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CN118875337A - A CNC machine tool for turning sheet metal parts - Google Patents

A CNC machine tool for turning sheet metal parts Download PDF

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Publication number
CN118875337A
CN118875337A CN202410973930.9A CN202410973930A CN118875337A CN 118875337 A CN118875337 A CN 118875337A CN 202410973930 A CN202410973930 A CN 202410973930A CN 118875337 A CN118875337 A CN 118875337A
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China
Prior art keywords
plate
machine tool
side wall
groove
sheet metal
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CN202410973930.9A
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Chinese (zh)
Inventor
崔维州
梁志忠
钦辉
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Guangzhou Mingzhuo Machine Tool Co ltd
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Guangzhou Mingzhuo Machine Tool Co ltd
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Priority to CN202410973930.9A priority Critical patent/CN118875337A/en
Publication of CN118875337A publication Critical patent/CN118875337A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B25/00Accessories or auxiliary equipment for turning-machines
    • B23B25/06Measuring, gauging, or adjusting equipment on turning-machines for setting-on, feeding, controlling, or monitoring the cutting tools or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/09Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
    • B23Q17/0952Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool during machining
    • B23Q17/0957Detection of tool breakage

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drilling And Boring (AREA)

Abstract

The invention belongs to the technical field of turning machine tools, and particularly relates to a numerical control machine tool for turning sheet metal parts, which comprises a machine tool main body, a chuck assembly, a cutter head assembly and a control host, wherein the chuck assembly is arranged at the output end of a main shaft of the machine tool main body, the cutter head assembly is arranged at the output end of a feed shaft, the control host is arranged on the outer side wall of the machine tool main body, a collecting groove is formed in the machine tool main body, a receiving hopper is slidably arranged at a notch of the collecting groove, and a connecting assembly is jointly arranged on the side wall of the receiving hopper and the cutter head assembly. The invention can automatically remind personnel to check the cutter of the cutter head assembly based on the temperature and the scrap amount when the cooling liquid flows back, can improve the use convenience of the numerical control lathe and the turning quality of the sheet metal part under the condition of ensuring timely replacement of the cutter, and can assist the circulated cooling liquid to radiate and cool.

Description

一种钣金件车削用数控机床A CNC machine tool for turning sheet metal parts

技术领域Technical Field

本发明属于车削机床技术领域,尤其是涉及一种钣金件车削用数控机床。The invention belongs to the technical field of turning machine tools, and in particular relates to a numerically controlled machine tool for turning sheet metal parts.

背景技术Background Art

在现代制造业中,钣金件的应用日益广泛,车削加工作为钣金件成型的重要手段,传统车床在加工时面临诸多挑战,如刀具磨损快、加工精度难保证、易导致钣金件变形等。In modern manufacturing, sheet metal parts are increasingly used. Turning is an important means of forming sheet metal parts. Traditional lathes face many challenges during processing, such as rapid tool wear, difficulty in ensuring processing accuracy, and easy deformation of sheet metal parts.

目前,在对钣金件进行车削加工时,由于钣金件的零件质地通常较软,直径较小,在加工时,由于车削热积聚,钣金件易形变,为了避免此种现象,需要对刀具车削加工位置处进行冷却散热,不仅可以对刀具和钣金件进行及时的冷却降温,而且可以便于收集车削废屑,如专利公开号为CN115319124B公开的一种钣金件车削用数控机床;车床的刀具在对钣金件进行加工时,由于刀具与钣金件之间的车削作用力,刀具会受到磨损,当刀具磨损较为严重后,会影响对钣金件的加工质量,所以在对钣金件进行加工前,工作人员通常需要对刀具进行查看,以决定是否更换刀具,但是若工作人员在对钣金件进行加工前,忽略了对刀具的查看,则有可能导致刀具被过度磨损,或导致被车削的钣金件报废,同时,若每次都对刀具进行查看,则会增加数控机床使用的繁琐度。At present, when sheet metal parts are turned, since the parts of sheet metal parts are usually soft and have a small diameter, the sheet metal parts are easily deformed due to the accumulation of turning heat during processing. In order to avoid this phenomenon, it is necessary to cool the tool at the turning processing position to dissipate heat, which can not only cool the tool and the sheet metal parts in time, but also facilitate the collection of turning waste chips. For example, a CNC machine tool for turning sheet metal parts disclosed in patent publication number CN115319124B; when the tool of the lathe processes the sheet metal parts, the tool will be worn due to the turning force between the tool and the sheet metal parts. When the tool wears more seriously, it will affect the processing quality of the sheet metal parts. Therefore, before processing the sheet metal parts, the staff usually needs to check the tool to decide whether to replace the tool. However, if the staff ignores the check of the tool before processing the sheet metal parts, it may cause the tool to be excessively worn or cause the turned sheet metal parts to be scrapped. At the same time, if the tool is checked every time, it will increase the cumbersomeness of using the CNC machine tool.

发明内容Summary of the invention

本发明的目的是针对上述问题,提供一种钣金件车削用数控机床。The purpose of the present invention is to provide a CNC machine tool for sheet metal turning in view of the above problems.

为达到上述目的,本发明采用了下列技术方案:一种钣金件车削用数控机床,包括机床主体、卡盘组件、刀盘组件和控制主机,所述卡盘组件安装在机床主体的主轴输出端,所述刀盘组件安装在进给轴的输出端,所述控制主机安装在机床主体的外侧壁,所述机床主体的内部开设有收集槽,且收集槽的槽口处滑动设有接料斗,所述接料斗的侧壁与刀盘组件共同安装有连接组件,所述接料斗的下端固定插接有方形管,所述方形管的侧壁安装有光检机构,所述方形管的出料口安装有温度检测机构,所述机床主体的侧壁开设有安装槽,所述安装槽的槽壁固定安装有两个侧板,且两个侧板的侧壁共同固定插接有驱动电机,所述驱动电机通过控制主机与光检机构和温度检测机构电性连接,所述驱动电机的输出端和其中一个侧板共同安装有光电触发机构,其中一个所述侧板的侧壁安装有第一计数器,且另一个侧板的侧壁安装有多个第二计数器,各个所述第二计数器分别与刀盘组件上的各个刀具相对应,所述机床主体的侧壁固定安装有第一蜂鸣器和第二蜂鸣器,所述第一计数器通过控制主机与第一蜂鸣器电性连接,各个所述第二计数器均通过控制主机与第二蜂鸣器电性连接,所述机床主体的内部开设有与安装槽相连通的散热槽,所述驱动电机与散热槽共同安装有散热机构,所述机床主体的侧壁安装有与收集槽相连通的循环冷却机构,所述收集槽的内部安装有分离导流机构。To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a CNC machine tool for sheet metal turning, comprising a machine tool body, a chuck assembly, a cutter disc assembly and a control host, the chuck assembly is installed at the spindle output end of the machine tool body, the cutter disc assembly is installed at the output end of the feed shaft, the control host is installed on the outer wall of the machine tool body, a collecting groove is provided inside the machine tool body, and a receiving hopper is slidably provided at the groove opening of the collecting groove, a connecting assembly is installed together with the side wall of the receiving hopper and the cutter disc assembly, a square tube is fixedly inserted at the lower end of the receiving hopper, a light inspection mechanism is installed on the side wall of the square tube, a temperature detection mechanism is installed at the material outlet of the square tube, an installation groove is provided on the side wall of the machine tool body, two side plates are fixedly installed on the groove wall of the installation groove, and a driving motor is fixedly inserted together with the side walls of the two side plates, and the driving motor is controlled by The control host is electrically connected to the optical inspection mechanism and the temperature detection mechanism, the output end of the drive motor and one of the side panels are jointly installed with a photoelectric trigger mechanism, the side wall of one of the side panels is installed with a first counter, and the side wall of the other side panel is installed with multiple second counters, each of the second counters corresponds to each tool on the tool disc assembly, the side wall of the machine tool body is fixedly installed with a first buzzer and a second buzzer, the first counter is electrically connected to the first buzzer through the control host, and each of the second counters is electrically connected to the second buzzer through the control host, a heat dissipation groove connected to the installation groove is opened inside the machine tool body, the drive motor and the heat dissipation groove are jointly installed with a heat dissipation mechanism, the side wall of the machine tool body is installed with a circulating cooling mechanism connected to the collection groove, and a separation and diversion mechanism is installed inside the collection groove.

