212 can polish and grind the end of the aluminum material through the side frosting surface of the grinding disc 212. However, during the uninterrupted grinding process of the grinding disc 212 in use, a large amount of metal powder will be attached to the frosted part of the side. These metal powders are stuck in the gaps between the frosted surfaces, which reduces the grinding quality of the grinding disc 212, resulting in a reduction in the grinding efficiency of the grinding disc 212, and some residual materials may not be polished and removed. Therefore, the grinding disc 212 needs to be polished. 2. Real-time cleaning is achieved by providing a cleaning member on one side of the support rod 219, the cleaning member including a positioning block 223 fixedly connected to one side of the support rod 219, a cleaning disc is rotatably connected to the side of the positioning block 223 close to the grinding disc 212, and then a plurality of brushes are fixedly connected to the side where the cleaning disc abuts against the grinding disc 212, these brushes can effectively clean the surface of the grinding disc 212, sweeping down the metal dust stuck on the side of the grinding disc 212, thereby improving the grinding effect of the grinding disc 212, and also improving the quality of removing the residual aluminum material;
同时通过在支撑杆219上表面固定连接有两个定位箱220,在对铝材的端部进行打磨的过程中,启动定位箱220,使定位箱220能够启动其内部的压力泵,从而将其内部的抛光剂喷涂的打磨刀盘212上,然后打磨刀盘212与铝材接触,这些抛光剂金刚石抛光粉,就能够配合打磨刀盘212的使用,以有效去除工件表面的粗糙部分,减少划痕和毛刺,使表面更加平滑,达到了提高抛光效率和质量的效果;At the same time, two positioning boxes 220 are fixedly connected to the upper surface of the support rod 219. During the grinding process of the end of the aluminum material, the positioning box 220 is started so that the positioning box 220 can start the pressure pump inside it, so that the polishing agent inside it is sprayed on the grinding disc 212, and then the grinding disc 212 is in contact with the aluminum material. These polishing agents and diamond polishing powder can be used in conjunction with the grinding disc 212 to effectively remove the rough parts of the workpiece surface, reduce scratches and burrs, and make the surface smoother, thereby achieving the effect of improving polishing efficiency and quality.
在使用打磨刀盘212进行打磨的过程中,会产生较多的金属粉尘,这些金属粉尘会逸散在周围的工作环境中,可能会对工作人员的健康造成影响,因此通过启动喷雾组件在铝材进行打磨的过程中进行降尘,从而改善该设备工作下的工作环境,喷雾组件的启动通过在第一电机211带动打磨刀盘212转动的同时会带动第一带钢214进行转动,第一带钢214的转动就能够带动往复螺杆215进行转动,往复螺杆215的转动就能够带动其圆周面滑动连接的滑动板216进行滑动,滑动板216的滑动会挤压固定箱26内的气体从喷口218喷出,从而达到了对逸散在空气中的金属粉尘进行驱逐,同时在固定箱26上表面的储存箱27内的水会从定位孔225不断的滴落进固定箱26内,然后滑动板216的挤压会将这些滴落的水挤压从喷口218中喷出,达到了对打磨过程中金属粉尘吸附沉降的效果,改善了工作人员的工作环境。In the process of grinding with the grinding disc 212, a lot of metal dust will be generated. The metal dust will be scattered in the surrounding working environment and may have an impact on the health of the workers. Therefore, the spray component is started to reduce dust during the grinding of aluminum, thereby improving the working environment of the equipment. The spray component is started by driving the grinding disc 212 to rotate while the first motor 211 drives the first steel strip 214 to rotate. The rotation of the first steel strip 214 can drive the reciprocating screw 215 to rotate. The reciprocating screw 21 The rotation of 5 can drive the sliding plate 216 connected to the circumferential surface to slide, and the sliding of the sliding plate 216 will squeeze the gas in the fixed box 26 to be ejected from the nozzle 218, thereby achieving the purpose of expelling the metal dust scattered in the air. At the same time, the water in the storage box 27 on the upper surface of the fixed box 26 will continuously drip into the fixed box 26 from the positioning hole 225, and then the squeezing of the sliding plate 216 will squeeze the dripping water to be ejected from the nozzle 218, achieving the effect of adsorbing and settling the metal dust during the grinding process, and improving the working environment of the staff.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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