在上述的一种钣金件车削用数控机床中,所述连接组件包括固定安装于接料斗外侧壁的连接板,所述连接板的端面开设有条形孔,且条形孔的内部滑动插接有移动柱,且移动柱固定在刀盘组件的外壳底部。In the above-mentioned CNC machine tool for sheet metal turning, the connecting assembly includes a connecting plate fixedly mounted on the outer wall of the material receiving hopper, a strip hole is opened on the end face of the connecting plate, and a movable column is slidably inserted inside the strip hole, and the movable column is fixed to the bottom of the outer shell of the cutter disc assembly.

在上述的一种钣金件车削用数控机床中,所述光检机构包括开设于方形管相对两个内壁的固定槽,其中一个所述固定槽的槽底固定安装有灯板,且另一个固定槽的内部固定安装有光电二极管组件,两个所述固定槽的槽口均固定封装有透明板,所述灯板与控制主机电性连接,所述散热槽的槽底固定安装有调阻组件,且光电二极管组件通过调阻组件和控制主机与驱动电机电性连接。In the above-mentioned CNC machine tool for sheet metal turning, the optical inspection mechanism includes fixed grooves opened on two opposite inner walls of a square tube, a light board is fixedly installed at the bottom of one of the fixed grooves, and a photodiode component is fixedly installed inside the other fixed groove, and the notches of the two fixed grooves are fixedly encapsulated with transparent plates, the light board is electrically connected to the control host, a resistance adjustment component is fixedly installed at the bottom of the heat dissipation groove, and the photodiode component is electrically connected to the drive motor through the resistance adjustment component and the control host.

在上述的一种钣金件车削用数控机床中,所述温度检测机构包括设置在方形管下方的承托板,所述承托板的端面开设有凹槽,且凹槽的槽口固定安装有绝缘导热板,所述绝缘导热板的下端固定安装有热敏电阻板,所述热敏电阻板串联在光电二极管组件、调阻组件、控制主机与驱动电机的连接回路中,所述承托板与方形管的外侧壁共同安装有多个弹性支撑组件。In the above-mentioned CNC machine tool for sheet metal turning, the temperature detection mechanism includes a supporting plate arranged under the square tube, the end face of the supporting plate is provided with a groove, and the notch of the groove is fixedly installed with an insulating heat-conducting plate, and the lower end of the insulating heat-conducting plate is fixedly installed with a thermistor plate, and the thermistor plate is connected in series in the connection circuit of the photodiode component, the resistance adjustment component, the control host and the drive motor, and the supporting plate and the outer side wall of the square tube are jointly installed with multiple elastic support components.

在上述的一种钣金件车削用数控机床中,所述光电触发机构包括固定套接在驱动电机输出端外侧的绝缘转盘,所述绝缘转盘靠近侧板一侧的侧壁偏心处固定安装有射光灯,其中一个所述侧板的侧壁开设有与射光灯位置相对应的圆槽,且圆槽的内部固定安装有光电开关,所述射光灯发出的光线照射至光电开关的感光端,所述绝缘转盘的外侧壁固定套接有旋转导电环,其中一个所述侧板的侧壁固定安装有绝缘支撑架,且绝缘支撑架的端部固定安装有导电头,所述导电头的端部与旋转导电环的外侧壁相接触,所述控制主机通过导电头和旋转导电环与射光灯电性连接,所述光电开关通过控制主机分别与第一计数器和各个第二计数器电性连接。In the above-mentioned CNC machine tool for sheet metal turning, the photoelectric trigger mechanism includes an insulating turntable fixedly sleeved on the outside of the output end of the driving motor, and a spotlight is fixedly installed at the eccentric position of the side wall of the insulating turntable close to the side panel. A circular groove corresponding to the position of the spotlight is opened on the side wall of one of the side panels, and a photoelectric switch is fixedly installed inside the circular groove. The light emitted by the spotlight is irradiated to the photosensitive end of the photoelectric switch. A rotating conductive ring is fixedly sleeved on the outer wall of the insulating turntable, and an insulating support frame is fixedly installed on the side wall of one of the side panels, and a conductive head is fixedly installed on the end of the insulating support frame, and the end of the conductive head is in contact with the outer wall of the rotating conductive ring. The control host is electrically connected to the spotlight through the conductive head and the rotating conductive ring, and the photoelectric switch is electrically connected to the first counter and each second counter through the control host.

在上述的一种钣金件车削用数控机床中,所述散热机构包括固定插接于散热槽槽底的铝合金板,且铝合金板贯穿收集槽的槽壁,所述铝合金板的侧壁固定插接有多根导热棒,所述驱动电机的输出端固定安装有叶轮,所述散热槽的上侧槽壁开设有出风孔。In the above-mentioned CNC machine tool for sheet metal turning, the heat dissipation mechanism includes an aluminum alloy plate fixedly inserted in the bottom of the heat dissipation groove, and the aluminum alloy plate passes through the groove wall of the collection groove, and a plurality of heat conducting rods are fixedly inserted in the side wall of the aluminum alloy plate, an impeller is fixedly installed at the output end of the driving motor, and an air outlet is opened on the upper groove wall of the heat dissipation groove.

在上述的一种钣金件车削用数控机床中,所述循环冷却机构包括固定安装于机床主体外侧壁下端的循环泵,且循环泵的吸入端与收集槽的内部相连通,所述循环泵的输出端固定安装有输出管,所述输出管的管端固定连通有连接软管,所述刀盘组件的外壳上端固定安装有固定板,且固定板的侧壁固定安装有活动管,且活动管与连接软管相连通,所述活动管的出液端固定连通有中空板,且中空板的下端开设有三个圆孔,其中两个所述圆孔的内部设有压力阀,所述热敏电阻板通过控制主机与循环泵电性连接。In the above-mentioned CNC machine tool for sheet metal turning, the circulating cooling mechanism includes a circulating pump fixedly mounted on the lower end of the outer wall of the machine tool body, and the suction end of the circulating pump is connected with the interior of the collecting tank, the output end of the circulating pump is fixedly mounted with an output pipe, and the pipe end of the output pipe is fixedly connected with a connecting hose, a fixed plate is fixedly mounted on the upper end of the outer shell of the cutter disc assembly, and a movable pipe is fixedly mounted on the side wall of the fixed plate, and the movable pipe is connected with the connecting hose, the liquid outlet end of the movable pipe is fixedly connected with a hollow plate, and three circular holes are opened at the lower end of the hollow plate, two of which are provided with pressure valves, and the thermistor plate is electrically connected to the circulating pump through the control host.

在上述的一种钣金件车削用数控机床中,所述分离导流机构包括安装在收集槽槽口上侧的分离网,所述分离网的下方设有折流板,且折流板固定在收集槽的内部,所述折流板设置在循环泵的吸入端上方。In the above-mentioned CNC machine tool for sheet metal turning, the separation and diversion mechanism includes a separation net installed on the upper side of the notch of the collecting tank, a baffle is provided below the separation net, and the baffle is fixed inside the collecting tank, and the baffle is arranged above the suction end of the circulating pump.

在上述的一种钣金件车削用数控机床中,所述调阻组件包括固定安装在散热槽内部的电磁推杆,且电磁推杆的输出端固定安装有绝缘活动块,所述绝缘活动块的侧壁固定插接有滑动导电环,所述散热槽的槽壁固定安装有连接块,且连接块的侧壁固定安装有电阻杆,且滑动导电环与电阻杆滑动接触,所述光电二极管组件通过控制主机与电磁推杆电性连接,所述滑动导电环和电阻杆通过控制主机与驱动电机、热敏电阻板串联。In the above-mentioned CNC machine tool for sheet metal turning, the resistance adjustment component includes an electromagnetic push rod fixedly installed inside a heat dissipation groove, and an insulating movable block is fixedly installed on the output end of the electromagnetic push rod, a sliding conductive ring is fixedly inserted on the side wall of the insulating movable block, a connecting block is fixedly installed on the groove wall of the heat dissipation groove, and a resistor rod is fixedly installed on the side wall of the connecting block, and the sliding conductive ring is in sliding contact with the resistor rod, the photodiode component is electrically connected to the electromagnetic push rod through a control host, and the sliding conductive ring and the resistor rod are connected in series with a drive motor and a thermistor plate through the control host.

与现有的技术相比,一种钣金件车削用数控机床的优点在于:Compared with the existing technology, the advantages of a CNC machine tool for sheet metal turning are:

1、通过设置的机床主体、卡盘组件、刀盘组件和控制主机的相互配合,可以对钣金件进行车削加工,而通过设置的收集槽、接料斗、连接组件和方形管的相互配合,可以随着刀盘组件的移动,同步使接料斗移动,从而可以随时接住流下的冷却液和废屑,而通过设置的光检机构、温度检测机构、安装槽、侧板、驱动电机、光电触发机构、第一计数器、第二计数器、第一蜂鸣器和第二蜂鸣器的相互配合,可以基于冷却液回流时的温度和含有的废屑含量,并基于刀盘组件工作的时间,自动提醒人员对刀盘组件的刀具进行检查,避免工作人员忘记检查刀盘组件,也不需要工作人员每次对钣金件进行车削前都检查刀具,提高数控车床的使用便捷性。1. Through the cooperation of the machine tool body, chuck assembly, cutter disc assembly and control host, sheet metal parts can be turned, and through the cooperation of the collecting trough, receiving hopper, connecting assembly and square tube, the receiving hopper can be moved synchronously with the movement of the cutter disc assembly, so that the flowing coolant and waste chips can be caught at any time, and through the cooperation of the optical inspection mechanism, temperature detection mechanism, mounting groove, side plate, drive motor, photoelectric trigger mechanism, first counter, second counter, first buzzer and second buzzer, based on the temperature of the coolant when it flows back and the waste chip content contained, and based on the working time of the cutter disc assembly, the personnel can be automatically reminded to check the tool of the cutter disc assembly, so as to avoid the staff forgetting to check the cutter disc assembly, and there is no need for the staff to check the tool before turning the sheet metal parts every time, thereby improving the convenience of using the CNC lathe.

2、通过设置的散热槽和散热机构的相互配合,可以利用计数使用的驱动电机辅助回流的冷却液中的热量快速散出,从而可以利于提高冷却液循环冷却的效果,尽量避免因冷却液热量未及时散出,导致被加工的钣金件的热量积聚过高影响钣金件的车削质量。2. Through the cooperation of the heat dissipation groove and the heat dissipation mechanism, the driving motor used for counting can be used to assist the rapid dissipation of heat in the reflux coolant, thereby improving the effect of coolant circulation cooling, and avoiding excessive heat accumulation in the processed sheet metal parts due to the failure to dissipate the heat of the coolant in time, which affects the turning quality of the sheet metal parts.

3、通过设置的循环冷却机构,可以将冷却液循环输送至钣金件与刀具的加工位置处,从而可以对刀具和钣金件进行冷却降温,避免钣金件处的温度积聚过高,其次,可以基于冷却液回流的温度,自动调控循环泵的输出功率,从而可以在刀具与钣金件加工摩擦温度较高时,自动增加冷却液的喷洒量和喷洒范围,提高对钣金件和刀具的冷却效果。3. Through the circulating cooling mechanism, the coolant can be circulated to the processing positions of sheet metal parts and tools, so that the tools and sheet metal parts can be cooled and cooled to avoid excessive temperature accumulation at the sheet metal parts. Secondly, the output power of the circulating pump can be automatically adjusted based on the reflux temperature of the coolant, so that when the friction temperature between the tool and the sheet metal part is high, the spraying amount and spraying range of the coolant can be automatically increased to improve the cooling effect on the sheet metal parts and tools.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明提供的一种钣金件车削用数控机床的结构示意图;FIG1 is a schematic structural diagram of a CNC machine tool for sheet metal turning provided by the present invention;

图2是本发明提供的一种钣金件车削用数控机床的剖视结构示意图;FIG2 is a schematic cross-sectional view of a CNC machine tool for sheet metal turning provided by the present invention;

图3是本发明提供的一种钣金件车削用数控机床的接料斗与移动柱的连接结构示意图;3 is a schematic diagram of the connection structure between a hopper and a movable column of a CNC machine tool for sheet metal turning provided by the present invention;

图4是本发明提供的一种钣金件车削用数控机床的接料斗的俯视结构示意图;FIG4 is a schematic diagram of a top view of a material receiving hopper of a CNC machine tool for sheet metal turning provided by the present invention;

图5是本发明提供的一种钣金件车削用数控机床的图3中A部分的结构放大图;FIG5 is an enlarged structural view of part A in FIG3 of a CNC machine tool for sheet metal turning provided by the present invention;

图6是本发明提供的一种钣金件车削用数控机床的安装槽的内部结构示意图;6 is a schematic diagram of the internal structure of a mounting slot of a CNC machine tool for sheet metal turning provided by the present invention;

图7是本发明提供的一种钣金件车削用数控机床的图6中B部分的结构放大图;FIG7 is an enlarged structural view of part B in FIG6 of a CNC machine tool for sheet metal turning provided by the present invention;

图8是本发明提供的一种钣金件车削用数控机床的图2中C部分的结构放大图;FIG8 is an enlarged structural view of the C portion of FIG2 of a CNC machine tool for sheet metal turning provided by the present invention;

图9是本发明提供的一种钣金件车削用数控机床的中空板的内部结构示意图。FIG. 9 is a schematic diagram of the internal structure of a hollow plate of a CNC machine tool for sheet metal turning provided by the present invention.

图中:1机床主体、2卡盘组件、3刀盘组件、4控制主机、5收集槽、6接料斗、7连接组件、71连接板、72条形孔、73移动柱、8方形管、9光检机构、91固定槽、92灯板、93光电二极管组件、94透明板、95调阻组件、10温度检测机构、101承托板、102凹槽、103绝缘导热板、104热敏电阻板、105弹性支撑组件、11安装槽、12侧板、13驱动电机、14光电触发机构、141绝缘转盘、142射光灯、143圆槽、144光电开关、145旋转导电环、146绝缘支撑架、147导电头、15第一计数器、16第二计数器、17第一蜂鸣器、18第二蜂鸣器、19散热槽、20散热机构、201铝合金板、202导热棒、203叶轮、204出风孔、21循环冷却机构、211循环泵、212输出管、213连接软管、214固定板、215活动管、216中空板、217圆孔、218压力阀、22分离导流机构、221分离网、222折流板、23电磁推杆、24绝缘活动块、25滑动导电环、26连接块、27电阻杆。In the figure: 1 machine tool body, 2 chuck assembly, 3 cutter head assembly, 4 control host, 5 collecting slot, 6 receiving hopper, 7 connecting assembly, 71 connecting plate, 72 bar hole, 73 moving column, 8 square tube, 9 light inspection mechanism, 91 fixed slot, 92 light board, 93 photodiode assembly, 94 transparent plate, 95 resistance adjustment assembly, 10 temperature detection mechanism, 101 supporting plate, 102 groove, 103 insulating heat conductive plate, 104 thermistor plate, 105 elastic support assembly, 11 mounting slot, 12 side plate, 13 driving motor, 14 photoelectric trigger mechanism, 141 insulating turntable, 142 spotlight, 143 round slot, 144 photoelectric switch, 145 rotary A transfer conductive ring, 146 an insulating support frame, 147 a conductive head, 15 a first counter, 16 a second counter, 17 a first buzzer, 18 a second buzzer, 19 a heat sink, 20 a heat dissipation mechanism, 201 an aluminum alloy plate, 202 a heat conducting rod, 203 an impeller, 204 an air outlet, 21 a circulating cooling mechanism, 211 a circulating pump, 212 an output pipe, 213 a connecting hose, 214 a fixing plate, 215 a movable pipe, 216 a hollow plate, 217 a circular hole, 218 a pressure valve, 22 a separation guide mechanism, 221 a separation net, 222 a baffle, 23 an electromagnetic push rod, 24 an insulating movable block, 25 a sliding conductive ring, 26 a connecting block, and 27 a resistor rod.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

如图1-图9所示,一种钣金件车削用数控机床,包括机床主体1、卡盘组件2、刀盘组件3和控制主机4,卡盘组件2安装在机床主体1的主轴输出端,刀盘组件3安装在进给轴的输出端,控制主机4安装在机床主体1的外侧壁,机床主体1的内部开设有收集槽5,且收集槽5的槽口处滑动设有接料斗6,接料斗6的侧壁与刀盘组件3共同安装有连接组件7,连接组件7包括固定安装于接料斗6外侧壁的连接板71,连接板71的端面开设有条形孔72,且条形孔72的内部滑动插接有移动柱73,且移动柱73固定在刀盘组件3的外壳底部,移动柱73可以沿着条形孔72前后移动,避免影响刀盘组件3的正常移动。As shown in Figures 1 to 9, a CNC machine tool for sheet metal turning includes a machine tool body 1, a chuck assembly 2, a cutter disc assembly 3 and a control host 4. The chuck assembly 2 is installed at the spindle output end of the machine tool body 1, the cutter disc assembly 3 is installed at the output end of the feed shaft, and the control host 4 is installed on the outer wall of the machine tool body 1. A collecting groove 5 is opened inside the machine tool body 1, and a receiving hopper 6 is slidably provided at the notch of the collecting groove 5. The side wall of the receiving hopper 6 and the cutter disc assembly 3 are jointly installed with a connecting assembly 7. The connecting assembly 7 includes a connecting plate 71 fixedly installed on the outer wall of the receiving hopper 6, a strip hole 72 is opened on the end face of the connecting plate 71, and a moving column 73 is slidably inserted in the strip hole 72, and the moving column 73 is fixed to the bottom of the outer shell of the cutter disc assembly 3. The moving column 73 can move forward and backward along the strip hole 72 to avoid affecting the normal movement of the cutter disc assembly 3.

接料斗6的下端固定插接有方形管8,方形管8的侧壁安装有光检机构9,光检机构9包括开设于方形管8相对两个内壁的固定槽91,其中一个固定槽91的槽底固定安装有灯板92,且另一个固定槽91的内部固定安装有光电二极管组件93,两个固定槽91的槽口均固定封装有透明板94,灯板92与控制主机4电性连接,散热槽19的槽底固定安装有调阻组件95,且光电二极管组件93通过调阻组件95和控制主机4与驱动电机13电性连接,调阻组件95包括固定安装在散热槽19内部的电磁推杆23,且电磁推杆23的输出端固定安装有绝缘活动块24,绝缘活动块24的侧壁固定插接有滑动导电环25,散热槽19的槽壁固定安装有连接块26,且连接块26的侧壁固定安装有电阻杆27,且滑动导电环25与电阻杆27滑动接触,光电二极管组件93通过控制主机4与电磁推杆23电性连接,滑动导电环25和电阻杆27通过控制主机4与驱动电机13、热敏电阻板104串联,电磁推杆23包括隔磁筒、伸缩杆、永磁体、电磁件、弹性元件等构件,电磁件通电后,在同性相斥的作用下,永磁体会被斥离,从而可以带动伸缩杆顶出,在断电后,在弹性元件的作用下,永磁体和伸缩杆会回移复位,此为现有成熟技术,故在此不作赘述。A square tube 8 is fixedly inserted at the lower end of the receiving hopper 6, and a light detection mechanism 9 is installed on the side wall of the square tube 8. The light detection mechanism 9 includes fixed grooves 91 opened on two opposite inner walls of the square tube 8, a light board 92 is fixedly installed at the bottom of one of the fixed grooves 91, and a photodiode component 93 is fixedly installed inside the other fixed groove 91, and the notches of the two fixed grooves 91 are fixedly packaged with a transparent plate 94, the light board 92 is electrically connected to the control host 4, a resistance adjustment component 95 is fixedly installed at the bottom of the heat dissipation groove 19, and the photodiode component 93 is electrically connected to the drive motor 13 through the resistance adjustment component 95 and the control host 4, the resistance adjustment component 95 includes an electromagnetic push rod 23 fixedly installed inside the heat dissipation groove 19, and an insulating movable block 24 is fixedly installed at the output end of the electromagnetic push rod 23, and the insulating movable block 24 is fixedly installed at the output end of the electromagnetic push rod 23. The side wall of the block 24 is fixedly plugged with a sliding conductive ring 25, the groove wall of the heat dissipation groove 19 is fixedly installed with a connecting block 26, and the side wall of the connecting block 26 is fixedly installed with a resistor rod 27, and the sliding conductive ring 25 is in sliding contact with the resistor rod 27, the photodiode component 93 is electrically connected to the electromagnetic push rod 23 through the control host 4, the sliding conductive ring 25 and the resistor rod 27 are connected in series with the drive motor 13 and the thermistor plate 104 through the control host 4, the electromagnetic push rod 23 includes a magnetic isolation cylinder, a telescopic rod, a permanent magnet, an electromagnetic part, an elastic element and other components. After the electromagnetic part is energized, the permanent magnet will be repelled under the action of like-charge repulsion, thereby driving the telescopic rod to be ejected. After power is off, under the action of the elastic element, the permanent magnet and the telescopic rod will move back and reset. This is an existing mature technology, so it will not be described here.

方形管8的出料口安装有温度检测机构10,温度检测机构10包括设置在方形管8下方的承托板101,承托板101的端面开设有凹槽102,且凹槽102的槽口固定安装有绝缘导热板103,绝缘导热板103的下端固定安装有热敏电阻板104,热敏电阻板104串联在光电二极管组件93、调阻组件95、控制主机4与驱动电机13的连接回路中,承托板101与方形管8的外侧壁共同安装有多个弹性支撑组件105,各个弹性支撑组件105均包括圆筒、T形杆件、弹簧等构件,圆筒与方形管8外壁固定连接,T形杆件的下端与承托板101固定连接,T形杆件与圆筒滑动连接,且弹簧设置在T形杆件与圆筒之间,在冷却液下流时,在冷却液和废屑的重力作用下,承托板101会下移一定距离,此时冷却液可以通过方形管8排出,承托板101可以减缓冷却液的排出速度,以便于光电二极管组件93可以充分检测回流的冷却液。The discharge port of the square tube 8 is equipped with a temperature detection mechanism 10, which includes a support plate 101 arranged below the square tube 8, a groove 102 is provided on the end surface of the support plate 101, and an insulating heat-conducting plate 103 is fixedly installed at the notch of the groove 102, and a thermistor plate 104 is fixedly installed at the lower end of the insulating heat-conducting plate 103, and the thermistor plate 104 is connected in series in the connection circuit of the photodiode component 93, the resistance adjustment component 95, the control host 4 and the drive motor 13, and the support plate 101 and the outer side wall of the square tube 8 are jointly equipped with a plurality of elastic support components 105. Each elastic support component 105 includes components such as a cylinder, a T-shaped rod, and a spring. The cylinder is fixedly connected to the outer wall of the square tube 8. The lower end of the T-shaped rod is fixedly connected to the support plate 101. The T-shaped rod is slidably connected to the cylinder, and the spring is arranged between the T-shaped rod and the cylinder. When the coolant flows downward, under the action of the gravity of the coolant and waste chips, the support plate 101 will move down a certain distance. At this time, the coolant can be discharged through the square tube 8, and the support plate 101 can slow down the discharge speed of the coolant so that the photodiode component 93 can fully detect the refluxed coolant.

机床主体1的侧壁开设有安装槽11,安装槽11的槽壁固定安装有两个侧板12,且两个侧板12的侧壁共同固定插接有驱动电机13,驱动电机13通过控制主机4与光检机构9和温度检测机构10电性连接,驱动电机13的输出端和其中一个侧板12共同安装有光电触发机构14,光电触发机构14包括固定套接在驱动电机13输出端外侧的绝缘转盘141,绝缘转盘141靠近侧板12一侧的侧壁偏心处固定安装有射光灯142,其中一个侧板12的侧壁开设有与射光灯142位置相对应的圆槽143,且圆槽143的内部固定安装有光电开关144,射光灯142发出的光线照射至光电开关144的感光端,绝缘转盘141的外侧壁固定套接有旋转导电环145,其中一个侧板12的侧壁固定安装有绝缘支撑架146,且绝缘支撑架146的端部固定安装有导电头147,导电头147的端部与旋转导电环145的外侧壁相接触,控制主机4通过导电头147和旋转导电环145与射光灯142电性连接,光电开关144通过控制主机4分别与第一计数器15和各个第二计数器16电性连接,光电开关144接收到射光灯142射出的电信号时,其可以将光信号转换为电信号,并输送给控制主机4,此为现有成熟技术,故在此不作赘述。The side wall of the machine tool body 1 is provided with a mounting groove 11, and two side panels 12 are fixedly installed on the groove wall of the mounting groove 11, and a driving motor 13 is fixedly plugged into the side walls of the two side panels 12. The driving motor 13 is electrically connected to the optical inspection mechanism 9 and the temperature detection mechanism 10 through the control host 4. The output end of the driving motor 13 and one of the side panels 12 are jointly installed with a photoelectric trigger mechanism 14. The photoelectric trigger mechanism 14 includes an insulating turntable 141 fixedly sleeved on the outer side of the output end of the driving motor 13, and a spotlight 142 is fixedly installed at the eccentric position of the side wall of the insulating turntable 141 close to the side panel 12. A circular groove 143 corresponding to the position of the spotlight 142 is provided on the side wall of one of the side panels 12, and a photoelectric switch 144 is fixedly installed inside the circular groove 143. The spotlight 142 emits The light emitted is irradiated to the photosensitive end of the photoelectric switch 144, and the outer wall of the insulating turntable 141 is fixedly sleeved with a rotating conductive ring 145, and the side wall of one of the side panels 12 is fixedly installed with an insulating support frame 146, and the end of the insulating support frame 146 is fixedly installed with a conductive head 147, and the end of the conductive head 147 is in contact with the outer wall of the rotating conductive ring 145. The control host 4 is electrically connected to the spotlight 142 through the conductive head 147 and the rotating conductive ring 145, and the photoelectric switch 144 is electrically connected to the first counter 15 and each second counter 16 through the control host 4. When the photoelectric switch 144 receives the electrical signal emitted by the spotlight 142, it can convert the optical signal into an electrical signal and transmit it to the control host 4. This is an existing mature technology, so it will not be elaborated here.

其中一个侧板12的侧壁安装有第一计数器15,且另一个侧板12的侧壁安装有多个第二计数器16,各个第二计数器16分别与刀盘组件3上的各个刀具相对应,机床主体1的侧壁固定安装有第一蜂鸣器17和第二蜂鸣器18,第一计数器15通过控制主机4与第一蜂鸣器17电性连接,各个第二计数器16均通过控制主机4与第二蜂鸣器18电性连接,机床主体1的内部开设有与安装槽11相连通的散热槽19,驱动电机13与散热槽19共同安装有散热机构20,散热机构20包括固定插接于散热槽19槽底的铝合金板201,且铝合金板201贯穿收集槽5的槽壁,铝合金板201的侧壁固定插接有多根导热棒202,驱动电机13的输出端固定安装有叶轮203,散热槽19的上侧槽壁开设有出风孔204,叶轮203转动时,可以将外部的空气吸入,并输送至散热槽19内部,形成风流,利用风流的流动,可以辅助导热棒202和铝合金板201的温度散出。A first counter 15 is installed on the side wall of one of the side panels 12, and a plurality of second counters 16 are installed on the side wall of the other side panel 12, each second counter 16 corresponds to each tool on the cutter head assembly 3, and a first buzzer 17 and a second buzzer 18 are fixedly installed on the side wall of the machine tool body 1. The first counter 15 is electrically connected to the first buzzer 17 through the control host 4, and each second counter 16 is electrically connected to the second buzzer 18 through the control host 4. A heat dissipation groove 19 connected to the mounting groove 11 is provided inside the machine tool body 1, and the drive motor 13 is connected to the heat dissipation groove 19. The grooves 19 are jointly installed with a heat dissipation mechanism 20, and the heat dissipation mechanism 20 includes an aluminum alloy plate 201 fixedly plugged into the bottom of the heat dissipation groove 19, and the aluminum alloy plate 201 penetrates the groove wall of the collecting groove 5, and a plurality of heat-conducting rods 202 are fixedly plugged into the side wall of the aluminum alloy plate 201. An impeller 203 is fixedly installed at the output end of the driving motor 13, and an air outlet 204 is provided on the upper groove wall of the heat dissipation groove 19. When the impeller 203 rotates, external air can be sucked in and transported to the inside of the heat dissipation groove 19 to form wind flow. The flow of wind can assist in dissipating the temperature of the heat-conducting rod 202 and the aluminum alloy plate 201.

机床主体1的侧壁安装有与收集槽5相连通的循环冷却机构21,循环冷却机构21包括固定安装于机床主体1外侧壁下端的循环泵211,且循环泵211的吸入端与收集槽5的内部相连通,循环泵211的输出端固定安装有输出管212,输出管212的管端固定连通有连接软管213,刀盘组件3的外壳上端固定安装有固定板214,且固定板214的侧壁固定安装有活动管215,且活动管215与连接软管213相连通,活动管215的出液端固定连通有中空板216,且中空板216的下端开设有三个圆孔217,其中两个圆孔217的内部设有压力阀218,热敏电阻板104通过控制主机4与循环泵211电性连接,在中空板216内部的液压增加后,由于压力增大,压力阀218的阀板会被推动打开,此时冷却液可以从三个圆孔217一起喷出,增加冷却液的覆盖范围,其次,输出管212的管壁插接有排出管道(图中未示出),用于更换冷却液时,将冷却液排出。The side wall of the machine tool body 1 is installed with a circulating cooling mechanism 21 connected with the collecting tank 5. The circulating cooling mechanism 21 includes a circulating pump 211 fixedly installed at the lower end of the outer wall of the machine tool body 1, and the suction end of the circulating pump 211 is connected with the inside of the collecting tank 5. The output end of the circulating pump 211 is fixedly installed with an output pipe 212, and the pipe end of the output pipe 212 is fixedly connected with a connecting hose 213. A fixed plate 214 is fixedly installed at the upper end of the shell of the cutter head assembly 3, and a movable pipe 215 is fixedly installed on the side wall of the fixed plate 214, and the movable pipe 215 is connected with the connecting hose 213. The movable pipe 215 The liquid outlet end is fixedly connected to a hollow plate 216, and three circular holes 217 are opened at the lower end of the hollow plate 216, two of which are provided with pressure valves 218. The thermistor plate 104 is electrically connected to the circulation pump 211 through the control host 4. After the hydraulic pressure inside the hollow plate 216 increases, the valve plate of the pressure valve 218 will be pushed open due to the increase in pressure. At this time, the coolant can be sprayed out from the three circular holes 217 together, increasing the coverage of the coolant. Secondly, a discharge pipe (not shown in the figure) is inserted into the pipe wall of the output pipe 212 for discharging the coolant when replacing the coolant.

收集槽5的内部安装有分离导流机构22,分离导流机构22包括安装在收集槽5槽口上侧的分离网221,分离网221的下方设有折流板222,且折流板222固定在收集槽5的内部,折流板222设置在循环泵211的吸入端上方,分离网221可滑动抽出,从而可以便于人员清理分离网221截留的废屑。A separation and diversion mechanism 22 is installed inside the collecting tank 5, and the separation and diversion mechanism 22 includes a separation net 221 installed on the upper side of the notch of the collecting tank 5. A baffle 222 is provided below the separation net 221, and the baffle 222 is fixed inside the collecting tank 5. The baffle 222 is arranged above the suction end of the circulation pump 211. The separation net 221 can be slid out, so that personnel can clean up the waste debris trapped by the separation net 221 conveniently.

现对本发明的操作原理做如下说明:在对钣金件进行加工时,将待加工的钣金件安装在卡盘组件2上,随后,通过控制主机4启动对该钣金件的车削工作,控制主机4启动后,会控制卡盘组件2按照预设程序设定的转速带动钣金件旋转,并控制刀盘组件3带动刀具移动至钣金件处,随后即可对钣金件进行车削加工,同时,控制主机4会控制循环泵211开始工作,循环泵211可以将收集槽5内的冷却液抽出,并通过输出管212、连接软管213和活动管215将冷却液输送至中空板216内部,最后通过未安装压力阀218的圆孔217喷出,喷出的冷却液会与刀具和钣金件的被加工的位置处接触,从而可以带走刀具和钣金件车削时产生的热量,而换热后的冷却液会携带车削时产生的废屑下落,下落的冷却液和废屑会进入接料斗6内,并通过方形管8回流至收集槽5内,而控制主机4控制刀盘组件3移动时,会带动移动柱73同步移动,移动柱73则会通过连接板71带动接料斗6同步移动,使接料斗6始终处于刀盘组件3的下方;The operating principle of the present invention is now described as follows: when processing a sheet metal part, the sheet metal part to be processed is mounted on the chuck assembly 2, and then the turning operation of the sheet metal part is started by controlling the host computer 4. After the host computer 4 is started, the chuck assembly 2 is controlled to drive the sheet metal part to rotate according to the speed set by the preset program, and the cutter disc assembly 3 is controlled to drive the tool to move to the sheet metal part, and then the sheet metal part can be turned. At the same time, the host computer 4 controls the circulation pump 211 to start working, and the circulation pump 211 can extract the coolant in the collection tank 5 and transfer the coolant to the collection tank 5 through the output pipe 212, the connecting hose 213 and the movable pipe 215. The liquid is transported to the inside of the hollow plate 216, and finally sprayed out through the circular hole 217 without the pressure valve 218 installed. The sprayed coolant will contact the processed position of the tool and the sheet metal part, so as to take away the heat generated by the tool and the sheet metal part during turning. The coolant after heat exchange will carry the waste chips generated during turning and fall down. The falling coolant and waste chips will enter the receiving hopper 6 and flow back to the collecting tank 5 through the square pipe 8. When the control host 4 controls the movement of the cutter disc assembly 3, it will drive the moving column 73 to move synchronously. The moving column 73 will drive the receiving hopper 6 to move synchronously through the connecting plate 71, so that the receiving hopper 6 is always below the cutter disc assembly 3.

而控制主机4启动后,会同步启动驱动电机13,并通过导电头147和旋转导电环145向射光灯142进行供电,驱动电机13工作会带动绝缘转盘141旋转,从而可以带动射光灯142转动,射光灯142每旋转一圈,就会经过光电开关144一次,当射光灯142经过光电开关144时,射光灯142射出的光线会照射至光电开关144的感光端处,光电开关144会将光信号转换为电信号,并将该电信号输送给控制主机4,而当射光灯142离开光电开关144时,则光电开关144输送给控制主机4的电信号消失,因此,射光灯142每经过光电开关144一次后,光电开关144就会向控制主机4输出一个电信号,而控制主机4每接收到一次该电信号时,就会控制第一计数器15和与此时工作的刀具所对应的第二计数器16计数一次,当第一计数器15计数达到设定值后,第一计数器15会向控制主机4输出一个信号,随后,控制主机4会控制第一蜂鸣器17开始报警工作,人员听到第一蜂鸣器17的报警信号后,则将机床主体1的前侧壁的密封盖板(收集槽5的前侧壁位于分离网221上方的位置设有开口,该开口用于工作人员将车削产生的废屑转出,为了避免冷却液从该开口流出,所以机床主体1的前侧壁安装有与该开口相匹配的密封盖板),随后,将分离网221上方的废屑清理转出即可,而工作人员听到第二蜂鸣器18的报警信号后,则需要对刀具进行检查,确定刀具是否需要更换,以确保受磨损的刀具能够及时被更换;After the control host 4 is started, the drive motor 13 will be started synchronously, and power will be supplied to the spotlight 142 through the conductive head 147 and the rotating conductive ring 145. The operation of the drive motor 13 will drive the insulating turntable 141 to rotate, thereby driving the spotlight 142 to rotate. Every time the spotlight 142 rotates one circle, it will pass through the photoelectric switch 144 once. When the spotlight 142 passes through the photoelectric switch 144, the light emitted by the spotlight 142 will irradiate the photosensitive end of the photoelectric switch 144. The photoelectric switch 144 will convert the optical signal into an electrical signal and transmit the electrical signal to the control host 4. When the spotlight 142 leaves the photoelectric switch 144, the electrical signal transmitted to the control host 4 by the photoelectric switch 144 disappears. Therefore, every time the spotlight 142 passes through the photoelectric switch 144 once, the photoelectric switch 144 will output an electrical signal to the control host 4. Every time the control host 4 receives the electrical signal, it will The first counter 15 and the second counter 16 corresponding to the tool working at this time are controlled to count once. When the count of the first counter 15 reaches the set value, the first counter 15 will output a signal to the control host 4. Then, the control host 4 will control the first buzzer 17 to start the alarm work. After the personnel hear the alarm signal of the first buzzer 17, they will seal the front side wall of the machine tool body 1 (the front side wall of the collecting tank 5 is provided with an opening at the position above the separation net 221. The opening is used for the staff to turn out the waste chips generated by turning. In order to prevent the coolant from flowing out of the opening, the front side wall of the machine tool body 1 is equipped with a sealing cover plate matching the opening). Then, the waste chips above the separation net 221 are cleaned and turned out. After the staff hears the alarm signal of the second buzzer 18, it is necessary to check the tool to determine whether the tool needs to be replaced to ensure that the worn tool can be replaced in time;

而在对钣金件的车削过程中,若刀具与钣金件的接触面积大,此时车削产生的废屑量增多,且车削产生的温度升高,故从接料斗6下流的冷却液的温度升高,且由于废屑量增多,冷却液的透光度变差,当冷却液的温度升高时,冷却液的部分热量会通过绝缘导热板103传导至热敏电阻板104处,热敏电阻板104处的温度随之升高(热敏电阻板104采用多个负温度系数的热敏电阻拼接而成,检测的有效温度范围在0℃至100℃的范围内,即在该温度范围内,其电阻随着温度的升高而降低),此时,热敏电阻板104的电阻降低,而在废屑料较多时,由于冷却液的透光度变差,故此时能够穿过冷却液照射至光电二极管组件93(光电二极管组件93包括多个串联的光电二极管,在10Lux至200Lux范围内,其受到的光照强度增高时,光电二极管产生的电信号强度也相应增高)处的光线强度变低,因此,光电二极管组件93接收到的光照强度降低后,照射到光电二极管组件93处的光子数量减少,故光电二极管组件93激发出的电子-空穴对的数量也相应减少,最终导致光电二极管组件93产生的电信号强度变弱,因此,经过控制主机4向电磁推杆23内部输送的电流也相应变小,此时绝缘活动块24被电磁推杆23推出的距离变小,因此,滑动导电环25与电阻杆27的接触位置靠近电磁推杆23的一端,此时,电阻杆27接入滑动导电环25与驱动电机13、热敏电阻板104中的连接回路的长度变短,因此,滑动导电环25、电阻杆27、驱动电机13与热敏电阻板104的连接回路中的电阻也会降低,故在冷却液温度变高,以及车削产生的废屑量增多时,均会导致向驱动电机13供电的连接回路中的电阻降低,故向驱动电机13内部通入的电流强度变大,此时,驱动电机13的输出功率变大,故驱动电机13带动绝缘转盘141的旋转速度增加,因此,在相同的时间内,光电开关144能够接受到射光灯142射出的光信号次数变多,故光电开关144向控制主机4输出的电信号次数也会变多,因此,第一计数器15和第二计数器16的计数量在相同的时间内会增加,由于刀具与钣金件的接触面积较大时,其受到的磨损面积和磨损程度均会增加,因此,在该车削阶段内,通过增加第二计数器16的计数次数,可以相应的缩短对该刀具的检查时间,确保对刀具检查的及时性,又可以避免频繁的对刀具进行检查增加繁琐度;In the process of turning the sheet metal, if the contact area between the tool and the sheet metal is large, the amount of waste chips generated by turning increases, and the temperature generated by turning increases, so the temperature of the coolant flowing down from the receiving hopper 6 increases, and due to the increase in the amount of waste chips, the transmittance of the coolant becomes poor. When the temperature of the coolant increases, part of the heat of the coolant will be conducted to the thermistor plate 104 through the insulating heat conductive plate 103, and the temperature of the thermistor plate 104 will increase accordingly (the thermistor plate 104 is composed of a plurality of negative temperature coefficient thermistors, and the effective temperature range of the detection is within the range of 0°C to 100°C, that is, within this temperature range, its resistance decreases with the increase of temperature). At this time, the resistance of the thermistor plate 104 decreases, and When there are a lot of waste materials, the transmittance of the coolant becomes poor, so the light intensity that can pass through the coolant and irradiate the photodiode component 93 (the photodiode component 93 includes a plurality of photodiodes connected in series, and in the range of 10Lux to 200Lux, when the light intensity it receives increases, the intensity of the electrical signal generated by the photodiode also increases accordingly) becomes lower. Therefore, after the light intensity received by the photodiode component 93 decreases, the number of photons irradiating the photodiode component 93 decreases, so the number of electron-hole pairs excited by the photodiode component 93 also decreases accordingly, which ultimately leads to a weakening of the electrical signal intensity generated by the photodiode component 93. Therefore, the signal is transported to the inside of the electromagnetic push rod 23 through the control host 4. The current also becomes smaller accordingly. At this time, the distance that the insulating movable block 24 is pushed out by the electromagnetic push rod 23 becomes smaller. Therefore, the contact position between the sliding conductive ring 25 and the resistor rod 27 is close to one end of the electromagnetic push rod 23. At this time, the length of the connection loop between the resistor rod 27 and the sliding conductive ring 25 and the drive motor 13 and the thermistor plate 104 becomes shorter. Therefore, the resistance in the connection loop between the sliding conductive ring 25, the resistor rod 27, the drive motor 13 and the thermistor plate 104 will also decrease. Therefore, when the coolant temperature becomes higher and the amount of waste chips generated by turning increases, the resistance in the connection loop that supplies power to the drive motor 13 will decrease. Therefore, the current intensity passed into the drive motor 13 becomes larger. At this time, the output power of the drive motor 13 becomes larger, so the driving motor 13 drives the insulating turntable 141 to increase its rotation speed. Therefore, in the same time, the photoelectric switch 144 can receive more light signals emitted by the spotlight 142, so the photoelectric switch 144 outputs more electrical signals to the control host 4. Therefore, the counts of the first counter 15 and the second counter 16 will increase in the same time. When the contact area between the tool and the sheet metal is large, the wear area and degree of wear will increase. Therefore, in the turning stage, by increasing the count times of the second counter 16, the inspection time of the tool can be shortened accordingly, ensuring the timeliness of the tool inspection, and avoiding the tediousness of frequent tool inspection.

而控制主机4按照预设程序控制刀盘组件3换刀时(刀盘组件3的刀具安装盘上安装多个车削刀具,用于不同的车削需求,在换刀时,控制主机4会通过刀盘组件3内部的驱动件控制刀盘组件3旋转,从而可以将相应的刀具旋转至车削加工的位置),控制主机4会按照程序接通与该刀具相对应的第二计数器16,并在光电开关144输出电信号时,控制该第二计数器16工作,由于每个刀具都对应一个第二计数器16,因此,各个刀具可以分开计数,通过对刀具进行分开单独的计数工作,可以确保对各个刀具检查时间提醒的精准性,其次,当控制主机4控制刀盘组件3暂时停止车削工作时(例如换刀),控制主机4会控制驱动电机13暂时停止工作,以避免过多计数;When the control host 4 controls the tool change of the cutter disc assembly 3 according to the preset program (a plurality of turning tools are installed on the tool mounting disk of the cutter disc assembly 3 for different turning needs. When changing the tool, the control host 4 will control the rotation of the cutter disc assembly 3 through the driving member inside the cutter disc assembly 3, so that the corresponding tool can be rotated to the turning processing position), the control host 4 will connect the second counter 16 corresponding to the tool according to the program, and control the second counter 16 to work when the photoelectric switch 144 outputs an electrical signal. Since each tool corresponds to a second counter 16, each tool can be counted separately. By counting the tools separately, the accuracy of the inspection time reminder for each tool can be ensured. Secondly, when the control host 4 controls the cutter disc assembly 3 to temporarily stop turning (for example, changing the tool), the control host 4 will control the drive motor 13 to temporarily stop working to avoid excessive counting.

而冷却液在回流到收集槽5内部时,冷却液落在分离网221上后,冷却液中的废屑会被截留在分离网221上,分离后的冷却液则通过折流板222继续流动,冷却液会与各个导热棒202和铝合金板201接触,从而可以将热量交换给导热棒202和铝合金板201,而驱动电机13工作时,可以驱动叶轮203转动,叶轮203转动时,叶轮203对周围的空气产生推力,由于叶轮203的特殊形状和倾斜角度(参照风扇扇叶)使得在旋转过程中,叶轮203前方的空气被压缩,压力升高,而叶轮203后方的空气压力降低,形成压力差,在压力差的作用下,常压区域的空气流动至低压区域,从而可以形成风流,而风流在流动至导热棒202时,可以将导热棒202传导的热量交换,换热后的热量通过出风孔204排出,从而可以通过对导热棒202的散热,辅助收集槽5内部的冷却液降温,且在冷却液的温度较高时,由于热敏电阻板104的电阻降低,此时,通入驱动电机13内的电流变大,故驱动电机13驱动叶轮203的转动速度变大,从而使得风流的流动速度变快,进而可以提高对导热棒202的散热速度,以满足高温的回流冷却液的散热需求;When the coolant flows back into the collecting tank 5, after the coolant falls on the separation net 221, the waste chips in the coolant will be trapped on the separation net 221, and the separated coolant will continue to flow through the baffle 222, and the coolant will contact each heat-conducting rod 202 and the aluminum alloy plate 201, so that heat can be exchanged to the heat-conducting rod 202 and the aluminum alloy plate 201. When the driving motor 13 is working, it can drive the impeller 203 to rotate. When the impeller 203 rotates, the impeller 203 generates thrust on the surrounding air. Due to the special shape and inclination angle of the impeller 203 (refer to the fan blades), during the rotation process, the air in front of the impeller 203 is compressed and the pressure increases, while the air pressure behind the impeller 203 decreases. A pressure difference is formed. Under the effect of the pressure difference, the air in the normal pressure area flows to the low pressure area, thereby forming a wind flow. When the wind flow flows to the heat conducting rod 202, the heat conducted by the heat conducting rod 202 can be exchanged. The heat after the heat exchange is discharged through the air outlet 204, so that the cooling liquid inside the collecting tank 5 can be assisted to cool down by dissipating the heat of the heat conducting rod 202. When the temperature of the cooling liquid is high, the resistance of the thermistor plate 104 is reduced. At this time, the current passed into the driving motor 13 becomes larger, so the driving motor 13 drives the impeller 203 to rotate faster, thereby making the flow speed of the wind flow faster, and then the heat dissipation speed of the heat conducting rod 202 can be increased to meet the heat dissipation demand of the high-temperature reflux cooling liquid.

同时,在回流的冷却液温度较高时,由于热敏电阻板104的温度较低,此时,控制主机4向循环泵211中通入的电流也会变大,此时,循环泵211的输出功率也会变大,故循环泵211在相同的时间内输出的冷却液变多,此时进入中空板216内部的冷却液的压力变大,故两个压力阀218的阀板会被冲开,此时通过中空板216喷洒的冷却液的范围变大,故在冷却液的回流温度较高时,通过增加输出的冷却液量和冷却液的覆盖范围,可以提高对钣金件和刀具的降温速度,尽可能的避免钣金件温度过度升高导致钣金件形变的可能性增加。At the same time, when the temperature of the refluxed coolant is high, since the temperature of the thermistor plate 104 is low, at this time, the current passed by the control host 4 to the circulation pump 211 will also increase. At this time, the output power of the circulation pump 211 will also increase, so the circulation pump 211 outputs more coolant in the same time. At this time, the pressure of the coolant entering the hollow plate 216 increases, so the valve plates of the two pressure valves 218 will be opened. At this time, the range of the coolant sprayed through the hollow plate 216 becomes larger. Therefore, when the reflux temperature of the coolant is high, by increasing the output coolant amount and the coverage range of the coolant, the cooling speed of the sheet metal and the tool can be increased, and the possibility of excessive temperature increase of the sheet metal and deformation of the sheet metal can be avoided as much as possible.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. The utility model provides a numerical control machine tool for sheet metal part turning, includes lathe main part (1), chuck subassembly (2), blade disc subassembly (3) and control host computer (4), its characterized in that, chuck subassembly (2) are installed at the main shaft output of lathe main part (1), blade disc subassembly (3) are installed at the output of feed shaft, control host computer (4) are installed at the lateral wall of lathe main part (1), collecting vat (5) have been seted up to the inside of lathe main part (1), and the notch department of collecting vat (5) is slided and is equipped with and connect hopper (6), connect side wall and blade disc subassembly (3) of hopper (6) install coupling assembling (7) jointly, connect the lower extreme fixed grafting of hopper (6) to have square tube (8), light detection mechanism (9) are installed to the lateral wall of square tube (8), temperature detection mechanism (10) are installed to the discharge gate of square tube (8), mounting groove (11) have lateral wall fixed mounting has two curb plates (12) in the lateral wall of mounting groove (11), and two motor (12) are connected with light detection mechanism (13) and electric property detection mechanism (13) through the fixed joint of side wall (13), the automatic cooling device is characterized in that the output end of the driving motor (13) and one side plate (12) are jointly provided with a photoelectric triggering mechanism (14), one side plate (12) is provided with a first counter (15) on the side wall, the other side plate (12) is provided with a plurality of second counters (16), each second counter (16) corresponds to each cutter on the cutterhead assembly (3) respectively, the side wall of the machine tool main body (1) is fixedly provided with a first buzzer (17) and a second buzzer (18), the first counter (15) is electrically connected with the first buzzer (17) through the control host (4), each second counter (16) is electrically connected with the second buzzer (18) through the control host (4), a heat dissipation groove (19) communicated with the mounting groove (11) is formed in the machine tool main body (1), the driving motor (13) and the heat dissipation groove (19) are jointly provided with heat dissipation mechanisms (20), the side wall of the machine tool main body (1) is provided with a cooling mechanism (21) communicated with the collecting groove (5), and the collecting mechanism (22) is circularly arranged in the machine tool main body (1).
2. The numerical control machine for turning sheet metal parts according to claim 1, wherein the connecting assembly (7) comprises a connecting plate (71) fixedly mounted on the outer side wall of the receiving hopper (6), a strip-shaped hole (72) is formed in the end face of the connecting plate (71), a moving column (73) is inserted into the strip-shaped hole (72) in a sliding manner, and the moving column (73) is fixed at the bottom of the shell of the cutter head assembly (3).
3. The numerical control machine tool for turning sheet metal parts according to claim 1, wherein the light detection mechanism (9) comprises fixing grooves (91) formed in two opposite inner walls of the square tube (8), a lamp panel (92) is fixedly arranged at the bottom of one fixing groove (91), a photodiode component (93) is fixedly arranged in the other fixing groove (91), transparent plates (94) are fixedly packaged at the notches of the two fixing grooves (91), the lamp panel (92) is electrically connected with the control host (4), a resistance adjusting component (95) is fixedly arranged at the bottom of the heat dissipation groove (19), and the photodiode component (93) is electrically connected with the driving motor (13) through the resistance adjusting component (95) and the control host (4).
4. A numerical control machine tool for turning sheet metal parts according to claim 3, characterized in that the temperature detection mechanism (10) comprises a supporting plate (101) arranged below the square tube (8), a groove (102) is formed in the end face of the supporting plate (101), an insulating heat conducting plate (103) is fixedly arranged at the notch of the groove (102), a thermistor plate (104) is fixedly arranged at the lower end of the insulating heat conducting plate (103), and the thermistor plate (104) is connected in series in a connecting loop of the photodiode assembly (93), the resistance regulating assembly (95), the control host machine (4) and the driving motor (13), and a plurality of elastic supporting assemblies (105) are jointly arranged on the supporting plate (101) and the outer side wall of the square tube (8).
5. The numerical control machine for turning sheet metal parts according to claim 4, characterized in that the photoelectric triggering mechanism (14) comprises an insulating rotary table (141) fixedly sleeved outside an output end of the driving motor (13), a light emitting lamp (142) is fixedly installed at an eccentric position of a side wall of the insulating rotary table (141) close to one side of the side plate (12), a circular groove (143) corresponding to the position of the light emitting lamp (142) is formed in one side wall of the side plate (12), a photoelectric switch (144) is fixedly installed in the inside of the circular groove (143), light emitted by the light emitting lamp (142) irradiates a photosensitive end of the photoelectric switch (144), a rotary conducting ring (145) is fixedly sleeved on an outer side wall of the insulating rotary conducting ring (141), an insulating supporting frame (146) is fixedly installed on one side wall of the side plate (12), a conducting head (147) is fixedly installed at an end portion of the insulating supporting frame (146), the end portion of the conducting head (147) is in contact with the outer side wall of the rotary conducting ring (145), and the control host (4) is electrically connected with a second counter (16) through the conducting head (147) and the rotary conducting ring (145) through the second counter (16).
6. The numerical control machine tool for turning sheet metal parts according to claim 1, wherein the heat dissipation mechanism (20) comprises an aluminum alloy plate (201) fixedly inserted into the bottom of the heat dissipation groove (19), the aluminum alloy plate (201) penetrates through the groove wall of the collecting groove (5), a plurality of heat conducting rods (202) are fixedly inserted into the side wall of the aluminum alloy plate (201), an impeller (203) is fixedly arranged at the output end of the driving motor (13), and an air outlet hole (204) is formed in the upper groove wall of the heat dissipation groove (19).
7. The numerical control machine tool for turning sheet metal parts according to claim 4, wherein the circulating cooling mechanism (21) comprises a circulating pump (211) fixedly installed at the lower end of the outer side wall of the machine tool body (1), the suction end of the circulating pump (211) is communicated with the inside of the collecting tank (5), an output pipe (212) is fixedly installed at the output end of the circulating pump (211), a connecting hose (213) is fixedly communicated with the pipe end of the output pipe (212), a fixed plate (214) is fixedly installed at the upper end of the shell of the cutterhead assembly (3), a movable pipe (215) is fixedly installed on the side wall of the fixed plate (214), the movable pipe (215) is communicated with the connecting hose (213), the liquid outlet end of the movable pipe (215) is fixedly communicated with a hollow plate (216), three round holes (217) are formed in the lower end of the hollow plate (216), pressure valves (218) are arranged in the two round holes (217), and the thermosensitive resistor plate (104) is electrically connected with the circulating pump (211) through a control host machine (4).
8. The numerical control machine for turning sheet metal parts according to claim 7, wherein the separation guide mechanism (22) comprises a separation net (221) arranged on the upper side of a notch of the collecting tank (5), a baffle plate (222) is arranged below the separation net (221), the baffle plate (222) is fixed in the collecting tank (5), and the baffle plate (222) is arranged above the suction end of the circulating pump (211).
9. The numerical control machine tool for turning sheet metal parts according to claim 4, wherein the resistance adjusting component (95) comprises an electromagnetic push rod (23) fixedly installed inside a heat radiating groove (19), an insulating movable block (24) is fixedly installed at the output end of the electromagnetic push rod (23), a sliding conducting ring (25) is fixedly inserted into the side wall of the insulating movable block (24), a connecting block (26) is fixedly installed on the groove wall of the heat radiating groove (19), a resistor rod (27) is fixedly installed on the side wall of the connecting block (26), the sliding conducting ring (25) is in sliding contact with the resistor rod (27), the photodiode component (93) is electrically connected with the electromagnetic push rod (23) through a control host machine (4), and the sliding conducting ring (25) and the resistor rod (27) are connected with a driving motor (13) and a thermosensitive resistor plate (104) in series through the control host machine (4).
CN202410973930.9A 2024-07-19 2024-07-19 A CNC machine tool for turning sheet metal parts Pending CN118875337A (en)

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CN202410973930.9A CN118875337A (en) 2024-07-19 2024-07-19 A CNC machine tool for turning sheet metal parts

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CN202410973930.9A CN118875337A (en) 2024-07-19 2024-07-19 A CNC machine tool for turning sheet metal parts

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4214191A (en) * 1976-09-29 1980-07-22 Okuma Machinery Works Ltd. System for automatic management of tool life
CN108776458A (en) * 2018-09-12 2018-11-09 盐城巽为科技有限公司 Numerically controlled lathe device for monitoring temperature based on the law of thermodynamics
CN110116223A (en) * 2019-05-31 2019-08-13 青岛理工大学 Electric card auxiliary inner-cooling textured turning tool and nano-fluid micro-lubricating intelligent working system
CN110170671A (en) * 2019-06-25 2019-08-27 江苏集萃精凯高端装备技术有限公司 A kind of integrated lathe tool system
CN110788353A (en) * 2019-09-25 2020-02-14 北京石墨烯技术研究院有限公司 Cutting blade based on graphene sensor
CN111230159A (en) * 2020-03-02 2020-06-05 西南交通大学 A multi-sensor fusion method and system for turning tool condition monitoring
US20210291309A1 (en) * 2018-07-10 2021-09-23 Makino Milling Machine Co., Ltd. Machine tool system, and tool determining method
CN115647925A (en) * 2022-09-07 2023-01-31 孟祥瑞 Precision cutter cleaning device with high-speed cooling structure for machine tool

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4214191A (en) * 1976-09-29 1980-07-22 Okuma Machinery Works Ltd. System for automatic management of tool life
US20210291309A1 (en) * 2018-07-10 2021-09-23 Makino Milling Machine Co., Ltd. Machine tool system, and tool determining method
CN108776458A (en) * 2018-09-12 2018-11-09 盐城巽为科技有限公司 Numerically controlled lathe device for monitoring temperature based on the law of thermodynamics
CN110116223A (en) * 2019-05-31 2019-08-13 青岛理工大学 Electric card auxiliary inner-cooling textured turning tool and nano-fluid micro-lubricating intelligent working system
CN110170671A (en) * 2019-06-25 2019-08-27 江苏集萃精凯高端装备技术有限公司 A kind of integrated lathe tool system
CN110788353A (en) * 2019-09-25 2020-02-14 北京石墨烯技术研究院有限公司 Cutting blade based on graphene sensor
CN111230159A (en) * 2020-03-02 2020-06-05 西南交通大学 A multi-sensor fusion method and system for turning tool condition monitoring
CN115647925A (en) * 2022-09-07 2023-01-31 孟祥瑞 Precision cutter cleaning device with high-speed cooling structure for machine tool

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